Unit 4 Flow Through Mouthpieces and Minor Losses: Structure
Unit 4 Flow Through Mouthpieces and Minor Losses: Structure
Unit 4 Flow Through Mouthpieces and Minor Losses: Structure
4.1 INTRODUCTION
An orifice with prolonged sides is called a mouthpiece or tube. In other words, a
mouthpiece is an attachment in the form of a small tube fixed to an orifice. When
the tube is fixed externally, it is known as an external mouthpiece. If it is fixed
internally (i.e. if it projects inside the vessel), it is called an internal mouthpiece.
Depending on the shape, a mouthpiece can be cylindrical, convergent, divergent,
convergent-divergent, or of any other form.
Objectives
After studying this unit, you should be able to
• identify the different types of mouthpiece, e.g. external and internal
mouthpiece, and
• describe and calculate the loss of head due to shock, e.g. sudden
enlargement, sudden contraction, entrance and exit, obstruction and
bends, etc.
107
Fluid Mechanics
4.2 EXTERNAL MOUTHPIECE
An external mouthpiece consists of a small tube attached to the vessel such that it
projects outside. Figure 4.1 shows a tank to which an external mouthpiece of
internal diameter ‘d ’ is attached. Let the head over the axis of the mouthpiece be
‘H ’. If the length of the mouthpiece is more than 2.5d to 3d, the jet after passing
through the venacontracta expands and fills the tube. When the jet leaves the
tube, it occupies the complete cross-section of the tube and the tube runs full.
Taking datum through the axis of the mouthpiece, and applying Bernoulli’s
equation to points 1 and 3,
pa p V2
+ H = a + 3 + HL . . . (a)
γ γ 2g
Datum
2 3
There is practically no loss of head between points 1 and 2, as the streamlines are
converging and the flow is accelerating.
If ‘a’ is the cross-sectional area of the mouthpiece, a2 = Cc a
From the continuity equation,
V2 a2 = V3 a3 = V3 a
V
or V2 Cc a = V3 a or V2 = 3
Cc
2 2
⎛V ⎞ 1 V2 ⎛ 1 ⎞
Thus, H L = ⎜⎜ 3 − V3 ⎟⎟ × = 3 ⎜⎜ − 1⎟⎟
⎝ Cc ⎠ 2g 2g ⎝ Cc ⎠
If Cc = 0.62,
2
V32 ⎛ 1 ⎞ V2
HL = ⎜ − 1⎟ = 0.375 3
2 g ⎝ 0.62 ⎠ 2g
108
Substituting this value of HL in Eq. (a), Flow through
Mouthpieces and
V32 V2 V2 Minor Losses
H = + 0.375 3 = 1.375 3
2g 2g 2g
1
or V3 = 2 gH
1.375
or V3 = 0.853 2 gH . . . (b)
Eq. (b) indicates that the coefficient of velocity is 0.853. Since the tube runs full,
the coefficient of contraction is unity. Hence the coefficient of discharge Cd is
given by
C d = Cv = 0.853
p2 p V2 V2
or = a + 1.375 3 − 2
γ γ 2g 2g
2
p2 p V2 ⎛V ⎞ 1
or = a + 1.375 3 − ⎜⎜ 3 ⎟⎟ ×
γ γ 2 g ⎝ Cc ⎠ 2 g
Taking Cc = 0.62,
2
p2 p V2 ⎛ V ⎞ 1
= a + 1.375 3 − ⎜ 3 ⎟ ×
γ γ 2 g ⎝ 0.62 ⎠ 2g
p2 p V2
or = a − 1.226 3
γ γ 2g
V32
Substituting the value of from Eq. (b),
2g
p2 p H
= a − 1.226 ×
γ γ 1.375
p2 p
or = a − 0.891 H . . . (4.2a)
γ γ
Eq. (4.2a) indicates that the pressure at the venacontracta is less than the
atmospheric pressure. In fact, a mouthpiece decreases the pressure at the
venacontracta and thus increases the effective head causing flow, and hence it
increases the discharge.
Eqs. (4.1) and (4.2a) have been derived on the assumption that the coefficient of
contraction is 0.62. If its value is not 0.62, these equations will be modified
accordingly. The reader should use the equations carefully.
109
Fluid Mechanics Eq. (4.1) gives the theoretical value of Cd as 0.853. It has been found from
experiments that because of the frictional resistance at the walls of the
mouthpiece, the actual value of Cd is about 0.81. If this value of Cd is taken,
Eq. (4.2a) becomes
p2 p
= a − 0.82 H . . . (4.2b)
γ γ
If the length of the mouthpiece is less than 2.5d to 3d, the jet after passing
through the venacontracta does not occupy the tube fully and the mouthpiece acts
as an orifice. On the other hand, if the length of the mouthpiece is much greater
than 3d, the mouthpiece will act as a pipe, and owing to friction, the value of the
coefficient of discharge will decrease.
