DC Motors: Engineering Information For Catalog DA 12
DC Motors: Engineering Information For Catalog DA 12
2 Introduction
Engineering informa-
tion for Catalog DA 12
General technical information
DC Motors 3
5
Short code table
General information on the dimension tables in
Catalog DA12
DA 12 T · 2008
Motor designs
6 Overview of cooling types and degrees of protection
Supersedes:
Engineering information for
Catalog DA 12 · 2005 Mechanical design
7 Structure of standard DC motors
8 DURIGNIT 2000 insulation system
© Siemens AG 2007 8 Windings, magnetic circuit, current rate of rise and
commutation
Electrical data
9 Supply, converter connection, armature voltage and
smoothing reactor
10 Speed and speed control
11 Output and overload capacity
13 Other operating and ambient conditions
13 Field
Mechanical data
15 Types of construction
16 Cooling type, degree of protection
16 Cooling, air flow direction
18 Air-to-water and air-to-air coolers
18 Fan units
20 Filter and silencer mounting
21 Noise levels
21 Bearings
27 Shaft ends
27 Mechanical performance, vibrations
28 Terminal boxes
30 Paint finish
37 Documentation
s
Shipping data
37 Packaging tares for overland and sea transportation
38 Subject Index
© Siemens AG 2008
Introduction
Siemens DC machines are used wherever power saving tech- Armature voltages of up to 810 V are also possible.
nology and high availability are required. Due to their high output
density with small outside dimensions and their modular installa- The motors are available with various cooling types, open-circuit
tion, they perfectly fit into even the smallest installation space. ventilation, or closed-circuit ventilation with degrees of protec-
Due to the stepless adjustable speed, the drive can be optimally tion IP23 or IP54.
adapted to the respective conditions of use. A vast range of installation and mounting accessories, as well as
Together with the digital SIMOREG DC MASTER converter, the protection and monitoring devices round up our supply.
DC drives can be found in all industrial sectors all over the world. For selection of the motors there are at your disposal
DC technology is used in rolling mills, in paper machines, on Catalog DA 12 · 2008 or the motor selection tool SINAMICS
cranes, in extruders, in printing machines, on presses and on MICROMASTER SIZER with LD add ons.
skiing lifts. This “Technical Information” may help you to solve additional
Siemens DC machines are available for frame sizes from problems concerning the configuration and operation of the DC
160 to 630. machine. It contains a mounting description and an accessories
description of the machines and serves as supplement to Cata-
Depending on the frame size, the motors are built in 4 or 6-pole log DA 12 · 2008.
versions.
2 Siemens DA 12 T · 2008
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Siemens DA 12 T · 2008 3
© Siemens AG 2008
1) Drilled for max. number of screw glands. Plain text is required for
other design.
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Siemens DA 12 T · 2008 5
© Siemens AG 2008
Motor design
Overview of cooling types and degrees of protection
Cooling Degree of Adapting the basic motor module Motor
method protection type
Designation to With duct Designation to
DIN EN 60 034, connec- DIN EN 60 034,
Part 6 tion Part 5
The modular structure Open-looped cooling circuit
of the motors enables
the following cooling Suitable for use Internal cool- IC06 – IP23 Fan unit
methods and degrees in dry indoor ing with radi- 1GG
of protection to be rooms with low ally mounted
derived from one basic dust levels fan unit
motor module
G _ D A 1 2 _ X X _ 0 0 0 0 2
G _ D A 1 2 _ X X _ 0 0 0 0 7
6 Siemens DA 12 T · 2008
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Mechanical design
Structure of standard DC motors
Type
1G.6/1H.6 1G.7/1H.7 1G.5/1H.5
Motor detail Frame sizes 160 to 280 Frame sizes 355 to 450 Frame sizes 500 and 630
31 to 510 kW 240 to 1000 kW 250 to 1600 kW
Stator
Iron active part Rectangular design Rectangular design Hexagonal design
Fully laminated, non-enclosed stator core; main and compole field circuit are thus designed for quick-response flux
change
Frame size 160: Main and interpoles Main and interpoles
main and interpoles screwed on screwed on
stamped
From frame size 180:
main and interpoles screwed on
Windings Stator and field coils impregnated by dipping
With main pole and interpole winding With main pole, interpole and With main pole, interpole and
compensation winding compensation winding
No. of poles No. of poles 4 No. of poles 4 No. of poles 6
Rotor
Iron active part with Laminated rotor core with skewed slots for low noise and torque ripple
commutator
Axial cooling-air ducts for high utilization
Commutators for high maximum speeds
Friction-locked connection for frame Keyed (featherkey) connection Keyed (featherkey) connection
size 160 and keyed (featherkey) con- laminated core – shaft laminated core – shaft
nection laminated core – shaft from
frame size 180 upwards
Dynamically balanced rotor
Windings Frame size 160: Fully sealed, impregnated rotor winding Fully sealed, impregnated rotor winding
Impregnated rotor winding (protection (increased protection against severe (increased protection against severe
against dust and moisture) environmental conditions) environmental conditions)
From frame size 180:
Fully sealed, impregnated rotor winding
(increased protection against severe
environmental conditions)
End shields
Gray cast-iron end shields Gray cast-iron end shields Disk-type end shields
made of steel
Condensate drain holes Condensate drain holes Condensate drain holes
(in unit)
Brushgear, commutation
Brush holders Pressure finger holder Pressure finger holder Coiled-strip spring holder or pressure
finger holder
Brush monitoring Limit value monitoring with microswitch Limit value monitoring with microswitch Signalling brushes
(optional)
Carbon brushes Top-cushioned brushes for low-vibration operation. Adjusted brush quality
Commutation Almost sparkless commutation with converter connection even in the overload range due to optimized compole field, mag-
netic decoupling of the main and compole field circuits and rotor windings with very good commutation characteristics.
Brush lifetime is thus considerably Ionger.
Connection system
Terminal box Die-cast aluminum terminal box for Die-cast aluminum terminal box with Gray cast-iron box with removable
frame size 160, removable cable entry plate to facilitate cable entry plate to facilitate connection
Gray cast-iron box for frame size 180 connection with large cable cross-sec- with large cable cross-sectional areas
upwards with removable cable entry tional areas
plate to facilitate connection with large
cable cross-sectional areas
Modular design enables Modular design enables Terminal box can be mounted on the
terminal box to be mounted terminal box to be mounted right or left
in different ways in different ways
Ventilation
Standard air flow direction from non-drive end to drive end for intensive commutator ventilation, air flow direction from drive
end to non-drive end also possible. Derating possibly required.
Siemens DA 12 T · 2008 7
© Siemens AG 2008
Mechanical design
DURIGNIT 2000 insulation system
The insulation consists mainly of plastic materials with a high Temperature cIass 180 (H) (overtemperature limit 125 K at a
thermal overload capacity and resistance to tracking. It also cooling medium temperature of 40 °C) is used for 1G.6/1H.6 and
meets the requirements placed on motors that are operating in 1G.7/1H.7 motors. The output must be reduced by 8% to 92%
tropical conditions (humid and hot climate). when the motors are used in accordance with temperature class
155 (F) (speed 103%).
Temperature class 155 (F) (overtemperature limit 105 K at a
cooling medium temperature of 40 °C) is used for 1G.5/1H.5
motors. The output must be reduced by 13% to 87% when the
motors are used in accordance with temperature class 130 (B).
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Electrical data
Supply, converter connection, armature voltage and smoothing reactor
The rated voltages specified in the selection tables are standard All inductance values specified in the “Selection and ordering
voltages in accordance with DIN 40030. data” tables of Catalog DA 12 · 2008 are at 100 Hz, for single-
phase and at 300 Hz, for three-phase bridge circuits.
