Service Manual: Home Audio System

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MHC-V81D

SERVICE MANUAL AEP Model


E Model
Ver. 1.0 2018.02

Note:
Be sure to keep your PC used for service and
checking of this unit always updated with the
latest version of your anti-virus software.
In case a virus affected unit was found during
service, contact your Service Headquarters.

Model Name Using Similar Mechanism MHC-V77DW


DVD
DVD Mechanism Type CDM90-DVBU204//M
Section
Optical Pick-up Name CMS-S76RFS7G1 OR CMS-S76RFS7GP

SPECIFICATIONS
Speaker section Disc player section Maximum number of devices to be Supported audio formats
Speaker system: System: registered: Supported bit rate and sampling frequencies:
5-way, Bass Reflex Compact disc and digital audio and 8 devices MP3:
Speaker unit: video system Maximum number of simultaneous 32/44.1/48 kHz, 32 kbps –
Tweeter L/R Front: 50 mm, cone type Laser Diode Properties connection (Multipoint): 320 kbps (VBR)
Tweeter L/R Rear: 50 mm, cone type Emission Duration: Continuous 3 devices AAC:
Midrange L/R (Upper): 100 mm, cone type Laser Output*: Less than 44.6 μW Maximum communication range: 44.1 kHz, 48 kbps – 320 kbps
Midrange L/R (Lower): 120 mm, cone type * This output is the value measurement Line of sight approx. 10 m *1 (CBR/VBR)
Woofer: 300 mm, cone type at a distance of 200 mm from the Frequency band: WMA:
objective lens surface on the Optical 2.4 GHz band (2.4000 GHz – 44.1 kHz, 48 kbps – 192 kbps
Inputs
Pick-up Block with 7 mm aperture. 2.4835 GHz) (CBR/VBR)
AUDIO/PARTY CHAIN IN (TV) L/R:
Frequency response: Modulation method: WAV:
Voltage 2 V, impedance
20 Hz – 20 kHz FHSS (Freq Hopping Spread Spectrum) 44.1/48 kHz (16 bit)
24 kilohms
Video color system format: Compatible BLUETOOTH profiles *2:
TV (ARC): Supported video formats
Latin American model: A2DP (Advanced Audio Distribution
Supported audio signal: Xvid:
NTSC Profile)
2-channel Linear PCM Video codec: Xvid video
Other models: AVRCP (Audio Video Remote
MIC1: Bit rate: 4.854 Mbps (MAX)
NTSC and PAL Control Profile)
Sensitivity 1 mV, impedance Resolution/Frame rate:
10 kilohms USB section SPP (Serial Port Profile) 720 × 480, 30 fps
MIC2/GUITAR: Supported USB device: HFP (Hands-free Profile) 720 × 576, 25 fps (except for Latin
Sensitivity 1 mV, impedance Mass Storage Class HSP (Headset Profile) American model)
10 kilohms (When guitar mode is Maximum current: Supported codecs: Audio codec: MP3
turned off.) 1A SBC (Subband Codec) MPEG4:
Sensitivity 200 mV, impedance (USB) port: AAC (Advanced Audio Coding) File format: MP4 File Format
250 kilohms (When guitar mode is Type A LDAC Video codec: MPEG4 Simple
turned on.) FM tuner section
*1
The actual range will vary depending on Profile (AVC is not compatible.)
Outputs FM stereo, FM superheterodyne tuner factors such as obstacles between devices, Bit rate: 4 Mbps
AUDIO/PARTY CHAIN OUT L/R: Antenna: magnetic fields around a microwave oven, Resolution/Frame rate:
Voltage 2 V, impedance 1 kilohm FM lead antenna static electricity, reception sensitivity, 720 × 480, 30 fps
VIDEO OUT: Tuning range: antenna’s performance, operating system, 720 × 576, 25 fps (except for Latin
Max. output level 1 Vp-p, 87.5 MHz – 108.0 MHz (50 kHz step) software application, etc. American model)
unbalanced, Sync. negative load
*2
BLUETOOTH standard profiles Audio codec: AAC-LC (HE-AAC is
BLUETOOTH section indicate the purpose of BLUETOOTH not compatible.)
impedance 75 ohms Communication system:
HDMI OUT (TV) ARC: communication between devices. DRM: Not compatible
BLUETOOTH Standard version 4.2
Supported audio signal: Output: NFC section
2-channel Linear PCM (up to BLUETOOTH Standard Power Class 2 Operating frequency:
48 kHz), Dolby Digital Maximum output power: 13.56 MHz
HDMI section < 9.5 dBm
Connector:
Type A (19 pin) – Continued on next page –

HOME AUDIO SYSTEM


9-890-696-01
2018B80-1 Sony Corporation
© 2018.02 Published by Sony EMCS (Malaysia) PG Tec
MHC-V81D

