fp93 Standard
fp93 Standard
fp93 Standard
Program Controller
Instruction Manual
Thank you for purchasing a Shimaden product. Please check that the delivered product is the correct item you
ordered. Please do not begin operating this product before you read this instruction manual thoroughly and
understand its contents.
"Notice"
Please ensure that this instruction manual is given to the final user of the instrument.
"Preface"
This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine maintenance of the
FP93. It describes matters to be attended to in handling the FP93, how to install it, wiring, its functions and operating procedure.
Keep this manual at the work site while handling the instrument and follow the guidance provided herein
FP93F-1AE
Sep. 2002
Contents
page page
1. Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5-9. Explanation of Screen Group 4 and Setting . . . . . . . 18
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (1) Setting Outputs of PID Nos. 1~6 . . . . . . . . . . . . . . 18
2-1. Check before Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (2) Setting Zone PID . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-2. Handling Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . 4 5-10. Explanation of Screen Group 5 and Setting . . . . . . . 19
3. Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (1) Setting the Number of Patterns. . . . . . . . . . . . . . . . 19
3-1. Installation Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (2) Setting Time Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-2. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 (3) Setting With/
3-3. External Dimensions and Panel Cutout . . . . . . . . . . . 5 Without Power Failure Compensation . . . . . . . . . . 19
3-4. Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 (4) Setting Input Abnormality Mode . . . . . . . . . . . . . . 19
3-5. Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (5) Setting Measuring Range Code . . . . . . . . . . . . . . . 19
3-6. Terminal Arrangement Table . . . . . . . . . . . . . . . . . . . 6 (6) Setting Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4. Names and Functions of Parts on Front Panel . . . . . . . . . . 7 (7) Setting Input Scaling . . . . . . . . . . . . . . . . . . . . . . . 19
5. Explanation of Screens and Setting . . . . . . . . . . . . . . . . . . 9 (8) Setting PV Bias. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5-1. Parameter Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 (9) Setting PV Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
(1) How to Move from Screen Group to Screen (10) Setting Output Control Characteristics . . . . . . . . . 20
Group and Explanation of Screen Groups . . . . . . . . 9 (11) Setting Proportional Cycle . . . . . . . . . . . . . . . . . . . 20
5-2. Application of Power and (12) Setting SV Limiter . . . . . . . . . . . . . . . . . . . . . . . . . 20
Display of Initial Screen. . . . . . . . . . . . . . . . . . . . . . 13 (13) Setting External Control Input . . . . . . . . . . . . . . . . 20
5-3. How to Change Screens . . . . . . . . . . . . . . . . . . . . . . 13 (14) Setting Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
(1) How to Change Screen Groups 0~5 . . . . . . . . . . . . 13 (15) Setting Status Output (DO) . . . . . . . . . . . . . . . . . . 21
(2) How to Change Screens in Screen Group 0 . . . . . . 13 (16) Setting Analog Output . . . . . . . . . . . . . . . . . . . . . . 21
(3) How to Change Screens in Screen Group 3 . . . . . . 14 (17) Setting Communication . . . . . . . . . . . . . . . . . . . . . 21
(4) How to Change Set Values (Data) . . . . . . . . . . . . . 14 (18) Setting Keylock . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5-4. Before Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5-11. Measuring Range Codes Table. . . . . . . . . . . . . . . . . 22
(1) Checking Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6. Operation and Functions . . . . . . . . . . . . . . . . . . . . . . . . . 23
(2) Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6-1. Using FIX Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
(3) Setting Measuring Range . . . . . . . . . . . . . . . . . . . . 14 6-2. Setting Target Value (SV) . . . . . . . . . . . . . . . . . . . . 23
(4) Setting Control Mode . . . . . . . . . . . . . . . . . . . . . . . 14 6-3. Setting Output Manually . . . . . . . . . . . . . . . . . . . . . 23
(5) Setting Control Output Characteristic . . . . . . . . . . 14 6-4. Auto Tuning (AT). . . . . . . . . . . . . . . . . . . . . . . . . . . 24
(6) Setting Other Data . . . . . . . . . . . . . . . . . . . . . . . . . 14 6-5. PID Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
(7) Note on Initialization upon Change of Data. . . . . . 14 6-6. Manual Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5-5. Explanation of Screen Group 0 and Setting . . . . . . . 15 6-7. Output Lower Limit and
(1) Setting HLD Execution . . . . . . . . . . . . . . . . . . . . . 15 Higher Limit Setting Limiters . . . . . . . . . . . . . . . . . 24
(2) Setting ADV Execution . . . . . . . . . . . . . . . . . . . . . 15 6-8. Proportional Cycle Time . . . . . . . . . . . . . . . . . . . . . 24
(3) Setting Auto Tuning (AT) Execution . . . . . . . . . . . 15 6-9. Zone PID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5-6. Explanation of Screen Group 1 and Setting . . . . . . . 15 6-10. External Control Input (DI) . . . . . . . . . . . . . . . . . . . 25
(1) Setting Start SV . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 6-11. Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
(2) Setting End Step . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 6-12. Setting Event Standby Action . . . . . . . . . . . . . . . . . 26
(3) Setting Time Signal . . . . . . . . . . . . . . . . . . . . . . . . 16 6-13. Diagrams of Alarm Actions Selectable as Event . . 26
(4) Setting Event Action Point . . . . . . . . . . . . . . . . . . . 16 6-14. Event and Status Output Actions . . . . . . . . . . . . . . . 26
(5) Setting the Number of Program Executions. . . . . . 16 6-15. Time Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
(6) Setting PV Start . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6-16. Status (DO) Output. . . . . . . . . . . . . . . . . . . . . . . . . . 28
(7) Setting Guarantee Soak Zone . . . . . . . . . . . . . . . . . 17 6-17. Auto Return Function. . . . . . . . . . . . . . . . . . . . . . . . 28
5-7. Explanation of Screen Group 2 and Setting . . . . . . . 17 6-18. Notes on RAM as
(1) Setting Step SV. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Communication Memory Mode . . . . . . . . . . . . . . . . 28
(2) Setting Step Time . . . . . . . . . . . . . . . . . . . . . . . . . . 17 7. Error Codes, Causes and Remedies . . . . . . . . . . . . . . . . . 28
(3) Setting PID No. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 8. Record of Parameter Setting . . . . . . . . . . . . . . . . . . . . . . 29
5-8. Explanation of Screen Group 3 and Setting . . . . . . . 17 9. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
(1) Setting ON/OFF of FIX Mode . . . . . . . . . . . . . . . . 17
(2) Setting FIX SV Value. . . . . . . . . . . . . . . . . . . . . . . 17
(3) Setting FIX No. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
(4) Setting FIX Event Action Point . . . . . . . . . . . . . . . 17
-2-
1. Safety Rules
For matters regarding safety, potential damage to equipment and/or facilities, additional instructions and notes are indicated by the
following headings.
WARNING
This heading indicates hazardous conditions that could cause injury or death of personnel unless extreme caution is exercised.
CAUTION
This heading indicates hazardous conditions that could cause damage to equipment and/or facilities unless extreme caution is
exercised.
Note
This heading indicates additional instructions and/or notes.
The mark represents a protective conductor terminal. Make sure to ground it properly.
WARNING
The FP93 is designed for controlling temperature, humidity and other physical quantities of general industrial equipment. Avoid
using it for control of devices which may seriously affect the human life. When used, adequate and effective safety measures
must be taken. No warranty is valid in the case of an accident arising from the use of this product without such safety measures.
WARNING
● For using this instrument, house it in a control box or the like lest terminals should be in contact with a person.
● Don't draw out the instrument from the case. Don't let your hand or a conductive body in the case. It may lead to serious
injury or death due to an electric shock.
● Make sure to ground protective conductor terminals.
CAUTION
To avoid damage to connected equipment, facilities or products due to a fault of the product, safety measures must be taken
before usage, such as the installation of a fuse, an overheating protection device and the like. No warranty is valid in the case of
an accident arising from the use of this product without such safety measures.
CAUTION
● The mark on the plate affixed to the instrument:
On the terminal nameplate affixed to the case of this instrument, the alert mark is printed. This is to warn you of the risk
of electric shock which may result if the charger is touched while being energized.
