Fluids: Experimental Study of A Gas-Liquid Flow in Vacuum Air-Lift Column Using An Optical Bi-Probe
Fluids: Experimental Study of A Gas-Liquid Flow in Vacuum Air-Lift Column Using An Optical Bi-Probe
Fluids: Experimental Study of A Gas-Liquid Flow in Vacuum Air-Lift Column Using An Optical Bi-Probe
Article
Experimental Study of a Gas–Liquid Flow in Vacuum
Air-Lift Column Using an Optical Bi-Probe
Allatchi Hassan Barkai *,† , Mahmoud El Hajem † , Tom Lacassagne †
and Jean-Yves Champagne †
Laboratory of Fluid Mechanics and Acoustics (LMFA), National Institute of Applied Science (INSA), Lyon, 20 Av.
A. Einstein, 69621 Villeurbanne CEDEX, France; mahmoud.elhajem@insa-lyon.fr (M.E.H.);
tom.lacassagne@insa-lyon.fr (T.L.); jean-yves.champagne@insa-lyon.fr (J.-Y.C.)
* Correspondence: allatchi.hassan-barkai@insa-lyon.fr
† Current address: 20 Avenue Albert Einstein, 69621 Villeurbanne, France.
Received: 24 February 2019; Accepted: 10 April 2019; Published: 23 April 2019
Abstract: The vacuum airlift column process was patented in 2007 and is under development.
The experimental study of its hydrodynamics is one of the axes explored to optimize its design
and operation. The object of the study presented in this paper is to determine the functions
of phase indicator (gas holdup, superficial gas velocity and bubble size) of the gas–liquid flow.
The experimental analysis is carried out using a two-phase instrumentation consisting of an optical
fiber bi-probe. The use of experimental techniques has made it possible to better understand the
hydrodynamics of a two-phase flow. The optical bi-probe placed between two column flanges made it
possible to have a complete mapping of the flow of the dispersed phase. The use of a mass flow meter
and an ultrasonic flowmeter, in different flow configurations, provided data on the column operation.
Keywords: vacuum airlift; bubble column; optical bi-probe; gas holdup; bubble size; velocity
1. Introduction
Bubble columns are industrial (process) devices that provide a mixture of a bubbly gas phase and
a liquid phase. For some decades, studies carried out on this device contributed to the understanding
of their hydrodynamics [1]. An air-lift column is a bubble column in which a partition has been
introduced to channel the flow of the liquid and gaseous phases between several compartments of
the column. The injection of air made into one of the compartments makes it possible to modify the
apparent density and expansion of the two-phase fluid, causing the circulation of the initially immobile
liquid phase [2]. Air-lift columns have been the subject of several studies in the mining and oil industry
[3]; in aquaculture [2] as well as in chemical and biochemical processes [3]. The air-lift vacuum
column that is the subject of this study is based on the principle of air-lift and flotation, under vacuum.
The technology has been patented by the French Research Institute for the Exploitation of the Sea
(IFREMER) and the National Institute of Applied Science (INSA) Lyon [4]. The column combines in its
operation the functions of hydraulic pumping, solute transfer and particulate phase separation and
minimizing energy costs [2]. The gas–liquid flows in these columns are intrinsically unstable and the
dynamics of such flows influence the mixing and mass transfer performance of the bubble columns. It
is therefore important to characterize the dynamics of the gas–liquid flow [5]. Moreover, the complete
knowledge of the overall dynamics of the fluids in the bubble column rests on that of the bubbles [6].
