Demag Product Range

Cranes

Handling Technology

Drives

Service
 Major moves with new ideas

State-of-the-art material-flow solutions make it possible workshops to major industrial enterprises. To meet the
to optimize production processes, reduce storage diverse needs of our customers, we have developed a
and transport costs, cut delivery times and harmonize unique product range in which everything fits together.
workplaces in companies of all sizes – from small Materials handling components and equipment are

2
designed in such a way that they can be used as solo the world, Demag Cranes & Components offers material
components, as well as modules used to create complex flow, logistics and drive solutions for companies of all sizes
system solutions. As a global player with locations in and in all industries.
Germany and subsidiaries and foreign agencies all over

4 Cranes
Standard cranes
Process cranes
Industry-specific cranes
Rope hoists
Open winches
Crane components
Crane sets

8 Handling Technology
KBK crane construction kit
Compact hoists
Control pendants

16 Drives
Travel unit components
Gear motors
Frequency inverters
Power supply lines

20 Service
Maintenance
Modernization
Refurbishment

39169-10 3
 The right crane for your needs

There is virtually no alternative to the crane wherever floor space for purely transport functions. When used
large, heavy or awkward loads have to be handled. together with corresponding load handling attachments,
As classic overhead materials handling systems, on the cranes can serve virtually any point within their given
one hand, they offer the advantage of not wasting any operating area for handling and storage tasks, ­assembly

4
 CRANES

purposes or for interlinking fully automatic production

processes. From standard cranes to fully automatic
process cranes, Demag offers solutions to meet
application requirements for all industries.

Overhead travelling and suspension cranes

of single and double-girder design with travelling hoists/
double-rail crabs, capacity up to 50 t, spans up to 
100 ft (30 m)
Process cranes
as overhead travelling bridge cranes, capacity up to 300 t,
spans up to 200 ft (60 m); suspension cranes, capacity up
to 100 t; stacker cranes, maintenance installations
for aircraft
DR rope hoists
as travelling hoists, double-rail crabs and foot hoists, capacity
up to 50 t, minimum hoist speed 20 ft/min (6 m/min), FEM
classification 2m+, infinitely variable cross-travel speeds
Open winch units/open winch trolleys
capacity up to 170 t
Load handling attachments
Tongs, parallel griper systems, compact magnets,
magnet spreaders, grabs
Electrical and electronic components
Power feed systems, control pendants, radio remote
controls, overload protection, geared limit switches
Crane travel units
as driven rail-bound units for cranes or related ­mechanical
engineering applications, load capacities up to 130 t,
tandem operation up to 250 t
Crane kits
Tailored component sets for suspension, single and
­double-girder overhead travelling cranes

We would be pleased to send you further information

on the individual products.

39438-2 5
 Investment in profitability and efficiency

39349-5 38899-18 38400-2-1

Standard cranes Process cranes Industry-specific cranes

Automatic process cranes are The MasterLine concept corresponds
Standard cranes are largely optimized to meet the specific to the requirements of the various
constructed of standardized requirements of the given application. industries with its Papermaster,
component assemblies. They range Automation pays off when the crane Castmaster, Coil­master, Steelmaster,
from single-girder cranes with a 1 ton connects production, storage and Containermaster and Bulkmaster
load capacity to large double-girder retrieval operations as an integral crane ­variants. Classic meets the
cranes with a maximum load ­capacity part of the in-house logistics solu­tion. basic requirements for a professionally
of 100 tons. Standardized sub- In this case, the crane has a great organized storage facility with a high
assemblies enable you to benefit influence on the efficiency and level of space utilization. Advanced also
from series manufacturing methods, flexibility, and, ultimately, also on features semi-automation, a warehouse
which guarantee consistently the profitability of the entire process. management system as well as the
cost-effective and high-quality results. Storage Manager and ensures greater
Extended standard cranes provide transparency in storage facilities.
tailored solutions that go far beyond Premium features fully automated
the already wide range of standard operation programmed for optimum
designs. storage and retrieval schedules
and sequences, as well as inventory
management.