General • The N-Mark is a trademark or registered


trademark of NFC Forum, Inc. in the United
NOTES ON CHIP COMPONENT REPLACEMENT
Power requirements:
AC 120 V – 240 V, 50/60 Hz States and in other countries. • Never reuse a disconnected chip component.
• Android is a trademark of Google LLC.
Power consumption:
• Google Play is a trademark of Google
• Notice that the minus side of a tantalum capacitor may be dam-
190 W
Power consumption (at the Power Saving
LLC. aged by heat.
mode): • Apple, the Apple logo, iPhone, and
iPod touch are trademarks of Apple FLEXIBLE CIRCUIT BOARD REPAIRING
0.5 W (When “BT STBY” is set Inc., registered in the U.S. and other
to “OFF” and [CONTROL FOR
HDMI] is set to [OFF].)
countries. App Store is a service mark • Keep the temperature of the soldering iron around 270 °C dur-
of Apple Inc., registered in the U.S. and
2 W* (When “BT STBY” is set to other countries. ing repairing.
“ON” and [CONTROL FOR HDMI]
is set to [ON].)
• Siri is a trademark of Apple Inc. • Do not touch the soldering iron on the same conductor of the
• “Made for iPod,” and “Made for iPhone”
Dimensions (W/H/D) (Approx.): mean that an electronic accessory has circuit board (within 3 times).
378 mm × 1,060 mm × 427 mm been designed to connect specifically
(without side protectors) to iPod or iPhone, respectively, and has
• Be careful not to apply force on the conductor when soldering
447 mm × 1,060 mm × 427 mm been certified by the developer to meet or unsoldering.
(with side protectors) Apple performance standards. Apple is
not responsible for the operation of this
Mass (Approx.): device or its compliance with safety and SAFETY CHECK-OUT
26.5 kg
Operating temperature:
regulatory standards. Please note that the
use of this accessory with iPod or iPhone
After correcting the original service problem, perform the following
5 °C to 35 °C may affect wireless performance. safety check before releasing the set to the customer:
• THIS PRODUCT IS LICENSED UNDER
* The power consumption of the system
will be less than 0.5 W when there is no THE MPEG-4 VISUAL PATENT Check the antenna terminals, metal trim, “metallized” knobs,
HDMI connection and “BT STBY” is set PORTFOLIO LICENSE FOR THE screws, and all other exposed metal parts for AC leakage. Check
to “OFF”. PERSONAL AND NON-COMMERCIAL
USE OF A CONSUMER FOR leakage as described below.
Design and specifications are subject to (i) ENCODING VIDEO IN COMPLIANCE
change without notice. WITH THE MPEG-4 VISUAL STAN-
DARD (“MPEG-4 VIDEO”)
LEAKAGE TEST
Unpacking AND/OR The AC leakage from any exposed metal part to earth ground and
• This unit (MHC-V81D) (1) (ii) DECODING MPEG-4 VIDEO THAT
WAS ENCODED BY A CONSUMER
from all exposed metal parts to any exposed metal part having a
• Remote control (1)
• R03 (size AAA) batteries (2) ENGAGED IN A PERSONAL AND return to chassis, must not exceed 0.5 mA (500 microamperes).
NON-COMMERCIAL ACTIVITY AND/
• FM lead antenna (1) OR WAS OBTAINED FROM A VIDEO Leakage current can be measured by any one of three methods.
• AC power cord (mains lead) (1) PROVIDER LICENSED TO PROVIDE
MPEG-4 VIDEO.
1. A commercial leakage tester, such as the Simpson 229 or RCA
• AC plug adaptor* (1) (supplied only for
certain areas) NO LICENSE IS GRANTED OR SHALL WT-540A. Follow the manufacturers’ instructions to use these
* This plug adaptor is not for the use in
Chile, Paraguay and Uruguay. Use this
BE IMPLIED FOR ANY OTHER USE. AD-
DITIONAL INFORMATION INCLUDING
instruments.
plug adaptor in the countries where it is THAT RELATING TO PROMOTIONAL, 2. A battery-operated AC milliammeter. The Data Precision 245
necessary. INTERNAL AND COMMERCIAL USES
• Side protector (2) AND LICENSING MAY BE OBTAINED digital multimeter is suitable for this job.
• Screw (2) FROM MPEG LA, L.L.C. 3. Measuring the voltage drop across a resistor by means of a
HTTP://WWW.MPEGLA.COM
• All other trademarks are trademarks of VOM or battery-operated AC voltmeter. The “limit” indication
License and Trademark Notice their respective owners. is 0.75 V, so analog meters must have an accurate low-voltage
• In this manual, ™ and ® marks are not
• is a trademark of DVD Format/Logo
Licensing Corporation. specified. scale. The Simpson 250 and Sanwa SH-63Trd are examples
• “DVD+RW”, “DVD-RW”, “DVD+R”, of a passive VOM that is suitable. Nearly all battery operated
“DVD-R”, “DVD VIDEO”, and the “CD”
logos are trademarks. digital multimeters that have a 2V AC range are suitable. (See
• WALKMAN ® and WALKMAN ® logo are Fig. A)
registered trademarks of Sony Corpora-
tion.
• MPEG Layer-3 audio coding technology and To Exposed Metal
patents licensed from Fraunhofer IIS and
Thomson. Parts on Set
• Windows Media is either a registered
trademark or trademark of Microsoft
Corporation in the United States and/or other
countries.
• This product is protected by certain
intellectual property rights of Microsoft
Corporation. Use or distribution of such
technology outside of this product is
prohibited without a license from Microsoft
or an authorized Microsoft subsidiary. AC
• This system incorporates Dolby* Digital. 0.15 μF 1.5 kΩ voltmeter
* Manufactured under license from Dolby
Laboratories. Dolby, Dolby Audio, and the (0.75 V)
double-D symbol are trademarks of Dolby
Laboratories.
• This system incorporates High-
Definition Multimedia Interface
(HDMI™) technology. The terms HDMI
and HDMI High-Definition Multimedia
Interface, and the HDMI Logo are
trademarks or registered trademarks of Earth Ground
HDMI Licensing Administrator, Inc. in
the United States and other countries. Fig. A. Using an AC voltmeter to check AC leakage.
• “BRAVIA” is a trademark of Sony
Corporation.
• LDAC™ and LDAC logo are trademarks
of Sony Corporation. SAFETY-RELATED COMPONENT WARNING!
• The BLUETOOTH ® word mark and
logos are registered trademarks owned
by the Bluetooth SIG, Inc. and any use COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
of such marks by Sony Corporation is
under license. Other trademarks and WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
trade names are those of their respective THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
owners.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