● As a means to turn the power off, a switch or a breaker should be installed in the external power circuit to be connected to
the power terminal of the instrument. Fix the switch or the breaker adjacently to the instrument in a position which allows it
to be operated with ease, with an indication that it is a means of turning the power off. Use a switch or a breaker which
meets the requirement of IEC60947.
● Fuse:
Since the instrument does not have a built-in fuse, do not forget to install a fuse in the power circuit to be connected to the
power terminal. A fuse should be positioned between a switch or a breaker and the instrument and mounted on the L side of
the power terminal.
Fuse rating/characteristics: 250V AC 1A/medium lagged or lagged type.
Use a fuse which meets the requirement of IEC60127.
● Voltage/current of a load to be connected to the output terminal and the alarm terminal should be within a rated range.
Otherwise, the temperature will rise to reduce the life of product and/or to result in problems with the product. For rated
voltage/current, see "9. Specifications" of this manual.
The output terminal should be connected with a device which meets the requirements of IEC61010.
● A voltage/current different from that of the input specification should not be applied to the input terminal. It may reduce the
life of the product and/or result in problems with the product. For rated voltage/current, see "9. Specifications" of this
manual.
In the case of voltage or current input, the input terminal should be connected to a device which meets the requirement of
IEC61010.
The instrument is provided with a draft hole for heat discharge. Take care to prevent metal and other foreign matters from
getting into it. Failure to do so may result in trouble with the instrument or may even cause a fire.
● Don't block the draft hole or allow dust or the like to stick to it. A rise in temperature or insulation failure may result in a
reduction of the life of the product and/or problems with it or may cause a fire.
For spaces between installed instruments, refer to "3-3. External Dimensions and Panel Cutout."
● It should be noted that repeated tolerance tests against voltage, noise, surge, etc. may lead to deterioration of the instrument.
● Users are prohibited from remodeling the product or abnormal use of it.
-3-
2. Introduction
2-1. Check before Use
This product has been fully inspected for quality assurance prior to shipment. Nevertheless, you are requested to make sure
that there is no error, damage or shortage of delivered items by checking the model codes and the external view of the product
and the number of accessories.
1 Confirmation of Model Codes
Check the model codes stuck to the case of the product to ascertain if the respective codes designate what were specified
when you ordered it, referring to the following code table:
Example of model codes:
FP93 - 8 Y 90 - 1 3 5 0
-4-
3-2. Mounting
CAUTION
For safety's sake and to protect the functionality of the product, don't draw out its body from the case. If it needs to be drawn
out for replacement or repair, contact our sales agent.
1 Cut a hole for mounting the controller in the panel by referring to the cutout drawing in Section 3-3.
2 The panel thickness should be 1.0~4.0 mm.
3 As the instrument is provided with pawls for fixing, just press it firmly from the front of the panel. The case is fixed to the
panel by means of the pawls.
4 The FP93 is designed as a panel-mounting model. Never use it without mounting on the panel.
92 +0.8
0
130 or larger
92 +0.8
0
˚C
→ → → OUT RUN HLD GUA COM
91.6
96
PTN STEP SV
ENT
RUN
GRP PTN STEP RST
FP93 Unit: mm
3-4. Wiring
In wiring operation, close attention should be paid to the following:
CAUTION
● Make sure to disconnect this instrument from any power source during wiring operation to prevent an electric shock.
● Be certain that the protective conductor terminal ( ) is properly grounded. Otherwise, an electric shock may result.
● To prevent an electric shock, don't touch wired terminals and other charged elements while they are being energized.
1 In wiring operation, follow the terminal layout shown in Section 3-5 and the terminal arrangement in Section 3-6 and
make sure to carry out the correct wiring.
2 Use press-fit terminal which fits an M3.5 screw and has a width of 7 mm or less.
3 In case of thermocouple input, use a compensating cable compatible with the selected type of thermocouple.
4 In the case of R.T.D. input, the resistance of a single lead wire must be 5 Ω or less and the three wires must have the same
resistance.
5 The input signal wire must not be accommodated with a high-voltage power cable in the same conduit or duct.
6 Shield wiring (single point grounding) is effective against static induction noise.
7 Twisting the input wires at short and equal intervals is effective against electromagnetic induction noise.
8 In wiring for power supply, use a wire or cable whose performance is equal to or higher than the 600V vinyl insulated
wire having a sectional area of 1 mm2 or larger.
9 The wire for grounding must have a sectional area of 2 mm2 or larger and must be grounded at a grounding resistance of
100 Ω or less.
10 Clamp the screws of terminals firmly. Clamping torque: 1.0 N • m (10kgf • cm)
11 If the instrument appears to be easily affected by power supply noise, use a noise filter to prevent malfunctioning.
12 Mount the noise filter on the grounded panel and make wire connection between the noise filter output and the power line
terminals of the controller as short as possible.
Make this wire as short as possible.
100~240V AC 100~240V AC
IN OUT
50/60Hz
-5-
3-5. Terminal Layout (Follow the terminal layout and terminal arrangement table shown below in your wiring operation.)
∗1 TERMINAL COM 1 + 21 11 L +
24VDC 7W
SPECIFICATION 23 24 25 A-output 100-240VAC~ /24VAC~
50/60Hz 16VA 50/60Hz 10VA
RS-232C SG SD RD DI1 2 − 22 12 N −
RS-485 SG + −
DI2 3 23 13
+
DI3 4 *1 24 14 OUTPUT
4-20mA DC
− 0-10V DC
DI4 5 25 15 30mA 12V DC
+
6 COM 26 16 2A240VAC
V/mA DC
+ + A
7 DO1 27 17 COM
EV1
8 DO2 28 18 1A240VAC
mV DC
EV2
− − −
9 DO3 29 19 1A240VAC
B
EV3
10 DO4 30 20 1A240VAC
B
NOTE 1: With thermocouple, voltage, or current input, shorting across B and B terminal will cause an error. Leave terminal
No.10 open.
NOTE 2: With voltage (V) or current (mA) input, don't connect anything with terminal No.7. Any connection with it may
cause problems with the instrument.
-6-
4. Names and Functions of Parts on Front Panel
PROG CONTROLLER
PV
˚C
OUT RUN HLD GUA COM
2 Action display
AT MAN EV1 EV2 EV3 DO1 DO2 DO3 DO4
PTN STEP SV
3 Pattern number display 5 Target set value (SV) display
4 Step No. Display
ENT 6 Operating keys
RUN
GRP PTN STEP RST
FP93
Name Function
1 Measured value (PV) (1) Present measured value is displayed in the screen group 0. (red)
display (2) Type of parameter is shown on each parameter screen.
2 Action display (1) (green) Ascending action lamp
• Lights while ascending step is in execution.
(2) (green) Level action lamp
• Lights while level step is in execution.
(3) (green) Descending action lamp
• Lights while descending step is in execution.
(4) OUT (green) Control output lamp
• Lights when contact or SSR drive voltage output is ON, goes out when output turns OFF.
• For current or voltage output, brightness increases or decreases in proportion to output.
(5) RUN (green) RUN action lamp
• Lights while program is in execution.
• Blinks while FIX is in execution.
(6) HLD (green) HLD action lamp
• Lights when a brief suspension (Hold) is set while program is in execution.
(7) GUA (green) GUA action lamp
• Lights in case PV value does not reach a set range of deviation values when moving to level step
during program execution (guarantee soak).
(8) COM (green) Communication action lamp
• Lights when COM mode is selected in case the instrument includes the communication option.
The lamp does not light if local is selected as communication mode.
(9) AT (green) Auto tuning action lamp
• Blinks while AT is in execution. The lamp lights during standby for AT and goes out when AT
action comes to an end or is terminated.
(10) MAN (green) Manual control output action lamp
• Blinks when manual control output is selected on output screen. The lamp remains extinct
during automatic control output.
(11) EV1 (orange) Event 1 output action lamp. Lights when event 1 turns ON.
EV2 (orange) Event 2 output action lamp. Lights when event 2 turns ON.
EV3 (orange) Event 3 output action lamp. Lights when event 3 turns ON.
(12) DO1 (green) Status output 1 action lamp. Lights when status output 1 turns ON.
DO2 (green) Status output 2 action lamp. Lights when status output 2 turns ON.