6
 CRANES

38937 39205-1

DR rope hoist Control system Crane Designer online

Demag DR rope hoists and Demag Ergonomically optimized control Crane Designer can be used to
standard cranes make it possible pendants that are suspended by ­configure a crane installation that
to achieve a wide variety of designs cable and travel separately on the is tailored to meet your needs. After
which guarantee to provide an crane and radio remote controls the entry of only a few parameters,
optimum balance between costs for wireless operation are available such as the crane type, load capacity,
and performance to meet your for Demag cranes. Variable lifting height and span, Crane
specific needs. In addition to a frequency radio operation provides Designer configures the finished
space-saving design, they offer for inter­ference-free transmission crane within a few minutes.
particularly high hoist speeds and reception. Installation statuses www.demag-us.com
for fast handling rates and can be conveniently called up via
comprehensive standard ­features. the standard integrated display. Hoist Designer online
The range of possible applications You can also see the DR rope hoist at
for the rope hoist is extended by www.demag-us.com
the compact double-rail trolley
and the versatile foot-mounted hoist.

7
 KBK track and crane installations – tailored solutions as standard

The KBK crane construction kit is a system designed demonstrated by installations tailored to meet specific
for building a wide variety of cranes and suspension application requirements, from simple suspension
monorails from only a few standard components. Various monorails to complex area-serving material flow
profile section sizes can be combined within a crane solutions. Whatever the variant, one factor always
installation to achieve the optimum configuration. This is remains the same: the cranes utilize the free space

8
 HANDLING TECHNOLOGY

beneath the ceiling, thus leaving valuable floor space

free for other productive activities. Manufactured in
production series, KBK components offer high functional
reliability, a long service life and great value.

KBK crane construction kit

Suspension monorails and cranes, capacity up to 3.2 t,
Stacker cranes
Capacity up to 1100 lbs (500 kg)
Gantry cranes
Capacity up to 3.2 t
KBK Aluline crane construction kit
Suspension monorails and cranes, capacity up to 1 t
Pillar-mounted slewing jibs, pillar-mounted ­slewing
cranes and wall-mounted slewing jibs
Pillar-mounted slewing jibs and cranes, capacity up to 10 t,
slewing range 270/300° to n x 360°, jib lengths up to 40 ft
(12 m), wall-mounted slewing jibs, capacity up to 10 t,
­slewing range 180/270°, jib lengths up to 40 ft (12 m)

We would be pleased to send you further information

on the individual products from the KBK crane ­
construction kit.

36580-2 9
 Flexible, overhead and extendible load handling

36147 37994-1 23165

Suspension monorails Single and double-girder­ KBK ergo

They are the solution for linear suspension cranes KBK ergo components are
­handling requirements. Virtually Suspension cranes are used for an extension of the standard
any load handling problem can be area-serving applications. Their low construction kit and are used
solved by combining straight and dead weight and suspension fittings wherever forces occur that act
curved sections, track switches and for ­various structures allow them against gravity. A KBK crane
turntables, drop stations and travel to be used for universal applications. installation in the form of an
drives to match the structural design. Double-girder suspension cranes can overhung or extending crane can
Two locations can be connected by be used for larger crane spans than therefore also pick up loads and
means of a reversing solution or single-girder suspension cranes for transport them safely if they are
a circular system. the same load capacity. Suspension arranged up to 8.0 ft (2.5 m)
cranes can be moved by hand with outside the crane runway.
ease, however, the use of travel drives
is recommended for higher load
capacities and larger crane spans.

29463
10
 HANDLING TECHNOLOGY

39042-4

39333-17 39095-1 38939-3

Gantry cranes Pillar-mounted slewing jibs, KBK Aluline

Mobile gantry cranes are the ideal pillar and wall-mounted In addition to the steel design, the
solution wherever loads weighing ­slewing cranes KBK profile section is also available
up to 3.2 t have to be moved at They are the right choice wherever in aluminium. KBK Aluline offers
changing locations. They can be loads have to be moved quickly and an extremely low deadweight, an
assembled with ease and quickly safely at the workplace. They relieve ­attractive modern design and good
dismantled again when no longer workers of the physical burden and opportunities for mounting system
needed. The variable distance also accelerate working processes. components thanks to integrated
between the legs enables them slots.
to be adapted to the load capacity Thanks to a wide range of sizes and
and travel path requirements designs, they meet the most diverse
of the application. requirements in terms of load
capa­city, slewing range and outreach.
Stacker cranes They can be easily attached to walls
Stacker cranes from the KBK crane or building columns, erected as free
construction kit can be used for standing units or fitted to machinery
storing, order picking and sorting unit and installations.
loads, containers and pallets weighing
up to 1,100 lbs (500 kg). Fitted with
forks, prongs or gripper tongs to
match the loads the be handled, 37979-3
they provide ideal support in stores.
11
 Compact hoist units – ergonomic and efficient

Efficient and ergonomic compact hoist units offer a wide high versatility for the design and implementation
variety of load capacities, speeds and features for a of handling systems, which facilitate the lifting and
maximum of safety and reliability. They can be flexibly positioning of loads at the workplace as well as for
employed to meet individual application requirements in serving ­machinery, installations and racking. Regardless
industry, workshops and the trade sector. They feature of whether hoists are used with push-travel or

12
 HANDLING TECHNOLOGY

electric-travel installations, they always provide optimum

relief of the physical burden for the worker and,
therefore, greater efficiency and safety with faster
handling rates during transport and assembly operations.