2
MHC-V81D

TABLE OF CONTENTS

1. SERVICING NOTES ............................................. 4 6-10. Printed Wiring Board


- SMPS Board (EA, TH, LA9, E12),
2. DISASSEMBLY SMPS (EMC) Board (AEP, RU, E4) - ............................ 43
2-1. Disassembly Flow ........................................................... 9 6-11. Printed Wiring Board - VFD Board - .............................. 44
2-2. Side panel L, R................................................................ 10 6-12. Printed Wiring Board - MIC USB Board - ..................... 45
2-3. Loading Panel Assy ........................................................ 10 6-13. Printed Wiring Board - POWER KEY Board -............... 46
2-4. Top Panel (Vanessa) Section ........................................... 11 6-14. Printed Wiring Board - HUB Board (AEP, RU, E4),
2-5. Rear Cover ...................................................................... 12 HUB //NON-EMC Board (EA, TH, LA9, E12) - ........... 46
2-6. CDM Section .................................................................. 13 6-15. Printed Wiring Board - 360 FR L Board - ...................... 47
2-7. CDM90-DVBU204//M ................................................... 14 6-16. Printed Wiring Board - 360 FR R Board - ...................... 47
2-8. Service, Optical Device (7G), Flexible Flat Cable ......... 15 6-17. Printed Wiring Board - 360 BACK L Board - ................ 48
2-9. MOTHERBOARD Board ............................................... 16 6-18. Printed Wiring Board - 360 BACK R Board - ................ 48
2-10. SMPS Board, Chassis Section ........................................ 17 6-19. Printed Wiring Board - SPK MID BTM Board - ............ 49
2-11. Front Panel (Vanessa) Section ........................................ 18 6-20. Printed Wiring Board - NFC Board - .............................. 49
2-12. Bottom Cover Section ..................................................... 19 6-21. Printed Wiring Board - EXTENSION Board - ............... 49
2-13. Loudspeaker (320mm)-279-11 (Woofer) (SP9) .............. 20 6-22. Printed Wiring Board - IR Board -.................................. 49
2-14. Loudspeaker (90mm)-281-11 6-23. Printed Wiring Board - SPK MID L Board - .................. 50
(Mid Top: L-CH) (SP1), 6-24. Printed Wiring Board - SPK MID R Board - .................. 50
Loudspeaker (90mm)-281-11 6-25. Printed Wiring Board - SW LED L Board -.................... 50
(Mid Top: R-CH) (SP5) .................................................. 21 6-26. Printed Wiring Board - SW LED R Board - ................... 50
2-15. Loudspeaker (120mm)-280-11
(Mid Bottom: L-CH) (SP2), 7. EXPLODED VIEWS
Loudspeaker (120mm)-280-11 7-1. Side Panel Section .......................................................... 51
(Mid Bottom: R-CH) (SP6) ............................................ 22 7-2. Panel Loading Section .................................................... 52
7-3. Rear Cover Section ......................................................... 53
3. TEST MODE ............................................................ 23 7-4. MOTHERBOARD Board Section .................................. 54
7-5. Chassis Section ............................................................... 55
4. ELECTRICAL CHECK ......................................... 24 7-6. Front Panel Section ......................................................... 56
7-7. Bottom Cover Section ..................................................... 57
5. TROUBLESHOOTING .......................................... 25 7-8. Loudspeaker Section ....................................................... 58
7-9. Speaker Cabinet Section ................................................. 59
6. DIAGRAMS 7-10. Top Panel (Vanessa) Section ........................................... 60
6-1. Block Diagram 7-11. CDM Section .................................................................. 61
- RS SERVO, USB, TOUCH, HDMI Section - .............. 33 7-12. DVD Mechanism Section
6-2. Block Diagram - MAIN Section -................................... 34 (CDM90-DVBU204//M) ................................................ 62
6-3. Block Diagram - AMP Section - ..................................... 35
6-4. Block Diagram 8. ELECTRICAL PARTS LIST .............................. 63
- PANEL, POWER SUPPLY Section - ........................... 36
6-5. Block Diagram - SMPS Section - ................................... 37 Accessories are listed in the last part of the electrical parts list.
6-6. Printed Wiring Board - MOTHERBOARD Board
(Component Side) - ......................................................... 39
6-7. Printed Wiring Board - MOTHERBOARD Board
(Conductor Side) - .......................................................... 40
6-8. Printed Wiring Board
- SENSOR Board (Component Side) - ........................... 41
6-9. Printed Wiring Board
- SENSOR Board (Conductor Side) - ............................. 42

3
MHC-V81D
SECTION 1
SERVICING NOTES
UNLEADED SOLDER MODEL IDENTIFICATION
Boards requiring use of unleaded solder are printed with the – Rear view –
leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)

: LEAD FREE MARK


Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may MODEL NUMBER LABEL
also be added to ordinary solder. AEP
R MODEL NO. : MHC-V81D

CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK


OR BASE UNIT Destination Code
PART No.

RU, LA9, EA
The laser diode in the optical pick-up block may suffer electrostatic
R MODEL NO. / MODELO : MHC-V81D
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
Destination Code
NOTES ON LASER DIODE EMISSION CHECK PART No.
The laser beam on this model is concentrated so as to be focused E4, E12
on the disc reflective surface by the objective lens in the optical R MODEL NO. : MHC-V81D

pickup block. Therefore, when checking the laser diode emission,


observe from more than 30 cm away from the objective lens.

For customers in AEP


This appliance is classified as a
CLASS 1 LASER product under
IEC 60825-1:2007. This marking Destination Code
is located on the rear exterior. PART No.

TH
For customers in EA R MODEL NO. : MHC-V81D

This appliance is classified as a


CLASS 1 LASER product under
IEC 60825-1:2007. This marking
is located on the rear exterior.

Destination Code
PART No.