DO3 (green) Status output 3 action lamp. Lights when status output 3 turns ON.
DO4 (green) Status output 4 action lamp. Lights when status output 4 turns ON.
3 Pattern number display (1) Pattern No. currently selected is displayed. (green)
4 Step No. Display (1) Step No. currently in execution is displayed. (green)
(2) Step No. currently set in screen group 2 is displayed.
(3) PID No. currently set in screen group 4 is displayed.
5 Target set value (SV) (1) Target set value is displayed on the basic screen of screen group 0. (green)
display (2) Present output value is displayed in % on the output monitor screen of screen group 0.
(3) Selected item and set value are displayed on each parameter screen.
-7-
Name Function
6 Operating keys (1) (parameter) key
• Pressing this key on any screen calls the next screen onto display.
• Pressing this key continuously for 3 seconds calls the initial screen of screen group 5.
(2) (up) key
• Used to increase a numerical value on a numerical value setting screen.
• Used to select an item on an item selection screen.
(3) (down) key
• Used to decrease a numerical value on a numerical value setting screen.
• Used to select an item on an item selection screen.
(4) E N T (entry) key
• Used to register a set data changed by means of the or key on each screen (the
decimal point of the rightmost digit goes out).
• When pressed for 3 seconds continuously on output (OUT) screen, this key switches between
automatic output and manual output.
(5) G R P (group) key
• When pressed in the middle of setting in screen groups 1, 3, 4 or 5, the initial screen of the group
is called onto display. When pressed in the screen group 2, the initial screen of screen group 1 is
called onto display.
• When pressed on the basic screen, the display moves to screen group 1, screen group 3, screen
group 4 and the basic screen in the order mentioned.
• When pressed on the initial screen of screen group 5, the basic screen is called.
(6) P T N (pattern) key
• When pressed during stop (RST) on the basic screen, a starting pattern can be selected.
It is registered by pressing the E N T key.
• This key is used to move to other screen groups. For details, see Section 5-1 or 5-5.
(7) STEP (step) key
• This key is used to move to other screen groups. For details, see Section 5-1 or 5-5.
(8) RUN
RST (run/reset) key
• When pressed continuously for 3 seconds on the basic screen, execution (RUN) and stop (RST)
are switched.
• When pressed in any of screen groups 1~5, the preceding screen is returned onto display.
-8-
5. Explanation of Screens and Setting
5-1. Parameter Flow
NOTE: Four kinds of frame lines signify the following. The figure on the left of each frame represents screen No.
Screens regularly shown by key Screens shown when appropriate option
operation and other means is added or selected
Screens may or may not be shown Screens for monitoring (without automatic
depending upon setting return)
Screen Group 5
Screen Group 0
About 3 seconds Screens related to initial setting
5-0
0-0 Basic screen Initial screen
GRP
Screen Group 3
FIX-related screens
0-5 HLD executing setting
3-0 Initial screen
(1) How to Move from Screen Group to Screen Group and Explanation of Screen Groups
NOTE 1: To move among screen groups 0, 1, 3 and 4, press the GRP key on the basic screen of screen group 0 or the initial
screens of screen group 1, 3 or 4.
NOTE 2: To move between screen groups 0 and 5, pressing the key for 3 seconds continuously on the basic screen of
screen group 0 calls the initial screen of screen group 5, and pressing the G R P key on the initial screen of screen
group 5 calls the basic screen of screen group 0.
NOTE 3: Pressing the key in any screen group calls the next screen and pressing it on the last screen of a screen group
calls the initial screen.
NOTE 4: A key shown above and outside a chain line frame ( ) surrounding each screen group means that you can
move from any of the screen within the frame to a designated screen by pressing that key. (This applies to screen
groups 1, 2, 3, 4 and 5.) Example: Screen Group
NOTE 5: The screen group 1 has patterns 1~4. (One pattern has 16 setting screens.) The number of patterns is selectable (which
is set on the 5-1 screen; the initial value is 4).
NOTE 6: The screen group 2 has steps 1 to 40 (one step containing three setting screens). The number of steps is selectable
(which is set on the 1-2 screen; the initial value is 10).
NOTE 7: The screen group 4 has 6 PID Nos. (each having 8 setting screens) and Zone PID.
NOTE 8: Within a screen group, you can move from screen to screen by pressing an appropriate key indicated in screen
sequences (which are shown in the following page on).
-9-
Screen Group 1 Program pattern-related screen group
An omission Pattern 1
PTN PTN PTN
1-0 Initial screen (pattern 1) 1-0 Initial screen (pattern 2) 1-0 Initial screen (pattern 4) 1-0 Screen
1-2 End step setting 1-2 End step setting 1-2 End step setting
RUN RUN RUN
RST RST RST
1-3 TS1 ON step setting 1-3 TS1 ON step setting 1-3 TS1 ON step setting
RUN RUN RUN
RST RST RST
1-4 TS1 ON time setting 1-4 TS1 ON time setting 1-4 TS1 ON time setting
RUN RUN RUN
RST RST RST
1-5 TS1 OFF step setting 1-5 TS1 OFF step setting 1-5 TS1 OFF step setting
RUN RUN RUN
RST RST RST
1-6 TS1 OFF time setting 1-6 TS1 OFF time setting 1-6 TS1 OFF time setting
RUN RUN RUN
RST RST RST
1-7 TS2 ON step setting 1-7 TS2 ON step setting 1-7 TS2 ON step setting
RUN RUN RUN
RST RST RST
1-8 TS2 ON time setting 1-8 TS2 ON time setting 1-8 TS2 ON time setting
RUN RUN RUN
RST RST RST
1-9 TS2 OFF step setting 1-9 TS2 OFF step setting 1-9 TS2 OFF step setting
RUN RUN RUN
RST RST RST
1-10 TS2 OFF time setting 1-10 TS2 OFF time setting 1-10 TS2 OFF time setting
RUN RUN RUN
RST RST RST
1-11 EV1 action point setting 1-11 EV1 action point setting 1-11 EV1 action point setting
RUN RUN RUN
RST RST RST
1-12 EV2 action point setting 1-12 EV2 action point setting 1-12 EV2 action point setting
RUN RUN RUN
RST RST RST
1-13 EV3 action point setting 1-13 EV3 action point setting 1-13 EV3 action point setting
RUN RUN RUN
RST RST RST
1-14 The number of program executions 1-14 The number of program executions 1-14 The number of program executions
RUN RUN RUN
RST RST RST
1-16 Guarantee soak zone 1-16 Guarantee soak zone 1-16 Guarantee soak zone
RUN RUN RUN
RST RST RST
Step 1
2-1 Step 1 SV 2-1 Step 2 SV 2-1 Step n SV
Step SV
RUN RUN RUN
RST STEP RST STEP RST STEP
2-3 Step 1 PID No. 2-3 Step 2 PID No. 2-3 Step n PID No.