The ratings at these rated voltages are only valid in conjunction
with the specified converter connection and supply voltage.
Assignment of armature and rated voltages to supply voltage and converter connection
Rated armature For converter connection Supply voltage Duty
voltage
160 V Fully-controlled single-phase bridge 50/60 Hz Motoring and generating
circuit (B2)A(B2)C 230 V 1 AC Two or four-quadrant operation
180 V Half-controlled single-phase bridge 50/60 Hz Motoring
circuit B2H 230 V 1 AC Single-quadrant operation
280 V Fully-controlled single-phase bridge 50/60 Hz Motoring and generating
circuit (B2)A(B2)C 400 V 2 AC Two or four-quadrant operation
310 V Half-controlled single-phase bridge 50/60 Hz Motoring
circuit B2H 400 V 2 AC Single-quadrant operation
420 V Fully-controlled three-phase bridge 50/60 Hz Motoring and generating
circuit (B6)A(B6)C 400 V 3 AC Two or four-quadrant operation
470 V Fully-controlled three-phase bridge 50/60 Hz Motoring
circuit B6C 400 V 3 AC Single-quadrant operation
520 V Fully-controlled three-phase bridge 50/60 Hz Motoring and generating
circuit (B6)A(B6)C 500 V 3 AC Two or four-quadrant operation
600 V Fully-controlled three-phase bridge 50/60 Hz Motoring
circuit B6C 500 V 3 AC Single-quadrant operation
720 V Fully-controlled three-phase bridge 50/60 Hz Motoring and generating
circuit (B6)A(B6)C 690 V 3 AC Two or four-quadrant operation
810 V Fully-controlled three-phase bridge 50/60 Hz Motoring
circuit B6C 690 V 3 AC Single-quadrant operation
Non-standard voltages and converter connections Optimization runs don`t always produce good results for each
application case. Therefore the controller adjustments have to
The standard ratings specified on the rating plate should – be checked by means of adequate tools (oscilloscope, etc.).
whenever possible – be kept, even if the motor characteristics
deviate from the rated values in the selection tables, because In certain cases a manual postoptimization might be necessary.
the rating plate data, with these rated values, is part of the order
number. Non-standard rating plate data would require the short The operation manual of the converter has to be observed.
code Y80 for “Non-standard rating plate data” (refer to Catalog Smoothing reactor
DA 12 · 2004, section 3 “Selection and Ordering – Options”).
For motors with very small armature circuit inductances, i.e.
If the rated DC voltage of the converter selected has to be lower balanced motors and motors with high output (referring to the
than the rated armature voltage specified in the selection tables, frame size), the use of a smoothing reactor can reduce the cur-
with the converter connection and system voltage rating remain- rent ripple and thereby also the torque and the speed ripple, as
ing unchanged to accommodate higher AC supply voltages, the well as the commutation stress. This leads to extended brush
motor speed and output can be obtained by changing the rated lifetimes.
motor values in the same ratio as the voltages. Operation with
other converter connections available on request.
Converter operation
For motor operation with converters the controller has to be set
up optimally before starting the operation. The dynamic of the
controller should be chosen as low as possible in order to spare
the mechanical system of the drive train. An automatic speed
controller optimization run requires a connected driven machine.
The resulting settings have to be checked and to undergo a
plausibility check.
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© Siemens AG 2008
Electrical data
Speed and speed control
DC motors are operated within the armature control range until The speed-output diagram shows the relation between
they reach the rated speed nN. In this case the motor speed n is Voltage V, Current I, Output P, Torque M and Speed n.
approximately proportional to the armature voltage V. Further-
more the machine can be operated by field weakening, i.e. by
reducing the field current to the maximum field weakening
speed nFmax, respectively to the mechanic speed limit nmech.
nn
Voltage V
Torque M
Output P
Current I
G_DA12_EN_00063
nN Rated speed
n Fmax Max. field weakening speed at PN = constant
n mech Max. permissible operating speed
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Electrical data
Speed specifications on the rating plate Direction of rotation
When ordering, the field weakening speed is specified on the Motors are designed for both clockwise and counter-clockwise
rating plate as shown in the following table. directions of rotation or reversing operation. When ordering, it is
only necessary to specify the direction of rotation for motors of
Design Field weakening speed nF
RPM frame sizes 500 and 630 (counter-clockwise rotation: K98, or
both directions of rotation: K99).
Standard design 1.15 × nN
however max. nFmax
Extended field weakening C05 >1.15 × nN to 1.7 × nN
range for an additional price, however max. nFmax
with short code
C06 > 1.7 × nN = nFmax
1)
with reference to PN and nN
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© Siemens AG 2008
Electrical data
Duty S3 Efficiency
The following increases in output, referred to the rated outputs, The efficiency values Iisted in Catalog DA 12 · 2008, section 3
are assumed for separately-driven fan motors for duty S3 (inter- “Selection and Ordering” refer to rated output, rated voltage and
mittent duty): rated speed and allow for field losses.
Duty S3 Increase in output compared with PN for duty S1 Fan unit motors are not taken into account in the efficiency spec-
–60% 1.15 ifications.
–40% 1.3
–25% 1.5 1) (please inquire)
Static load
If DC motors are loaded at downtimes over a longer period of
time or with high current, damages at the commutator can arise.
The following static torque values are permitted for separately-
driven fan motors:
Rated torque Duty
100% S2 – 20 s
20% S1
D C -M o to r 1 G G 6 2 8 6 -0 N G 4 0 -1 V V 1 -Z
N o . N R 7 1 1 4 5 7 8 3 0 1 0 0 0 1 / 2 0 0 4 E N 6 0 0 3 4
W ä r m e k l./T h .C l. H IP 2 3 / IC 0 6 IM B 3 G e w ./W t. 1 ,5 6 t
V A 1 /m in k W
2 0 ... 4 2 0 9 8 5 1 0 ... 1 4 1 0 2 ,7 6 ... 3 9 0
4 2 0 9 9 0 1 4 1 0 ... 1 6 2 0 3 9 0
B 6 C , 4 0 0 V , 5 0 H z
M A D E IN G E R M A N Y D A 1 2 -5 3 6 4
1)
Please observe the dynamic limit torque.
12 Siemens DA 12 T · 2008
© Siemens AG 2008
Electrical data
Other operating and ambient conditions
The outputs and speeds specified in Catalog DA 12 · 2008, sec- In the case of deviating conditions, the motor output has to be
tion 3 “Selection and Ordering” apply for a cooling air tempera- reduced and the motor speed to be increased according to the
ture of 40 °C and an installation altitude of £ 1000 m. following diagrams.
1 2 0 1 2 0
P In s ta lla tio n a ltitu d e n In s ta lla tio n a ltitu d e
[% ] [% ]
P n 4 0 0 0 m
N <- 1 0 0 0 m N
1 0 0 1 1 0
2 0 0 0 m 3 0 0 0 m
8 0 1 0 0
3 0 0 0 m 2 0 0 0 m
4 0 0 0 m
G _ D A 1 2 _ E N _ 0 0 0 6 8
<- 1 0 0 0 m
G _ D A 1 2 _ E N _ 0 0 0 6 7
6 0 9 0
4 0 8 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0
C o o lin g m e d iu m in ta k e te m p e r a tu r e [° C ] C o o lin g m e d iu m in ta k e te m p e r a tu r e [° C ]
Output (left) and speed deviations (right) as a function of installation altitude and the cooling medium intake temperature
Field
Field voltage
The standard field voltage is 310 V. Other field voltages have
been determined in accordance with the recommended field
voltages in accordance with DIN 40030 and in accordance with
the SIMOREG product range as “Standard version”.