4
MHC-V81D

Model Part No. NOTE OF REPLACEMENT OF THE SENSOR BOARD


When the SENSOR board is defective, exchange the SERVICE,
TH 4-729-107-0[]
TOP PANEL ASSY.
E4 4-729-109-0[]
E12 4-729-109-2[] NOTE OF REPLACEMENT OF THE MS-476 BOARD
AEP 4-729-110-0[] When the MS-476 board is defective, exchange the entire
EA 4-729-112-0[] LOADING COMPLETE ASSY (T).
LA9 4-729-115-0[]
TEST DISCS
RU 4-729-116-0[] Use following TEST DISC when this unit confirms the operation
and checks it.
DESTINATION ABBREVIATIONS
The following abbreviations for model destinations are used in this
• For CD
service manual.
Part No. Description
• Abbreviation 3-702-101-01 DISC (YEDS-18), TEST
E4 : African model 4-225-203-01 DISC (PATD-012), TEST
E12 : 220-240 V AC area in E model J-2501-307-A DISC (HLX-A1), TEST
EA : Saudi Arabia model
LA9 : Latin-American model • For DVD SL (Single Layer)
RU : Russian model Part No. Description
TH : Thai model
J-6090-069-A DISC (HLX-503), TEST (NTSC)
PLAYABLE DISCS J-6090-088-A DISC (HLX-504), TEST (NTSC)
• DVD VIDEO J-2501-305-A DISC (HLX-513), TEST (NTSC)
• DVD-R/DVD-RW in DVD VIDEO format or video mode J-6090-077-A DISC (HLX-506), TEST (PAL)
• DVD+R/DVD+RW in DVD VIDEO format
• VIDEO CD (Ver. 1.0, 1.1, and 2.0 discs) • For DVD DL (Double Layer)
• Super VCD Part No. Description
• CD-R/CD-RW/CD-ROM in VIDEO CD format or super VCD J-6090-071-A DISC (HLX-501), TEST (NTSC)
format J-6090-089-A DISC (HLX-505), TEST (NTSC)
• AUDIO CD J-2501-306-A DISC (HLX-514), TEST (NTSC)
• CD-R/CD-RW in AUDIO CD format J-6090-078-A DISC (HLX-507), TEST (PAL)

PLAYABLE FILES ON DISCS RELEASING THE DISC TRAY LOCK


• Music: The disc tray lock function for the antitheft of sample disc in the
MP3 files (.mp3)*1*2 shop is equipped.
• Video: It can release the lock function in the following procedure.
MPEG4 files (.mp4/.m4v)*2*3, Xvid files (.avi)
Releasing Procedure:
PLAYABLE FILES ON USB DEVICE 1. Press the [1] button to turn the power on.
• Music: 2. Touch the [FUNCTION] touch key to select the DVD/CD
MP3 files (.mp3)*1*2, WMA files (.wma)*2, AAC files (.m4a/ function.
.mp4/.3gp)*2, WAV files (.wav)*2 3. Touch [MEGA BASS] touch key and [VOCAL FADER] touch
• Video: key simultaneously for three seconds.
MPEG4 files (.mp4/.m4v)*2*3, Xvid files (.avi) 4. The message “UNLOCKED” is displayed on the screen
display panel and the disc tray is unlocked.
Note: When “LOCKED” is displayed on the screen display panel, the
*1
MP3 (MPEG 1 Audio Layer 3) is a standard format defined
disc tray lock is not released by turning the power on/off with the
by ISO/MPEG for compressed audio data. MP3 files must be [1] button.
in MPEG 1 Audio Layer 3 format.
*2
Files with copyright protection (Digital Rights Management)
cannot be played back by the system.
*3
MPEG4 files must be recorded in MP4 file format. Supported
video codec and audio codec are as follows:
– Video codec: MPEG4 Simple Profile (AVC is not sup-
ported.)
– Audio codec: AAC-LC (HE-AAC is not supported.)

Notes
• JIG
When disassembling the set, use the following jig (for front
panel removal).
Part No.: J-2501-238-A JIG FOR SPEAKER REMOVAL

5
MHC-V81D

IF “PROTECTX” (X IS A NUMBER) Spread the compound referring to the figure below.


AND “CHECK MANUAL” FLASHES
– MOTHERBOARD Board (Component Side) –
ON THE DISPLAY
Immediately unplug the AC
power cord (mains lead), and
check if anything is blocking the
ventilation openings of the unit.

After you have checked and


found no problems, reconnect
the AC power cord (mains lead),
and turn on the system. If the thermal compound (TIG2000)
issue persists, contact your
nearest Sony dealer.
IC3503 IC2002
Protect Type Description:
X (Error Code) Description
2 Defect of thermistor IC or charging circuit
used by SPM (Sound Pressure Manage-
ment) system.
3 Power supply over current.
or
DC appears in SP terminal by defect of
AMP IC.
or
Unusual heat up of AMP IC by improper
assembly of heat sink.
6 Defect of DC FAN and DC FAN driver
circuit.

NOTE OF REPLACING THE IC2002 AND IC3503 ON


THE MOTHERBOARD BOARD AND THE COMPLETE
MOTHERBOARD BOARD
When IC2002 and IC3503 on the MOTHERBOARD board and
the complete MOTHERBOARD board are replaced, it is necessary
to spread the compound between parts and heat sink. After that,
execute “3. IC and MOTHERBOARD board after replace checking
guide” in page 30.

Part No. Description


7-300-009-67 THERMAL COMPOUND (TIG2000)

6
MHC-V81D

HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF


Note 1: After the side panel L, R are removed, this work is done.
Note 2: Please prepare the thin wire (clip etc. processed to the length of 8 cm or more).

1 Remove the side panel L, R.


(Illustration of disassembly is omitted.)

hole
– Left view –

DVD mechanism
Insert the clip etc. processed to the deck
length of 8 cm or more in the hole 3
on the side of the CDM and push.