1-1 screen 1-0 screen 1-1 screen 1-0 screen 1-1 screen 1-0 screen
- 10 -
Screen Group 3 FIX-related screen group
3-0 screen
4-2 Output hysteresis setting 4-2 Output hysteresis setting 4-12 Zone 1 SP
RUN RUN RUN
RST RST RST
4-3 Output integral time setting 4-3 Output integral time setting 4-13 Zone 2 SP
RUN RUN RUN
RST RST RST
4-4 Output derivative time setting 4-4 Output derivative time setting 4-14 Zone 3 SP
RUN RUN RUN
RST RST RST
4-5 Output manual reset setting 4-5 Output manual reset setting 4-15 Zone hysteresis setting
RUN RUN RUN
RST RST RST
4-6 Output target value function setting 4-6 Output target value function setting
4-0 screen
RUN RUN
RST RST
4-7 Lower limit output limiter setting 4-7 Lower limit output limiter setting
RUN RUN
RST RST
4-8 Higher limit output limiter setting 4-8 Higher limit output limiter setting
RUN RUN
RST RST
- 11 -
Screen Group 5 Initial setting screen group
5-22 screen
RUN
RST
5-3 With/without power failure compensation setting 5-25 Event 3 type setting
RUN RUN
RST RST
5-5 Measuring range code setting 5-27 Event 3 standby action setting
RUN RUN
RST RST
5-6 Input unit setting 5-28 Status output 1 action code setting
RUN RUN
RST RST
5-7 Input scaling lower limit value setting 5-29 Status output 2 action code setting
RUN RUN
RST RST
5-8 Input scaling higher limit value setting 5-30 Status output 3 action code setting
RUN RUN
RST RST
5-9 Input scaling decimal point position setting 5-31 Status output 4 action code setting
RUN RUN
RST RST
5-11 PV filter setting 5-33 Analog output scaling lower limit value setting
RUN RUN
RST RST
5-12 Control characteristics setting 5-34 Analog output scaling higher limit value setting
RUN RUN
RST RST
5-14 SV limiter lower limit value setting 5-36 Communication address setting
RUN RUN
RST RST
5-15 SV limiter higher limit value setting 5-37 Communication speed setting
RUN RUN
RST RST
5-16 External control input 2 action code setting 5-38 Communication data format setting
RUN RUN
RST RST
5-17 External control input 3 action code setting 5-39 Start character setting
RUN RUN
RST RST
5-18 External control input 4 action code 5-40 BCC operation type setting
RUN RUN
RST RST
5-23 screen
5-0 screen
- 12 -
5-2. Application of Power and Display of Initial Screen
When power is applied, the initial screen and two screens are displayed successively, each for about 1 second as shown below.
Then the basic screen is displayed.
Display of model code: FP93
Input type ( : Thermocouple, : R.T.D., : Voltage (mV), : Voltage (V), : Current (mA))
display
(Nevertheless, to return to the initial screen in screen group 1 or 4, you have to press the G R P key or press the key
continuously to move to the last screen of the group before returning to the initial screen.
GRP key
An omission
- 13 -
(3) How to Change Screen in Screen Group 3
Every time the key is pressed, the next screen is called, and the basic screen is called from the last screen. Pressing the
RUN
key calls the preceding screen.
RST
3-0 Initial screen 3-1 FIX mode screen 3-6 FIX event screen
An omission
- 14 -
1 Measured value display (PV display)
1 (2) Setting ADV Execution
2 Target set value display (SV display)
3 4 2 3 Pattern No. display (PTN display) 0-6 ADV execution setting screen
4 Step No. display (STP display) GRP To 0-0 screen
The number of PID currently in use is shown on SV display. This STEP To 2-1 (step 1) screen
screen is on display only when RUN is in execution. If stop (RST)
GRP To 1-0 (pattern 1) screen
is input through external control input (DI) 1, the 0-0 basic screen RUN
is returned. RST
Initial value: 10
Setting range: 1 ~ Maximum number of steps
(1) Setting HLD Execution The number of steps of a program pattern is set. The number of
0-5 HLD execution setting screen patterns is set on the 5-1 screen (initial value: 4). The maximum
number of steps changes according to the number of patterns.
GRP To 0-0 screen The number of pattern = 1: The maximum number of steps = 40
The number of pattern = 2: The maximum number of steps = 20
The number of pattern = 4: The maximum number of steps = 10
Initial value: OFF In case a lower number than the number of step currently in
Setting range: ON/OFF execution is set, the program terminates upon completion of the
HLD is put in execution when ON is selected and selection of step currently being executed or moves to the initial step.
OFF releases it. Upon execution of HLD, PROG execution is
stopped temporarily. The HLD lamp lights during the execution
of HLD. This screen is on display only when RUN is in execution
in the PROG mode. If stop (RST) is input through external control
input (DI) 1 or in the case of a change to FIX mode through DI,
the 0-0 basic screen is returned.
In case is set for external control input (DI), it functions
only as an input status monitoring screen. ADV input is not valid
during the execution of HLD.
To 0-6 screen To 1-3 screen
- 15 -
(3) Setting Time Signal
1-3 Time signal 1 (TS1) ON step setting screen 1-9 Time signal 2 (TS2) OFF step setting screen
1-5 Time signal 1 (TS1) OFF step setting screen (4) Setting Event Action Point
PTN To 1-1 (pattern 2) screen 1-11 Event 1 (EV1) action point setting screen
STEP To 2-1 (step 1) screen PTN To 1-1 (pattern 2) screen
GRP To 1-0 (pattern 1) screen STEP To 2-1 (step 1) screen
RUN
RST Initial value: OFF
Setting range: OFF, 1 ~ End step
GRP To 1-0 (pattern 1) screen
RUN
A step in which TS1 signal is stopped is set. This screen is not RST Initial value:
displayed when TS1 ON step is OFF. A change of end step makes Higher limit deviation value (Hd) 2000
four decimal places blink if set value of end step < TS1 OFF step Lower limit deviation value (Ld) –1999
setting. Outside higher/lower limit deviation values (od) 2000
Within higher/lower limit deviation values (id) 2000
1-6 Time signal 1 (TS1) OFF time setting screen Higher limit absolute value (HA) Higher limit value of
measuring range
Lower limit absolute value (LA) Lower limit value of
PTN To 1-1 (pattern 2) screen measuring range
STEP To 2-1 (step 1) screen Setting range:
Higher limit deviation value or lower limit deviation value
GRP To 1-0 (pattern 1) screen 1999 ~ 2000 units
RUN
RST Within or outside higher/lower limit deviations
Initial value: 00.00 0 ~ 2000 units
Setting range: 00.00 ~ 99.59 Higher limit absolute value or lower limit absolute value
A time from the start of step in which TS1 signal is stopped to the Within measuring range
stop of the signal is set. This screen is displayed when action code Hd ~ LA is set for
This screen is not displayed when TS1 ON step is OFF. EV1, and action point of set event in PROG mode is set. When
any other code than Hd ~ LA is set, the screen is not displayed.
1-7 Time signal 2 (TS2) ON step setting screen
1-12 Event 2 (EV2) action point setting screen
PTN To 1-1 (pattern 2) screen
PTN To 1-1 (pattern 2) screen
STEP To 2-1 (step 1) screen STEP To 2-1 (step 1) screen
GRP To 1-0 (pattern 1) screen
RUN
GRP To 1-0 (pattern 1) screen
RST RUN
Initial value: OFF RST The same as the 1-11 screen except EV1 changed to EV2.
Setting range: OFF, 1 ~ End step
A step in which TS2 signal is output is set. This screen is on
display when (tmS2) is set for event or status output. 1-13 Event 3 (EV3) action point setting screen
For details about time signal, refer to "6-15 Time Signal." A
change of end step makes four decimal places blink if set value of PTN To 1-1 (pattern 2) screen
end step < TS2 ON step setting.
STEP To 2-1 (step 1) screen
1-8 Time signal 2 (TS2) ON time setting screen GRP To 1-0 (pattern 1) screen
RUN
RST The same as the 1-11 screen except EV1 changed to EV3.
PTN To 1-1 (pattern 2) screen
STEP To 2-1 (step 1) screen (5) Setting the Number of Program Executions
GRP To 1-0 (pattern 1) screen 1-14 The number of program executions setting screen
RUN
RST
Initial value: 00.00 PTN To 1-1 (pattern 2) screen
Setting range: 00.00 ~ 99.59
A time from the start of step in which TS2 signal is output to the STEP To 2-1 (step 1) screen
output of the signal is set.
This screen is not displayed when TS2 ON step is OFF. GRP To 1-0 (pattern 1) screen
RUN
RST Initial value: 1
Setting range: 1 ~ 9999
The number of executions of a presently set pattern is set. In case
a lower number than the number of pattern currently being
executed is set, the program is terminated upon execution to the
end step.
- 16 -
(6) Setting PV Start 5-8. Explanation of Screen Group 3 and Setting
1-15 PV start setting screen 3-0 Initial screen
RUN
RST The same as the 3-4 screen except EV1 changed to EV2.
RUN
RST
The same as the 3-4 screen except that EV1 is changed to
EV3.
