Fluids: Experimental Study of A Gas-Liquid Flow in Vacuum Air-Lift Column Using An Optical Bi-Probe

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

fluids

Article
Experimental Study of a Gas–Liquid Flow in Vacuum
Air-Lift Column Using an Optical Bi-Probe
Allatchi Hassan Barkai *,† , Mahmoud El Hajem † , Tom Lacassagne †
and Jean-Yves Champagne †
Laboratory of Fluid Mechanics and Acoustics (LMFA), National Institute of Applied Science (INSA), Lyon, 20 Av.
A. Einstein, 69621 Villeurbanne CEDEX, France; mahmoud.elhajem@insa-lyon.fr (M.E.H.);
tom.lacassagne@insa-lyon.fr (T.L.); jean-yves.champagne@insa-lyon.fr (J.-Y.C.)
* Correspondence: allatchi.hassan-barkai@insa-lyon.fr
† Current address: 20 Avenue Albert Einstein, 69621 Villeurbanne, France.

Received: 24 February 2019; Accepted: 10 April 2019; Published: 23 April 2019 

Abstract: The vacuum airlift column process was patented in 2007 and is under development.
The experimental study of its hydrodynamics is one of the axes explored to optimize its design
and operation. The object of the study presented in this paper is to determine the functions
of phase indicator (gas holdup, superficial gas velocity and bubble size) of the gas–liquid flow.
The experimental analysis is carried out using a two-phase instrumentation consisting of an optical
fiber bi-probe. The use of experimental techniques has made it possible to better understand the
hydrodynamics of a two-phase flow. The optical bi-probe placed between two column flanges made it
possible to have a complete mapping of the flow of the dispersed phase. The use of a mass flow meter
and an ultrasonic flowmeter, in different flow configurations, provided data on the column operation.

Keywords: vacuum airlift; bubble column; optical bi-probe; gas holdup; bubble size; velocity

1. Introduction
Bubble columns are industrial (process) devices that provide a mixture of a bubbly gas phase and
a liquid phase. For some decades, studies carried out on this device contributed to the understanding
of their hydrodynamics [1]. An air-lift column is a bubble column in which a partition has been
introduced to channel the flow of the liquid and gaseous phases between several compartments of
the column. The injection of air made into one of the compartments makes it possible to modify the
apparent density and expansion of the two-phase fluid, causing the circulation of the initially immobile
liquid phase [2]. Air-lift columns have been the subject of several studies in the mining and oil industry
[3]; in aquaculture [2] as well as in chemical and biochemical processes [3]. The air-lift vacuum
column that is the subject of this study is based on the principle of air-lift and flotation, under vacuum.
The technology has been patented by the French Research Institute for the Exploitation of the Sea
(IFREMER) and the National Institute of Applied Science (INSA) Lyon [4]. The column combines in its
operation the functions of hydraulic pumping, solute transfer and particulate phase separation and
minimizing energy costs [2]. The gas–liquid flows in these columns are intrinsically unstable and the
dynamics of such flows influence the mixing and mass transfer performance of the bubble columns. It
is therefore important to characterize the dynamics of the gas–liquid flow [5]. Moreover, the complete
knowledge of the overall dynamics of the fluids in the bubble column rests on that of the bubbles [6].
Knowledge of bubble size distribution and gas holdup is crucial for determining interfacial gas–liquid
mass transfer [7]. The analysis of the particle size of the bubbles in the columns can be is either
performed by intrusive techniques, disturbing the flow or by non-intrusive techniques. Non-intrusive
techniques use either tomographic probes [8,9], or image analysis by particle image velocimetry (PIV)