8 cm or more
2 Insert the clip etc.

tray
Note: Push after it inserts it
in this hole well.
– Top view –

7
MHC-V81D

CAPACITOR DISCHARGE FOR ELECTRIC SHOCK PREVENTION

SMPS Board (Conductor side view)


In checking the SMPS board, make 4 capacitors discharge of C6301, C6322, C6519 and C6520 for electrical shock prevention.
800 :/5 W 800 :/5 W

R R
800 :/5 W

C6520
800 :/5 W

C6519 C6301
R
C6322

SERVICE POSITION

VFD board stand

MIC USB board

POWER KEY board

SMPS board

CDM90-DVBU204//M

8
MHC-V81D
SECTION 2
DISASSEMBLY
Note: Disassemble the unit in the order as shown below.

2-1. DISASSEMBLY FLOW

SET

2-2. SIDE PANEL L, R


(Page 10)

2-3. LOADING PANEL ASSY


(Page 10)

2-4. TOP PANEL (VANESSA) SECTION


(Page 11)

2-5. REAR COVER


(Page 12)

2-6. CDM SECTION


(Page 13)

2-7. CDM90-DVBU204//M
(Page 14)

2-8. SERVICE, OPTICAL 2-9. MOTHERBOARD BOARD


DEVICE (7G), (Page 16)
FLEXIBLE FLAT CABLE
(Page 15)

2-10. SMPS BOARD,


CHASSIS SECTION
(Page 17)

2-11. FRONT PANEL 2-12. BOTTOM COVER SECTION


(VANESSA) SECTION (Page 19)
(Page 18)

2-13. LOUDSPEAKER 2-14. LOUDSPEAKER 2-15. LOUDSPEAKER


(320MM)-279-11 (90MM)-281-11 (120MM)-280-11
(WOOFER) (SP9) (MID TOP: L-CH) (SP1), (MID BOTTOM: L-CH) (SP2),
(Page 20) LOUDSPEAKER LOUDSPEAKER
(90MM)-281-11 (120MM)-280-11
(MID TOP: R-CH) (SP5) (MID BOTTOM: R-CH) (SP6)
(Page 21) (Page 22)

9
MHC-V81D

Note: Follow the disassembly procedure in the numerical order given.

2-2. SIDE PANEL L, R

3 panel, side L

1 five screws
(tapping (flat head))
3 panel, side R

1 five screws
(tapping (flat head))

2-3. LOADING PANEL ASSY

3 three claws

4 panel, loading
assy

hole
– Left view –

DVD mechanism
Insert the clip etc. processed to the deck
length of 8 cm or more in the hole
on the side of the CDM and push.

2 Draw out the tray.

8 cm or more
1 Insert the clip etc.

tray
Note: Push after it inserts it
in this hole well.
– Top view –

10
MHC-V81D

2-4. TOP PANEL (VANESSA) SECTION


‡:LUHVHWWLQJ

‡:LUHVHWWLQJ
Push the protrusion, and ‡:LUHVHWWLQJ
remove the terminal
(wide side) Push the protrusion, and
remove the terminal
(wide side)
SENSOR board filament tape
qg panel, top
(vanessa) section

protrusion
Push the protrusion, and protrusion
remove the terminal A
(narrow side) Push the protrusion, and
remove the terminal
(narrow side)
4 flexible flat cable 3 one screw
(29 core) (CN126) B (+BVTP 3 u 8)
(SILVER)
5 flexible flat cable
(7 core) (CN120)
0 CN451 (5P)
qd terminal qs Remove the panel, top (vanessa) section
(narrow side) in the direction of the arrow.
[grey/black]
qa flexible flat cable
qd terminal (wide side)
(9 core) (CN902)
[grey]
2 three screws
9 flexible flat cable (tapping (flat head))
A
(17 core) (CN5001) qf terminal (wide side) [red]

qf terminal (narrow side) [red/black]


1 two screws 6 filament tape
(tapping (flat head)) B
‡:LUHVHWWLQJ
7 Draw out the flexible
flat cable (17 core)
filament tape
from the hook.

hook

8 cushion (7T25), saranet


‡:LUHVHWWLQJ
bracket, CDM
cushion (7T25), saranet
Note 1: Make sure the flexible flat
cable (17 core) must not bluetooth module
near to the bluetooth
module.

filament tape HUB board Note 3: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 2: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable

colored line colored line


connector connector
connector connector connector

11
MHC-V81D

2-5. REAR COVER

7 three screws
(+BVTP 3 u 8) (BLACK)

8 cover, rear
4 cover, screw R
5 one screw
(+BVTP 3 u 8)
(BLACK)

3 Insert the clip etc.

2 cover, ventilation

6 three screws
(4 u 13) (TR-184A)
5 one screw
1 four screws (+BVTP 3 u 8) (BLACK)
(+BVTP 3 u 8) (BLACK)
4 cover, screw L

3 Insert the clip etc.

12
MHC-V81D

2-6. CDM SECTION

1 filament tape

0 CDM section 9 Remove the CDM section


7 two screws in the direction of the arrow.
(+BVTP 3 u 12)

‡:LUHVHWWLQJ
filament tape hook

6 flexible flat cable


(24 core) (CN302)

5 flexible flat cable


(5 core) (CN303)

4 CN402 (4P)

CDM section filament tape

8 two screws
3 CN2008 (3P) (+BVTP 3 u 8)
(BLACK)

2 Remove wire from


the hook.

Note 2: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 1: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable

colored line colored line


connector connector
connector connector connector

13
MHC-V81D

2-7. CDM90-DVBU204//M

‡:LUHVHWWLQJ
bracket, CDM

1 four screws 4 filament tape


(+BVTP 3 u 8) (SILVER)

CDM90-DVBU204//M filament tape

(AEP, RU, E4)


6 CDM90-DVBU204//M
2 cushion, saranet
(30 u 50)
3 core, ferrite

5 Remove three wires from


the hook.

7 bracket, CDM section

14
MHC-V81D

2-8. SERVICE, OPTICAL DEVICE (7G), FLEXIBLE FLAT CABLE

1 six claws
2 chuck holder assy (T)

qa insulator
qf filament tape
7 four insulator screws

qg flexible flat cable


qs service, optical (5 core)
device (7G)
qa insulator
qa insulator
qj holder, FFC
8
0
6 belt qk flexible flat cable
(24 core)
qh
3 Insert the thin
wire (clip etc.).