It may be mentioned that although a mouthpiece gives more discharge than a free
orifice, it is not commonly used in practice. A mouthpiece creates the negative
pressure at the venacontracta, given by Eqs. (4.2a and b). As soon as the absolute
pressure at the venacontracta approaches the vapour pressure, cavitation occurs.
Thus there is a limit on the head under which the mouthpiece can work properly.
This drawback, along with practical difficulties in its construction, makes the
mouthpiece unsuitable for the measurement of discharge, especially under large
heads.
Example 4.1
SAQ 1
In a mouthpiece running free, the jet after contraction does not touch the walls of
the tube. In a mouthpiece running full, after contraction the jet occupies the full
cross-sectional area of the tube. An internal mouthpiece is also called a
‘re-entrant tube’.
or Q = 0.50 a 2 gH . . . (4.3)
111
Fluid Mechanics Eq. (4.3) has been derived on the assumption that the coefficient of velocity is
unity. It has been found from experiments that the practical value of this
coefficient is 0.98 or so. Eq. (4.3) needs modification in the light of this change in
the value of Cv. The value of the coefficient of contraction becomes 0.52, as
derived below.
If Cv = 0.98, V = 0.98 2 gH
V2
or = 1.92 H
g
The mouthpiece runs free when its length is less than the diameter (d). When the
length of the mouthpiece is more than 2.5d, it runs full.
2 3
Taking the datum level at the axis of the mouthpiece (Figure 4.3) and applying
Bernoulli’s equation to points 1 and 3,
pa p V2
+ H = a + 3 + HL
γ γ 2g
pa V32 V32
= + +
γ 2g 2g
V2
or H = 3 . . . (b)
g
112
Flow through
or V3 = gH
Mouthpieces and
Minor Losses
1
or V3 = 2 gH = 0.707 2 gH
2
The coefficient of velocity is, therefore, 0.707. Since the coefficient of
contraction is unity, the coefficient of discharge is also 0.707. Thus
Q = 0.707 a 2 gH . . . (4.4)
p2 V22 p V2 V2
+ = a + 3 + 3
γ 2g γ 2g 2g
p2 p V2
or = a − 3
γ γ g
V32
From Eq. (b), =H
g
p2 p
Therefore, = a −H . . . (4.5)
γ γ
Example 4.2
V2
or = Cv2 H = (0.95) 2 H = 0.90 H
2g
V2
Substituting this value of in Eq. (b),
2g
γ Ha = γ ac × 1.80 H
a
or ac = = 0.555 a
1.80
Therefore, coefficient of contraction, Cc = 0.555
And coefficient of discharge, Cd = Cc × Cv = 0.555 × 0.95 = 0.528
(b) From the continuity equation (refer Figure 4.3),
ac V2 = a V3
⎛ a ⎞
or V2 = ⎜⎜ ⎟⎟ V3
⎝ ac ⎠
Taking Cc = 0.555, V2 = 1.80 V3
(V2 − V3 ) 2
Loss of head due to sudden enlargement =
2g
(1.80 − 1) 2 V32 V2
or HL = = 0.64 3
2g 2g
2 gH
or V3 =
1.64
2 × 9.81 × 1.50
or V3 = = 4.24 m/ sec
1.64
Discharge Q = V3 a
⎛π⎞
= 4.24 × ⎜ ⎟ (0.04) 2 = 5.33 × 10 − 3 cumecs .
⎝4⎠
114
Flow through
SAQ 2 Mouthpieces and
Minor Losses
Table 4.1 gives the typical values of Cc, Cv and Cd for different orifices and
mouthpieces.
Table 4.1 : Coefficients of Various Types of Mouthpiece
Sl. No. Type Cc Cv Cd
115
Fluid Mechanics
4.7 MINOR LOSSES
Minor losses are the secondary losses due to shock in a pipe. These losses occur
whenever there is a sudden change in the area of flow and/or the direction of
flow.
The following minor losses usually occur in a pipe. (Pipe flow is discussed in
Unit 5.)
(a) Loss of head due to sudden enlargement
(b) Loss of head due to sudden contraction
(c) Loss of head at the entry
(d) Loss of head at the exit
(e) Loss of head due to obstruction
(f) Loss of head at bends
(g) Loss of head due to fittings.