Fluids 2019, 4, 80; doi:10.3390/fluids4020080 www.mdpi.com/journal/fluids


Fluids 2019, 4, 80 2 of 18

[3,10–12], intrusive techniques rely on the usage of probes like fiber-optic probes, etc. [3]. In terms of
results, intrusive techniques provide local measurements, while non-intrusive techniques provide a
cross-sectional distribution with different spatial and temporal resolutions [6]. The advantages and
disadvantages of different intrusive and non-intrusive techniques and their applications to multiphasic
flows have been presented by several previous works [13]. Optical probes are phase detection devices
that have been developed for several decades [14–18]. The optical probe uses the variation of the
refractive index of the medium which characterizes the phase change. This is a principle that has
been used for a long time for level detection and has resulted in several achievements. Optical
probes are intrusive devices used very widely because of their great ease of use and the quality of the
measurements obtained [19–25]. They have several advantages including a very fast response (less
than 1 µs for a single fiber probe), a very good spatial resolution (less than 10 µm for a single fiber
probe) and their use in a wide range of pressure and temperature [26]. Among the authors who have
carried out work with the optical probe, Cartellier [14] has characterized the performance of single-fiber
optical probes for measuring gas holdup. Serdula and Loewen [27] conducted a series of experiments
to evaluate the feasibility of using a single-fiber optical probe to measure the gas holdup. They found
that these probes could be used to perform measurements of gas holdup, bubble size and velocity.
Kiambi et al. [28] evaluated the accuracy of an optical bi-probe technique to perform two-phase local
flow measurements for 2.15 and 4.5 mm size bubbles. Comparing this technique with imaging, they
concluded that optical probes underestimate the gas holdup from about 6% to 14%. They also reported
errors of less than 5% for gas velocity up to 38 cm·s−1 . Rojas and Loewen [20] demonstrated that
single-fiber optical probes are capable of accurate and simultaneous measurements of gas holdup and
bubble sizes under breaking waves. Vejrazka et al. [29] studied the mechanisms contributing to errors
in optical probe measurements. Measurement errors have been reported based on a modified Webber
number (M), which is the holdup of the bubble moment to the pulse of the surface tension of the probe,
and characterizes the ability of the bubble to overcome the surface tension. It is reported that, in the
case of M greater than 50, the gas holdup and the maximum chord measurement error should be less
than 10%. Mizushima and Saito [30] developed a 35° angle single-fiber optical probe that generated
a pre-signal when the bubble is pierced in the center, allowing differentiation between bubble detection
and diameter measurement. Pjontek et al. [22] used a single-fiber optical probe to measure local bubble
characteristics in a 101.6 mm diameter column operating at pressures up to 9 MPa. Aliyu et al. [25]
have developed a dual optical fiber probe system for measuring the hydrodynamic characteristics
of a gas–liquid flow. The gas velocity and bubble size values measured by the fiber optic probe are
in line with those estimated using a photographic method using a fast camera system. In addition,
the vacuum levels obtained with fiber optic probes showed good agreement with the holdup of air
drawn in the two-phase mixture as measured by a flow meter. Fiber optic probes have the advantage
of high sensitivity and minimal intrusion due to their micrometric size, and can be used when other
instruments are difficult to deploy or do not give the temporal resolutions. The study presented in this
paper consists of the determination of the phase indicator functions of two-phase flows in a vacuum
air-lift column. These functions are the gas holdup, the superficial gas velocity and the particle size
of the bubbles, the flow rate and the velocity of the liquid phase. The experimental analysis will be
carried out using two-phase instrumentation consisting of an optical fiber bi-probe, a mass flow meter
and an ultrasonic flow meter.

2. Materials and Methods


The experimental study of the hydrodynamics of the vacuum column was carried out on a test
bench shown schematically in Figure 1 below. The system consists a vertical column (two concentric
Plexiglas tubes of 80 and 150 mm diameter respectively), a storage tank and a vacuum pump.
The vertical column ends with cone placed at its top and connected to a vacuum pump. The column is
made of two sections of 1 m length each and a 25 mm section equipped with a plug for the optical
bi-probe. Its base is equipped with a ceramic bubble diffuser and connected to a water recirculation
Fluids 2019, 4, 80 3 of 18

basin. This basin is connected to the column by two parallel 50 mm diameter PVC pipes. A suction
pipe connected to the inner tube and a discharge pipe, to the outer tube. A harvesting tank which
acts as a suction chamber of the vacuum pump and a collection tank for the particles trapped by the
bubbles is appended to the air-lift column. The injection of air is made in the central tube at the bottom
of the column through the ceramic bubble diffuser. The compressed air used is that of the collective
air supply system of the laboratory. It is supplied under a maximum pressure of 6 bar. A pneumatic
circuit has been designed for our device in order to be able to filter the air and to control its pressure
using a pressure switch. The compressed air is filtered and then passed through a pressure switch
before entering a mass flow meter to record the effective air flow for the air-lift. Tap water is used
at room temperature; distilled water will alternatively be used. The liquid flow rate of the air-lift
is measured by an ultrasonic flow meter. An optical bi-probe equipped connected to an acquisition
system is inserted into the inner tube of the column in order to characterize the gas phase. The air
injection causes an air lift effect that draws water from the recirculation basin and drives it upward
into the central tube. At the top of the central tube, the water flows into the peripheral ring and goes
down to the recirculation basin. The vacuum pump allows for putting the column under vacuum
which raises the water level in the column and the maintenance above the inner tube to allow the
hydraulic circulation. The characterization of the continuous (liquid) phase flow was made using
an ultrasonic flowmeter. Bubble flow was characterized by two-phase instrumentation consisting of
an optical bi-probe, an optoelectronic module, an oscilloscope, and an acquisition and processing unit.
A global study of the hydrodynamics of the differential pressure sensors is made before the study by
optical bi-probe. Differential pressure sensors are used to determine global parameters: pressure and
holdup. The density of the gas is defined from the pressure at mid-height of the column.