They can be coded using a digit at position 11 of the order
number or using a short code.
Standard rated field voltages:
Field voltage Position: 1 2 3 4 5 6 7 - 8 9 10 11 12 - 13 14 15 16 - Z Short code
110 V DC 3
180 V DC 1
190 V DC 9 L5C
200 V DC 9 L5A
210 V DC 6
220 V DC 2
310 V DC 4
325 V DC 9 L5D
330 V DC 9 L5F
340 V DC 9 L5E
350 V DC 9 L5B
360 V DC 7
500 V DC 5
Siemens DA 12 T · 2008 13
© Siemens AG 2008
Electrical data
Non-standard rated field voltages:
If a field voltage other than “Standard” is required, the digit “9” The short code for the field voltage range must be specified in
must be placed in position 11 of the order number. accordance with the table below and the required field voltage
must be specified in plain text.
Field voltage Position: 1 2 3 4 5 6 7 - 8 9 10 11 12 - 13 14 15 16 - Z Short code 1)
< DC 110 V 9 L4Y
from DC 110 V to DC 500 V 9 L3Y
> DC 500 V 9 L4Y
Average magnetic field energy (Ws) at full excitation and with separate ventilation:
Motor type Motor type Motor type Motor type Motor type
1GG6 . . . 1GG6 . . . 1GG7 . . . 1GG7 . . . 1GG5 . . .
1GH6 . . . Ws 1GH6 . . . Ws 1GH7 . . . Ws 1GH7 . . . Ws 1GH5 . . . Ws
.... 162 115 .... 256 540 .... 351 850 .... 451 1350 .... 500 1260
.... 164 150 .... 258 690 .... 352 960 .... 452 1650 .... 501 1740
.... 166 190 .... 286 780 .... 353 1200 .... 453 2000 .... 502 2060
.... 186 185 .... 288 950 .... 354 1380 .... 454 2400 .... 503 2480
.... 188 220 .... 355 1710 .... 455 3100 .... 504 3070
.... 206 250 .... 401 1400 .... 631 2740
.... 208 300 .... 402 1650 .... 632 3430
.... 403 1850 .... 633 4140
.... 226 360 .... 404 2200 .... 634 4680
.... 228 450 .... 405 2700 .... 635 5890
1) The short code only determines the price of the version, so plain
text is also required.
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Mechanical data
Types of construction
The types of construction of the motors are in accordance The desired type of construction must be specified by code digit
with DIN EN 60034, part 7, flange design in accordance with in position 12 of the order number. In case of code digit “9”, the
IEC 60072. short code must also be specified in accordance with the table
below.
Types of construction for motors frame sizes 160 to 280 1)
Type of construction Position: 1 2 3 4 5 6 7 - 8 9 10 11 12 - 13 14 15 16 - Z Short code
IM B3/ 0
IM 1001
IM B35/ 6
IM 2001
IM B5/ 1 2)
IM 3001
IM V1/ 4 2)
IM 3011
IM B6/ 9 3) M1A
IM 1051
IM B7/ 9 3) M1B
IM 1061
IM B8/ 9 M1C
IM1071
IM V15/ 9 M1H
IM 2011
IM V3/ 9 2) M1G
IM 3031
IM V35/ 9 M1J
IM 2031
IM V5/ 9 3) M1D
IM 1011
IM 9 3) M1E
V6/IM 1031
1) 3)
DC motors of frame sizes 355 to 630 are offered in the catalog only For these types of construction, special support feet must be pro-
in the IM B3 type of construction. vided for relieving the strain on the fixing bolts in the transverse
2) For type of construction IM B5, the motors are supplied in IM B35, direction.
for IM V1 in IM V15 and for IM V3 in IM V35.
1HQ and 1HS motors are only available in types of construction
IM B3 and IM B35.
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Mechanical data
Cooling type, degree of protection
The cooling types of the motors are in accordance with Note:
DIN EN 60034-6 or IEC 60034-6, the degrees of protection in
accordance with DIN EN 60034-5 or IEC 60034-5. The higher the 1st and 2nd digit, the higher the degree of pro-
tection.
For an overview of the cooling types and degrees of protection
for standard DC motors refer to section “Overview of cooling For vertical types of construction, the degree of protection IP23
types and degrees of protection”, page 6. is only granted if the air inlet point shows downwards.
The degree of protection symbols for motors and terminal boxes The short codes for the cooling types of the motors specified in
specified in the catalog consist of 2 code letters and 2 code the catalog consist of 2 letters (IC = International Cooling) and a
digits. These are described below: combination of digits and letters. Further details can be found in
DIN EN 60034-6.
IP International Protection: Code letters designating the
degree of protection against contact with live or mov-
ing parts inside the enclosure and the ingress of solid
bodies and water.
1st digit: Degree of protection against contact with Iive and
moving parts and the ingress of solid bodies.
2nd digit: Degree of protection against the ingress of water.
Motor output for air flow direction from the drive end to the non-drive end (the armature circuit code letter is position 10 of the order
number):
Motor type Armature circuit
1GG6 . . . A B C D E F G H J K L
1GH6 . . .
1HS6 . . . % % % % % % % % % % %
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Mechanical data
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© Siemens AG 2008
Mechanical data
Air-to-water and air-to-air coolers
Motors with air-to-water cooler (1HS) are ventilated by means of Air-to-water cooler data:
a fan unit with a three-phase motor mounted in the cooler assem-
Water volumetric Pressure drop in cooling
bly. The heated internal air is recooled via a water cooler. With a flow required element
cooling water inlet temperature of 25 °C, 1HS motors have the
same output as 1GH motors. Motor type l/min m3/h bar
The standard water connections (as viewed from the drive end) 1HS6 186 39 2.3 0.1
188 42 2.5 0.1
are located on the right. For 1HS6 186 to 288 and 1HS7 351 to
455, a subsequent changeover of the cooler for water connec- 206 45 2.7 0.1
tions to the left is only possible for special design water coolers. 208 50 3.0 0.12
226 58 3.5 0.15
Motors 1HS5 500 to 635 are equipped with coolers with remo- 228 63 3.8 0.18
vable water boxes. In this case a later relocation of the cooler 256 75 4.5 0.15
is also possible. 258 80 4.8 0.18
Normal cooling water temperature rises up to 10 K, water pres- 286 95 5.7 0.22
sure up to 6 bar (test pressure 9 bar). 288 100 6.0 0.24
If you feel uncertain about the required cooling types, please 1HS7 35. 95 5.7 0.13
inquire a cooler with water analysis. 40. 110 6.6 0.2
Standard version: 45. 125 7.5 0.26
1HS5 50. 115 6.9 0.3
Coolers with copper tubes and copper collectors (not remo-
vable) for non-aggressive water which has been cleaned to 631 150 9.0 0.37
632 150 9.0 0.37
remove any solid particles. Vibration stress up to 0.6 g (63 Hz). 633 150 9.0 0.37
Special design (short code M10): 634 150 9.0 0.37
635 160 9.6 0.43
Coolers with CuNi10Fe tubes, CuZn38SnAl tube sheets and
removable plastic-coated steel chambers for water with a pH Motors with air-to-air cooler (1HQ) are ventilated by means of
value of between 5 and 9 and a maximum chloride content of two fan units with a three-phase motor mounted in the cooler
25 g/l. assembly. The recooling of the heated internal air takes place via
an air-/air-heat exchanger. The fan unit for the internal air circuit
The cooling tubes can be cleaned mechanically. is mounted axially, the fan unit for the external air circuit is
Motors of frame sizes 250 to 630 can be provided with a filter in mounted on top of the cooler. 1HQ motors have an output of ap-
the internal air circuit. proximately 70% of 1GH motors.