1 P1
V1
P1 A1 V2 P2
A2
1 P1
A D
2
Figure 4.5
Backwash of eddies is formed in the corners of the pipe. These eddies are
responsible for the loss of energy. It has been experimentally found that the
pressure in the annular ring at section AB of cross-sectional area (A1 – A2) is equal
to the pressure p1. Let us consider the control volume ABCD. The discharge
through the control volume is given by
Q = A1 V1 = A2 V2 . . . (a)
Applying the impulse-momentum equation to the fluid in the control volume,
ABCD,
116
γQ Flow through
p1 A1 + p1 ( A2 − A1 ) − p2 A2 = [V2 − V1 ] Mouthpieces and
g Minor Losses
p1 − p2 V2 [V2 − V1 ]
or = . . . (b)
γ g
[V1 − V2 ]2
or hL = . . . (4.7)
2g
Eq. (4.7) is the well-known Borda-Carnot equation for the loss of head due to
sudden enlargement.
Example 4.3
Q 0.615
or V1 = = = 4.89 m/ sec
A1 π × 0.40 2
4
Q 0.615
V2 = = = 2.18 m/ sec
A2 π 2
× 0.60
4
From Eq. (4.7),
[V1 − V2 ]2 (4.89 − 2.18) 2
hL = =
2g 2 × 9.81
= 0.374 m of water.
117
Fluid Mechanics
SAQ 3
(1) (2)
A
Figure 4.6
The loss of head from sections 1-1 to 2-2 is due to sudden enlargement
(Eq. (4.7)),
(Vc − V2 ) 2
HL = . . . (a)
2g
Assuming Cc = 0.62,
2
V22 ⎛ 1 ⎞ V22
HL = ⎜ − 1 ⎟ = 0. 375
2 g ⎝ 0.62 ⎠ 2g
118
Flow through
kV 2
In general, HL = 2 Mouthpieces and
2g Minor Losses
The constant ‘k’ depends upon the ratio a2 / a1. In practice, the loss of head due to
0.5 V22
sudden contraction is found to be . Unless otherwise mentioned, the value
2g
of k will be taken as 0.50.
Example 4.4
119
Fluid Mechanics If the entrance is conical, with included angle between 30˚ and 60˚, the loss of
V2
head is about 0.18 .
2g
For a flush entrance, as in the case of an external cylindrical mouthpiece, the loss
of head is given by,
V2
HL = k
2g
in which ‘k’ varies from 0.485 to 0.56.
In the re-entrant (internal) mouthpiece, the value of ‘k’ varies from 0.62 to 0.93.
Usually, an average value of k = 0.5 is taken.
V2
Thus, H L = 0. 5 . . . (4.10)
2g
A a ac
1 2
Figure 4.7
The loss of head due to obstruction may be obtained from Eq. (4.11) if the
coefficient of contraction (Cc) is known. In general,
kV 2
HL = . . . (4.11a)
2g
Example 4.5
SAQ 5
(a) Flow Through a Rectangular Notch (b) End View of the Idealised Flow
Through a Rectangular Notch
Consider the flow through a notch of a given shape and dimensions. The flow in
the open channel far upstream approaches the notch with a velocity U1 and while
crossing over the notch, the total height H and the velocity distribution must be in
accordance with the continuity principle and the Bernoulli equation. Consider a
horizontal strip of depth dh located at a depth h below the liquid level. If the
width of the strip is b, the area is b dh. The velocity of the liquid at a point on the
strip must be given by
U = 2gh
123
Fluid Mechanics
h h
u
H H dh
dh P
Base
b
U Nappe
The expression for the discharge is evaluated with the knowledge of the shape
and dimensions of the notch.