2.1. Local Gas Holdup


The local gas holdup is directly obtained by dividing the total time (∑ τi ) of presence of the
gas phase in contact with the sensitive tip of the optical probe by the full time (T) of observation.
The optical bi-probe provides a gas holdup for each probe. The gas holdup at the point of measurement
is obtained by the following relation:
∑ τi
α= . (1)
T

2.2. Bubble Rise Velocity


The bubble rise velocity is obtained by processing the signals delivered by the sensitive points of
the optical bi-probe. The use of a single fiber probe does not make it possible to deduce the bubble
rise velocity, which becomes possible with a bi-probe. The principle of calculating the average bubble
rise velocity is quite simple: the distance separating the sensitive zones being known (gap between
the probe), a measurement of the time taken by the interface to pass from one to the other leads to the
estimate velocity by the expression:
d
v= (2)
τ
with:
v the average bubble rise velocity;
D the distance between the tips of the bi-probe (2 mm);
τ the time shift between the signals of the two optrodes.

2.3. Bubble Size


The phase indicator functions of the acquisition system consists of slots representing contact times
of the bubbles with the optrodes of the optical bi-probe. When the rate of evolution of bubbles is
known, this contact time can be directly connected to a length. The average diameter of the bubbles is
determined from the local gas holdup and the interfacial area by applying the formula:
Fluids 2019, 4, 80 4 of 18


d probe = (3)
Ai

where Ai is the interfacial area and α the local gas holdup. The “average diameter” of bubbles
determined by the VIN 2.0 software (RBI Instrumentaion, Meylan, France) of the optical bi-probe
actually corresponds to a chord average. An equivalent diameter of bubbles is proposed in the
literature. This average diameter is directly estimated from the diameter obtained at the bi-probe
(d probe ) and a form factor denoted χ of the bubbles [31,32]. The expression of this equivalent diameter
is given by the formula:
deq = K.d probe .χ2/3 (4)

d probe is the diameter of the bubbles at the optical bi-probe; χ a form factor of the bubbles.
K is a constant often taken equal to 1.5 for spherical bubbles [15,33–35].

Figure 1. Experimental setup.


Fluids 2019, 4, 80 5 of 18

3. Results and Discussion

3.1. Convergence of Optical Bi-Probe Measurements


In this study, the convergences of the optical bi-probe measurements are observed as a function
of the bubble number for gas holdup αG (Figure 2), bubble size (Figure 3) and bubble rise velocity
(Figure 4). The observations of convergence curves indicate that a bubble number of 1 × 104 is sufficient
to guarantee at the same time the convergence of the measurements of gas velocity, bubble size and
gas holdup. This result is valid for all gas flow rates.

Figure 2. Convergence of gas holdup.

Figure 3. Convergence of bubble size.

Figure 4. Convergence of bubble rise velocity.


Fluids 2019, 4, 80 6 of 18

3.2. Hydrodynamics of the Liquid Phase

3.2.1. Analysis of the Pumping Function through the Liquid Flow


The goal is here to analyse the pumping capacities of the column. The experimental device
studied is that illustrated in Figure 1. The analysis of the Figure 5 makes it possible to observe that the
liquid flow rate in the air-lift column is directly proportional to the flow rate of injected air over the
range from 2 to 30 L·mn−1 . On the other hand, for air flows above 30 L·mn−1 , we observe an inverse
phenomenon on the liquid flow, with a decrease of the latter.
This phenomenon is explained by the appearance of a counter air-lift effect in the outer tube of the
column materialized by the presence of air bubbles at the outer tube of the column: this slows the
return of the liquid to the recirculation basin of the column and decreases the velocity of hydraulic
circulation and therefore the liquid flow.

Figure 5. Evolution of the liquid flow as a function of the air flow.

Since the liquid flow is a function of the air-lift airflow, we installed a shut-off valve on each duct
connecting the column to the recirculation basin. These valves allow us to modify the liquid flow rate
for a fixed air flow. In Figure 6 below, the liquid flowrate evolution at the three regimes are shown.
At the first rate curve corresponding to a total opening of the valve (Q L = 100%) of liquid flow,
two others are added, corresponding to 80 and 60% of the initial flow. The two new curves illustrate
that, whatever the liquid flow rate, the pumping regime keeps the same profile with a maximum
reached for an air flow of 30 L·mn−1 .

Figure 6. Effect of the clamping of the liquid flow on the pumping regime.
Fluids 2019, 4, 80 7 of 18

3.2.2. Analysis of the Liquid Phase Velocity


The liquid velocity of the two-phase mixture of the bubble column is initially estimated from the
liquid flow obtained by direct measurement using an ultrasonic flow meter. The velocity is obtained
by the following expression:

QL
UL = , (5)
Ac
where :
Q L : liquid flow measured in m3 ·s−1 ;
UL : liquid velocity in m·s−1 ;
Ac : total section of the inner tube of the column in m2 .
This first liquid phase velocity (UL ) does not take into account the diphasic mixture, that is
to say, the presence of a gas holdup in the column. We will determine from the liquid velocity
above an effective liquid velocity that takes into account the presence of a gas phase in the mixture.
The actual velocity of the liquid is determined by the expression:

UL
WL = , (6)
εL
where:
WL : actual liquid velocity in m·s−1 ;
UL : liquid velocity in m·s−1 ;
ε L is the volume holdup of the air given by the expression:

ε L = 1 − αG (7)

with αG the gas holdup.