To 2-1 screen To 3-0 initial screen
- 17 -
5-9. Explanation of Screen Group 4 and Setting
Setting of PID Nos.1-6 4-7 Lower limit output limiter setting screen
(1) Setting Outputs of PID Nos. 1~6
STEP To 4-1 (PID No.2) screen
4-0 Initial screen
GRP To 4-0 (PID No.1) screen
STEP To 4-0 (PID No.2) screen
GRP To 0-0 screen RUN
RST Initial value: 0.0
Setting range: 0.0 ~ 99.9%
A lower limit limiter for output is set. For output limiter, refer to
representing PID is shown on PTN display. "6-7. Output Lower Limit and Higher Limit Setting Limiters."
PID No. (Decimal point also lights) is shown on STP
display. 4-8 Higher limit output limiter setting screen
4-1 Output proportional band setting screen STEP To 4-1 (PID No.2) screen
STEP To 4-1 (PID No.2) screen GRP To 4-0 (PID No.1) screen
RUN
RST
RUN
RST Initial value: 100.0
GRP To 4-0 (PID No.1) screen Setting range: 0_L+0.1 ~ 100.0%
RUN
RST Initial value: 3.0 A lower limit limiter for output is set.
Setting range: OFF, 0.1 ~ 999.9%
To execute auto tuning, basically this setting is not necessary.
When OFF is selected, ON/OFF (2-position) action is performed.
To the initial screen of the set one of 4-0 PID Nos.1 ~ 6.
For proportional action, refer to "6-5. PID Action."
4-5 Output manual reset setting screen GRP To 4-10 (zone PID) screen
RUN
Initial value: 0.0
RST
- 18 -
5-10. Explanation of Screen Group 5 and Setting (5) Setting Measuring Range Code
5-5 Measuring range code setting screen
5-0 Initial screen
GRP To 5-0 screen
GRP To 0-0 screen
In this screen group, nothing is shown on the PTN and STP RUN
RST Initial value: 05
displays. Setting range: 01 ~ 92
A measuring range is set. A table of measuring range codes is
shown in "5-11. Measuring Range Code Table." A set code is
(1) Setting the Number of Patterns unable to be changed during RUN in the PROG mode.
5-1 The number of patterns setting screen
(6) Setting Input Unit
GRP To 5-0 screen 5-6 Screen for changing set input unit
GRP To 5-0 screen
RUN
RST Initial value: 4
Setting range: 1, 2, 4
The number of patters to be used is set. Maximum steps of a RUN
RST Initial value:
pattern changes according to the number of patterns: 40 steps Setting range: /
when the number of patterns is 1, 20 when it is 2 and 10 when it is The unit for sensor input display is selected between (˚C) and
4. A set number is unable to be changed during RUN in the (˚F). The screen is not displayed when linear input (mV, V,
PROG mode. mA) is selected. A set unit is unable to be changed during RUN in
the PROG mode.
(2) Setting Time Unit (7) Setting Input Scaling
5-2 Time unit setting screen 5-7 Input scaling lower limit value setting screen
GRP To 5-0 screen GRP To 5-0 screen
RUN RUN
RST Initial value: RST Initial value: 0.0
Setting range: (HM)/ (MS) Setting range: –1999 ~ 9989 units
A unit of time used in various items, such as step signal and step A lower limit value of scaling for linear input (mV, V, mA) is set.
time, is set. During sensor input, the lower limit of measuring range is
stands for "~hours~minutes" and displayed and no change is possible. A set value is unable to be
for "~minutes~seconds." changed during RUN in the PROG mode.
A set unit is unable to be changed during RUN in the PROG
mode. 5-8 Input scaling higher limit value setting screen
RUN
RST
Initial value:
Setting range: (HLD), (RUN), (RST) (8) Setting PV Bias
How to deal with sensor break or scaleover, which may occur in 5-10 PV Bias setting screen
the process of program control, is set.
GRP To 5-0 screen
: The HLD state precedes recovery from scaleover or
resetting. Output is fixed to 0%. If the sensor has no
problem, the HLD state is released upon applying power
again. Initial value: 0.0
RUN
: Program action continues until the program ends or reset RST
Setting range: –1999 ~ 2000 units
is input. (Time continuation) Output is fixed to 0%. PV bias is used to correct an error of input from sensor or the like.
: Program action is released and the instrument is put in When a bias is set, control is also carried out with a corrected value.
the state of reset.
(9) Setting PV Filter
5-11 PV filter setting screen
GRP To 5-0 screen
RUN
Initial value: 0
RST
Setting range: 0 ~ 100 seconds
In case input changes conspicuously or noise continues, PV filter
To 5-5 screen is used to mitigate such undesirable effect. When 0 second is set,
filter does not function.
To 5-12 screen
- 19 -
(10) Setting Output Control Characteristic
5-12 Output control characteristic setting screen 5-18 External control input 4 (DI4) action code setting screen
RUN RUN
RST Initial value: RST Initial value:
Setting range: (RA), (DA) Setting range: (non), (HLD),
A characteristic of control output is set. RA is for heating and DA (ADV), (FIX)
cooling. An action code of external control input 4 (DI4) is set. This screen
is not displayed when the external control input 2 (DI2) code is
(11) Setting Proportional Cycle and when the external control input 3 (DI3) code is
5-13 Proportional cycle setting screen .
This screen does not show and .
GRP To 5-0 screen
(14) Setting Events
5-19 Event 1 (EV1) type setting screen
RUN Initial value: 5-21 Event 1 (EV1) standby action setting screen
RST
Starting pattern No.3 bit Standby action only when power is applied
Standby action when power is applied and when SV
in execution is changed
5-17 External control input 3 (DI3) action code setting screen
Control mode (without standby)
GRP To 5-0 screen
5-22 Event 2 (EV2) type setting screen
GRP To 5-0 screen
Initial value:
RUN
RST Setting range: (non), (HLD), (ADV)
(FIX), (SPT2)
An action code of external control input 3 (DI3) is set. This screen RUN
Initial value:
is not displayed when the external control input 2 (DI2) code is RST
Setting range: ~
. The same as the 5-19 screen except EV1 changed to EV2.
This screen does not show .
To 5-18 screen To 5-23 screen
- 20 -
5-23 Event 2 (EV2) hysteresis setting screen 5-31 Status output 4 (DO4) action code setting screen
GRP To 5-0 screen GRP To 5-0 screen
RUN
RST Initial value: 5 RUN
RST
Initial value: NON
Setting range: 1 ~ 999 units Setting range: ~
The same as the 5-20 screen EV1 changed to EV2. The same as the 5-28 screen DO1 changed to DO4.
5-24 Event 2 (EV2) standby action code setting screen (16) Setting Analog Output
5-32 Analog output type setting screen
GRP To 5-0 screen
GRP To 5-0 screen
RUN
Initial value: 1
RST
Setting range: 1 ~ 4
The same as the 5-21 screen except EV1 changed to EV2.
RUN
RST Initial value:
Setting range: , ,
5-25 Event 3 (EV3) type setting screen An item intended to be output as an analog signal is selected from
three items: Measured value (PV), target set value (SV) and
GRP To 5-0 screen control output (OUT).
RUN
Initial value: The higher limit value of setting range for PV
RST
and SV, and 100.0 for OUT
Initial value: 1 Setting range: Within measuring range when PV or SV is
RUN
RST
Setting range: 1 ~ 4 selected and 0.0 ~ 100.0% when OUT is
The same as the 5-21 screen EV1 changed to EV3. . selected.
A maximum value (10mV, 20mA or 10V) of analog output signal
is set at a value intended to be output as the higher limit value of
(15) Setting Status Output (DO) scaling.
5-28 Status output 1 (DO1) action code setting screen
Inversed scaling of Ao_L>Ao_H is also possible.
GRP To 5-0 screen
In the case of Ao_L<Ao_H In the case of Ao_L>Ao_H
Analog output
100%
RUN
RST
Initial value: NON
Setting range: ~
Code Description
None 0% Ao_L Ao_H 100% 0% Ao_H Ao_L 100%
Hold
Guarantee soak (17) Setting Communication
Time signal 1 Note: For communication, refer to the Communication
Interface Instruction Manual provided separately.
Time signal 2
5-35 Communication mode setting screen
RUN status
Step signal GRP To 5-0 screen
End signal
FIX
RUN RUN
RST Initial value: 1200 Initial value: OFF
RST
Setting range: 1200, 2400, 4800, 9600, 19200 bps Setting range: OFF, 1, 2, 3
The speed of communication is set. Items which should not be changed are locked. Data are unable to
Note 1: Because of a limited number of digits, 19200 bps is be changed on locked screens. Select OFF to release the lock.
displayed as . .