Fan units
1GG, 1HQ and 1HS motors have built-on fan units with three-
phase motor, supply voltage 380 to 420 V AC, 50 Hz or
380 to 500 V.
For operation at 60 Hz with motors from frame size 250, a plain
text indication in the order is necessary.
The specific data of fan motors can be taken from the following
tables.
Assignment table of the fan motors:
Motor type Fan motor Imax Imax
at 50 Hz at 60 Hz
A A
1GG6 162 to 166 2CW5307-7 2.5 2.2
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Mechanical data
Three-phase fan Rated voltage Connection Frequency Rated output Rated current
motor
Motor type Size V Hz kW A
1GG6 182 to 222 90 S 400 Y 50 1.5 3.5
460 Y 60 1.7 3.4
1GG6 226 to 288 100 L 400 Y 50 3 6.3
460 Y 60 3.4 6
1GG7 351 to 455 132 S 400 D 50 7.5 14.7
460 D 60 8.6 14.2
1GG5 500 to 635 132 S (2x) 400 D 50 7.5 14.5
460 D 60 8.6 14
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© Siemens AG 2008
Mechanical data
Three-phase terminals of fan motors
All fan motors are equipped with a plastic terminal box which is Each terminal box has 6 terminals. Threaded holes with metric
mounted on the fan motor. The terminal box is freely accessible. threads are provided for cable entries according to the table
below.
Assignment of the entry drillings of the fan motor terminal boxes:
Cable gland Max. conductor cross-section
For motor type mm2
1GG6 162 to 166 1x M16 x 1.5 and 1x M25 x 1.5 2.5
186 to 208 2x M25 x 1.5 2.5
226 to 288 2x M25 x 1.5 4
1GG7 351 to 455 2x M32 x 1.5 6
1GG5 500 to 635 2x M32 x 1.5 6
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Mechanical data
Noise levels
The sound-pressure levels LpA and the sound power level LWA The values for LWA are significantly lower than the values permit-
(including tolerance) specified in the table below apply at full ted in accordance with EN 60034-9.
load up to 2000 RPM for B6C converter connection and stan-
dard fan unit at 50 Hz.
Measuring-surface sound- A-sound power level
pressure level LpA LWA
For motors in dB (A) in dB (A)
1GG6 . . .
1GH6 . . .
. . . . 160 73 86
1G.6 . . . 1GH6 and 1HS6 1GG6 and 1HQ6 1GH6 and 1HS6 1GG6 and 1HQ6
1H.6 . . .
. . . . 180 72 76 85 90
. . . . 200 73 77 87 91
. . . . 225 76 80 90 94
. . . . 250 78 82 93 97
. . . . 280 80 84 95 99
Sound power level and sound-pressure level for motors of frame When using a silencer, the specified noise levels can be re-
sizes 355 to 630 on request. duced by approx. 5 dB.
The sound power level LWA is the sum of the measuring-surface
level and measuring-surface sound-pressure level LpA.
A motor noise no-load/load differential of 3 to 5 dB can be
assumed when making comparisons with the standard. The no-
load noise levels, when fed from pure DC, are approximately
3 dB below the noise values for converter supply.
Bearings
Motors up to and including frame size 200 have pre-lubricated Depending on the degree of protection or the arrangement of the
rolling contact bearings. Larger motors have regreasable rolling bearings, the bearings are sealed using grease-packed grooves
contact bearings. and/or axial shaft sealing rings or INA ring disks or sealing disks
(RS bearings) preventing the ingress of dust.
The original grease charge of the pre-lubricated bearings nor-
mally lasts for two years, after which time it must be replaced. For motors, frame size up to 280, the bearings can accept the
weight of the rotor including that of the coupling half if the motor
Motors with regreasable bearings can be re-lubricated while the is mounted in an inclined or vertical position.
motor is running.
Please inquire if the motor is to be subject to higher axial loading
For extreme conditions, e.g. high cooling temperatures (exceed- and for motors with frame size from 355 upwards.
ing 60 °C), motors, frame sizes 160 to 200, normally fitted with
pre-lubricated bearings, can be supplied with regreasable bear- Refer to the table below for the bearing assignments.
ings (refer to Catalog DA 12 · 2008, section 3 “Selection and
Ordering – Options”). The bearing assignments are valid for motors with all types of
construction and vibration quantity level A.
For all motors, a locating bearing is used at the non-drive end
and a floating bearing is used at the drive end.
Siemens DA 12 T · 2008 21
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Mechanical data
Standard version Bearing for high Special design bearing for extremely
1G.6 . . . cantilever force high cantilever forces
1H.6 . . . Drive end bearing Non-drive end bearing Drive end bearing Non-drive end bearing
.... 160 6213-RSJC3 6213-RSJC3 NU 213E 1) – –
.... 180 6214ZC3 6214ZC3 NU 214E NU 314E 7213 BG
.... 200 6215ZC3 6215ZC3 NU 215E NU 315E 7214 BG
.... 225 6217C3 6217C3 NU 217E NU 317E 7216 BG
.... 250 6219C3 6219C3 NU 219E NU 319E 7218 BG
.... 280 6220C3 6220C3 NU 220E NU 320E 7219 BG
1G.7 . . .
1H.7 . . .
. . . . 355 6226 C3 6226 C3 – – –
. . . . 400 6230 C3 6230 C3 – – –
. . . . 450 6234 C3 6234 C3 – – –
1G.5 . . .
1H.5 . . .
.... 500 NU 230 NU 226 + 6226 C3 – – –
.... 501 NU 230 NU 226 + 6226 C3 – – –
.... 502 NU 232 NU 226 + 6226 C3 – – –
.... 503 NU 234 NU 228 + 6228 C3 – – –
.... 504 NU 234 NU 228 + 6228 C3 – – –
.... 631 NU 234 NU 230 + 6230 C3 – – –
.... 632 NU 236 NU 230 + 6230 C3 – – –
.... 633 NU 240 NU 236 + 6236 C3 – – –
.... 634 NU 240 NU 236 + 6236 C3 – – –
.... 635 NU 244 NU 236 + 6236 C3 – – –
22 Siemens DA 12 T · 2008
© Siemens AG 2008
Mechanical data
Cantilever force diagrams – Standard bearing design
3.8 5
G_DA12_EN_00082 G _ D A 1 2 _ E N _ 0 0 0 8 3
kN
FQ k N n = 1 0 0 0 rp m
3.4
n=1000 rpm F Q
4
1 5 0 0 rp m
3
1500 rpm 2 0 0 0 rp m
2.6 2 5 0 0 rp m
2000 rpm 3
2.2
3000 rpm
2
1.8
4500 rpm
1.4
1
0 20 40 60 80 100 120 mm 140 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 m m 1 4 0
x x
1G.6 16. 1G.6/1H.6 186/188
6 1 0
G _ D A 1 2 _ E N _ 0 0 0 8 4 G _ D A 1 2 _ E N _ 0 0 0 8 5
k N
k N
F Q F Q
n = 1 0 0 0 rp m n = 5 0 0 rp m
5 8
1 5 0 0 rp m
1 0 0 0 rp m
4 2 0 0 0 rp m 6
1 5 0 0 rp m
2 5 0 0 rp m
2 0 0 0 rp m
3 4
2 2
0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 m m 1 4 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0
x x
1G.6/1H.6 206/208 1G.6/1H.6 226/228
1 3 1 3
G _ D A 1 2 _ E N _ 0 0 0 8 6 G _ D A 1 2 _ E N _ 0 0 0 8 7
k N k N
F Q F Q n = 5 0 0 rp m
1 1 1 1
n = 5 0 0 rp m
9 9
1 0 0 0 rp m
1 0 0 0 rp m
1 5 0 0 rp m
7 1 5 0 0 rp m 7
2 0 0 0 rp m
2 0 0 0 rp m
5 5
0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0
x x
1G.6/1H.6 256/258 1G.6/1H.6 286/288
Siemens DA 12 T · 2008 23
© Siemens AG 2008
Mechanical data
Cantilever force diagrams – Heavy-duty bearings for high cantilever forces
The roller bearings used here may be damaged under no-load conditions. Observe the minimum cantilever forces.