Figure 7 shows the two calculated velocities of water (UL and WL ) as a function of the gas holdup.
An analysis of the two curves shows that the two velocities increase with the gas holdup reaching
a threshold for a gas holdup of 19%. It also appears that the gap between the two velocities is widening
with the gas holdup. This difference is well marked for gas holdups above 14%. This difference is
stabilized from a gas holdup of 19% where the liquid velocity WL is 25% higher than UL . This difference
indicates the importance of knowing WL on which depend the microscopic characteristics or the local
flow.

Figure 7. Relationship between theoretical liquid velocity (UL ) and actual liquid velocity (WL ).
Fluids 2019, 4, 80 8 of 18

3.3. Hydrodynamics of the Dispersed Phase


The hydrodynamic study of the gaseous phase of the vacuum air lift was carried out using
an optical bi-probe of the RBI brand. This instrument measures local parameters, so in the context of
the present study a cartography of the flow has been made in a horizontal plane. In total, six axes
or diameters are subject to local measurement. On each axis, the bi-probe measured seven points.
The schematic representation of the different measurement axes of the bi-probe is shown in Figure 8.

Figure 8. Schematic representation of the radial measurement axes by the optical bi-probe.

3.4. Study of Global Parameters


Here, we define two global parameters that make it possible to characterize the hydrodynamics
of the dispersed phase of the air-lift. This is the global gas holdup and the superficial gas velocity.

3.4.1. Superficial Gas Velocity


The superficial gas velocity in the air-lift column takes several expressions. We are going in a first
approach to determine a superficial gas velocity. This is a global gas velocity used very often in the
hydrodynamic study of bubbly flows. This superficial gas velocity is obtained from the volumetric
flow and the cross sectional area of the bubble column. The superficial gas velocity is thus given by
the expression:

Qv
UG = , (8)
Ac
Ac is the area of the total section of the inner tube of the column m2 ,
Qv is the volumetric gas flow, m3 ·s−1 ,
Qv = Qρm ,
Qm is the mass gas flow in m3 ·s−1 ,
with:
Qm = QρG ,
QG is the gas flow rate is obtained by direct measurement with the mass flow meter, m3 ·s−1 ,
ρ and ρ 0 : gas density (Kg·m−3 ),
P
ρG = RT ,
T: temperature,
P: pressure.
This superficial gas velocity (UG ) is a linear function of the airflow. From the superficial gas
velocity (UG ), we will determine a velocity more representive of bubbles rise velocity. This new gas
velocity, denoted WG , takes into account the volume fraction of the liquid (ε L ) itself taking into account
Fluids 2019, 4, 80 9 of 18

the gas holdup (αG ). The bubble rise velocity WG is obtained by the expression:

UG
WG = , (9)
αG
αG is the gas holdup,
WG is the bubble rise velocity,
UG is the superficial gas velocity (m.s−1 ).

The profile of bubble rise velocity WG as a function of the superficial gas velocity UG (Figure 9)
shows that the bubble rise velocity reaches a plateau starting from a superficial gas velocity
UG = 0.36 m·S−1 . The plot of the real liquid velocity WL as a function of the superficial gas velocity
UG (Figure 10) also shows the same threshold effect for the same value of UG (UG = 0.36 m·S−1 ).

Figure 9. Relationship between bubble rise velocity and superficial gas velocity.

Figure 10. Relationship between actual liquid velocity and superficial gas velocity.

Knowing the real velocities of the liquid and those of the air bubbles, we can deduce the gas slip
velocity (WG− L ) of the bubbles with respect to the water, by the expression:

WG− L = WG − WL . (10)

In Figure 11, we find that this gas velocity has the same profile as that of WG and with the same
plateau starting from UG = 0.36 m−1 .
Fluids 2019, 4, 80 10 of 18

Figure 11. Relationship between slip gas velocity and superficial gas velocity.

3.4.2. Global Gas Holdup


The global gas holdup is defined as the volume of dispersed gas relative to the total volume
of the two-phase mixture. It is obtained by pressure measurements using the differential pressure
sensors placed on the column (Figure 1). Differential pressures are measured in water height. Each air
flow leads to a differential pressure measurement and therefore to a different global gas holdup.
To determine the pressure variation, we made two hypotheses:

• there is conservation of gas velocity;


• the pressure losses in the column are negligible (because the wall of the Plexiglas column
is smooth).