To 5-0 Initial screen
Note 2: Special keys on the communication speed screen:
When the P T N key and the STEP key are pressed
Lock No. Range to be locked
simultaneously for 3 seconds on this screen, the present
speed is forcibly changed. This interrupts communication Release of lock (All data allowed to be changed.)
and the mode is changed from communication to local. Keylock of the screen groups 3, 4 and 5 (excluding communication
To restart communication, the same speed as that of the mode and special keys on communication speed screen)
host has to be set.
Keylock of screen groups 1, 2, 3, 4 and 5 (excluding communication
5-38 Communication data format setting screen mode and special keys on communication speed screen)
Keylock of all screens excluding RUN/RST on the basic screen, communi-
GRP To 5-0 screen cation mode screen and special keys on communication speed screen)
0 ~ 1200 0 ~ 2200
GRP To 5-0 screen E 0 ~ 700 0 ~ 1300
J 0 ~ 600 0 ~ 1100
T *2 −199.9 ~ 200.0 −300 ~ 400
RUN
RST
Initial value: 1
Setting range: 1 ~ 4 N 0 ~ 1300 0 ~ 2300
An operation type for error detection BBC check is selected from PLII *3 0 ~ 1300 0 ~ 2300
the following table:
Wre5-26 *4 0 ~ 2300 0 ~ 4200
Type of U *5 *2 −199.9 ~ 200.0 −300 ~ 400
Description
Operation
Add operation from start character to text end character L *5 0 ~ 600 0 ~ 1100
2’s complement after add operation from start −200 ~ 600 −300 ~ 1100
Multi-input
5-41 Communication delay time setting screen −200 ~ 500 −300 ~ 1000
−100.0 ~ 100.0 −150.0 ~ 200.0
GRP To 5-0 screen JPt
−50.0 ~ 50.0 −50.0 ~ 120.0
0.0 ~ 200.0 0.0 ~ 400.0
−10~10mV
RUN
RST
Initial value: 20
Setting range: 1 ~ 100 0~10mV
Minimum delay time lag from receiving a communication command
to transmission is set. Minimum delay time = Set value × 0.512msec 0~20mV
mV
. 0~50mV
5-42 Communication memory mode setting screen
10~50mV Scaling possible.
GRP To 5-0 screen
0~100mV
Setting range: —1999 ~ 9999
−1~1V
Span: 10 ~ 5000
RUN Initial value: 0~1V
RST
Setting range: , , 0~2V Decimal point position: 0.000 ~ None
V
- 22 -
6. Operation and Functions
6-1. Using FIX Mode
FIX: Adjustment function without using the program function.
1 Pressing the or key on the 3-1 FIX ON/OFF screen turns OFF shown on the target value (SV) display to ON
and the decimal point of the rightmost digit blinks. Then, press the E N T key, and the decimal point stops blinking to
register the selection. (When OFF is set for FIX on this screen, the program mode turns ON.)
2 Pressing the key calls the next setting screen. Set a necessary item, if any.
3 When the display returns to the basic screen upon completion of setting, is shown on the pattern number display and
the FIX mode is ON.
3-1 FIX ON/OFF screen 3-2 screen
ENT
When the or the key is pressed on the 0-0 basic screen, the decimal point of the rightmost digit blinks and the
numerical value changes. The value keeps changing while either of the keys is being pressed. Once an intended value is
reached, press the E N T key to register it. The registration of the data stops the blink of the decimal point.
2 Setting on the SV setting screen
When the or the key is pressed on the 3-2 FIX SV setting screen, the decimal point of the rightmost digit blinks
and the numerical value changes. The value keeps changing while either of the keys is being pressed. Once an intended
value is reached, press the E N T key to register it. The registration of the data stops the blink of the decimal point.
* In the program mode, SV value is unable to be changed on the basic screen.
* In the program mode, the 1-1 start SV setting screen and the 2-1 step SV setting screen should be used to set an SV.
* No target value can be changed while auto tuning (AT) is in execution. It should be set after releasing AT.
Example: Setting target value at 100˚C
0-0 Basic screen
3 seconds. 3 seconds.
Pressing the key on the AT execution setting screen changes OFF shown on the target set value (SV) display to ON
and the decimal point on the rightmost digit blinks. Upon pressing the E N T key, the decimal point stops blinking and AT
action begins. When the target set value stays in the inclined portions (portions indicated by the arrows of the action
display), AT is in the state of standby (the AT lamp lights), and AT is executed while the target set value stays in the level
portion (the AT lamp blinks).
While AT is in execution, the ON/OFF action of output is repeated several times in accordance with rise and fall of the
measured value from the target value as the border and PID values are stored in an internal memory. Immediately when
they are stored, control using these PID values begins and AT action ends. Then, the target set value display shows OFF
and the AT lamp goes out. (In case there is AT still to be executed, it is put in the state of standby.)
0-7 AT execution setting screen AT in execution
Press key. Press ENT key.
Decimal point blinks. Decimal point stops blinking. Decimal point stops blinking.
AT in standby (AT lamp lights) AT action ends
or AT in execution (AT lamp blinks) (AT lamp goes out)
2 Release of AT in the Middle
To release AT in the middle, select OFF on the AT execution setting screen by the use of key and press the ENT
key.
.
NOTE: In case AT is released in the middle, PID values are not changed.
3 Reasons Why AT Does Not Function
1) Control output is in manual mode.
2) The proportional band (P) of control output is OFF.
3) PV value (measured value) is in the state of scaleover.
4) On the keylock screen, No. 3 is selected. (AT is executed when it is turned ON before keylock setting.)
5) AT is suspended (RST).
4 If the following conditions arise while AT is in execution, AT is released:
1) Output is at 0% or 100% continuously for 200 minutes.
2) PV value gets scaleover.
3) RST input is received.
4) AT is terminated by key operation or through communication.
5) AT of PID No. 1 through No. 6 (No. 3 in the case of zone) has completed.
6-5. PID Action
1 P (Proportional action)
The ratio (%) of a range in which control output changes relatively to a measuring range is set. Output increases or
decreases in proportion to difference between PV value and SV value. The narrower the proportional band, the larger a
change in output, i.e., the stronger the proportional action. Nonetheless, an excessively narrow proportional band causes
control to vibrate, resulting in control similar to ON-OFF action.
2 I (Integral time)
This is the function to correct an offset (constant deviation) produced in proportional band. The longer the integral time,
the weaker the correcting action, that is, reducing the integral time strengthens the correcting action but it may cause
undulation of control results due to integral hunting.
3 D (Derivative time)
A change in control output is estimated and overshooting is suppressed to improve the stability of control. A longer
derivative time strengthens derivative action but it may cause control results to vibrate.
6-6. Manual Reset
In PID action, an offset is corrected automatically by I, i.e., integration. When OFF is set for I, however, this correction is not
carried out and so output is increased or decreased manually for correction. This method is called manual reset.
6-7. Output Lower Limit and Higher Limit Setting Limiters
1 Output limiter means to limit a minimum or maximum value of control output and this function is effective in securing the
lowest temperature or suppressing overshooting of control.
2 Output limiter gives preference to a lower limit value. When a larger lower limit value than a higher limit value is set, the
higher limit value is forced to become the lower limit value +0.1%. In other words, it is not possible to set a higher limit
value which is less than a lower limit +0.1%.
6-8. Proportional Cycle Time
It can be set within a range from 1 to 120 seconds in the case of contact output or SSR drive voltage output. Proportional cycle
time is ON time + OFF time within a proportional band.
- 24 -
6-9. Zone PID
The PID control of this instrument allows you to select and set the zone method.
In the zone PID control, a measuring range is divided into three types maximum, and control is carried out with PID No.
which is selected automatically from an SV value set for each step.
Its basic action is: PID No. changes when control output becomes larger than an SP value or smaller than a zone hysteresis.
An example of its action is diagramed below.
Zone hysteresis
Zone 2
SP = 200˚C
Zone hysteresis
Zone 1
SP = 100˚C
Zone hysteresis
Start SV
Switching between RUN and RST. As this is assigned to DI1 fixedly, the setting is unable to be changed. Being edge
input, RUN and RST are switched by shorting across terminals 1 and 2.