Knowledge of bubble size distribution and gas holdup is crucial for determining interfacial gas–liquid
mass transfer [7]. The analysis of the particle size of the bubbles in the columns can be is either
performed by intrusive techniques, disturbing the flow or by non-intrusive techniques. Non-intrusive
techniques use either tomographic probes [8,9], or image analysis by particle image velocimetry (PIV)
[3,10–12], intrusive techniques rely on the usage of probes like fiber-optic probes, etc. [3]. In terms of
results, intrusive techniques provide local measurements, while non-intrusive techniques provide a
cross-sectional distribution with different spatial and temporal resolutions [6]. The advantages and
disadvantages of different intrusive and non-intrusive techniques and their applications to multiphasic
flows have been presented by several previous works [13]. Optical probes are phase detection devices
that have been developed for several decades [14–18]. The optical probe uses the variation of the
refractive index of the medium which characterizes the phase change. This is a principle that has
been used for a long time for level detection and has resulted in several achievements. Optical
probes are intrusive devices used very widely because of their great ease of use and the quality of the
measurements obtained [19–25]. They have several advantages including a very fast response (less
than 1 µs for a single fiber probe), a very good spatial resolution (less than 10 µm for a single fiber
probe) and their use in a wide range of pressure and temperature [26]. Among the authors who have
carried out work with the optical probe, Cartellier [14] has characterized the performance of single-fiber
optical probes for measuring gas holdup. Serdula and Loewen [27] conducted a series of experiments
to evaluate the feasibility of using a single-fiber optical probe to measure the gas holdup. They found
that these probes could be used to perform measurements of gas holdup, bubble size and velocity.
Kiambi et al. [28] evaluated the accuracy of an optical bi-probe technique to perform two-phase local
flow measurements for 2.15 and 4.5 mm size bubbles. Comparing this technique with imaging, they
concluded that optical probes underestimate the gas holdup from about 6% to 14%. They also reported
errors of less than 5% for gas velocity up to 38 cm·s−1 . Rojas and Loewen [20] demonstrated that
single-fiber optical probes are capable of accurate and simultaneous measurements of gas holdup and
bubble sizes under breaking waves. Vejrazka et al. [29] studied the mechanisms contributing to errors
in optical probe measurements. Measurement errors have been reported based on a modified Webber
number (M), which is the holdup of the bubble moment to the pulse of the surface tension of the probe,
and characterizes the ability of the bubble to overcome the surface tension. It is reported that, in the
case of M greater than 50, the gas holdup and the maximum chord measurement error should be less
than 10%. Mizushima and Saito [30] developed a 35° angle single-fiber optical probe that generated
a pre-signal when the bubble is pierced in the center, allowing differentiation between bubble detection
and diameter measurement. Pjontek et al. [22] used a single-fiber optical probe to measure local bubble
characteristics in a 101.6 mm diameter column operating at pressures up to 9 MPa. Aliyu et al. [25]
have developed a dual optical fiber probe system for measuring the hydrodynamic characteristics
of a gas–liquid flow. The gas velocity and bubble size values measured by the fiber optic probe are
in line with those estimated using a photographic method using a fast camera system. In addition,
the vacuum levels obtained with fiber optic probes showed good agreement with the holdup of air
drawn in the two-phase mixture as measured by a flow meter. Fiber optic probes have the advantage
of high sensitivity and minimal intrusion due to their micrometric size, and can be used when other
instruments are difficult to deploy or do not give the temporal resolutions. The study presented in this
paper consists of the determination of the phase indicator functions of two-phase flows in a vacuum
air-lift column. These functions are the gas holdup, the superficial gas velocity and the particle size
of the bubbles, the flow rate and the velocity of the liquid phase. The experimental analysis will be
carried out using two-phase instrumentation consisting of an optical fiber bi-probe, a mass flow meter
and an ultrasonic flow meter.
basin. This basin is connected to the column by two parallel 50 mm diameter PVC pipes. A suction
pipe connected to the inner tube and a discharge pipe, to the outer tube. A harvesting tank which
acts as a suction chamber of the vacuum pump and a collection tank for the particles trapped by the
bubbles is appended to the air-lift column. The injection of air is made in the central tube at the bottom
of the column through the ceramic bubble diffuser. The compressed air used is that of the collective
air supply system of the laboratory. It is supplied under a maximum pressure of 6 bar. A pneumatic
circuit has been designed for our device in order to be able to filter the air and to control its pressure
using a pressure switch. The compressed air is filtered and then passed through a pressure switch
before entering a mass flow meter to record the effective air flow for the air-lift. Tap water is used
at room temperature; distilled water will alternatively be used. The liquid flow rate of the air-lift
is measured by an ultrasonic flow meter. An optical bi-probe equipped connected to an acquisition
system is inserted into the inner tube of the column in order to characterize the gas phase. The air
injection causes an air lift effect that draws water from the recirculation basin and drives it upward
into the central tube. At the top of the central tube, the water flows into the peripheral ring and goes
down to the recirculation basin. The vacuum pump allows for putting the column under vacuum
which raises the water level in the column and the maintenance above the inner tube to allow the
hydraulic circulation. The characterization of the continuous (liquid) phase flow was made using
an ultrasonic flowmeter. Bubble flow was characterized by two-phase instrumentation consisting of
an optical bi-probe, an optoelectronic module, an oscilloscope, and an acquisition and processing unit.
