UniKL

Doc. No: MIMET/ACAD/

UNIVERSITI KUALA LUMPUR DTL/F-05
Malaysian Institute of Marine Engineering
Revision No: 03
Technology (MIMET)
Effective Date: 26/09/2016
ASSESSMENT BRIEF AND
VERIFICATION COVER SHEET Page No: 1 of 9

COURSE DETAILS
SECTION MEET YEAR/ SEMESTER 2/4
COURSE NAME Industrial Automation COURSE CODE LEB 21702
COURSE LEADER Atzroulnizam Abu LECTURER Atzroulnizam Abu
ASSESSMENT DETAILS

TITLE/ NAME/ TYPE Practical Task 2 WEIGHTAGE 5%

COURSE
DATE/ DEADLINE CLO 2
OUTCOME(S)

INSTRUCTIONS DELIVERABLES

1. Complete the task from the given labsheet 1. Practical

2. 2. Technical Report
3. 3. Demonstration On Finish Project
4. 4.
DECLARATION
I hereby declare that this assessment complies with the approved syllabus and latest guideline set forth by
UniKL’s Centre for Instructional Technology and Curriculum Development (CITC).

Prepared by: Verified by:

_______________________________________ _________________________________________

Course Lecturer Head of Section / Programme Coordinator

Date: Date:

STUDENT DETAILS
MUHMMAD NA’IMULLAH
NAME BIN FAIRUL NIZAM
I/D NO. 56216119138 GROUP L01

GENERAL INSTRUCTION TO CANDIDATES TOTAL MARKS

Write ALL answers in English unless instructed otherwise.

Answers should be written in black or blue ink except for sketches,

graphics and illustrations.
 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

Title: Control a Basic Electro-Pneumatic System Using PLC

Contents
1. Instruction...............................................................................................................................................2
2. Preparation:.............................................................................................................................................2
3. Objectives:..............................................................................................................................................2
4. List of equipment and materials:............................................................................................................3
5. Job 1: Control one double acting cylinder..............................................................................................3
6. Instruction:..............................................................................................................................................3
7. Job 2: Control two double acting cylinder (sequence A+A-B+B-)........................................................6

1. Instruction
i. Grouping: Lab group is not predetermined and consists of _ members (maximum).
ii. Pre-Lab Assignment: Must be submitted to the instructor at the beginning of lab sessions.
iii. Verified by the instructor and returned to the students at the end of lab session. The verified
pre-lab must be attached with the final report for submission.
iv. Lab Activities: All laboratory activities must be carried out in this laboratory and to be
completed within the given times.
v. Demonstration: Student must demonstrate the experiment to the respective instructor.
vi. Report Submission: Report must be submitted to the respective instructor upon
COMPLETION of lab session.

2. Preparation:

i. Safety precaution.
ii. Standard operating procedure.
iii. Personal Protection Equipment
iv. Tools.
v. Necessary item as needed

3. Objectives:
The objectives of this experiment are:
i. To teach student the method to build a control system using PLC.
ii. To design and construct a simple ladder program.
iii. To install and wiring the input and output components with the PLC.
iv. To simulate and debug the programming and the PLC control system.

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 2/9

 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

4. List of equipment and materials:

Items Quantity
1. PLC Omron CJ series 1
2. Communication cable (USB) 1
3. Personal computer with software (Cx-Programmer) 1
4. DC power supply, 24VDC 1
5. Push button 2

5. Job 1: Control a Four Points Running Light

L1 L2 L3 L4

Figure 1: Four points’s running light.

6. Instruction:

i. Design and build a circuit (ladder program) to control a four point’s running light. The lamps will
light up in repetitive sequence starting with L1. Each of the lamps will light on for 1 sec. it will stop
after 3 cycles. The circuit is to include a Start and a Stop push button.
ii. Identify the input/output devices and assigned the address to the PLC input/output terminals.
iii. Draw the input/output wiring diagram based on the assigned address.
iv. Compile, simulate, transfer the program to the PLC and run the system.
v. Write a simple conclusion for the task.