2 ADV
As on the 0-6 ADV execution screen, when executed, the present step comes to an end and is forced to proceed to the next
step. Being edge input, ADV is executed every shorting across terminals.
3 HLD
As on the 0-5 HLD execution screen, when executed, the present step time is temporarily suspended and SV is fixed.
Being level input, shorting across terminal puts HLD in execution and opening releases it. A change in step time, step SV,
time signal ON/OFF time, etc. does not take effect until HLD is released.
4 FIX
As on the 3-1 FIX mode ON/OFF setting screen, when executed, the FIX mode turns ON. Being level input, shorting
across terminals turns the FIX mode ON and opening releases it.
5 SPT3
A pattern No. at the start of program action is selected by 2 bits of DI3 DI4, 3, 2 DI4, 3
and DI4. Being level input, shorting across terminals produces "1" and S 0 0 0 Start with pattern 1 0 0 S
opening "0". Since the time for removing chattering of level input is 0 0 1 Start with pattern 1 0 1
P 0 1 0 Start with pattern 2 1 0 P
125msec, edge input action need to remain ON for 125msec or longer.
If a number exceeding the number of patterns is input, a maximum T 0 1 1 Start with pattern 3 1 1 T
1 0 0 Start with pattern 4 Not possible
number of patterns allowed to be set can be set. 3 1 0 1 Start with pattern 4 Not possible 2
For example: Where the number of patterns = 2 and DI input is 011, the 1 1 1 Start with pattern 4 Not possible
number of start pattern is 2.
- 25 -
6-11. Events
1 Deviation Alarm
An alarm action point is set by a deviation of measured value (PV) from target set value (SV).
For instance, to activate an alarm when measured value (PV) reaches 30˚C against SV value at 20˚C, higher limit
deviation alarm is set at 10˚C. To activate alarm when measured value (PV) lowers below 30˚C in the case of an SV value
at 100˚C, lower limit deviation alarm is set at –70˚C. This function is convenient for an alarm action point to follow
deviations from target set value. The set range is –1999 ~ 2000 units.
2 Absolute Value Alarm
In case 2 or 3 is set for event standby action, there is no event output upon applying power (or changing target set value)
even when measured value is within an event action area (an ON area). Event is output when it reaches the event action
area again after it gets out of the event action area (gets in an OFF area).
4 Non-standby Action
In case event standby action is set for 1 and 4, an alarm is output when measured value gets in an action area upon
applying power (or changing target set value).
5 Control Mode (4 is set for standby action)
No event is output at the time of scaleover. The same applies to event standby.
6-12. Setting Event Standby Action On 5-21 Event 1 standby action code setting screen
1 When event output is used as an alarm, select from 1, 2 and 3 of the standby action code table.
2 When event output is used for control, set 4 (control mode). In case 4 is selected, however, event output turns OFF at the
: Outside higher/lower limit deviations alarm : Inside higher/lower limit deviations alarm : Lower limit absolute value alarm
Action ON Action ON Action ON
Action ON
Hold : To be output while HLD is set on DI input and 0-5 HLD execution setting and in communication
in the PROG mode.
Guarantee soak : To be output while the state of guarantee remains in the PROG mode.
Time signal 1 : To be output in the ON/OFF condition set in the time signal 1 setting (1-3, 1-4, 1-5 and 1-6) in the
PROG mode. For details, see 6-15.
Time signal 2 : To be output in the ON/OFF condition set in the time signal 2 setting (1-7, 1-8, 1-9 and 1-10) in
the PROG mode. For details, see 6-15.
RUN status : To be output while RUN action is in execution.
Step signal : To be output for one second when a step proceeds to another in the PROG mode.
End signal : To be output for one second when the last step ends in the PROG mode.
FIX : To be output while RUN action is in execution in the FIX mode.
- 26 -
6-15. Time Signal
Time signal: Event output and status output can be produced for a designated period of time. Two points per pattern are
equipped and ON step, OFF step, ON time and OFF time can be set individually.
1 Time signal functions under the following conditions:
- 27 -
6-16. Status (DO) Output
This instrument has four status output as optional function (open collector output) points.
Terminal No. 26
Output is produced across terminal
No.16 and the respective terminal Nos.
in EEPROM).
4 Power supply is interrupted and power is applied again.
5 The event code recorded in RAM is cleared and higher limit deviation value is read from EEPROM.
6 Since the event action point set as 700.0 has been written in EEPROM, 700.0 is read.
7 Consequently, although the setting range of higher limit deviation value is actually –1999~2000 units, an impossible value
Note: When you find something wrong with the instrument, please re-read the instruction
manual and examine the instrument again. For any problem with the product or
further information, please contact our sales agent.
- 28 -
8. Record of Parameter Setting
(For convenience sake, recording set values and selected items is recommended.) The initial values are of Code 05 (K).
PID No. 1
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
- 29 -
Screen No. Parameter (Item)/Screen Initial value Setting/Selection Remarks
PID No. 2
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
PID No. 3
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
PID No. 4
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
PID No. 5
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
PID No. 6
4-0 Initial screen Pid. ( )
4-1 PID P P. ( )
4-2 PID hysteresis dF. ( ) 20unit
4-3 PID I I. ( )
4-4 PID D d. ( )
4-5 PID MR mr. ( )
4-6 PID SF SF. ( )
4-7 PID lower limit o_L. ( )
4-8 PID higher limit o_H. ( )
Zone PID
4-10 Initial screen Pid. ( )
4-11 Zone ON/OFF ZonE. ( )
4-12 Zone 1 SP Z1SP. ( ) 0unit
4-13 Zone 2 SP Z2SP. ( ) 0unit
4-14 Zone 3 SP Z3SP. ( ) 0unit
4-15 Zone hysteresis ZHYS. ( ) 20unit
- 30 -
Screen No. Parameter (Item)/Screen Initial value Setting/Selection Remarks
5-0 Initial screen init. ( )
5-1 Pattern No. designation Ptn. ( )
5-2 Time designation tmUn. ( )
5-3 With/without power failure compensation SAVE. ( )
5-4 Input abnormality code So. ( )
5-5 Measuring range rAnG. ( )
5-6 Input unit Unit. ( )
5-7 Input scale lower limit value Sc_L. ( )
5-8 Input scale higher limit value Sc_H. ( )
5-9 Input scale decimal point ScdP. ( )
5-10 PV bias PV_b. ( ) 0unit
5-11 PV filter PV_F. ( )
5-12 Control characteristics Act. ( )
5-13 Proportional cycle o_C. ( ) Y: P:
5-14 Lower limit value of SV setting SV_L. ( )
5-15 Higher limit value of SV setting SV_H. ( )
5-16 External control input 2 code di2c. ( )
5-17 External control input 3 code di3c. ( )
5-18 External control input 4 code di4c. ( )
5-19 EV1 action type E1_m. ( )
5-20 EV1 hysteresis E1_d. ( ) 5unit
5-21 EV1 standby setting E1_i. ( )
5-22 EV2 action type E2_m. ( )
5-23 EV2 hysteresis E2_d. ( ) 5unit
5-24 EV2 standby setting E2_i. ( )
5-25 EV3 action type E3_m. ( )
5-26 EV3 hysteresis E3_d. ( ) 5unit
5-27 EV3 standby setting E3_i. ( )
5-28 Status output 1 code do1c. ( )
5-29 Status output 2 code do2c. ( )
5-30 Status output 3 code do3c. ( )
5-31 Status output 4 code do4c. ( )
5-32 Analog output type Ao_m. ( )
5-33 Analog output scale lower limit Ao_L. ( )
5-34 Analog output scale higher limit Ao_H. ( )
5-35 Communication mode comm. ( )
5-36 Communication address Addr. ( )
5-37 Communication speed bPS. ( )
5-38 Communication data format dAtA. ( )
5-39 Start character SchA. ( )
5-40 BCC operation bcc. ( )
5-41 Delay time dELy. ( )
5-42 Communication memory mode mEm. ( )
5-43 Keylock LocK. ( )
- 31 -
100%
Pattern No.