The variation of the pressure is given by the expression:

∆P = ρ L ghα L + ρG ghαG , (11)

with:
α L = 1 − αG the volumetric fraction of the liquid we will have the expression:

∆P = ρ L gh(1 − αG ) + ρ g ghαG . (12)

The contribution of the mass of gas in the mixture is negligible. It is in the order of 1.13 × 10−4 and is
practically within the margin of error made by the pressure sensor. Thus, we could very well neglect
the term ρ g ghαG in the expression of the gas holdup. We will then have the following relationship:

∆P = ρ L gh(1 − αG ), (13)

αG = 1 − ∆P/(ρ L gh), (14)

where :
g: acceleration of gravity;
h: mix height;
ρ L : density of the liquid;
∆P: variation of the measured pressure;
α G : global gas holdup.
The gas holdup increases with the air flow (QG ) while the variation of the pressure (∆P) is
inversely proportional to the same air flow. In Figure 12, the global gas holdup is represented in
relation with volumetric air flow (Qv ) ; as expected, the overall gas holdup increases with the injected
air flow rate and will be compared hereafter to the local gas holdup measured by the optical bi-probe
Fluids 2019, 4, 80 11 of 18

as in Besagni et al. [36]. This accuracy will also depend on the difference that will be obtained between
the values of the two gas holdup measurements.

Figure 12. Relationship between global gas holdup and volumetric air flow.

3.5. Hydrodynamics Parameters by Optical Bi-Probe

3.5.1. Local Gas Holdup


Local gas holdup is deduced from one of the two channels of the optical probe. Only one tip
of the probe can be used to measure time during which it is exposed to gas and time for liquid.
This measurement is made in two different sections of the column one meter apart. Measurements
are carried out, first, in the presence of tap water, subsequently with demineralised water to analyze
the effect of the hardness of the water on the gas holdup. The results of the various measurements
illustrated in Figures 13 and 14 point out that, in the configuration of our study, the hardness of
water has pratically no effect on the gas holdup. The results for both types of water are very
close for the first section. With demineralised water, there is a slightly higher gas holdup at 2 m.
The difference is small, BB’ results are for example practically identical for both tests (nature of water).
With demineralised water, a slight dissymmetry appears with a slightly higher gas holdup in AA’ and
CC’. This increase in the gas holdup is explained by the phenomenon of bubble coalescence, which
is more important in demineralised water. The increase of gas holdup with height has already been
reported by Besagni et al. [36]. The coalescence of the bubbles seems to have as much impact on
the detection time of the bubble by the probe tip as on the bubble size; this would explain the slight
increase in gas retention with height. In addition, Wilkinson et al. [37] reported that, when H/D > 5
(height over diameter), the effect of the column height becomes negligible, which is the case of the
geometric configuration of the column studied here.
Fluids 2019, 4, 80 12 of 18

Figure 13. Relationship between local gas holdup and global gas velocity.

Figure 14. Relationship between local and global gas holdup.

Optical bi-probe measurements are also made along six radial axes, in order to see the transversal
profile of the gas holdups. Figure 15 does not show any disparity of the gas holdup values according
to the different measurement axes. The radial distribution is practically homogeneous for the same air
flow. By varying the air flow, it naturally results in an increase in the gas holdup with the injected air
flow. This phenomenon is illustrated in Figure 16 below.
Fluids 2019, 4, 80 13 of 18

Figure 15. Radial distribution of gas holdup for different traverses.

Figure 16. Evolution of radial distribution of gas holdup with air flow.

On the other hand, knowing the global gas holdup, previously determined, in Figure 17 below,
the profiles of the global and local gas holdup are shown in order to see the difference between the
two. It appears that the difference is small between the two profiles, which leads to concluding that
the optical bi-probe gives good accuracy in the measurement of the gas holdup. These results are
consistent with those of optical probe measurements obtained in the literature.

Figure 17. Relationship between global and local gas holdup with superficial gas velocity.
Fluids 2019, 4, 80 14 of 18

3.5.2. Bubble Rise Velocity


The bubble rise velocities measured with the optical bi-probe are averages made on a sample of
104 bubbles. These measurements are made in ordinary water and demineralized water to evaluate
the effect of water quality on the rate of rise of air bubbles. For each of these types of water,
the measurements are also made on the two vertical measurement positions: 1 m and 2 m from
the column base. The results of the bubble rise velocity measurements are presented as a function
of according to the superficial gas velocity on Figure 18. For each measurement configuration, five
air flows are tested: 10 L·min−1 ; 20 L·min−1 ; 30 L·min−1 ; 35 L·min−1 and 40 L·min−1 . In order to
observe the transverse gas velocity profile, measurements on the radial plane and along three diameters
(AA’, BB’ and CC’) are also presented in the same figures. For all cases of velocity measurement,
the radial gas velocity profile is homogeneous and the values obtained for the three diameters are very
close. The bubble rise velocity increases until airflow of 35 L·min−1 . Beyond this rate (35 L·min−1 ),
a threshold effect is set up and the velocity no longer increases. As explained for WG , this is due
to the appearance of the counter air-lift causing a slowing of the flow velocity of the two-phase
mixture. The effect of counter air-lift appears as soon as one reaches a superficial gas velocity of rise
UG = 0.36 m·s−1 (Figure 9).