Electric chain hoists

Capacities up to 11,000 lbs (5,000 kg), electric chain hoists
with stepless speed control up to 5,500 lbs (2,500 kg)
Trolleys and drives
Manual and electric-travel trolleys suitable for
the ­relevant hoist
Manulift
Capacities up to 550 lbs (250 kg)
Electric rope winches
Capacities up to 880 lbs (400 kg)
Rope balancers
Capacities up to 250 lbs (110 kg)
Small load handling attachments
Tongs, battery magnets, permanent magnets, ­
parallel gripper system
Control units
Control units, infrared and radio remote controls
Trailing cable power supply lines

We would be pleased to send you further information

on the individual products.

39043-1 13
 The right hoist for every application

39041 39314-2 39250-2

DC-Pro/DCS-Pro chain hoist DCM-Pro/DCMS-Pro Manulift DC-Com chain hoist

The DC-Pro chain hoist for loads up The DCM-Pro Manulift was The quality basic unit is quick to install
to 11,000 lbs (5,000 kg) is a fully developed for simple single-handed and very easy to service. It is the ideal
featured and can be installed and put ­operation. Thanks to the control solution for everyday needs in the
into service in a minimum of time. unit which is rigidly connected to load range up to 4,400 lbs (2,000 kg).
It is extremely user- and maintenance- the load handling attachment, the The DC-Com provides the most
friendly and features an ergonomic ­operator only needs one hand to economical solution for basic lifting
design with a high standard of safety operate the hoist and guide the load. applications.
and relia­bility. The particularly long A quick-change coupling enables
service life (FEM 2m+, HMI 4) provides the various Manulift load handling
greater operating efficiency. ­attachments to be changed with
ease. The DCMS-Pro also provides
Thanks to the infinitely variable speed a Manulift unit with infinitely Hoist Designer online
control of the Demag DCS-Pro chain variable speed control. You can select Demag chain hoist
hoist, sensitive parts can be lifted, configurations to meet your needs
lowered and positioned more gently and simply integrate them into your
and carefully and hoist ­motions can design (AutoCAD) using the Hoist
be performed even more quickly Designer.
thanks to the high operating speed www.demag-us.com
in the partial load range.

14
 HANDLING TECHNOLOGY

39215

38313-2 38997-1 39285-3

Trolleys and travel drives D-BP pneumatic rope balancer D-SH SpeedHoist
DC chain hoists can be moved The D-BP pneumatic rope balancer electric rope winch
by hand or electrically. The newly can be used for weightless The D-SH Speedhoist was
­developed electric travel drive can be positioning and handling of loads developed for fast and frequent
quickly fitted to the trolley. The drive weighing up to 250 lbs (110 kg). transfer of loads. He features infinitely
can operate at two travel speeds or Various control systems are available: variable manual force control or
infinitely variable speeds, and ­features up/down control with DSK control a rocker switch as well as a quick-
smooth starting and adjustable sway pendant or Manulift control element, change coupling for load handling
damping for the cross-travel motion. balancer controls for constant loads attachments. It can be used for
as well as manual force control handling loads weighing up to 175 lbs
for intuitive operation. (80 kg) at a speed of 230 ft/min
(70 m/min), or up to 350 lbs (160 kg)
at a speed of 115 ft/min (35 m/min).

Control units and radio controls

Various pendant switches and
DRC‑MP radio remote controls with
DRC‑10 pushbutton transmitters
or DRC‑J joystick transmitters
are a­ vailable as control units.

15
 Perfectly matching products

You can configure drive solutions for every application Every component is designed and tested for unbeatable
with the comprehensive modular system consisting of functional reliability, continuously optimized and
travel unit components, gear motors, frequency inverters manufactured in first-class quality and with maximum
and application modules as well as power supply lines. precision. Demag Cranes & Components is the only

16
 DRIVES

supplier of drive products also to offer complete travel

drive units ­consisting of precisely matching parts, ranging
from travel wheels with housings and gearboxes to
motors and frequency inverters.