Start SV
90
The number of
steps
TS1 ON step 80
TS1 ON time
70
TS1 OFF step
TS2 ON step
TS2 ON time 50
40
TS2 OFF time
EV1 setting
30
EV2 setting
EV3 setting 20
The number of
pattern executions
10
Guarantee soak
PV start
0
Step No. 1 2 3 4 5 6 7 8 9 10
SV (set value)
Time
- 32 -
9. Specifications
■ Display
● Display means Digital display : PV Red 7 segments LED 4 digits
: SV Green 7 segments LED 4 digits
: PTN Green 7 segments LED 1 digit
: STEP Green 7 segments LED 2 digits
Status display : OUT Green LED lamp indication
: EV1~3 (3 points) Orange LED lamp indication
: AT Green LED lamp indication
: MAN Green LED lamp indication
: COM Green LED lamp indication
: DO1~4 (4 points) Green LED lamp indication
: GUA Green LED lamp indication
: RUN Green LED lamp indication (blinks during FIX)
: HLD Green LED lamp indication
: → "ascend" Green LED lamp indication
: → "level" Green LED lamp indication
: → "descend" Green LED lamp indication
● Display accuracy : ±(0.3%FS + 1 digit), with restriction depending on measuring range, CJ error excluded.
● Display accuracy maintaining range : 23˚C±5˚C
● Display resolution : Differs by measuring range (0.001, 0.01, 0.1 and 1)
● Measured value display range : –10%~110% of measuring range
(–210~680˚C for Pt –200~600˚C range)
● Display updating cycle : 0.25 second
● Input scaling : Possible during linear input (current and voltage)
(–1999~9999, span 10~5000, decimal point position variable)
■ Setting
● Local Setting : Operated by 8 keys ( , , , E N T , G R P , P T N , STEP ,
RUN
) on the front panel
RST
■ Input
● Type of input : Selectable from multiple (TC, Pt, mV, V) and current (mA)
● Thermocouple : Input impedance 500 kΩ minimum
: External resistance tolerance 100 Ω maximum
: Influence of lead wire tolerance 1.2µV/10 Ω
: Burnout function standard up scale
: Cold junction compensation accuracy Within the accuracy maintaining range ±1˚C
Ambient temperature 5~45˚C ±2˚C
*1 : For K, T and U thermocouples with indication values below –100˚C, ±0.7% FS
*2 : Accuracy guarantee not applicable to B thermocouple below 400˚C (752˚F).
● R.T.D. : Normal current: 0.25 mA
: Lead wire tolerance 5 Ω maximum/wire (3 lead wires should have the same resistance.)
Influence of lead wire tolerance (error in temperature)
0.3˚C maximum in the case of 5 Ω/wire
0.7˚C maximum in the case of 10 Ω/wire
1.6˚C maximum in the case of 20 Ω/wire
● Voltage : Input impedance 500 kΩ minimum
● Current : mA to be taken care of by external resistor 250 Ω
● Sampling cycle : 0.25 second
● PV filter : 0~100 seconds
● PV bias : –1999~2000 units
● Isolation : Not insulated from system and DI but insulated from others
■ Control
● Control mode : Expert PID control with auto tuning function
RA (heating)/DA (cooling) action
● Type of control output/rating : Contact 1c 240V AC 2.5A(resistive load) 1.0A (inductive load)
SSR drive voltage12V±1.5V DC (Maximum load current 30mA)
Current 4~20mA (Maximum load resistance 600 Ω)
Voltage 0~10V (Maximum load current 2mA)
● Resolution : About 1/8000
● Accuracy of output : ±1.0% FS (5~100%)
- 33 -
● Control output Proportional band (P) : OFF or 0.1~999.9% FS (ON-OFF action by OFF)
Integral time (I) : OFF or 1~6000 seconds (P or PD action by OFF)
Derivative time (D) : OFF or 1~3600 seconds (P or PI action by OFF)
Target value function : OFF or 0.01~1.00
ON/OFF hysteresis : 1~999 units
Manual reset : ±50.0% (Effective when I = OFF)
Output limiter : Lower limit 0.0~99.9%, higher limit 0.1~100.0%
Proportional cycle : 1~120 seconds (when contact and SSR drive voltage output)
Manual control : 0.0~100.0% Setting resolution 0.1
● Control output characteristic : RA/DA to be set by front key
● Isolation : Contact output insulated from all
AO (analog output) not insulated from SSR drive voltage, current or voltage output but insulated from
others
■ Event output
● Contact output rating : Normal open (1a × 3 common) 240V AC 1A (resistive load)
● Action : ON-OFF action
● Hysteresis : 1~999 units (during alarm output)
● Types : Selectable from the following 16 types respectively for EV1, EV2 and EV3
No selection, Higher limit deviation, Lower limit deviation, Outside higher/lower limit deviations,
Within higher/lower limit deviations, Higher limit absolute value, Lower limit absolute value,
Scaleover, Hold, Guarantee soak, Time signal (2 types), RUN status, step signal, End signal, FIX
● Event setting range:
Absolute value alarm : Within measuring range
Deviation alarm : Higher limit deviation –1999~2000 units, lower limit deviation –1999~2000 units
Outside higher/lower limit deviations : 0~2000 units
Within higher/lower limit deviations : 0~2000 units
● Standby action : Selectable from the following 4 types respectively for EV1, EV2 and EV3
: None, Standby 1 (standby only when power is applied), Standby 2 (standby when power is applied and
when SV in execution is changed), and Standby 3 (input abnormality not output [Control mode])
● Output updating cycle : 0.25 second
● Isolation : Insulated from other inputs
- 34 -
● Scaling : Within measuring range or output range (inversed scaling possible)
● Output resolution : About 1/10000
● Output updating cycle : 0.25 second
● Isolation : Not insulated from P.I.V. control output but insulated from others
■ Program
● Number of patterns : Maximum 4 (setting 1, 2 or 4 possible)
● Number of steps : Maximum 10~40 (Total number of steps = 40)
● Number of PID types : Maximum 6
● Number of zone PID types : Maximum 3
● Zone hysteresis : 0~999 units
● Time setting : 0 hour 0 minute~99 hours 59 minutes or 0 minute 0 second~99 minutes 59 seconds/1 step
● Setting resolution : 1 minute or 1 second
● Accuracy of time : ± (set time × 0.02% + 0.25 second)
● Setting for each step : SV, step time and PID No.
● Time signal : 2 outputs/pattern, to be set within time setting range
● Number of pattern executions : Maximum 9999
● PV start : ON/OFF
● Guarantee soak : OFF, 1~999 units
● Hold : Front key input or external control input
● Advance : Front key input or external control input
● Power failure compensation : ON/OFF (guarantee not applicable to the period of time of step in which power failure occurs)
■ General specification
● Data storage : Non-volatile memory (EEPROM)
● Environmental conditions for instrument operation:
Temperature : –10~50˚C
Humidity : 90% RH or less (no dew condensation)
Height : 2000m from the sea level or lower
Category : II
Degree of pollution :2
● Storage temperature : –20~65˚C
● Supply voltage : 100~240V AC±10% 50/60Hz
24V AC/DC±10% (option)
● Input/noise removal ratio : 50 dB or higher in normal mode (50/60 Hz)
130 dB or higher in common mode (50/60 Hz)
● Insulation resistance : Between input/output terminals and power terminal 500V DC 20 MΩ or above
Between input/output terminals and protective conductor terminal 500V DC 20 MΩ or above
● Dielectric strength : Between input/output terminals and power terminal 2300V AC/minute
Between power terminal and protective conductor terminal 1500V AC/minute
● Power consumption : 16VA maximum for AC, 7W for DC
● Conformity with standards
Safety : IEC61010-1 and EN61010-1
EMC : EN61326
● Protective structure : Only front panel has dust-proof and drip-proof structure equivalent to IP66.
● Material of case : PPO (equivalent to UL94V-1)
● External dimensions : H96 × W96 × D111mm (Panel depth: 100)
● Panel thickness : 1~4mm
● Mounting dimensions : H92 × W92mm
● Weight : Approximately 450g
- 35 -
The contents of this manual are subject to change without notice.
Temperature and Humidity Control Specialists
- 36 -