Input List:

Address Label Description

0000 St Start program

0001 Stp Stop program

Output List:

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 3/9

 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

Address Label Description

100

80 0100 L1 LED 1
60
0101 L2 LED 2
40

20 0102 L3 LED 3
0
1st Qtr 2nd0103
Qtr 3rd Qtr 4th Qtr L4 LED 4

PLC Input /Output Wiring:

St L1
Stp L2
p L3
L4

24V 24V
TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 4/9
 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

PLC Program: Ladder diagram

-

7. Conclusion/Discussion:
For the conclusion, in task the lamps will light up in repetitive sequence starting with L1. Each of the lamps
will light on for 1 sec. it will stop after 3 cycles. It include a Start and a Stop push button. There are 3 timer to
control the sequence in this circuit and 1 counter to control the cycle for this circuit.

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 5/9

 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

Job 2: Traffic Light Pedestrian System

Traffic light for pedestrian
Traffic light indicator for vehicles

STOP

WALK

PRESS Zebra crossing line

Figure 2: Traffic light pedestrian

1. A PLC (OMRON CQM1H) is controlling a simple pedestrian traffic light. When a user wants to cross
the zebra crossing, the user has to press the pushbutton. See the sequence as below:-

Traffic light pedestrian Indicator for vehicles Timer

User
STOP WALK G Y R
Stop walking ON OFF ON OFF OFF
Press pushbutton ON OFF ON OFF OFF T1 = 5s
Stop walking ON OFF OFF ON OFF T2 = 5s
Stop walking ON OFF OFF OFF ON T3 = 3s
Walk OFF ON OFF OFF ON T4 = 15s
Stop walking ON OFF OFF OFF ON T5 = 3s

2. Lastly, the system will turn to its initial condition.

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 6/9

 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

1. Instruction:
1. Design and build a circuit (ladder program) to control a traffic light pedestrian system.
2. Identify the input/output devices and assigned the address to the PLC input/output terminals.
3. Draw the input/output wiring diagram based on the assigned address.
4. Compile, simulate, transfer the program to the PLC and run the system.
5. Write a simple conclusion for the task.

PLC Input /Output Wiring:

Input List: [1 marks]

Address Label Description

0.00 PB1 Push button to start the program

Output List: [5 marks]

Address Label Description

0100 PR Pedestrian red light

0101 PG Pedestrian red light
0102 TR Traffic red light
0103 TY Traffic yellow light
0104 TG Traffic green light

PLC Input /Output Wiring

PB1 PR
PG
TR
TY
TG

24V 24V

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 7/9

 B.E.T
MARINE ELECTRICAL & ELECTRONIC TECHNOLOGY

PLC Program: Ladder diagram

Conclusion/Discussion:
For the conclusion, traffic light will function as usual. When someone press the push button at the pedestrian light
It will take 5 second to switch to traffic yellow light. After that, it will also take 5 second to change traffic yellow
light to traffic red light and 3 more second when pedestrian red light and traffic red light turn on. After that,
pedestrian green light will turn on and pedestrian allow to cross the road. The pedestrian green light will turn on for
15 second. After that, pedestrian need to stop walking when pedestrian red light on. It will repeat the system when
someone press the pedestrian push button.

TASK 2 LEB 21702 – INDUSTRIAL AUTOMATION PAGE 8/9

 RUBRIC FOR LECTURER’S EVALUATION – LAB REPORT
TOTAL MARKS :
Department of Marine Electrical & Electronic Engineering Technology (MEET)
Universiti Kuala Lumpur MIMET

LEB 21702

(1) (2) (3) (4)

No. Attribute Score Weightage Total
Not Acceptable Below Expectations Meets Expectations Exceeds Expectations
Practical Rubric
1 Safety NOT wearing Lab Jacket NOT wearing Lab Jacket or Wearing Lab Jacket and Follow all safety
(x 1)
and safety shoe safety shoe safety shoe guidelines.
2 Ability to read schematic Not able at all Barely able read the able read the schematic able read the schematic
diagram (symbols, wiring, schematic without any help (x 2)
etc)
3 Listing all related i/o Not able at all Barely able listing all related able listing all related i/o able listing all related i/o
(x 2)
i/o without any help
4 Ability to design ladder Not able at all Barely able designing ladder able designing ladder able designing ladder
(x 4)
diagram diagram diagram diagram without any help
5 Ability to upload/download Not able at all Barely able to download able to download program able to download program
(x 2)
programming to PLC program without any help
6 Ability to do wiring Not able at all Barely able to do wiring able to do wiring able to do wiring without
(x 2)
any help
7 System function as stated on Not function at all Function but with error Function function without any help
(x 2)
labsheet
8 report. Many errors. Several errors. No error details (x 10)

TOTAL