9 connector

qd base, lo assy loading assy (T)


4

5 tray – Bottom view –

‡,QVWDOODWLRQRIIOH[LEOHIODWFDEOH FRUH DQGIOH[LEOHIODWFDEOH FRUH


Note: This illustration sees the loading assy (T) from bottom side.
5 three claws
5 two claws
1 flexible flat cable
(24 core)
loading assy (T)
6 holder, FFC
3 Through the hole
4

terminal face 7 flexible flat cable


(24 core)
2 Through the hole 9 filament tape

Under the guide 8 flexible flat cable


(Fold area) (5 core)

Under the guide

15
MHC-V81D

2-9. MOTHERBOARD BOARD

‡:LUHVHWWLQJ
wf heat sink (MB-H)
qh Remove the wire Note 1: When you install the heat sink (MB-H),
from clamp (N). spread the compound referring to “NOTE
OF REPLACING THE IC2002 AND IC3503
ON THE MOTHERBOARD BOARD AND
THE COMPLETE MOTHERBOARD BOARD”
on servicing notes (page 6).

qk one screw
(+PWH 3 u 8 (SUMITITE))
ql clamp (N)

qk four screws qk three screws


MOTHERBOARD board (+PWH 3 u 8 (+PWH 3 u 8 (SUMITITE))
(SUMITITE))
C E
6 two screws D
(+BVTP 3 u 8) (SILVER)
5 two screws
(+BVTP 3 u 8) (SILVER)
7 bracket, fan
wg MOTHERBOARD
‡:LUHVHWWLQJ board
hook

wd three screws
(+BVTP 3 u 8)
(SILVER)
qf CN3502 (2P)
qg CN2005 (4P)

2 CN2001 ws one screw


8 DC FAN (+B 3 u 6)
(2P)

wa two screws
hook MOTHERBOARD board (+BVTP 3 u 8)
(BLACK)
E
1 Remove the wire
D
from the hook. w; Open the
cover, jack.
9 cushion (CZ)
C qd CN2206 (8P)

qj CN3501 qa cushion (QJ, S)


(8P)

0 CN001 (10P)

qa cushion (QJ, S)
qs CN3001 (2P)
Note 2: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not 4 CN127 (3P)
correctly installing it.
3 Remove the wire from the hook.
OK NG NG
Insert is straight Insert is shallow Insert is incline
to the interior.
connector connector
connector

connector connector connector

16
MHC-V81D

2-10. SMPS BOARD, CHASSIS SECTION


$(358(
1 himelon 45

2 core, ferrite

6 two screws 3 CN6000 (2P)


(+PWH 3 u 8 (SUMITITE)) 6 three screws
(+PWH 3 u 8 (SUMITITE))
7 clamp (N)
6 one screw
8 SMPS board (EA, TH, LA9, E12)
(+PWH 3 u 8 (SUMITITE))
SMPS (EMC) board (AEP, RU, E4)
‡:LUHVHWWLQJ qd two step screws
M4
4 Remove the wire from qs panel, back section
clamp (N).

qa four screws
(+BVTP 3 u 8) (BLACK)
$(358(

SMPS board (EA, TH, LA9, E12)


qd two step screws
SMPS (EMC) board (AEP, RU, E4)
M4
5 CN6500 (8P) qf chassis section
‡:LUHVHWWLQJ
$(358(
Push the protrusion, and
remove the terminal 9 terminal (wide side)
(wide side) [blue] 0 terminal (narrow side)
[red/black]
0 terminal (wide side)
9 terminal [red]
(narrow side)
[blue/black]

protrusion
Push the protrusion, and
remove the terminal
(narrow side)

‡:LUHVHWWLQJ
Push the protrusion, and
remove the terminal
(narrow side)

Note : When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.

OK NG NG
Insert is straight Insert is shallow Insert is incline
to the interior.
connector connector
connector

protrusion

Push the protrusion, and


remove the terminal
connector connector connector (wide side)

17
MHC-V81D

2-11. FRONT PANEL (VANESSA) SECTION

3 sound generator
10CM

1 three screws
(+ flat tapping screw - ED BK)
3 sound generator 10CM
6 All bosses are removed while moving
jig in the direction of the arrow, and 2
panel, front section is removed.

1 three screws
(+ flat tapping screw - ED BK)

6 All bosses are removed while moving


jig in the direction of the arrow, and
panel, front section is removed.
5 Insert the jig into a space and slowly
remove the panel, front section.
Note 1: When using a jig, please work
so as not to injure panel, front
section and speaker cabinet.
5 Insert the jig into a space and slowly
remove the panel, front section.
4 one screw Note 1: When using a jig, please work
(4 u 13) (TR-184A) so as not to injure panel, front
section and speaker cabinet.
4 one screw
(4 u 13) (TR-184A)

4 one screw
5 Insert the jig into a space and slowly (4 u 13) (TR-184A)
remove the panel, front section.
Note 1: When using a jig, please work
so as not to injure panel, front
section and speaker cabinet.

8 panel, front
(VANESSA) section
Note 2: When installing the panel, front
(VANESSA) section, remove the
used glue and use a new glue to
fix the panel, front (VANESSA).

7 Remove the
panel, front (VANESSA) section
in the direction of an arrow.

18
MHC-V81D

2-12. BOTTOM COVER SECTION

3 Insert the jig into a space and slowly


remove the cover, bottom section.
4 All bosses are removed while moving Note 1: When using a jig, please work
jig in the direction of the arrow, and so as not to injure cover, bottom
cover, bottom section is removed. section and speaker cabinet.

1 four screws
(4 u 13) (TR-184A)

4 All bosses are removed while moving


jig in the direction of the arrow, and
3 Insert the jig into a space and slowly
cover, bottom section is removed.
remove the cover, bottom section.
Note 1: When using a jig, please work
so as not to injure cover, bottom
section and speaker cabinet.

3 Insert the jig into a space and slowly


remove the cover, bottom section.
Note 1: When using a jig, please work
so as not to injure cover, bottom
section and speaker cabinet.

2 three screws
(4 u 13) (TR-184A)

6 CN4500 (8P)

7 cover, bottom section


Note 2: When installing the cover,
bottom section, remove the
used glue and use a new glue
5 Remove the
to fix cover, bottom. cover, bottom section
in the direction of an arrow.

