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Pipe Support2of 5

The document discusses the design of pipe supports for a 5 meter long pipe carrying water. It analyzes the stresses on the pipe from the weight of the pipe, water, and supports. The stresses are calculated for different conditions like saddle stress, bending stress, and hoop stress. The results are checked against the permissible limits to ensure safe design of the pipe support structure.

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152 views

Pipe Support2of 5

The document discusses the design of pipe supports for a 5 meter long pipe carrying water. It analyzes the stresses on the pipe from the weight of the pipe, water, and supports. The stresses are calculated for different conditions like saddle stress, bending stress, and hoop stress. The results are checked against the permissible limits to ensure safe design of the pipe support structure.

Uploaded by

Anonymous fLgaidVBhz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056

Volume: 05 Issue: 04 | Apr-2018 www.irjet.net p-ISSN: 2395-0072

Spacing of supports, pedestal (d) Rim stress


L 5.00 m
Angle of bedding Fr=Fh/4 = 85/4 = 21.25 ksc
β 120 deg
LONGITUDINAL STRESS
Weight calculation (pipe with water in it)
Maximum permissible longitudinal stress
Weight of inlining = π*(0.6+0.012)*0.012*2200 F’ = fy *0.6*efficiency of circumferential joint =
2500*0.6*0.8
= 50.758 kg/m
F’ = 1200 ksc
Weight of the pipe shell =
π*(0.6+2*0.012+0.006)*0.006*7850 Total actual longitudinal stress, F’ = saddle stress +bending
stress +rim stress
= 93.22 kg/m
= fI + fb + fr
Weight of gunniting =
π*(0.6+2*(0.012+0.006)+0.012)*0.012*220) = 470.949+88.53+21.25
= 53.744 kg/m F’ = 580.7
Weight of water running in the pipe = ksc < 1200 SAFE
π*0.6^2/4*1000
CIRCUMFERENTIAL STRESS
= 280.743 kg/m
Total load due to the pipe and water in it = Maximum permissible circumferential stress
50.758+93.22+53.744+282.743 F”= Fy* 6*efficiency of longitudinal joint
= 480.5 kg/m = 2500*0.6*0.9
F” = 1350 ksc
(a) Maximum value of localized stress in pipe ( saddle
stress) Total circumferential stress, F” = saddle stress +hoop
stress= fI + fh
FI = K * p/ * log(r/t) = 470.949+85
Where, F” = 555.9 ksc <1350 SAFE
k a factor obtained from expression (0.02-0.00012(β-90)) Hence, c/c distance between the supports, (i.e, pedestal),
Β angle of support 5m is sufficient for angle of support being 120 deg.
K = 0.0164
P saddle reaction including 10% for continuity DESIGN OF SUPPORT STRUCTURE, PEDESTAL ‘P’
= 2642.60 kg
Grade of concrete M20
Shell thickness = 6 mm
Grade of steel Fe 500
R radius of pipe, (D/2) = 300 mm
mp
Permissible stress in compression, bending, σcbc
Fl = 470.949 ksc = 7 N/

(b)Bending stress mp
Permissible stress in compression, direct, σcc
= 5 N/
Fb = bending moment / modulus of shell plate Permissible tensile stress in steel
Where, bending moment, M = W /8 = 230 N/
= 480.465*5^2/8 Design constants
= 1501.5 kg-m
m = 280/(3 σcbc) = 13.3333
Sectional n π* *t =(22/7)*300^2*6/1000
k = m σcbc / (m σcbc)= 0.2887
= 1696 cm^4 j = 1- k/3 = 0.9038
fb =1501.5*100/1696 Q = ½ kj σcbc = 0.9132
= 88.53ksc
= = 27 deg
(c)Hoop stress Hoop force in pipeline,σt = PD/2
= 51 KN
Fh = P*d/2/t 1.7*(60/2)(0.6) = 85 ksc
Longitudinal force in the pipeline = 0.303* σt
= 15.45 KN
Vertical component = 7.01 KN

© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1913

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