A global study of the hydrodynamics of the differential pressure sensors is made before the study by
optical bi-probe. Differential pressure sensors are used to determine global parameters: pressure and
holdup. The density of the gas is defined from the pressure at mid-height of the column.
6α
d probe = (3)
Ai
where Ai is the interfacial area and α the local gas holdup. The “average diameter” of bubbles
determined by the VIN 2.0 software (RBI Instrumentaion, Meylan, France) of the optical bi-probe
actually corresponds to a chord average. An equivalent diameter of bubbles is proposed in the
literature. This average diameter is directly estimated from the diameter obtained at the bi-probe
(d probe ) and a form factor denoted χ of the bubbles [31,32]. The expression of this equivalent diameter
is given by the formula:
deq = K.d probe .χ2/3 (4)
d probe is the diameter of the bubbles at the optical bi-probe; χ a form factor of the bubbles.
K is a constant often taken equal to 1.5 for spherical bubbles [15,33–35].
Since the liquid flow is a function of the air-lift airflow, we installed a shut-off valve on each duct
connecting the column to the recirculation basin. These valves allow us to modify the liquid flow rate
for a fixed air flow. In Figure 6 below, the liquid flowrate evolution at the three regimes are shown.
At the first rate curve corresponding to a total opening of the valve (Q L = 100%) of liquid flow,
two others are added, corresponding to 80 and 60% of the initial flow. The two new curves illustrate
that, whatever the liquid flow rate, the pumping regime keeps the same profile with a maximum
reached for an air flow of 30 L·mn−1 .
Figure 6. Effect of the clamping of the liquid flow on the pumping regime.
Fluids 2019, 4, 80 7 of 18
QL
UL = , (5)
Ac
where :
Q L : liquid flow measured in m3 ·s−1 ;
UL : liquid velocity in m·s−1 ;
Ac : total section of the inner tube of the column in m2 .
This first liquid phase velocity (UL ) does not take into account the diphasic mixture, that is
to say, the presence of a gas holdup in the column. We will determine from the liquid velocity
above an effective liquid velocity that takes into account the presence of a gas phase in the mixture.
The actual velocity of the liquid is determined by the expression:
UL
WL = , (6)
εL
where:
WL : actual liquid velocity in m·s−1 ;
UL : liquid velocity in m·s−1 ;
ε L is the volume holdup of the air given by the expression:
ε L = 1 − αG (7)
Figure 7. Relationship between theoretical liquid velocity (UL ) and actual liquid velocity (WL ).
Fluids 2019, 4, 80 8 of 18
Figure 8. Schematic representation of the radial measurement axes by the optical bi-probe.
Qv
UG = , (8)
Ac
Ac is the area of the total section of the inner tube of the column m2 ,
Qv is the volumetric gas flow, m3 ·s−1 ,
Qv = Qρm ,
Qm is the mass gas flow in m3 ·s−1 ,
with:
Qm = QρG ,
QG is the gas flow rate is obtained by direct measurement with the mass flow meter, m3 ·s−1 ,
ρ and ρ 0 : gas density (Kg·m−3 ),
P
ρG = RT ,
T: temperature,
P: pressure.