Figure 18. Relationship between bubble rise velocity and superficial gas velocity.

The quality of the water, as the hardness, has a significant effect on the bubble rise velocities
which is greater in deionized water than in ordinary water. This difference is more pronounced at 2 m
height: UG = 0.75 m·s−1 in ordinary water and UG = 1.16 m·s−1 in demineralized water, which gives
a difference of 46% (Figure 19). These results are consistent with Clift et al. [38] who has reported that
speed decreases when water is contaminated. Thus, the evolution towards an increase or a decrease
of the coalescence, thus of the bubble velocity, will depend on the nature of impurities present in the
water. Figure 19 below represents the real rise velocities of the bubbles obtained by global measurement
and the bubble rise velocities obtained with the optical bi-probe. There is a large difference between
these two velocities. The optical bi-probe seems to underestimate the bubble rise velocity rates of
about 50% [39]. To Besagni et al. [36] his underestimation is mainly due to the impact of the bubbles
Fluids 2019, 4, 80 15 of 18

with the tips of the bi-probe. This impact induces a deformation of the morphology of the bubbles and
leads to an over-estimation of the rise time of the bubbles. The increase in bubble rise time leads to
an underestimation of the rate of rise obtained by the optical bi-probe. The relative difference reported
in literature concerning the measurement of the bubble rise velocity using an optical bi-probe reaches
up to 45% [19].

Figure 19. Relationship between bubble rise velocity (UGL and WG ) and superficial gas velocity (UG ).

3.5.3. Bubble Size


Average bubble diameter is determined using the optical bi-probe. The results show that the
bubble size distribution is uniform on the horizontal plane. The diameter of the bubbles increases
linearly with the superficial gas velocity and, for all measurement axes, the profile remains practically
the same even with a mean diameter of 4.17 mm (Figure 20). In ordinary water, the height position of
the measuring point by the optical bi-probe does not seem to have a significant effect on the bubble size.
On the other hand, in demineralised water, diameters are larger than in ordinary water. The diameters
measured at 2 m height in demineralized water are larger than those obtained at 1 m. This difference
in bubble size is explained by the fact that, in demineralized water, the coalescence of the bubbles is
more significant during their rise. Measurements made in demineralized water at 2 m height indicate
a great irregularity of the horizontal profile of the mean diameters of the bubbles.
Fluids 2019, 4, 80 16 of 18

Figure 20. Relationship between bubble size and superficial gas velocity.

4. Conclusions
The Hydrodynamic study presented in this paper is carried out on a bubble column under
depression. The column studied consists of two vertical concentric tubes (inside diameter 0.08 m
and 0.15 m) connected at a raceway. The objective of this study was to experimentally determine
the phases characterization of an airlift under vacuum: gas holdup, bubble rise velocity and bubble
size. These hydrodynamic parameters are studied using an optical bi-probe for local measurement
and a differential pressure sensor for global characterization of gas holdup. Global measurement of
gas holdup made it possible to determine the superficial gas velocity and thus to relate the global
hydrodynamics of the system to the properties of the local flow. The measurements are made with tap
and demineralized water in order to study the effect of water quality on the desired hydrodynamic
parameters. The global analysis made it possible to demonstrate that beyond a superficial gas velocity
UG = 0.36 m·s−1 a transition flow regime is observed, giving rise to a counter-airlift effect. This
effect reduces the bubble rise velocity, liquid velocity and therefore the pumping capacity is limited.
A clamping of the liquid flow does not seem to influence the appearance of the counter-airlift at the
same limit superficial gas velocity and the pumping rate is always the same because the liquid velocity
is linked in this airlift configuration at the superficial gas velocity. The analysis of the bubble rise
velocity obtained with optical bi-probe shows that this velocity increases with gas holdup. Water
quality seems to have a significant effect on it, the values with deionized water are higher than in
tap water. It thus appears that the evolution towards an increase or a decrease of the coalescence,
therefore of bubble rise velocity, will depend on the nature of impurities in the water. There is also
an underestimation of bubble rise velocity by the optical bi-probe of about 50%. This is due to the
fact that the probe tip hooks the bubble at the time of detection and induces a deformation of its
morphology leading to an overestimation of the rise time. Results of various measurements indicate
that the water quality does not seem to have an effect on gas holdup. Measurements made at two
heights are very close, the measuring section height does not significantly influence the gas holdup.
However, in demineralized water, a slight asymmetry of gas holdup is observed. Coalescence seems
to have as much impact on sensor probe detection time as on bubble size, which would explain the
Fluids 2019, 4, 80 17 of 18

limited increase in gas holdup with height. Bubble diameter increases linearly with gas holdup. It
is larger in demineralized water than in tap water, which confirms the important influence of water
quality earlier observed with the bubble rise velocity. Finally, this article contributes to the existing
discussion on the hydrodynamics of bubble columns and is, to our knowledge, the first experimental
study on hydrodynamic characterization of a bubble column under vacuum. Results obtained could
be useful for an optimization study of airlift under depression.

