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    Design of Crane Girder - Workshop Cum Office Building

    Uploaded by

    Muhammad Hasan
    This document provides parameters for designing a crane girder, including: 1) The crab weight is 0.2 to 0.4 times the crane capacity and the crane weight is 1 to 1.6 times the crane capacity. 2) The maximum bending moment on the girder is 162.45 kNm from vertical loads of the crane wheels and lateral loads of 7.1 kN per wheel. 3) A trial section of ISMB 500 meets the bending stress requirements with maximum tensile and compressive stresses of 70.4907 N/mm2 and 47.3842 N/mm2, respectively, which are below the allowable limit of 165 N/

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    Design of Crane Girder - Workshop Cum Office Building

    Uploaded by

    Muhammad Hasan
    97 views3 pages
    This document provides parameters for designing a crane girder, including: 1) The crab weight is 0.2 to 0.4 times the crane capacity and the crane weight is 1 to 1.6 times the crane capacity. 2) The maximum bending moment on the girder is 162.45 kNm from vertical loads of the crane wheels and lateral loads of 7.1 kN per wheel. 3) A trial section of ISMB 500 meets the bending stress requirements with maximum tensile and compressive stresses of 70.4907 N/mm2 and 47.3842 N/mm2, respectively, which are below the allowable limit of 165 N/

    Original Title

    DESIGN OF CRANE GIRDER -WORKSHOP CUM OFFICE BUILDING

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    This document provides parameters for designing a crane girder, including: 1) The crab weight is 0.2 to 0.4 times the crane capacity and the crane weight is 1 to 1.6 times the crane capacity. 2) The maximum bending moment on the girder is 162.45 kNm from vertical loads of the crane wheels and lateral loads of 7.1 kN per wheel. 3) A trial section of ISMB 500 meets the bending stress requirements with maximum tensile and compressive stresses of 70.4907 N/mm2 and 47.3842 N/mm2, respectively, which are below the allowable limit of 165 N/

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    97 views3 pages

    Design of Crane Girder - Workshop Cum Office Building

    Uploaded by

    Muhammad Hasan
    This document provides parameters for designing a crane girder, including: 1) The crab weight is 0.2 to 0.4 times the crane capacity and the crane weight is 1 to 1.6 times the crane capacity. 2) The maximum bending moment on the girder is 162.45 kNm from vertical loads of the crane wheels and lateral loads of 7.1 kN per wheel. 3) A trial section of ISMB 500 meets the bending stress requirements with maximum tensile and compressive stresses of 70.4907 N/mm2 and 47.3842 N/mm2, respectively, which are below the allowable limit of 165 N/

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    wt of crab = 0.2 to 0.

    4 times crane capacity


    Parameters wt of crane = 1 to 1.6 times crane capacity
    C/C crane girders (bay width),Lc = 7.7 m or 10 to 15 kN/m of span of crane girder

    C/C of column rows,L = 6 m

    Crane capacity = 100 kN

    Weight of Crab = 42 kN

    Weight of Crane = 160 kN


    (excluding crab)

    Weight of Gantry Girder = 2 kN/m

    Weight of crane Rail section = 2.93 kN/m

    Min. clearance bet. Centre of = 0.77 m


    crane girder & cross travel, L1

    Wheel base,C = 4.8 m

    Impact percentage = 25 %

    Longitudinal force per wheel = 10.39 kN


    (5% of wheel loads) (surge)
    Lateral force per wheel = 7.1 kN 142 kN
    (10% of crane capacity + crab load) W= 160 Kn

    0.77 m
    Ra 7.70 m Rb
    Ra = 160 + 142 x 7.7 0.77 c/c of crane girder
    2 7.7
    Ra = 207.8 Kn Max. wheel load = 103.9 kN

    For max. BM, the distance between one wheel and the resultant of two wheels should be bisected
    by the centre of span as shown R= 207.8 kN
    103.9 2.4 2.4 103.9 kN

    A C 1.8 m B
    1.2 R
    RL = 207.8 x 1.8 RL CL span RR
    6 3.00 m 3.00 m
    RL = 62.34 kN c/c of column rows
    RR = 145.46 kN
    Max. B.M = 62.34 x 1.8 = 112.212 kNm

    Add BM due to Impact 25% = 28.053 kNm


    140.265 kNm

    Taking self wt of gantry girder + self wt of Rail section = 2.0 + 2.93 kN/m

    B.M due to self load & crane rail = 4.93 x 6 x 6 = 22.185 kNm
    8
    Total BM = 140.265 + 22.185 = 162.45 kNm
    For Max. Shear, one of the wheels should be at the support as shown
    103.9 4.8 103.9

    RL 6 m

    RL = 103.9 x 6 + 103.9 x 1.2 = 124.68 kN


    6
    Add impact at 25% = 31.17 kN

    Due to self wt = 7.7925 kN


    Total = 163.643 kN

    Longitudinal force = 5% 0f wheel load = 10.39 kN

    Lateral force per wheel=10% = 7.1 kN


    of crane cap +crab load
    B.M for lateral loads
    For max. BM , the wheel loads will be in the same position as for BM due to vertical loads.