This superficial gas velocity (UG ) is a linear function of the airflow. From the superficial gas
velocity (UG ), we will determine a velocity more representive of bubbles rise velocity. This new gas
velocity, denoted WG , takes into account the volume fraction of the liquid (ε L ) itself taking into account
Fluids 2019, 4, 80 9 of 18
the gas holdup (αG ). The bubble rise velocity WG is obtained by the expression:
UG
WG = , (9)
αG
αG is the gas holdup,
WG is the bubble rise velocity,
UG is the superficial gas velocity (m.s−1 ).
The profile of bubble rise velocity WG as a function of the superficial gas velocity UG (Figure 9)
shows that the bubble rise velocity reaches a plateau starting from a superficial gas velocity
UG = 0.36 m·S−1 . The plot of the real liquid velocity WL as a function of the superficial gas velocity
UG (Figure 10) also shows the same threshold effect for the same value of UG (UG = 0.36 m·S−1 ).
Figure 9. Relationship between bubble rise velocity and superficial gas velocity.
Figure 10. Relationship between actual liquid velocity and superficial gas velocity.
Knowing the real velocities of the liquid and those of the air bubbles, we can deduce the gas slip
velocity (WG− L ) of the bubbles with respect to the water, by the expression:
WG− L = WG − WL . (10)
In Figure 11, we find that this gas velocity has the same profile as that of WG and with the same
plateau starting from UG = 0.36 m−1 .
Fluids 2019, 4, 80 10 of 18
Figure 11. Relationship between slip gas velocity and superficial gas velocity.
with:
α L = 1 − αG the volumetric fraction of the liquid we will have the expression:
The contribution of the mass of gas in the mixture is negligible. It is in the order of 1.13 × 10−4 and is
practically within the margin of error made by the pressure sensor. Thus, we could very well neglect
the term ρ g ghαG in the expression of the gas holdup. We will then have the following relationship:
∆P = ρ L gh(1 − αG ), (13)
where :
g: acceleration of gravity;
h: mix height;
ρ L : density of the liquid;
∆P: variation of the measured pressure;
α G : global gas holdup.
The gas holdup increases with the air flow (QG ) while the variation of the pressure (∆P) is
inversely proportional to the same air flow. In Figure 12, the global gas holdup is represented in
relation with volumetric air flow (Qv ) ; as expected, the overall gas holdup increases with the injected
air flow rate and will be compared hereafter to the local gas holdup measured by the optical bi-probe
Fluids 2019, 4, 80 11 of 18
as in Besagni et al. [36]. This accuracy will also depend on the difference that will be obtained between
the values of the two gas holdup measurements.
Figure 12. Relationship between global gas holdup and volumetric air flow.
Figure 13. Relationship between local gas holdup and global gas velocity.
Optical bi-probe measurements are also made along six radial axes, in order to see the transversal
profile of the gas holdups. Figure 15 does not show any disparity of the gas holdup values according
to the different measurement axes. The radial distribution is practically homogeneous for the same air
flow. By varying the air flow, it naturally results in an increase in the gas holdup with the injected air
flow. This phenomenon is illustrated in Figure 16 below.
Fluids 2019, 4, 80 13 of 18
Figure 16. Evolution of radial distribution of gas holdup with air flow.
On the other hand, knowing the global gas holdup, previously determined, in Figure 17 below,
the profiles of the global and local gas holdup are shown in order to see the difference between the
two. It appears that the difference is small between the two profiles, which leads to concluding that
the optical bi-probe gives good accuracy in the measurement of the gas holdup. These results are
consistent with those of optical probe measurements obtained in the literature.
Figure 17. Relationship between global and local gas holdup with superficial gas velocity.
Fluids 2019, 4, 80 14 of 18
Figure 18. Relationship between bubble rise velocity and superficial gas velocity.
