PARCO – Mid Country Refinery

Issue # Issue Date:

JOB SAFETY ANALYSIS
00 08-10-2019

JOB SAFETY ANALYSIS JOB TITLE: JSA FOR PAINTING WORKS ON STORAGE TANKS
JSA No. 012 Unit No: Area: PARCO REVAMP Project Package II Rev No. 00
Analysis By: REVIEVED BY:
Name: XXX Name: Mr. Adil Gohar (HSE)
Sign:
Name: Zaka Ur Rehman DATE: 08-10-2019
Sign: Name: Mr. XXX
Name: Wang Yushan
Sign:
Scope of Steps Potential Hazards Control Measures Responsibility
1. Planning / Site preparation Untrained KJO 6412 work permit procedure shall be CM
 Untrained Personnel strictly implemented. Site Engineer
 Slip, Trip & fall.  Foreman
 Personal Injury  PTW procedure should be followed. Safety Supervisor
 Only trained personnel and competent
personnel shall be allowed to do the job.
 All required PPEs shall be worn by concerned
personnel for the job.
 All involved departments and contactor shall
have a joint inspection and a meeting prior to
start of the job.
 Survey work area and address safe work
method, hazards and precautions.
 JSA must be followed and to be explained to all
employees during Tool Box Talk prior to start of
activities and it must be made available at the
site.
 Warning signs and barricades shall be provided
around the testing area.
 All personnel shall have completed the Safety
Orientation Course prior to mobilization to site.
 PARCO – Mid Country Refinery
Issue # Issue Date:
JOB SAFETY ANALYSIS
00 08-10-2019

 Only authorized personnel are allowed to

perform the job.
 All tools/equipment shall be prepared,
inspected, color coded and only good
conditioned tools shall be used at site.
 Close supervision of work supervisor is
required during the whole duration of work.
- Cuts to Hands Paint Cans & Thinners to be stored in steel
- Slips, Trips and containers.
Falls Containers will be positioned away from any
- Back Injuries due vehicle traffic to avoid damage from collision.
to Manual Pallets of paints to be unloaded by forklift only
Cable glanding Handling and stacked on even ground.
and termination CM
Proper access and walkways free of obstructions
Cable glanding Paint spillage due to Site Engineer
shall be provided for persons carrying paints to
and termination accidental leakage, Foreman
work area.
2. Delivery, Storage and storing Store Keeper
damaged Hand gloves shall be worn when handling paint
Handling of Paint and containers, wrong Safety Officer
cans to avoid cuts to the hands.
Thinner handling of materials Ensure that Material Safety Data Sheet available
at site / store.
Provide adequate warning signs for paint storage
areas.
Task to be carried out with proper supervision.
3. Paint Application Fire & Explosion due to No Hot work shall be permitted in the vicinity of CM
Flammable Substances paint or thinner storage areas. Site Engineer
All Combustible/flammable materials should be Foreman
removed from the work area. Safety Supervisor
Suitable fire extinguishers and fire protection
systems shall be provided in the work area.
Keep minimum quantity of flammable materials
at the work place.
 PARCO – Mid Country Refinery
Issue # Issue Date:
JOB SAFETY ANALYSIS
00 08-10-2019

Adequate training to be given to the workforce

regarding fire risks.
Adequate ventilation shall be provided on the
work place to extract fumes and blow fresh air.
Fumes from Paint /
Ensure MSDS available at work place and shall
Thinner
be communicated to workers.
Adequate training / TBT shall be given to
Respiratory problems,
workers regarding painting works.
Asthma, Ill-health
Ensure usage of suitable PPEs such as respiratory
mask, hand gloves, safety glasses.
Drip trays or polythene sheet shall be provided
to avoid paint thinner spillage on the ground.
Obstruction shall be removed prior of lifting a
load
Slips, Trips and Falls
All spillages and waste materials shall be
disposed of and / or cleaned up as per
Spillages and
EPA/PARCO requirements.
Walkways not clear or
Access routes shall be kept clear at all times.
poor housekeeping
Mechanical handling devices shall be used
whenever possible.
Disposal of hazardous waste as per local
authority regulation EPA & PARCO.
Manual Handling Provide wheelbarrows, Material basket or
hydraulic jacks to haul Paint cans within the
Back Injuries can occur work area.
from lifting and hauling Ensure workers are physical fit for the Job.
Ensure workers conduct periodic breaks to rest
their backs
Ensure workers drink sufficient fluids to re-
hydrate their body which is lost due to sweating
and heavy work.
 PARCO – Mid Country Refinery
Issue # Issue Date:
JOB SAFETY ANALYSIS
00 08-10-2019