Author Contributions: Data curation, A.H.B.; Formal analysis, A.H.B.; Methodology, A.H.B.; Project
administration, M.E.H. and J.-Y.C.; Software, A.H.B.; Supervision, M.E.H. and T.L.; Validation, A.H.B., M.E.H. and
J.-Y.C.; Visualization, A.H.B.; Writing – original draft, A.H.B. and M.E.H.; Writing – review and editing, A.H.B.,
M.E.H. and T.L.
Funding: This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.

References
1. Deen, N.G.; Mudde, R.F.;Kuipers, J.A.M.; Zehner, P.; Kraume, M. Bubble columns. In Ullmann’s Encyclopedia
of Industrial Chemistry; Wiley-VCH Verlag: Weinheim, Germany, 2000.
2. Barrut, B. Etude et Optimisation du Fonctionnement d’une Colonne Airlift à Dépression: Application à
L’aquaculture. Ph.D. Thesis, Université Montpellier, Montpellier, France, 2011.
3. Chaumat, H.; Billet-Duquenne, A.; Augier, F.; Mathieu, C.; Delmas, H. On the reliability of an optical
fibre probe in bubble column under industrial relevant operating conditions. Exp. Therm. Fluid Sci. 2007,
31, 495–504.
4. Rene, F.; Lemarie, G.; Champagne, J.Y.; Morel, R. Procédé et Installation de Traitement d’un Effluent Aqueux,
en vue d’en Extraire au Moins un Composé Gazeux Dissous; Application à L’aquaculture en Milieu Aqueux
Recirculé. Brevet N°07 02308. 29 mars 2007. (In French)
5. Singh, B.K.; Quiyoom, A.; Buwa, V.V. Dynamics of gas–liquid flow in a cylindrical bubble column:
Comparison of electrical resistance tomography and voidage probe measurements. Chem. Eng. Sci.
2017, 158, 124–139.
6. Besagni, G.; Inzoli, F.; De Guido, G.; Pellegrini, L.A. The dual effect of viscosity on bubble column
hydrodynamics. Chem. Eng. Sci. 2017, 158, 509–538.
7. Azzopardi, B.; Zhao, D.; Yan, Y.; Morvan, H.; Mudde, R.; Lo, S. Hydrodynamics of Gas-Liquid Reactors: Normal
Operation and Upset Conditions; John Wiley & Sons: Hoboken, NJ, USA, 2011.
8. Young, M.A.; Carbonell, R.G.; Ollis, D.F. Airlift bioreactors: Analysis of local two-phase hydrodynamics.
AIChE J. 1991, 37, 403–428.
9. Adetunji, O.; Rawatlal, R. Estimation of bubble column hydrodynamics: Image-based measurement method.
Flow Meas. Instrum. 2017, 53, 4–17.
10. Besbes, S.; El Hajem, M.; Aissia, H.B.; Champagne, J.Y.; Jay, J. PIV measurements and Eulerian–Lagrangian
simulations of the unsteady gas–liquid flow in a needle sparger rectangular bubble column. Chem. Eng. Sci.
2015, 126, 560–572.
11. Giovannettone, J.; Tsai, E.; Gulliver, J. Gas void ratio and bubble diameter inside a deep airlift reactor. Chem.
Eng. J. 2009, 149, 301–310.
12. Lau, Y.M.; Sujatha, K.T.; Gaeini, M.; Deen, N.G.; Kuipers, J.A.M. Experimental study of the bubble size
distribution in a pseudo-2D bubble column. Chem. Eng. Sci. 2013, 98, 203–211.
13. Chaouki, J.; Larachi, F.; Duduković, M.P. Noninvasive Tomographic and Velocimetric Monitoring of
Multiphase Flows. Ind. Eng. Chem. Res. 1997, 36, 4476–4503.
14. Cartellier, A. Optical probes for local void fraction measurements: Characterization of performance. Rev. Sci.
Instrum. 1990, 61, 874–886.
15. Galaup, J.P.; Delhaye, J.M. Utilisation de sondes optiques miniatures en écoulement diphasique gaz-liquide.
Application à la mesure du taux de présence local et de la vitesse locale de la phase gazeuse. La Houille
Blanche 1976, pp. 17–30.
16. Hinata, S. A study on the measurement of the local void fraction by the optical fiber glass probe. Bull. JSME
1972, 15, 1228–1235.
Fluids 2019, 4, 80 18 of 18