The quality of the water, as the hardness, has a significant effect on the bubble rise velocities
which is greater in deionized water than in ordinary water. This difference is more pronounced at 2 m
height: UG = 0.75 m·s−1 in ordinary water and UG = 1.16 m·s−1 in demineralized water, which gives
a difference of 46% (Figure 19). These results are consistent with Clift et al. [38] who has reported that
speed decreases when water is contaminated. Thus, the evolution towards an increase or a decrease
of the coalescence, thus of the bubble velocity, will depend on the nature of impurities present in the
water. Figure 19 below represents the real rise velocities of the bubbles obtained by global measurement
and the bubble rise velocities obtained with the optical bi-probe. There is a large difference between
these two velocities. The optical bi-probe seems to underestimate the bubble rise velocity rates of
about 50% [39]. To Besagni et al. [36] his underestimation is mainly due to the impact of the bubbles
Fluids 2019, 4, 80 15 of 18
with the tips of the bi-probe. This impact induces a deformation of the morphology of the bubbles and
leads to an over-estimation of the rise time of the bubbles. The increase in bubble rise time leads to
an underestimation of the rate of rise obtained by the optical bi-probe. The relative difference reported
in literature concerning the measurement of the bubble rise velocity using an optical bi-probe reaches
up to 45% [19].
Figure 19. Relationship between bubble rise velocity (UGL and WG ) and superficial gas velocity (UG ).
Figure 20. Relationship between bubble size and superficial gas velocity.
4. Conclusions
The Hydrodynamic study presented in this paper is carried out on a bubble column under
depression. The column studied consists of two vertical concentric tubes (inside diameter 0.08 m
and 0.15 m) connected at a raceway. The objective of this study was to experimentally determine
the phases characterization of an airlift under vacuum: gas holdup, bubble rise velocity and bubble
size. These hydrodynamic parameters are studied using an optical bi-probe for local measurement
and a differential pressure sensor for global characterization of gas holdup. Global measurement of
gas holdup made it possible to determine the superficial gas velocity and thus to relate the global
hydrodynamics of the system to the properties of the local flow. The measurements are made with tap
and demineralized water in order to study the effect of water quality on the desired hydrodynamic
parameters. The global analysis made it possible to demonstrate that beyond a superficial gas velocity
UG = 0.36 m·s−1 a transition flow regime is observed, giving rise to a counter-airlift effect. This
effect reduces the bubble rise velocity, liquid velocity and therefore the pumping capacity is limited.
A clamping of the liquid flow does not seem to influence the appearance of the counter-airlift at the
same limit superficial gas velocity and the pumping rate is always the same because the liquid velocity
is linked in this airlift configuration at the superficial gas velocity. The analysis of the bubble rise
velocity obtained with optical bi-probe shows that this velocity increases with gas holdup. Water
quality seems to have a significant effect on it, the values with deionized water are higher than in
tap water. It thus appears that the evolution towards an increase or a decrease of the coalescence,
therefore of bubble rise velocity, will depend on the nature of impurities in the water. There is also
an underestimation of bubble rise velocity by the optical bi-probe of about 50%. This is due to the
fact that the probe tip hooks the bubble at the time of detection and induces a deformation of its
morphology leading to an overestimation of the rise time. Results of various measurements indicate
that the water quality does not seem to have an effect on gas holdup. Measurements made at two
heights are very close, the measuring section height does not significantly influence the gas holdup.
However, in demineralized water, a slight asymmetry of gas holdup is observed. Coalescence seems
to have as much impact on sensor probe detection time as on bubble size, which would explain the
Fluids 2019, 4, 80 17 of 18
limited increase in gas holdup with height. Bubble diameter increases linearly with gas holdup. It
is larger in demineralized water than in tap water, which confirms the important influence of water
quality earlier observed with the bubble rise velocity. Finally, this article contributes to the existing
discussion on the hydrodynamics of bubble columns and is, to our knowledge, the first experimental
study on hydrodynamic characterization of a bubble column under vacuum. Results obtained could
be useful for an optimization study of airlift under depression.
Author Contributions: Data curation, A.H.B.; Formal analysis, A.H.B.; Methodology, A.H.B.; Project
administration, M.E.H. and J.-Y.C.; Software, A.H.B.; Supervision, M.E.H. and T.L.; Validation, A.H.B., M.E.H. and
J.-Y.C.; Visualization, A.H.B.; Writing – original draft, A.H.B. and M.E.H.; Writing – review and editing, A.H.B.,
M.E.H. and T.L.
Funding: This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.
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