Inspect all hand tools before for any damage and

Defective Hand Tools
repair or remove from site.
Injuries can occur due to
Ensure workers are aware in the safe and correct
defective hand tools,
use of these tools
Ensure all scaffoldings are inspected and scaff-
tag provided for safe use Green Safe / Red
Unsafe.
All personnel working 2 meters or above to wear
Falling from Height Safety Harness and tied off to a suitable strong
point.
Serious Injuries or Death All ladders used to be in the appropriate angle
5. Working at Height and on
to personnel falling from and secured properly.
Scaffoldings
height if not protected by Only approved scaffoldings or working platforms
handrails, guards or fall to be used.
protection If mobile platforms used, ensure wheels are
locked when persons working on top. CM
If mobile platforms are moved to different Site Engineer
locations, ensure personnel are removed before Foreman
moving scaffolding to different location. Safety Supervisor
Falling Objects from Ensure area is barricaded were work is
Height / Scaffoldings conducted at height.
Install appropriate warning signs “Falling
Personnel working under objects”
or nearby can sustain No materials to be stored on top of scaffolds
serious injuries from Highest standard of housekeeping to be
falling objects observed on top of scaffolds.
Ensure all scaffolds have toe boards installed to
prevent tools and materials from falling.
Any tools to be used on top of scaffoldings shall
be secured to prevent falling.
6. Rope Suspended working Overloading or Safety-belt/full body harness connected to a fall CM
 PARCO – Mid Country Refinery
Issue # Issue Date:
JOB SAFETY ANALYSIS
00 08-10-2019

platform Unbalanced loading arrest system with an independent lifeline. Site Engineer
Insufficient anchorage The platform must not be overloaded. Foreman
Access and egress Maintain platform always clean. Safety Supervisor
problems. Equipment must be maintained in a condition
Electrical hazards. that does not endanger a worker.
Fall hazards spacing Guardrails should not be removed.
between tank structure Safe distance between tank structure and
and the RSWP. platform based on both OSHA regulation and
Wind/enclosures. recommended practice.
Improper erection Identify improperly constructed work platforms.
Improper dismantling The safe and proper access and egress from a
procedure. tank structure to the work platform.
Maintenance Daily inspection before work start.
deficiencies. Toolbox talks on daily bases & proper
No competent person at supervision.
site/on platform.  Maintain proper balancing both site of
Falling objects. platform.
No personal fall arrest Vertigo test of worker.
system (PFAS)utilized. Rain can create slippery conditions on platform
Lack of lateral and equipment used to access platforms.
anchorage at regular
intervals of provide
stability.
Removal of planking
and guardrails.
Motor electromagnetic
brake fails.
Control button fails.
Part of hoist is damage.
Damage of thermal
relay or connector.
 PARCO – Mid Country Refinery
Issue # Issue Date:
JOB SAFETY ANALYSIS
00 08-10-2019

Motor bearing is
damage

All hoses must be inspected prior to use.

Ensure whip lash arrestor wires are installed on
all connections.
CM
1. Dust, Noise, Whip Always TURN OFF the compressor when not in
Site Engineer
7. Use of Air Compressor Lash Injuries & Flying use.
Foreman
Objects Use appropriate PPE (hand gloves, respirators,
Safety Supervisor
safety goggles, face shield, etc.,)
Dot not use diesel air compressor in enclosed
spaces due to exhaust fumes.
Working personnel shall be provided with heat
shelter where they can have a rest during hot
1. Heat Stress / heat days.
stroke. Cool drinking water shall be provided including Area Head Mechanical
8. Welfare / Facilities. 2. Over fatigue due to electrolyte drinks whenever required. Hualu
excessive work Working personnel shall not be allowed to work & HSE Site Supervisor
more than what they can do in a day.
Ambulance shall be on standby near the work
location during working hours
Safety Shoes, Cotton/Leather Gloves to be used. Area Head Electrical
1. Hand / Foot Injury
9. Housekeeping Generated waste should be properly disposed in Hualu &
2. Scattered Waste
the drum according to its nature. HSE Supervisor