19
MHC-V81D

2-13. LOUDSPEAKER (320MM)-279-11 (WOOFER) (SP9)

‡:LUHVHWWLQJ
Push the protrusion, and
remove the terminal (wide side)

protrusion
Push the protrusion, and
remove the terminal (narrow side)

3 terminal
4 loudspeaker (narrow side)
(320mm)-279-11 (SP9) [grey/black] 3 terminal
(wide side)
‡ +RZWRLQVWDOOWKHORXGVSHDNHU [grey]
 PP  63
loudspeaker
terminal position (320mm)-279-11 (SP9)

1 four screws
((1) (4 u 20), 2 Remove the loudspeaker (320mm)-279-11
1 four screws +BV TAPPING) (SP9) in the direction of the arrow.
((1) (4 u 20),
+BV TAPPING)

20
MHC-V81D

2-14. LOUDSPEAKER (90MM)-281-11 (MID TOP: L-CH) (SP1),


LOUDSPEAKER (90MM)-281-11 (MID TOP: R-CH) (SP5)

‡:LUHVHWWLQJ
Push the protrusion, and
remove the terminal (wide side) ‡:LUHVHWWLQJ
Push the protrusion, and
remove the terminal (wide side)

3 terminal
(wide side) [blue]
protrusion

Push the protrusion, and 3 terminal (narrow side) protrusion


remove the terminal (narrow side) [blue/black]
Push the protrusion, and
remove the terminal (narrow side)

3 terminal (narrow side)


4 loudspeaker (90mm)-281-11 [red/black]
(mid top: L-ch) (SP1)

1 four screws ((1) (4 u 20),


+BV TAPPING) 3 terminal
(wide side) [red]

2 Remove the loudspeaker


(90mm)-281-11 (SP5)
in the direction
2 Remove the loudspeaker (90mm)-281-11
of the arrow.
(SP1) in the direction of the arrow.

‡ +RZWRLQVWDOOWKHORXGVSHDNHU
 PP  63  63
4 loudspeaker
loudspeaker loudspeaker (90mm)-281-11
(90mm)-281-11 (SP1) (90mm)-281-11 (SP5) (mid top: R-ch)
(SP5)
terminal position

1 four screws
((1) (4 u 20),
+BV TAPPING)

21
MHC-V81D

2-15. LOUDSPEAKER (120MM)-280-11 (MID BOTTOM: L-CH) (SP2),


LOUDSPEAKER (120MM)-280-11 (MID BOTTOM: R-CH) (SP6)

‡:LUHVHWWLQJ 3 terminal 3 terminal (narrow side)


Push the protrusion, and (wide side) [blue] [red/black]
remove the terminal (wide side)
3 terminal (narrow side)
[blue/black]
2 Remove the
loudspeaker
(120mm)-280-11 (SP2)
in the direction of the arrow.

4 loudspeaker
(120mm)-280-11
(mid bottom: L-ch) (SP2)
3 terminal
(wide side)
[red]
protrusion

Push the protrusion, and


remove the terminal (narrow side)

1 four screws ((1) (4 u 20),


+BV TAPPING)

1 four screws ((1) (4 u 20),


+BV TAPPING)

4 loudspeaker (120mm)-280-11
(mid bottom: R-ch) (SP6)

2 Remove the loudspeaker (120mm)-280-11


(SP6) in the direction of the arrow.

‡:LUHVHWWLQJ
‡ +RZWRLQVWDOOWKHORXGVSHDNHU Push the protrusion, and
 PP  63  63 remove the terminal (wide side)
terminal position

loudspeaker loudspeaker
(120mm)-280-11 (SP2) (120mm)-280-11 (SP6)
protrusion

Push the protrusion, and


remove the terminal (narrow side)

22
MHC-V81D
SECTION 3
TEST MODE
PANEL TEST MODE COLD RESET
This mode is used to check the screen display panel, LEDs, but- This mode is used to reset all the user settings to factory setting.
tons, touch keys and GESTURE CONTROL sensor. Execute this mode when returning the unit to the customer.
Procedure: Procedure:
1. Press [1] button to turn on the system. 1. Press [1] button to turn on the system.
2. Touch [] touch key and [MIC/GUITAR LEVEL -] touch key 2. Touch [] touch key and [MIC/GUITAR LEVEL +] touch
simultaneously for 3 seconds. key simultaneously for 3 seconds.
3. All LEDs and segments in screen display panel are lighted up. 3. “COLD RST” appears on the screen display panel. After that,
This is the display check mode. “SONY DEMO” appears on the screen display panel. The sys-
Touch [N] touch key repeatedly to toggle different display tem automatically turn on and off once. Please be sure that the
mode as below. system stay at demo mode finally before switch off the power
Segments on screen display panel: supply.
All On --> 1st Group On --> 2nd Group On --> All On --> All
Off DISC TRAY LOCK
Single color LEDs: When the disc tray does not open and “LOCKED” appears on the
All On --> All Off --> 1st Group On --> 2nd Group On --> All screen display panel, disc tray lock mode has been activated by the
Off shop front.
Multi Color LEDs: To release from Disc Tray Lock Mode
All On --> Red --> Green --> Blue --> All Off 1. Press [1] button to turn on the system.
4. Touch [  - ] touch key, the key check mode is activated. 2. Touch [FUNCTION] touch key repeatedly to select DVD/CD
5. In the key check mode, the screen display panel displays function.
“K 0”. 3. Touch [MEGA BASS] touch key and [VOCAL FADER]
Each time a button/touch key is pressed/touched, “K” touch key simultaneously and hold down until “UNLOCKED”
value increases. However, once a button/touch key has displayed on the screen display panel.
been pressed/touched, it is no longer taken into account.
After all the buttons/touch keys have been pressed/ SHOP FRONT DEMO
touched, "K" value will toggle between "OK" and "K30". The playback started automatically and the “ * DEMO * ” appears
The screen display panel displays “<” or “>” or “˄” or on the screen display panel.
“˅” on the right side of “K30 OK” each time swing left, This is the Shop Front Demo mode which is activated by the shop
right, up and down at GESTURE CONTROL. front.
6. To release from this mode, touch the touch keys in the same
manner as step 2, or disconnect the power cord. To release from Shop Front Demo Mode
1. Touch [] touch key and [MIC ECHO] touch key simultaneously
MODEL, DESTINATION AND VERSION DISPLAY MODE for 5 seconds.
This mode is used to check the model, destination and software 2. The message “STANDBY” blinks for a few times and the
version of the set. system goes to demo mode.
Procedure:
1. Press [1] button to turn on the system.
2. Touch [] touch key and [MIC/GUITAR LEVEL -] touch key
simultaneously for 3 seconds.
All segments in screen display panel are lighted up.
3. Touch [  + ] touch key. Model information appears on the
screen display panel.
4. Touch [  + ] touch key again. Destination information ap-
pears on the screen display panel.
5. Touch [  + ] touch key. Serial number appears on the screen
display panel.
6. During the serial number display, touch [  + ] touch key.
Each time [  + ] touch key is touched, the screen display
panel shows the version of each category software in the fol-
lowing sequence: SC, MTK, BT, BTE, PF, SUB and return
back to model information display.
7. Touch [] touch key and [MIC/GUITAR LEVEL -] touch key
simultaneously for 3 seconds to exit.