Travel unit components

Wheel blocks, travel wheel systems and wheel sets for
applications with loads weighing up to 132,000 lbs (60,000 kg)
Electric motors
Three-phase motors up to 70 HP with 2, 4, 6 and 8‑poles
or pole-changing motors
Brake motors
Conical-rotor and cylindrical-rotor brake motors up to 70 HP
Gearboxes
Helical, angular and offset gearboxes with a wide range of
transmission ratios, torque ranges from 90 to 8,850 lb-ft
Geared motors
Outputs from 0.18 to 70 HP,
D-type helical geared motors from 65 to 4,275 lb-ft,
W-type angular geared motors from 90 to 8,850 lb-ft,
A-type offset geared motors from 95 to 8,480 lb-ft
Microspeed drives
with conical-rotor brake motors; for high speed stages
and positioning with high stopping accuracy; speed ratios
up to 500:1
Frequency inverters
for infinitely variable speed control of standard three-phase
motors as single or groups of drives for stopping and starting
applications, motor shaft output up to 750 HP, current loads
from 2.4 to 60 A or from 4.2 to 544 A, Dedrive Compact
and Dedrive Pro ranges
Power supply lines
Demag Compact Line DCL for currents up to 200 A
with up to 7 conductors

We would be pleased to send you further information

on the individual products.

38814-12 17
 Driving to the point

39384

39194-1

Geared motors for outputs ranging from 0.18 to DRS wheel block system
Excellent line-fed travel motors for 70 HP as D-type helical geared Innovative series-produced assemblies
one or two speeds, conical-rotor motors for 65 to 4,275 lb-ft, as  for travel units with wheel loads up
brake motors for highest demands W-type angular geared motors for  to 88,000 lbs (40,000 kg).
for starting and stopping applications, 90 to 8,850 lb-ft and as A-type
as well as cylindrical-rotor motors for offset geared motors from 95 to LRS travel wheel system
standard applications are available 8,480 lb-ft. Robust, universal and easy to select
for a wide range of applications
in the lower load range up to 14,000
lbs (6,500 kg).

Dedrive Compact
frequency inverters
For the lower motor output range
up to 75 HP.

Dedrive Pro frequency inverters

The universal solution for line ­
voltages from 380 to 690 V and
motor outputs up to 750 HP.
38881-1 39350-7
18
 DRIVES

37371-1

39378

13001

39398-2 39336 25221

RS wheel block system Application assemblies Power supply lines

Stainless or sheet steel design for The standard design is already
special applications (e.g. at high ­suitable for travel and lifting Compact Line DCL is compact
temperatures up to 662°F/350°C) appli­cations with one or several and easy to install and service.
for loads weighing up to 39,600 lbs motors. The extended standard
(18,000 kg). is suitable for synchronised operation DKK compact conductor lines
of hoist drives and for distributing are ideal for higher ambient
RAE/RNE wheel sets loads between coupled drives. ­temperatures.
Perfect for applications in the ­
highest load range up to 132,000 lbs Universal and flexible DEL single
(60,000 kg). conductors can be used for a wide
variety of applications.

Easy project engineering as travel ­components easily, fast and your drive needs. You can easily
with Drive Designer online reliably. Everything you need for your specify drives for travel and hoist
and CalDrive design can be called up direct by appli­cations, as well as for roller,
Drive Designer Online mouse click. chain or belt conveyors.
(www.demag-us.com) makes it
possible to select helical, angular CalDrive calculation software quickly
and offset geared motors as well enables you to find a ­solution to meet
19
 Maintain value and improve performance

Demag Service offers all of the services that help to keep all times. Besides routine maintenance, the moderni­zation
your crane installations, hoists and their components in and refurbishment of crane installations plays an important
operating condition, such as maintenance, inspections role. Since requirements often change during the long
and repairs. This means that you benefit from the high service life of a crane, concepts are needed for the
availability and efficient operation of your installation at ­corresponding modifications. Demag Service provides the

20
 SERVICE

basis for the safe and economical use of cranes and

components throughout their entire life cycle with its
wide range of services and tailored concepts.