1 1 1 3
G _ D A 1 2 _ E N _ 0 0 0 8 8 G _ D A 1 2 _ E N _ 0 0 0 8 9
k N k N
n = 1 0 0 0 rp m
F Q F
1 0 Q
1 2 n = 1 0 0 0 rp m
1 5 0 0 rp m 1
9 1 1
1 5 0 0 rp m
2 0 0 0 rp m
8 1 0
2 0 0 0 rp m
3 0 0 0 rp m
7 9 2 5 0 0 rp m
4 5 0 0 rp m
6 8
5 7
0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 m m 1 4 0 0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0
x x
Minimum cantilever force 1.2 kN 1G.6 16. Minimum cantilever force 4 kN 1G.6/1H.6 186/188
1 5
G _ D A 1 2 _ E N _ 0 0 0 9 0 k N G _ D A 1 2 _ E N _ 0 0 0 9 1
k N 2 3
F F Q n = 5 0 0 rp m
Q
1 4 1
n = 1 0 0 0 rp m
2 1
1
1 3
1 9
1 2 1 5 0 0 rp m 1 0 0 0 rp m
1 7
1 1 2 0 0 0 rp m
1 5 0 0 rp m
1 5
2 5 0 0 rp m 2 0 0 0 rp m
1 0
1 3
9
0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0
x x
Minimum cantilever force 4.5 kN 1G.6/1H.6 206/208 Minimum cantilever force 6 kN 1G.6/1H.6 226/228
3 2 G _ D A 1 2 _ E N _ 0 0 0 9 3
G _ D A 1 2 _ E N _ 0 0 0 9 2
k N 3 4 n = 5 0 0 rp m
n = 5 0 0 rp m F k N
F Q
3 0 Q 1
1 3 2
2 8
3 0
2 6
2 8
1 0 0 0 rp m
2 4 1 0 0 0 rp m
2 6
2 2
1 5 0 0 rp m 2 4 1 5 0 0 rp m
2 0
2 0 0 0 rp m 2 2
2 0 0 0 rp m
1 8
2 0
1 6
0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 m m 1 6 0
x x
Minimum cantilever force 7.5 kN 1G.6/1H.6 256/258 Minimum cantilever force 9 kN 1G.6/1H.6 286/288
$ Shaft made of special steel (short code L72)
24 Siemens DA 12 T · 2008
© Siemens AG 2008
Mechanical data
4 8 G _ D A 1 2 _ E N _ 0 0 0 9 4
4 8 G _ D A 1 2 _ E N _ 0 0 0 9 5
k N k N
F Q 4 4 F Q 4 4
5 0 0 5 0 0
4 0 4 0
3 6 3 6
1 0 0 0 1 0 0 0
3 2 3 2
1 5 0 0 1 5 0 0
2 8 2 8
n = 2 0 0 0 rp m
n = 2 0 0 0 rp m
2 4 2 4
0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0 0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0
x x
Minimum cantilever force 11 kN 1G.7/1H.7 351/352 Minimum cantilever force 11 kN 1G.7/1H.7 353/354/355
5 8 G _ D A 1 2 _ E N _ 0 0 0 9 6
5 8 G _ D A 1 2 _ E N _ 0 0 0 9 7
k N k N
F 5 6 F 5 6
Q Q
5 0 0 5 0 0
5 2 5 2
4 8 4 8
4 4 4 4
1 0 0 0
1 0 0 0
4 0 4 0
1 5 0 0
3 6 3 6 1 5 0 0
3 2 3 2
n = 2 0 0 0 rp m
n = 2 0 0 0 rp m
2 8 2 8
0 4 0 8 0 1 2 0 1 6 0 2 0 0 m m 2 4 0 0 4 0 8 0 1 2 0 1 6 0 2 0 0 m m 2 4 0
x x
Minimum cantilever force 14.5 kN 1G.7/1H.7 401/402/403 Minimum cantilever force 16.5 kN 1G.7/1H.7 404/405
7 0 G _ D A 1 2 _ E N _ 0 0 0 9 8
k N 5 0 0
6 6
F Q
6 2
5 8
5 4
1 0 0 0
5 0
4 6
1 5 0 0
4 2
n = 2 0 0 0 rp m
3 8
3 4
0 4 0 8 0 1 2 0 1 6 0 2 0 0 2 4 0 m m 2 8 0
x
Minimum cantilever force 14.5 kN 1G.7/1H.7 451/452/453/454/455
Siemens DA 12 T · 2008 25
© Siemens AG 2008
Mechanical data
Cantilever force diagrams – Special design bearings for extremely high cantilever forces
2 4 G _ D A 1 2 _ E N _ 0 0 0 9 9 G _ D A 1 2 _ E N _ 0 0 1 0 0
k N 2 8
1 0 0 0
F F k N
Q 2 2 Q
1 0 0 0
2 6
2 0 1 5 0 0
1 5 0 0 2 4
1 8 2 0 0 0
2 0 0 0 2 2
2 5 0 0
1 6
2 0
n = 2 5 0 0 rp m
1 4 n = 3 3 0 0 rp m 1 8
1 2 1 6
0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0 0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0
x x
Minimum cantilever force 6 kN 1G.6/1H.6 186 and 188 Minimum cantilever force 7 kN 1G.6/1H.6 206 and 208
G _ D A 1 2 _ E N _ 0 0 1 0 3 G _ D A 1 2 _ E N _ 0 0 1 0 2
4 2 5 0 0 4 8
5 0 0
F Q
k N F Q
k N
3 8 4 4
3 4 1 0 0 0 4 0
1 0 0 0
3 0 1 5 0 0 3 6
1 5 0 0
2 6 3 2
n = 2 0 0 0 rp m
n = 2 0 0 0 rp m
2 2 2 8
1 8 2 4
0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0 0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0
x x
Minimum cantilever force 9 kN 1G.6/1H.6 226 and 228 Minimum cantilever force 10.5 kN 1G.6/1H.6 256 and 258
4 4
1 0 0 0
4 0
1 5 0 0
3 6
n = 2 0 0 0 rp m
3 2
2 8
0 4 0 8 0 1 2 0 1 6 0 m m 2 0 0
x
Minimum cantilever force 12.5 kN 1G.6/1H.6 286 and 288
26 Siemens DA 12 T · 2008
© Siemens AG 2008
Mechanical data
Shaft ends
Shaft ends conform to DIN 748 and the centering holes (60°) to A second shaft end can be provided for motors provided that no
DIN 332, part 2. accessories are axially mounted. The non-drive shaft end is only
suitable for flexible coupling outputs.
The keyways are machined in accordance with DIN 6885,
sheet 1. Featherkeys are always supplied with the motors. The shaft is accessible or can be made accessible at the non-
drive end for speed measurement purposes.
All shaft ends have an undercut, whereby the design for motors
from frame sizes 180 upwards is in accordance with form E in
accordance with DIN 509.
If required, motors can also be supplied with a non-standard
shaft end in accordance with the table below (refer to Catalog
DA 12 · 2008, section 3 “Selection and Ordering – Options”). The
permissible stressing depends on the desired dimensions.
Shaft end diameter Length
Frame size Larger than standard Smaller than standard Longer than standard Shorter than standard
160 no yes no yes
180 and upwards no yes yes 1) yes
Limit values (rms value) of maximum vibration quantity for vibration displacement (s), vibration velocity (v) and acceleration (a)
for frame size H in accordance with DIN EN 60034-14.
Vibration quantity level Frame size H mm 56 £ H £ 132 132 < H £ 280 H > 280
Machine installation seff veff aeff seff veff aeff seff veff aeff
mm mm/s m/s2 mm mm/s m/s2 mm mm/s m/s2
A Free suspension 25 1.6 2.5 35 2.2 3.5 45 2.8 4.4
Rigid clamping 21 1.3 2.0 29 1.8 2.8 37 2.3 3.6
B Free suspension 11 0.7 1.1 18 1.1 1.7 29 1.8 2.8
Rigid clamping – – – 14 0.9 1.4 24 1.5 2.4
There are no design restrictions for vibration quantity level A. Permissible vibration levels from external sources
For flange-mounted motors of frame size 160 with vibration The system vibration characteristics as a result of the mechani-
quantity level B, the reduced tolerances for the mounting flange cal drive output elements, alignment and mounting, as well as
(permissible positional variances for the shaft end) are main- the influence of external vibrations can result in higher motor
tained in accordance with DIN 42955. If these reduced toler- vibration values. The vibration limit values specified in
ances are also to be maintained for flange-mounted motors, DIN ISO 10816-3 must not be exceeded, in accordance with the
vibration quantity level A, these motors must be ordered with following table, with a view to perfect commutation, low brush
high-precision flanges level A in accordance with DIN 42955. wear and long bearing service life.
From frame size 180, the vibration quantity level B is only practi- Vibration Vibration values
cable with deep groove ball bearing at the drive end and with frequency
horizontal foot-mounted types. From frame size 355, vibration Hz Frame size
quantity level B on request. up to 280 from 355
Balancing < 6.3 Vibration displacement s (mm) £ 0.1 £ 0.16
The rotors of 1G.5/1H.5 and 1G.6/1H.6 motors are dynamically 6.3 to 63 Vibration velocity Vrms (mm/s) £ 2.8 £ 4.5
balanced with complete featherkey (full-key balancing). > 63 Vibration acceleration a (m/s2) £ 1.6 £ 2.55
The rotors of 1G.7/1H.7 motors are balanced with half key
(half-key balancing). This should be taken into account when For applications where torsion vibrations are likely to occur or
balancing the drive elements. cannot be eliminated, a special connection system from the rotor
Foundation winding to the commutator can be provided for frame sizes 355
to 450 (short code C49, refer to Catalog DA 12 · 2008, section 3
The systems engineer has to assure a resonance-free mounting “Selection and Ordering – Options”).
of the motor.
For the design of the foundation DIN 4024 has to be observed.
1)
Up to approx. double the length
Siemens DA 12 T · 2008 27
© Siemens AG 2008
Mechanical data
Terminal boxes
All motors have a terminal box for connecting the main DC sup- Main supply conductors
ply. As standard for all motors, the terminal box is mounted on
the right side when viewing on the drive side shaft end. If re- The dimensions of the main supply conductors have to be in
quired, it can also be located on top (except for motors with top- accordance with DIN VDE 0298. The amount of the necessary
mounted coolers) or on the left-hand side. For horizontal types of parallel supplies is determined by
construction and terminal boxes on the right, the cable entry is • the maximal connectable conductor cross-section
at the bottom. The terminal box can be subsequently rotated • the cable type
through 90°. All terminal boxes have degree of protection IP55. • the cable laying
• the ambient temperature and
DC terminals • the permissible current in accordance with DIN VDE 0298.
The terminal box (refer to table below) has 2 field winding termi- Cable entries
nals and 2 armature terminals as well as additional terminals for
temperature sensors, anti-condensation heating, etc. The terminal boxes have a cable entry plate which is normally
supplied undrilled. It can be unscrewed from the terminal box for
Labeled terminals are available for connecting the protective drilling (for details refer to table “Conductor sizes and cable en-
conductor. An additional external protective conductor on the tries”).
outer side of the motor is available (for cross-sections refer to
table “Conductor sizes and cable entries”).
28 Siemens DA 12 T · 2008
© Siemens AG 2008
Mechanical data
Terminal designations of DC motors
The terminal designation of DC motors is in accordance with
DIN EN 60034-8.
For fixing the rotational direction in relation to the armature cur-
rent and the field direction, applies the rule that on operation of
a DC motor in clockwise rotation (when viewing at the drive side
shaft end) the polarity of currents L+ and L- corresponds to the
polarity of connections A1 and A2, as well as to connections F1
and F2.
For counter-clockwise direction, the polarity of the supplies has
to be changed either to the armature or the excitation field.
6 2 6 2
HE Heater
R Resistance thermometer
TP Temperature sensor with positive temperature coefficient
D A 1 2 -5 3 6 0
Siemens DA 12 T · 2008 29
© Siemens AG 2008
Mechanical data
Paint finish
The standard color is gray in accordance with RAL 7016. Additional measures regarding insulation and surface protection
are necessary (additional charge) if the motors are subject to
The paint finish can be carried out as standard or non-standard chemically aggressive gases and vapors as encountered, for
paint finish. Refer to the table below for the structure. example, in bleaching plants in the textile industry.
All colors deviating from the standard must be ordered using the
short code Y53 for standard paint finish or Y54 for non-standard
paint finish. The desired color must be specified in plain text
(RAL ….).
Version Suitable for climate classifi- Resistance to heat Structure of primer for cast- Final coat
with cation in accordance with iron, steel and sheet steel
IEC 60 721-2-2 components
Standard paint finish Moderate (extended) As for final coat Alkyd resin base
for indoor and outdoor use
Briefly: up to 100% relative Briefly: +120 °C
humidity for temperatures up Continuously: +100 °C
to +30 °C
Continuously: up to 85%
relative humidity for tempera-
tures up to +25 °C
Special paint finish Worldwide (global) As for final coat Polyurethane base
for outdoor use (2 layers)
The motors can also be delivered without final coat, i.e. only
primed (short code K24).
30 Siemens DA 12 T · 2008
© Siemens AG 2008
D A 1 2 _ 5 3 5 0
I 2t-Monitoring
In connection with the I2t-monitoring of the SIMOREG DC 1
MASTER converters, the motor can be protected from inadmis- 1 0 0 1 2 0 1 4 0 1 6 0 1 8 0 2 0 0
sible loading. The I2t-monitoring describes roughly the thermal [% ]
image of the motor (no full motor protection).
Thermal equivalent time constant Ttherm
For activating the I2t-monitoring, the thermal equivalent time
constant from the following diagram is needed. The thermal
equivalent time constant depends on the maximum over-current.
Earthing brushes
Motors from frame size 180 can be ordered with earthing Earthing brushes avoid bearing damages, which arise from
brushes (refer to Catalog DA 12 · 2008, section “Selection and ripple voltages caused by the system (e.g. unequal capacity
Ordering – Options”) or can be retrofitted (on request). distribution on operation at non-earthed converters).
Brush monitoring
A monitoring of the brush length (limit) is possible as follows: Motors of frame sizes 500 and 630 are equipped with a signal-
ling brush for each brush-holder stud. The alarm signal is poten-
Motors of up to inclusive frame size 450 are equipped with a mi- tially fixed. The connection is made at 4 terminals of the auxiliary
cro switch for each brush-holder stud. The normally closed con- terminal strip in the motor terminal box. Both polarities have to
tacts are connected in series, the signal is potential-free. The be analyzed separately. For evaluation, the monitor KM01 of
connection is made at 2 terminals of the auxiliary terminal strip Schunk Metall und Kunststoff GmbH, Wettenberg can be used.
in the motor terminal box. The evaluation can be either made in
the SIMOREG DC MASTER 6RA70 with the motor interface or The cables between device and machine have to be installed
separately. short-circuit and earth-fault proof. Intermediate terminals, e.g. in
a control cabinet, have to be equipped with a cover marked with
5 m A
a flash arrow.
M ic r o s w itc h ( N C c o n ta c t)
G _ D A 1 2 _ E N _ 0 0 1 0 6
A 1
B 1
D A 1 2 -5 3 6 5
A 1 B 2
Siemens DA 12 T · 2008 31
© Siemens AG 2008
1 b ro w n 1 brown
3 b la c k 3 black
V
2 b lu e
V
2 blue
load
lo a d
G _ D A 1 2 _ E N _ 0 0 1 0 8
G_DA12_EN_00109
N –
ty p e 3 2 0 1 .5 1 type 3201.03
V B = 2 3 0 V A C V B = 24 V DC
32 Siemens DA 12 T · 2008
© Siemens AG 2008
Accessories
Anti-condensation heating
Anti-condensation heating can be provided for motors in which Refer to Catalog DA 12 · 2008, section 3 “Selection and Ordering
moisture may condense on the winding during standstill periods – Options” for short codes when ordering motors with anti-con-
(due to high atmospheric humidity or wide temperature varia- densation heating.
tions). The air in the motor is warmed up by several degrees
For motors Heater rating
KeIvin above the ambient temperature thus preventing moisture for supply voltage
condensation and enhancing availability. The anti-condensation Frame size 115 or 230 V AC, 50/60 Hz
heating must not be switched-on when the motor is running.
W
The following alternative is possible: 160 Ribbon 100
Approximately 30% to 40% of the rated field voltage is applied 180 and 200 heating 50
to the field terminals with the armature circuit open (no separate 225 and 250 elements 80
ventilation). 10% to 15% of the rated field rating is then available 280 100
as heating. 355 to 450 Tubular 250
500 heaters 500
630 800
Mounted equipment
Tachometers/Pulse encoder Pulse encoders
AC-Tachometers Pulse encoders produce a pulse frequency proportional to their
speed. They are preferably used for digital speed displays and
AC tachometers generate a three-phase AC voltage propor- for highly accurate speed closed-loop controls.
tional to their speed, which is rectified into a DC voltage for
tachometers with an integrated or externally mounted three- Various tachometers and pulse encoders are designated for
phase bridge circuit rectifier. The polarity of this DC voltage is mounting on the motor (refer to Catalog DA 12 · 2008, section 3
not dependent on the direction of rotation. AC tachometers are “Selection and Ordering – Options”).
preferably only used for drives with one direction of rotation; they
offer the advantage that they are almost completely mainte- The most important data are specified in the tables below. Fur-
nance-free. The rectifier has a linearity error of approx. 1.4 V due ther information can be taken from the web sites of the individual
to the diode threshold, which however remains insignificant with manufacturers.
the rated speeds involved.
DC-Tachometers
DC tachometers with permanent magnet generate a DC voltage
proportional to their speed, the polarity of which changes with
the direction of rotation of the drive. They are preferably used for
multi-quadrant drives.
Technical data of the pulse encoders (according to actually valid manufacturers' information):
Manufacturer Type Pulses per Logic level Max. permissi- Supply No-load Switching Degree of
revolution ble operating voltage current frequency protection
speed V drain fmax
RPM V mA kHz
Baumer Hübner POG 9 D 500 2 x 500 HTL 12000 + 9 ... +30 100 120 IP56
POG 9 D 600 2 x 600 HTL 12000 + 9 ... +30 100 120 IP56
POG 9 D 1024 2 x 1024 HTL 12000 + 9 ... +30 100 120 IP56
POG 10 D 1024 2 x 1024 HTL 12000 + 9 ... +30 100 120 IP66
Heidenhain ROD 436.001E 2 x 1024 HTL 16000 +10 ... +30 150 300 IP67
Siemens DA 12 T · 2008 33
© Siemens AG 2008
Accessories
Besides the speed encoders specified in the list of options, fur- The desired encoder type has to be described precisely and has
ther types and versions of speed encoders can be obtained and to be asked for in the factory together with the motor. On order-
mounted order-specifically by the factory. The technical data ing, option Y70 = “tachometer/pulse encoder in special design”
and the possible designs and combinations of tachometers or has to be specified and additionally in plain text the order and
pulse encoders can be found in the catalog`s supply programs type number as well as the manufacturer. The desired encoders
of the following manufacturers: can be obtained and mounted by the factory. Please observe for
• Baumer Hübner www.baumerhuebner.com encoder types with long delivery time that the delivery time for
motors can be extended.
• Hübner Gießen www.huebner-giessen.com
• Heidenhain www.heidenhain.de Speed encoder mounting prepared
• Radio Energie www.radio-energie.fr The motors can be delivered without encoder, but with a mount-
ing flange and mounting parts for installation of a speed en-
• Thalheim www.thalheim.de coder.
• Leine & Linde www.leinelinde.se
1 1
Leine & Linde: L&L 850
4
1 1 5
8 5
3 0
0
1 2 ,6
10
D A 1 2 -5 3 5 3
3 2 ,5 3 ,5 6 ,5
7 5
8 5
6 0
1 5
D A 1 2 -5 3 5 4
1 6 2 6
0
1 0
5
1 2 0
8 0
3 0
1 6 ,1
D A 1 2 -5 3 5 5
3 7
9
42
1 0
D A 1 2 -5 3 5 6
4 M 4 x 5
3
3
34 Siemens DA 12 T · 2008
© Siemens AG 2008
Accessories
Couplings The brakes are designed for a 230 V AC 40 to 60 Hz supply. The
silicon rectifier is accommodated in the brake terminal box.
Couplings for power transmission are recommended according 24 V DC supply is possible for frame size 160 (refer to Catalog
to catalog MD 10.1. DA 12 · 2008, section 3 “Selection and Ordering – Options”).
Brakes The tables below show the assignment of the brake sizes to the
Motors of up to inclusive frame size 280 are available with motors as well as the output absorbed by the brake and the
mounting brake brake weight.
• frame size 160 with multiple-disk spring-operated brake, man- The assignment is chosen in a way that the torque of the brake
ufactured by Binder company www.kendrion-binder.at (degree lies within the order of magnitude of the motor torque.
of protection IP43)
Motors with brake mounting are not available in vibration
• with dihedral spring pressure brake, manufactured by Stromag quantity levels A and B.
www.stromag.com, from frame size 180 upwards (degree of
protection IP55, micro switch built in). A combinated mounting of brake and tachometer (short code
G92) is only possible for a tachometer/pulse encoder with own
The brakes are of the electromagnetic type for dry operation bearing, i.e. the pulse encoder ROD 436 from Heidenhain com-
which use the force of an electromagnetic field to offset the brak- pany cannot be mounted in connection with a brake.
ing force exerted by the springs. The spring-operated brakes
are applied when de-energized and released when energized. The brakes for motors of frame sizes 180 to 280 have a manual
The brake locks the drive in the braked position (holding brake release device, which can for example cancel the braking effect
which is activated when no current flows). Please inquire if the manually in the case of a power failure. For motors of frame size
emergency stop function is required. 160, a manual release device is offered as an option (short code
K82, refer to Catalog DA 12 · 2008, section 3 “Selection and
Ordering – Options”).
For mounting Brakes (short code G40)
on the motor Size Braking torque Power consumption Approx. net weight
Nm VA kg
1GG6 . . . Multiple-disk spring-operated brake, type 72 627 C 13 (Binder)
1GH6 . . .
. . . . 162 25 480 190 35
. . . . 164
. . . . 166
1GG6 . . . Dihedral spring pressure brake NFA (Stromag)
1GH6 . . .
1HQ6 . . .
1HS6 . . .
. . . . 186 40/61-6 610 207 50
. . . . 188 63/76-6 760 243 60
. . . . 206 63/96-6 960 243 60
. . . . 208
. . . . 226 100/150-6 1500 285 90
. . . . 228
. . . . 256 160/220-6 2200 372 160
. . . . 258
. . . . 286 250/330-6 3300 452 210
. . . . 288
Siemens DA 12 T · 2008 35
© Siemens AG 2008
Accessories
Installation and mounting of motors
Sliding rail with fixing bolts and straining screw in accordance Taper pins in accordance with DIN 258 with threaded stems and
with DIN 42923 constant taper length
Sliding rails are used for slight and easy tensioning of a machine Taper pins are used with parts which are repeatedly unlatched.
belt if there is no belt tensioning roller. They are fixed to the foun- The drilling is rubbed out conically with a taper reamer until the
dation with rag bolts or foundation blocks. pin can be pressed in manually so that the flat taper point lies
approx. 3 to 4 mm above the edge of the hole. By driving the pin
The assignment of the sliding rails to the motor size has to be in with a hammer, the right position is reached. By unscrewing
taken from DIN 42923. For motors from frame size 355, there are and driving in the nut, the pin can be taken out of the drilling
no standardized sliding rails. again. Standardized taper pins are available at your specialist
Source of supply, e.g.: dealer.
Lütgert & Co. Source of supply, e.g.:
www.luetgert-antriebe.de Otto Roth GmbH & Co. KG
www.ottoroth.de
Foundation blocks in accordance with DIN 799
Foundation blocks are embedded into the stone foundation and
grouted in with concrete. They are used for fixing middle sized
machines, sliding rails, pedestal bearings, base frames and
similar things. After unscrewing the fixing bolts, it is possible to
move the machine to any place without having to lift it. On first
installation, the foundation blocks, which are screwed down with
the machine (without shims) and are provided with taper pins,
are not grouted in until the machine is completely adjusted. On
this occasion, the machine is set down lower by 2 to 3 mm. Only
at the final assembly, the difference in the shaft height is balan-
ced by placing plates underneath. On repeated removal and
new installation the taper pins assure the exact position of the
machine without renewed alignment.
Source of supply, e.g.:
Lütgert & Co.
www.luetgert-antriebe.de
36 Siemens DA 12 T · 2008
© Siemens AG 2008
Spare parts
On ordering spare parts, the following details are required:
• Designation and part number
• Order No. and works serial number of the motor
For standard parts, there is no spare parts duty.
Documentation
The following technical documentation is included in the delivery
of the motors:
• Operating manual on CD in German, English, French, Spanish,
Italian, Swedish and Russian
• Inspection sheet (German/English)
A preliminary documentation either in German, English, French,
Spanish, Italian, Swedish or Russian is delivered when ordering:
• Operating manual in PDF format
• Motor data sheet
• Spare parts list (only German)
• Obligatory dimension (only English/German)
Shipping data
Packaging tares for overland and sea transportation
Motor type For overland transportation For sea transportation
Type of construction IM B3 Type of construction IM B3
In carton In box
On studs In crate In box
1GH6 Tare kg Tare kg Tare kg
. . . . 162 to 10 30 65
. . . . 166
. . . . 186 24 40 80
. . . . 188 24 40 90
. . . . 206 26 46 125
. . . . 208 26 46 130
. . . . 226 28 50 145
. . . . 228 28 50 148
. . . . 256 30 52 158
. . . . 258 30 52 162
. . . . 286 34 60 180
. . . . 288 34 60 184
Siemens DA 12 T · 2008 37
© Siemens AG 2008
Subject index
Page Page
A F
Accessories 33 Fan motors 20
AC-Tachometers 33 Fan units 18
Air filter 20 Field 13
Air flow direction 16 Field control range 10
Air flow monitoring 32 Field voltage 13
Air-to-air coolers 18 Field winding 8, 14
Air-to-water coolers 18 Filter mounting 20
Ambient conditions 13 Fits 5
Armature control range 10 Foundation 27
Armature voltage 9 Foundation blocks acc. to DIN 799 36
Anti-condensation heating 33
Auxiliary terminal boxes 29 G
General information on the dimension tables
B in Catalog DA12 5
Balancing 27 General technical information 3
Bearing condition 32
Bearing temperature 32 I
Bearings 21 I2t-Monitoring 31
Brakes 35 Installation of motors 36
Brush material 8 Interpole winding 8
Brush monitoring 31 Introduction 2
Brushgear 7 M
C Magnetic circuit 8
Cable entries 28 Main supply conductors 28
Cantilever force diagrams – Mechanical data 15
Heavy-duty bearings for high cantilever forces 24 Mechanical design 7
Cantilever force diagrams – Special design Mechanical performance 27
bearings for extremely high cantilever forces 26 Monitoring devices 31
Cantilever force diagrams – Motor designs 6
Standard bearing design 23 Mounted equipment 33
Certified dimensions, tolerances 5 Mounting of motors 36
Commutation 8 N
Compensation winding 8 Noise levels 21
Connection system 7 Non-standard voltages and converter
Converter 9 connections 9
Converter connection 9
Converter operation 9 O
Cooling air flow 17 Operating conditions 13
Cooling type 16 Other operating and ambient conditions 13
Cooling types 6 Output 11
Couplings 35 Overload capacity 11
Current rate of rise 8 Overview of cooling types and
degrees of protection 6
D
DC terminals 28 P
DC-Tachometers 33 Packaging tares for overland
Degree of protection 16 and sea transportation 37
Designation of auxiliary terminal boxes 29 Paint finish 30
Dimension tables in Catalog DA12 5 Permissible cantilever forces 22
Dimensions 5 Permissible vibration levels
Direction of rotation 11 from external sources 27
Documentation 37 Pressure head 17
DURIGNIT 2000 insulation system 8 Protective devices 31
Duty S3 12 Protective field winding shunt resistor 14
Pulse encoder 33
E
Earthing brushes 31 R
Efficiency 12 Rating plate 11, 12
Electrical data 9 Rotor 7
End shields 7
38 Siemens DA 12 T · 2008
© Siemens AG 2008
Subject index
Page Page
S T
Shaft ends 5, 27 Tachometers 33
Shipping data 37 Taper pins 36
Short code table 3 Terminal boxes 28
Silencer 20 Terminal designations of DC motors 29
Sliding rail 36 Thermal motor protection 31
Smoothing reactor 9 Three-phase terminals of fan motors 20
Spare parts 37 Tolerances 5
Speed and speed control 10 Types of construction 15
Speed encoder mounting prepared 34
Speed specifications on the rating plate 11 U
Standard DC motors 7 Undercut 5
Static load 12 V
Stator 7 Vibration levels from external sources 27
Structure of standard DC motors 7 Vibrations 27
Supply 9 Voltages 9
W
Windings 8
Siemens DA 12 T · 2008 39
© Siemens AG 2008
Notes
40 Siemens DA 12 T · 2008
© Siemens AG 2008
Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Automation and Drives Catalog Industrial Communication for Catalog
Interactive catalog on CD-ROM and on DVD Automation and Drives IK PI
• The Offline Mall of Automation and Drives CA 01
Subject to change without prior notice | Dispo 18402 | KG 0108 2.5 E 40 En / 822161 | Printed in Germany | © Siemens AG 2007
www.siemens.com/dc-motor