4.15.1 Flow Through a Rectangular Notch
The expression for the discharge through a notch;
H
Q= ∫ 2 g h b dh
0
2
or Q= 2 g b H 3/ 2 . . . (4.14a)
3
Taking note of the fact that the minimum area of cross-section, i.e. the vena
contracta is less than the area of flow across the notch and these are some
real-flow effects such as side-wall boundaries and eddy formation and the
three-dimensional nature of flow, a factor called the coefficient of discharge Cd is
introduced. The Actual discharge is, therefore, expressed as,
2
Q= Cd 2 g b H 3/ 2 . . . (4.14b)
3
This expression takes no note of the fact that the liquid approaches the notch with
an initial velocity U1 and that the liquid possesses kinetic energy per unit weight
U2
given by 1 . In order to take the velocity of approach into account, the limits of
2g
integration in the expression for Q should be
U12 ⎛U2 ⎞
to ⎜ 1 + H ⎟
2g ⎜ 2g ⎟
⎝ ⎠
124
instead of 0 to H. with this correction, the improved expression for the discharge Flow through
Mouthpieces and
through a rectangular notch becomes, Minor Losses
⎡⎛ 2 ⎞3/ 2 ⎛ U12 ⎞ ⎤
3/ 2
2 U
Q = Cd 2 g b ⎢⎜ H + 1
⎟ −⎜ ⎥
⎜ 2 g ⎟⎟ ⎥
. . . (4.14c)
3 ⎢⎜⎝ 2 g ⎟⎠ ⎝ ⎠ ⎦
⎣
When the flow occurs over a rectangular notch, the nappe of flow is contracted at
the ends and an area of minimum cross-section called vena contracta occurs at a
short distance from the notch as shown in Figures 4.9(a) and 4.10. The effect of
the end contraction is that the effective width of flow is reduced. According to
Francis, each end contraction is of the order of 10 per cent of head over the notch,
i.e. 0.1 H. For a rectangular notch with two end contractions,
Effective width = b – 0.2 H
and the expression for the distance becomes
2
Q= Cd 2 g (b − 0.2 H ) H 3/ 2 . . . (4.14d)
3
which implies that the end contractions reduce the discharge by
2
q= Cd 2 g (0.2 H ) H 3/ 2
3
2
= Cd 2 g H 5/ 2
15
Comparison of this expression with the expression for discharge for a triangular
notch (Figure 4.11) shows that, for an equivalent triangular weir,
2 8 θ 5/ 2 θ 1
Cd 2g H 5/ 2 = Cd 2 g tan H ; tan = . . . (4.15)
15 15 2 2 4
Vena
Contracta
Nappe
H
0.1 H
Rise
of
Nappe
125
Fluid Mechanics 4.15.2 Flow Through a Triangular Notch
θ
Consider a triangular or V-notch with an included angle θ and semi-angle . Let
2
the liquid flow through it with the level H above the base point. Consider the flow
through an elementary strip of depth dh located at a depth h below the level of the
liquid. The discharge through it must be
dQ = 2 g h b dh
and the discharge through the entire notch should be
H
Q= ∫ dQ = ∫ 2 g h b dh
0
For a triangular notch,
θ
b = 2 ( H − h) tan . . . (4.16)
2
Substituting this relation in the expression for Q,
H
θ
Q = 2 tan
2
2g ∫ ( H − h) h1/ 2 dh
0
H
θ ⎡2 2 ⎤
or Q = 2 tan 2 g ⎢ H h3/ 2 − h5/ 2 ⎥
2 ⎣3 3 ⎦0
8 θ
= tan 2g H 5/ 2 . . . (4.17a)
15 2
h
H dh
θ/2
b
Figure 4.12 : Flow Through a Triangular Notch
Introducing the efficient of discharge Cd in order to provide an expression for the
actual flow through V notch,
8 θ
Q= Cd tan 2g H 5/ 2 . . . (4.17b)
15 2
In particular, for a right-angled V notch,
θ θ
θ = 90o , = 45o ; tan = 1
2 2
the expression for the actual discharge becomes
8
Q= Cd 2 g H 5 / 2 . . . (4.17c)
15
A word of comparison between the accuracy of measurement by a rectangular
and for a V notch is worthwhile. For a rectangular notch,
Q = K H 3/ 2
126
Q = C H 5/ 2
Flow through
and for V notch Mouthpieces and
Minor Losses
where K and C are appropriate constants.
The accuracy of measurement of the discharge depends upon the accuracy of
measurement of the head H. A small error dH in H would correspond to an error
dQ in Q.
For a rectangular notch,
3
dQ = K H 1/ 2 dH
2
dQ 3 dH dH
and = = 1.5 . . . (4.18a)
Q 2 H H
Similarly, for a V notch
5
dQ = C H 3/ 2 dH
2
dQ 5 dH dH
and = 2.5 . . . (4.18b)
Q 2 H H
It is seen that a 1% error in the measurement of the head result in 1.5% error in
discharge measured by a rectangular notch and 2.5% error in discharge measured
by a V notch.
There is one more point to it. For low discharge, the reading ‘H’ for a V notch is
greater than the reading ‘H’ for a rectangular notch for the same discharge. This
is obvious because the width of a rectangular notch is b everywhere whereas the
width at the base of a V notch is zero. A notch is, therefore, preferred for low
discharge. For high discharge, a rectangular notch is preferred because the
incremental head is more for an increment in discharge than that for a V notch.
If it is required to have a single notch suitable for a large range of discharge, a
combination of ‘V notch and rectangular notch’ may be used.