With a worldwide network of service team expertise and

a complete range of service products, Demag Service
provides all the services required throughout the product
life cycle, both for Demag as well as for third-party
­installations:

n Installation and commissioning

n Safety inspections
n Inspection and maintenance

n Fault elimination and repairs

n On-call standby and 24 hour availability

n Modernisation and Refurbishment

n Crane and crane runway surveys

n Product and operator training

n Documentation and spare part supplies also online via

the Internet
n Factory repairs

n Customer support

We would be pleased to send you further information

on the individual services.

39203-11 21
 Complete product care

39717-4 39404-2 38647-9

Tailored service concepts Demag spare parts Modernization

Demag products are used all over A reliable supply of genuine spare Components are replaced when
the world. Demag Service provides parts ensures that faults are recti­fied installations are modernised. Further
concepts tailored to meet individual and downtimes are kept to a developments in the industrial drives,
customer requirements to ensure ­minimum. Whether particularly fast electrical and materials engineering
the high availability of installations delivery via the express spare parts sectors as well as new control
and maximum safety for operating service, via the simple and ­convenient ­methods can be incorporated.
­personnel. Downtimes are cut to Demag Shop (www.demag-shop. ­Older installations often have hidden
a minimum by means of regular com) or via your contacts in our reserves that can be unleashed by
preventive maintenance, methodical regional offices – genuine Demag modernising selected components,
problem analysis and rapid spare parts and Demag spare part for example.
elimination of faults. sets guarantee the efficient operation
and long service life and availability Refurbishment
of your installations. Refurbishment involves the
modi­fication of an installation
to meet changed operating
requirements. This primarily refers
to the key data of the crane, such as
the load ­capacity or span dimension.

22
 SERVICE

38584 39183-1 39467-3

Crane runway surveys Service training Customer support

Regular surveys of the crane All of our product and operator The Customer Support team is ready
runway have a significant impact training courses focus on safety to provide help quickly if you have any
on the service life of various crane for man and machinery. All of the technical questions or claims.
components. Surveys can be carried specialist knowledge needed for
out quickly and easily with the the safe operation and maintenance Contacted by phone:
patented LMS laser ­measuring of crane and components is taught
system. ­Operating sequences hardly in a wide range of customer and Normal Business Hours:
need to be interrupted and no i­ndustry-specific seminars. Demag North American Headquarters
additional measures such as 800-756-8221
blocked zones, protective barriers Demag Service – Chicago 847-513-7030
or temporary clearance of the Canada 514-851-9641
building are ­necessary.
After Hours: Demag Field Service –
U.S. 847-344-8028
Canada 514-851-9641
Spare Parts 440-506-2914

Additional Service Locations:

Contact Crane America Services
937-293-6526 or www.craneamerica.com

23
Sales and Service Centers in North America

California 5435 Industrial Parkway • San Bernardino, California 92407 South BTC 560, Suite 150, 454 S. Anderson Road • Rock Hill, SC 29730
Telephone (909) 880-8800 • Fax (909) 880-4469 Carolina Telephone (803) 909-9000 • Fax (803) 909-9001
Georgia 254 Lake Ruby Drive • Suwanee, Georgia 30024 Ohio 29201 Aurora Road • Cleveland, Ohio 44139
Telephone (678) 546-0593 • Fax (678) 482-7653 Telephone (440) 248-2400 • Fax (440) 248-3874
Illinois 11261 Kiley Drive • Huntley, Illinois 60142 Ontario 1155 North Service Road West, Unit 1 • Oakville, Ontario L6M 3E3
Telephone (847) 515-7030 • Fax (847) 515-7040 Telephone (905) 825-5900 • Fax (905) 825-5901
Michigan 46545 Continental Drive • Chesterfield, Michigan 48047 Quebec 3524, Rue Ashby • St-Laurent, Quebec H4R2C1
Telephone (586) 949-6035 • Fax (586) 949-2038 Telephone (514) 336-5556 • Fax (514) 336-4349
Missouri 3375 Hwy 185 • Washington, Missouri 63090 Texas 16430 Aldine-Westfield Road • Houston, Texas 77032
Telephone (636) 390-2495 • Fax (636)390-0366 Telephone (281) 443-7331 • Fax (281) 443-7308
Washington 704 - 228th Avenue NE • Sammamish, Washington 98074
Not liable for errors or omissions. Subject to change.

Telephone (425) 883-4668 • Fax (425) 883-4828

Demag Cranes & Components Corp.

29201 Aurora Road
Cleveland, Ohio 44139
Telephone (440) 248-2400
Fax (440) 248-3874
www.demag-us.com

1008 US/EN 213 576 49 701 IS 000