    Max. B.M = 112.212 x 7.1 = 7.668 kNm


    103.9
    Max. Shear = 124.68 x 7.1 = 8.52 kN
    103.9

    y = 23.1544637421665
    Trial section of crane girder 30 cm
    Properties of : ISMB 500 ISMC 300

    cm
    0.236
    weight @ 0.869 kN/m @ 0.358 kN/m
    Ixx 45218.3 cm4 6362.6 cm4
    Iyy 1369.8 cm4 310.8 cm4

    34.4455362578335
    Area 110.74 cm2 45.64 cm2

    cm
    50

    web thickness 1.02 cm 7.6 cm


    flange thickness 1.72 cm 13.6 cm
    Flange width 18 cm 90 cm
    Cyy - 0.236 cm

    y= 110.74 x 25 + 7.6 + 45.64 x 0.236 18 cm


    110.74 + 45.64

    = 3610.124 + 10.77104 = 23.1544637422 cm


    156.38
    2 2
    Ixx = 45218.3 + 110.74 x 9.45 + 310.8 + 45.64 x 22.918

    = 45218.3 + 9880.019 + 24283.4829409 = 79381.80145 cm4

    Iyy = 6362.6 + 1369.8 = 7732.4 cm4


    Check for bending stresses
    Max. tensile stress = 162.45 x 10^5 x 34.446 = 70.4907 N/mm2 < 165 N/mm2 SAFE
    79381.80
    Max. comp. stress = 162.45 x 10^5 x 23.154 = 47.3842 N/mm2 < 165 N/mm2 SAFE
    79381.80 Y

    Permissible bending in top & bottom flanges: y


    X X
    y= 45.64 x 0.236 + 18 x 1.72 8.46
    45.64 + 30.96 Y
    = 3.5599561358 cm

    Iyy= 7732.40 cm4


    Mean thickness of flange = 17.2 + 76 = 93.2 mm

    Radius of Gyration = 7732 = 10.04715 cm


    76.6
    I /r 600 = 59.7 D = 576 = 6.18026
    10.04715 T 93.2
    Ref Table 6.1 B, of IS:800-1984, s cb = 140 Mpa
    Add 10% as per IS 800, Cl. 3.9.3 14
    Permissible bending stress = 154 Mpa
    Bending stress due to lateral Loads
    MI of Comp. Flange about YY axis = MI of beam flange + MI of channel
    Ixx = 1369.8 + 6363 = 7047.5 cm4
    2
    Zxx = 7048 = 469.8333 cm3 due to horizontal loads
    15
    Max. comp.bending stress = 7.668 x 10^6 = 16.3207 N/mm2
    469.833333333
    Total bending stress in top flange = 47.38419 + 16.321 = 63.7049 N/mm2 < 154 N/mm2 SAFE
    Hence the selected sections of crane girder is ok
    Check for shear
    Shear Stress = 163.6425 x 1000 = 32.0868 N/mm2 < ### N /mm2 SAFE
    500 x 10.2
    Check for Diagonal Buckling

    Slenderness Ratio = h 6
    t
    h = 500 - 2 x 17.2 = 465.6 mm

    Slenderness Ratio = 465.6 x 6 = 111.81


    10.2
    Allowable stress in axial compression for this value of slenderness ratio = 72 N/mm2 > 32.087 N/mm2 SAFE
    Ref Table 5.1, of IS:800-1984,
    Load on Crane Bracket 90.396 kN
    300
    Reaction due to wheel load = 124.68 kN
    Impact load 25% = 31.17 kN
    Max. wheel load reaction = 155.85 kN
    Reaction due to s/w of rail + =
    Crane girder WxL
    = 2.93 + 0.869 + 0.358 x 6.0
    = 24.942
    Total Reaction on Brackets = 180.79 kN
    Reaction transferred per Bracket = 90.396 kN 900

    active bracket plate carries 75%of the end reaction.Design load


    for bracket plate and connection = 135.594 kN

    Size of base plate


    L = 350 mm
    B = 220 mm

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