Rectangular notch
for High Discharge
h
d1
U1 d2 U2
127
Fluid Mechanics
U12 U2
By the energy equation, d1 + = d2 + 2
2 2
Combining and simplifying these, using h = d1 − d 2
Cd A1 A2
Q= 2g h
( A12 − A22 )
which bears a similarity with the expression for flow through a
venturimeter.
Example 4.6
128
Flow through
4.16 SUMMARY Mouthpieces and
Minor Losses
• The difference between an orifice and a mouthpiece is explained. The
monthpieces can be of different shapes. They may be fitted either externally
or internally to vessel.
• The discharge equation for an external mouthpiece is derived. The
importance of the negative pressure at the venacontracta is emphasized.
• The discharge equations for internal mouthpiece running free and running
full are developed. The mouthpiece runs free if it is of small length.
• In general, the coefficient of discharge of a mouthpiece is greater than that
for a similar orifice, but it is not commonly used as it is not convenient to
construct and there is a possibility of cavitation under large heads.
• A brief introduction is given to convergent mouthpieces.
• The typical coefficients of various types of mouthpieces are given.
• The difference between minor losses and the major loss due to friction in
pipes is explained.
• The minor losses are important for pipes of small lengths. For long pipes,
these losses are usually negligible as compared to the loss due to friction.
• The loss of head due to sudden enlargement, sudden contraction, at the
entry, at the exit, at the bends and at the obstruction can be determined from
the equations given.
• The loss of head at the pipe fittings can be determined using the values of
the coefficient supplied by the manufacturers or by actual measurement.
The typical values for different types of fitting are given.
• The measurement of discharge through an open channel by a view, a notch
or a venturi flume is explained.
pa p V2 V2
Therefore, + H = a + 3 + 0.444 3
γ γ 2g 2g
or V3 = 0.832 2 gH
π
Q = 0.832 × (0.10) 2 × 2 × 9.81 × 4 = 0.0579 m 3 / s
4
Pressure at the venacontracta,
2
p2 p V2 ⎛ V ⎞ 1
= a + 1.444 3 − ⎜ 3 ⎟ ×
γ γ 2 g ⎝ 0.60 ⎠ 2g
129
Fluid Mechanics
V32
= 10.3 − 1.334
2g
⎛ H ⎞
= 10.3 − 1.334 × ⎜ ⎟
⎝ 1.444 ⎠
1.334 × 4
= 10.3 − = 6.605 m (absolute)
1.444
SAQ 2
Since the length of mouthpiece is less than its diameter, it runs free.
Now V = 0.97 2× g ×h
V2
or = 1.88 H
g
From the impulse-momentum equation,
V2
γ ha = γ ac
g
= γ ac (1.88 H)
or ac = 0.53 a
or Cc = 0.53
2
⎛ dc ⎞
⎜ ⎟ = 0.53
⎝ d ⎠
or d c = 0.53 d
= 0.53 × 15 = 10.92 cm
Q = Cd a 2 gH
π
= 0.51 × × (0.15) 2 2 × 9.81 × 3
4
= 0.0718 m3/s
SAQ 3
The rise in pressure is given by
p2 − p1 − V2 (V2 − V1 )
=
γ g
(V1 − V2 ) V2
0.01 =
g
π π
But × (0.24) 2 V1 = × (0.48) 2 × V2
4 4
V1 = 4V2
130
(4V2 − V2 ) V2 Flow through
Therefore, 0.01 = Mouthpieces and
9.81 Minor Losses
or V2 = 0.181 m / s
π
Q= × (0.48) 2 × 0.181 = 0.0327 m 3 / s
4
SAQ 4
Loss of head at sudden contraction,
2
V2 ⎛ 1 ⎞
HL = 2 ⎜⎜ − 1⎟⎟
2g ⎝ Cc ⎠
2
V2 ⎛ 1 ⎞ V2
or HL = 2 ⎜ − 1⎟ = 0.444 2
2 g ⎝ 0.60 ⎠ 2g
π
Now × (0.1) 2 × V2 = 0.03
4
or V2 = 3.82 m / s
(3.82) 2
H L = 0.444 × = 0.33 m
2 × 9.81
SAQ 5
0.18
V = = 2.55 m / s
π
× (0.3) 2
4
V2 (2.55) 2
(a) Loss of head at entry = 0.5 = 0 .5 × = 0.166 m
2g 2 × 9.81
V2 (2.55) 2
(b) Loss of head at exit = = = 0.331 m
2 g 2 × 9.81
kV 2 (2.55) 2
(c) Loss of head at valve = = 0.20 × = 0.066 m
2g 2 × 9.81
131