17. Danel, F.; Delhaye, J.M. Sonde optique pour mesure du taux de présence local en écoulement diphasique.
Mes. Regul. Autom. 1971, 36, 99–101.
18. Miller, N.; Mitchie, R.E. The Development of a Universal Probe for Measurement of Local Voidage in Liquid-Gas
Two-Phase Flow Systems; Atomic Power Constructions Ltd.: Heston, UK, 1969.
19. Cartellier, A.; Barrau, E. Monofiber optical probes for gas detection and gas velocity measurements: Conical
probes. Int. J. Multiph. Flow 1998, 24, 1265–1294.
20. Rojas, G.; Loewen, M.R. Fiber-optic probe measurements of void fraction and bubble size distributions
beneath breaking waves. Exp. Fluids 2007, 43, 895–906.
21. Yamada, M.; Saito, T. A newly developed photoelectric optical fiber probe for simultaneous measurements
of a CO2 bubble chord length, velocity, and void fraction and the local CO2 concentration in the surrounding
liquid. Flow Meas. Instrum. 2012, 27, 8–19.
22. Pjontek, D.; Parisien, V.; Macchi, A. Bubble characteristics measured using a monofibre optical probe in a
bubble column and freeboard region under high gas holdup conditions. Chem. Eng. Sci. 2014, 111, 153–169.
23. Raimundo, P.M. Analysis and Modelization of Local Hydrodynamics in Bubble Columns. Ph.D. Thesis,
Université Grenoble Alpes, Grenoble, France, 2015.
24. Besagni, G.; Brazzale, P.; Fiocca, A.; Inzoli, F. Estimation of bubble size distributions and shapes in two-phase
bubble column using image analysis and optical probes. Flow Meas. Instrum. 2016, 52, 190–207.
25. Aliyu, A.M.; Kim, Y.K.; Choi, S.H.; Ahn, J.H.; Kim, K.C. Development of a dual optical fiber probe for the
hydrodynamic investigation of a horizontal annular drive gas/liquid ejector. Flow Meas. Instrum. 2017,
56, 45–55.
26. Peytraud, J.F. Etude de la Tomographie Electrique Pour la Mesure du Taux de Vide Local en Ecoulements
Diphasiques. Ph.D. Thesis, Grenoble INPG, Grenoble, France, 1995.
27. Serdula, C.D.; Loewen, M.R. Experiments investigating the use of fiber-optic probes for measuring
bubble-size distributions. IEEE J. Ocean. Eng. 1998, 23, 385–399.
28. Kiambi, S.L.; Duquenne, A.M.; Dupont, J.B.; Colin, C.; Risso, F.; Delmas, H. Measurements of Bubble
Characteristics: Comparison Between Double Optical Probe and Imaging. Can. J. Chem. Eng. 2003,
81, 764–770.
29. Vejražka, J.; Večeř, M.; Orvalho, S.; Sechet, P.; Ruzicka, M.C.; Cartellier, A. Measurement accuracy of a
mono-fiber optical probe in a bubbly flow. Int. J. Multiph. Flow 2010, 36, 533–548.
30. Mizushima, Y.; Sakamoto, A.; Saito, T. Measurement technique of bubble velocity and diameter in a bubble
column via single-tip optical-fiber probing with judgment of the pierced position and angle. Chem. Eng. Sci.
2013, 100, 98–104.
31. Clark, N.N.; Turton, R. Chord length distributions related to bubble size distributions in multiphase flows.
Int. J. Multiph. Flow 1988, 14, 413–424.
32. Liu, W.; Clark, N.N. Relationships between distributions of chord lengths and distributions of bubble sizes
including their statistical parameters. Int. J. Multiph. Flow 1995, 21, 1073–1089.
33. Simonnet, M. Étude Expérimentale du Mouvement de Bulles en Essaim: Application à la Simulation
Numérique de Colonnes à Bulles. Ph.D. Thesis, Vandoeuvre-les-Nancy, INPL, Lorraine, France, 2005.
34. Colombet, D. Modélisation de Réacteurs Gaz-Liquide de Type Colonne à Bulles en Conditions Industrielles.
Ph.D. Thesis, Toulouse, INSA, Toulouse, France, 2012.
35. Moujaes, S.; Dougall, R.S. Experimental investigation of cocurrent two-phase flow in a vertical rectangular
channel. Can. J. Chem. Eng. 1987, 65, 705–715.
36. Besagni, G.; Inzoli, F. Influence of internals on counter-current bubble column hydrodynamics: Holdup,
flow regime transition and local flow properties. Chem. Eng. Sci. 2016, 145, 162–180.
37. Wilkinson, P.M.; Spek, A.P.; van Dierendonck, L.L. Design parameters estimation for scale-up of
high-pressure bubble columns. AIChE J. 1992, 38, 544–554.
38. Clift, R.; Grace, J.; Weber, M. Bubbles, Drops, and Particles; Academic Press: New York, NY, USA, 1978.
39. Xue, J.; Al-Dahhan, M.; Dudukovic, M.P.; Mudde, R.F. Bubble Dynamics Measurements Using Four-Point
Optical Probe. Can. J. Chem. Eng. 2003, 81, 375–381.

© 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy