SOYA
SOYA
SOYA
SOYA OIL
Submitted by--
Rakesh Oraon (1131)
Ruby (1132)
Sangamesh Kodabalagi (1133)
Satya Prakash Behera (1134)
Saurav Gladwin (1135)
Sayantan Choudhury (1136)
CONTENTS
1
2. PRODUCTION VALUES OF SOYA OIL
INTRODUCTION
2
Soyabean oil is extracted from the seeds of soyabean (Glycine max). It is one of the most
widely consumed cooking oils. It has an oil content which accounts for 22% of the dry seed
According to USDA 100 g of soyabean oil contains 16g of saturated fat, 23g of
monosaturated fat and 58 g of polyunsaturated fat. The major unsaturated fatty acids in
soybean oil triglycerides are the polyunsaturated alpha-linoleic acid (C-18:3), 7-10%, and
linoleic acid (C-18:2), 51%; and the monounsaturated oleic acid (C-18:1), 23%. It also
contains the saturated fatty acids stearic acid (C-18:0), 4%, and palmitic acid (C-16:0) 10%.
The higher proportion of polyunsaturated fatty acid lowers cholesterol level and reduce the
risk of heart disease. Perhaps one of the most-consumed cooking oils, soybean oil is actually
common in everything from paints to insect repellents. The extraction of soybean oil from the
cracked soybeans takes place in relatively low heat, with the left-over residue ground up into
soybean meal for animal feed. On average, around 30-33 million tons of soybean oil is
produced annually worldwide
The global edible oil market gains momentum due to the importance of vegetable oil that as
functional ingredients such as omega-3 fatty acid which contains anti-inflammatory
properties. Trans-fat consumption leads to coronary heart disease, type 2 diabetes and brain
stoke thus vegetable oil serves as cooking alternatives. The vegetable oil includes palm oil,
soya oil, sunflower oil, peanut oil, rapeseed oil and coconut oil. Among those soya oil stands
second in terms of consumption which accounts for 55.46MMT in 2019-2020.The global
soya oil market reaches a volume of 56.64 million tonnes in 2019 and projected to grow
further at a CAGR of 1.5% by 2025.
60000
50000
40000
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10000
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Soybean oil is the second most consumed vegetable oil in the world, with 82 percent of the
soybean produced globally used for the purpose of crushing, out of which 18 percent of oil
and 82 percent meal are obtained. China is the largest producer of soybean oil, accounting for
27 percent of the global production, followed by the US for 19 percent, Argentina for 15
percent, Brazil for 15 percent and the EU for 5 percent. The key consumers of soybean oil
are China for 28 percent, the US for 19 percent, Brazil for 13 percent, India for 9 percent
and Argentina for 5 percent. China consumes almost approximately 99 percent of the
domestic production.
European
Year US Brazil Argentina China India Paraguay Canada Mexico
Union
2019-2020 11.077 8.385 8.65 15.142 1.44 0.739 0.36 1.065 3.021
2018-2019 10.975 8.245 7.91 15.232 1.73 0.74 0.396 0.982 3.078
1.38
2017-2018 10.783 8.5 7.236 16.128 6 0.733 0.355 0.937 2.841
2016-2017 10.035 7.755 8.395 15.77 1.62 0.711 0.35 0.82 2.736
2015-2016 9.956 7.627 8.433 14.605 0.99 0.72 0.353 0.785 2.841
Production in metric tons
4
Globally, annual per capita soya oil consumption is estimated around at 3 kg. However, when
disaggregated, consumption levels differ widely, with average consumption levels in
industrialized countries almost three times that observed in developing nations. Overall,
during the last two decades, two oils, soya oil and palm oil, have strengthened their position
vis-à-vis all other oils and fats. Regarding vegetables oils/fats in general, available statistics
indicate that consumption tends to increase faster in poor countries than in middle- and high-
income countries, and some national studies seem to confirm that extra income enhances fat
intake of the poor more than that of the rich. The key consumers of soybean oil are China for
28 percent, the US for 19 percent, Brazil for 13 percent, India for 9 percent and Argentina for
5 percent. China consumes almost approximately 99 percent of the domestic production.
Relatively high-income elasticities of demand explain why there is considerable scope for
increasing average per caput consumption of vegetable oils in developing countries. Soya oil,
is placed to play a central role in this expansion.
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MAJOR CONSUMERS
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Axis Title 8
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4
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0
China United states Brazil India
IMPORT DATA
VALUES QUANTITY
6
2015 848.86 1,105.84
EXPORT DATA
VALUES QUANTITY
1,966.63 2,021.40
2019
2,772.78 3,293.40
2018
2,053.04 2,566.61
2017
285.07 208.08
2016
817.58 1,210.89
2015
152.77 127.79
2014
246.29 166.02
2013
282.47 204.62
2012
242.86 192.49
2011
107.3 174.13
2010
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Major Exporters Major Importers
Brazil Morocco
European union Bangladesh
India
United States
Argentina Algeria
China
I
NDIAN SCENARIO
India holds fourth position in the vegetable oil economy in the world (2019) followed by
USA, China and Brazil. Oilseed is the second largest agricultural commodity which accounts
for 13% of the cropped area in the country and contributes a share of 3% of Gross National
Product and 10% of all agricultural commodities.
Despite the production of 1.4 million tonnes in 2019 it could not match the increasing per
capita demand (app). The demand – supply gap of soyabean oil leads to the import of 50%
country’s requirement. The population growth and improved standard of living enhanced the
domestic consumption of soyabean oil.
4000 crushing
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Soyabean crushed
Extraction produced Oil produced
Year (million metric Total
(million tonnes) (million tonnes)
tonnes)
2015-2016 5.750 4.715 10.35 11.50
2016-2017 8.550 6.977 1.573 17.1
2017-2018 8.300 6.723 1.57 16.1
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AREA AND PRODUCTION
In India
STATES MP,
100
52.23
32.99
13.79
7.2 8.48
4.55 1.17 RAJ
M.P. MAH ALL INDIA
Rajasthan and Maharashtra are major producers of soyabean contributing about 95% of the
total area and production of soyabean in the country.
Northern hill zone- VLS 63, Palam soya, Harit soya, Bragg
Southern
2018-2019(Lakhs 2019-2020(Lakhs
Indian Scenario
tonnes) tonnes) zone- Pratap
Opening stocks 1.20 1.33
soya 2, Phule
Production 17.30 14.95
Imports 31.0 35.00
Kalyani,
Total supply 49.50 51.28 MAUS 61,
Exports 0.07 0.06
Domestic consumption 48.10 50.00 North-
Ending stocks 1.33 1.22 eastern zone-
Pratap soya
2, Pratap soya 1, Indira soya 9
10
Inputs required
Seed- Annual production of Soybean seeds in India is close to Ten Million Tons (10,000,000
Tons), which is about 4% of world production. India’s share of harvested acres was 8.9% of
the global harvested hectares.
The production and distribution of quality/certified seeds is primarily the responsibility of the
State Governments. Certified seed production is organized through State Seed Corporation,
Departmental Agricultural Farms, Cooperatives etc. The distribution of seeds is undertaken
through a number of channels i.e. departmental outlets at block and village level,
cooperatives, outlets of seed corporations, private dealers etc. The efforts of the State
Governments are being supplemented by NSC and SFCI which produce varieties of national
importance. NSC markets its seeds through its own marketing network and also through its
dealer network. SFCI markets its seeds mainly through the State Departments of Agriculture
and the State Seed Corporations. The production of certified seed by NSC and State Seed
Corporations is mainly organized through contract growing arrangements with progressive
farmers. SFCI undertakes seed production on its own farms. The private sector has also
started to play an important role in the supply of quality seeds.
Fertilizer- Soyabean and soyabean based cropping system are high nutrient removing. A
soyabean – wheat cropping system prodcing 7.7 tonnes/ha soyabean equivlent yield was
reported to remove 260kg/ha N, 85kg/ha P2O5 and 204kg/ha K2O5.on an average
N- 20-30 kg/ha
P2O5- 60 kg/ha
Biofertilizers-
Strains of rhizobium
Phosphate solubilizing bacteria
Arbuscular maycorhizzae
Plant growth promoting rhizobacteria
Water –
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In case of irrigated crop, irrigation at critical stages viz.
Seedling stage
Vegetative stage
Reproductive stage
Maturity stag
Weedicides-
Pesticide-
Fungicide
Insecticide
Antibiotic
Harvesting-The maturity period for soyabean crops ranges from 90 to 145 days (depending
on the variety). When the plants reach maturity, their leaves turn yellow and the pods drop
from the stem of the plant. Soyabean pods dry out quickly and will turn colour - brown or
black. This occurs because there is a rapid loss of moisture from the seed. At harvest, the
moisture content of the seeds should be about 17%.
Threshing-
Threshing can be done either with a mechanical soyabean thresher or some other
conventional method. Threshing should be done carefully, as any kind of severe beating or
trampling may damage the seed coat, thus reducing the viability of the crop and the quality of
the harvest. Moisture content should be about 13% to 14% when harvesting with a thresher.
Storage-
After harvest, seeds need to be stored and kept for the next planting season. Seed moisture
determines the length of seed storage life. If the crop is harvested when there is high moisture
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content, the longevity of the seed is reduced dramatically. For example, seeds with high
moisture can be more susceptible to fungus or other storage pests. Hence, reducing seed
moisture is the first step for longer seed life.
The soybean market is perceived differently, depending on the observer's position in the
marketing chain. The term "market" is used to describe more than a single location or
exchange process. It includes exchange, storage and transport at local production areas,
regional processing points and export channels, in addition to trade in commodity futures and
various other ancillary markets active during the total process. The market also includes
similar operations for soybean meal and soy oil.
Indore
Ujjain
Dewas
Mandsore
Astha
Nagpur
Sangli
Kota
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PROCESSING OF SOYABEAN
soyabean
Dehulled/crack
ed beans
Heating &
conditioning,
flaking
Full-flat soya
flakes
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miscella Soy protein Carbohydrate Grinding
concentrate removal
PRODUCTION OF SOYA OIL IN INDIA
SOYA OIL
25
20
15 INBOUND
10
LOGISTIC
5
0
2017-18 2016-17 2015-16 2014-15 2013-14 2012-13 2011-12 2010-11 Soyabean
SOYABEAN CRUSHED ( IN MILLION METRIC TON) farmers
EXTRACTION PRODUCED (MILLION METRIC TONES)
OIL PRODUCED (MILLION METRIC TONNES Imports
TOTAL
Mandis
OPERATIONS
Soyabean processors
OUTBOUND LOGISTICS
Transporters
Exporters
MARKETING
SERVICE
Dealers
Warehouse operator
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Retailers
4. Inadequate Infrastructure
The industry lacks the support of proper and adequate infrastructure such as post harvest
handling, treatment facilities and storage facilities.
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NATIONAL
1. Ruchi Soya Industries Limited – Mahakosh Refined Soyabean Oil, Nutrela Soyabean Oil
Ruchi Soya is one of the largest manufacturers of edible oil in India. They have been acquired by Patan
Ayurved in 2019.
Founded- 1986
Headquarters- Indore, Madhya Pradesh, India
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5. Agro Tech Foods Limited- Sundrop Soyabean Oil
Agro Tech Foods Ltd (ATFL) is a public limited company engaged in the business of marketing
food and food ingredients to consumers and institutional customers. Sundrop is one of the
largest brands in the premium segment of refined oil consumer packs.
Founded- 1989
Headquarters- Gurgaon, Haryana, India
INTERNATIONAL
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Louis Dreyfus Company is a leading merchant and processor of agricultural goods. Louis
Dreyfus Company established its presence in India in 1997.
Founded- 1851
Headquarter- Geneva, Switzerland
The Various Quality certificate and ISO certifications obtained by the Company are as given:
ISO 9001:2015 certification for Quality Management System
FSSC 22000 certificate for Food Safety Management System
Cert-ID Non-GMO standard for Traceability and Identity Preservation.
FSSAI license
Kosher & Halal Certification
GMP+ Feed Safety Assurance Certification
6. QUALITY
7. PACKING 5. REFINERY
ASSURANCE AND Value added by products-
CHECK lecithin and deodorizer
distillates.
8. CONTAINER 9. SHIPPING
PACKING AND
PROCESSING
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2. QUALITY CHECK:
After the procurement of seeds, the sampling of soyabean seeds is done which are then
tested for quality and Non-GMO authenticity.
4. SOLVENT EXTRACTION:
Before entering the extractor, the beans are dehulled for solvent extraction by food
grade Hexane producing crude soyabean oil. The extraction of flakes is done by
washing soyabean seeds in successive, simultaneous washes of hexane solvent. The
extracted flakes are then dysventilation and the hexane is removed from the oil with
final vacuum distillation and is recovered from the oil in atmospheric condensers. Here,
the crude oil obtained is around 20% of the total soyabean seeds used in the extractor
and rest 80% is the soya meal. The soy meal is processed to form soya flour, soya flakes
and soya grits.
5. REFINERY:
The crude oil extracted from the extractor is then refined to make it fit for human
consumption. The refining is done in three steps-Degumming, bleaching and
deacidification.
The gums removed during degumming are used for making lecithin. It is used in
confectionery.
The deodorizer distillates obtained as a result of deacidification finds many industrial
applications.
7. PACKING:
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The products obtained:
From Crude Soya Oil
Main Product-Refined Soya Oil
Value added by Product-Lecithin and deodorizer.
Soya Meal – soya flour, soya grits and soya flakes
They are packed in bulk in jumbo bags of 25 or 50 kg , ISO tank , Intermediate Bulk
Container and Drums.
8. CONTAINER PACKAGING:
The products which were packed in bulk are now packed in packets of different size or
size as per customer requirement.
9. SHIPPING:
The final packed product is now sent to distributors and exporters to reach the
households and consumers in foreign countries.
The risk in soya oil value chain arises starting from sowing due to dependency on
nature. The age of soyabean crop is 90-110 days depending on the variety of soyabean.The size
and maturity of the soyabean seed, the quality of growth and the production of the season
mainly affects the quality of the value chain. As per the mentioned factors, the required
investment in plant and machinery has to be assessed and storage and packing material needs to
be arranged. Vendor management needs to be done so that there is proper fulfillment of the
order done by the vendor in terms of the required quantity and price. As the orders are taken
from the vendor in advance, hence in order to avoid the non-fulfillment of order occurring due
to the deficient production, the forecast is done regarding how much sowing is done in the areas
which are majorly involved in procurement. Based on how much is the increase or decrease in
the sowing area of soyabean as compared to the previous year, the production forecast of the
soyabean is done. This analysis is carried out by SOPA (The Soyabean Processors Association
of India) and sent to the industries that are involved in soyabean processing for oil and soya
meal. Hence, as per the analysis the order required to be taken from the vendor is determined.
3. Assessing the quality of the seeds is important for obtaining the better prices of the
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product in the market. For that, it is ensured that proper testing tools are available in the
laboratory for the testing of the finished goods.
4. The soyabean processing plant is operational for 6-8 months in the general
Scenario. So, the storage is the main challenge that needs to be taken care of in order to keep
the intermittent supply of raw materials for processing. After the finished product is brought
into the market, there is risk of price fluctuation occurring in the market as the price of
soyabean edible oil is fixed as per international market. So, that is managed by keeping the
good storage of raw material in storage so that there is proper supply of the raw material for
processing and hence as per the price fluctuations the supply of processed soya oil can be done
when there is good price in the international market.
Delivery Centre:
A contract specifies where the commodity will be delivered upon execution. This
delivery location is known as Delivery Centre. The delivery location for soya oil
commodity is Indore (within a radius of 50 km from the municipal limits) in Madhya
Pradesh.
Quality Parameter:
Moisture & insoluble impurities, % Max: 0.10
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Phosphorous – Not more than 0.02
Hexane – Not more than 5 ppm
Test for argemone oil shall be negative.
Delivery unit:
It is the amount of asset that has to be delivered under one contract. The
delivery unit for Soy Oil on NCDEX is 5000 kg (5 MT).
Price Quotation The price quotation for soy oil is Rs. per 10 kg
2018-2019(Lakhs 2019-2020(Lakhs
Global scenario
tonnes) tonnes)
Opening stocks 38.40 38.18
Production 557.09 566.64
Imports 104.11 107.82
Total supply 699.60 712.64
Exports 111.78 114.89
Domestic consumption 549.64 557.27
Ending stocks 38.18 40.48
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