USER RESET
The user reset clears all data including preset data stored in the data
flash to initial conditions.
Procedure:
1. Press [1] button to turn on the system.
2. Touch [GUITAR] touch key and [MEGA BASS] touch key si-
multaneously for 3 seconds.
3. “RESET” appears on the screen display panel. After that, the
screen display panel becomes blank for a while, and the system
goes to demo mode.

23
MHC-V81D
SECTION 4
ELECTRICAL CHECK

TUNER SECTION 0 dB = 1 ȝV Checking Location:


-MOTHERBOARD Board (COMPONENT SIDE)-
FM AUTO STOP CHECK

signal
generator

set

+
75

pin 1 (GND) pin 17 (RF)

CN302

Procedure:
1. Turn the power on.
2. Input the following signal from Signal Generator to FM
antenna input directly.

Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz


Deviation : 75 kHz
Modulation : 1 kHz
ANT input : 35 dBu (EMF)

Note: Please use 75 ohm “coaxial cable” to connect SG and the


set. You cannot use video cable for checking.
Please use SG whose output impedance is 75 ohm.

3. Set to FM tuner function and scan the input FM signal with


automatic scanning.
4. Confirm that input Frequency of A, B and C detected and
automatic scanning stops.

The stop of automatic scanning means “The station signal is


received in good condition”.

FOCUS BIAS CHECK


oscilloscope
(DC range)

MOTHERBOARD board
CN302 pin 17 (RF) +
CN302 pin 1 (GND) –

Procedure:
1. Connect the oscilloscope to CN302 pin 17 (RF) and CN302
pin 1 (GND) on the MOTHERBOARD board.
2. Press the [1] button to turn the power on, and touch the
[FUNCTION] touch key to select DVD/CD function.
3. Set the test disc (CD: YEDS-18) on the tray and touch [N]
touch key to playback.
4. Confirm that oscilloscope waveform is as shown in the figure
below (eye pattern).
A good eye pattern means that the diamond shape () in the
center of the waveform can be clearly distinguished.
VOLT/DIV: 200 mV
TIME/DIV: 500 ns

level:
1.1 ± 0.25 Vp-p (DVDSL)
1.0 ± 0.25 Vp-p (CD)

24
SMPS Board Diagnosis Flow

AC IN

(4) The Power Control signal to SMPS board is checked.


Is following power voltage OK? Check whether the state of the Cable and Outlet are
No normal. If there are no problems, check circumference
(5) circuit for Main ON on Output of the Motherboard mount
Main ON Standby Demo mode Power On side.
NO6501 Pin9 Low (0V) Hi (3.3V)   Hi (3.3V)
(1) Yes

(3) The Output from SMPS board is checked.


(2) Is following power voltage up to standard?
No
Replaces SMPS board if it is not up to standard.
Standby Demo mode Power On
NO6501 Pin1, 4, 5 17.4V±5% 17.4V±5% 17.4V±5%
(1) AC input
CN6500 Pin6, 7, 8, 9 58.5V±5% 58.5V±5% 58.5V±5%
(2) Fuse
(3) MAIN power transformer Yes
(4) NO6501 connector
Pin 1: Audio (+17V)
Pin 3: Audio (GND) END
SECTION 5

Pin 4: LED (+17V)


Pin 5: LED (+17V)
TROUBLESHOOTING

Pin 6: LED (GND)


Pin 7: LED (GND)
Pin 8: AC DET
Pin 9: Main ON
Pin 10: Network ON
Pin 11: Latch ON
(5) CN6500 connector
Pin 1: PGND
Pin 3: PGND
Pin 4: PGND
Pin 5: PGND
Pin 6: PVDD (DC+58.5V)
Pin 7: PVDD (DC+58.5V)
Pin 8: PVDD (DC+58.5V)
Pin 9: PVDD (DC+58.5V)

25
MHC-V81D
Optical Block Diagnosis Flow (1/2)

26
REMOVE SIDE PANEL
MHC-V81D

REMOVE TOP PANEL


TURN ON
TRAY IN

Does Optical pickup move to inner circumference? No Checks JL355 for +3.3V and CL308 +1.2V REG IC303. No Checks IC303 circumference circuit for +1.2V.
(Visual check) Does it output the power voltage of 3.3V and 1.2V? Checks IC009 (JL071) circumference circuit for +3.3V.

Yes Yes
Checks CN402 SL+/SL- signal. No Checks circumference circuit for SL+/SL- of IC401.
Does it output the signal? Checks circumference circuit of IC301 FMO Signal.
Yes
The Sled motor has a problem.
Replaces BU.

Does Spindle motor rotate? No Checks CN402 SP+/SP- signal. No Checks circumference circuit for SP+/SP of IC401.
(Visual check) Does it output the signal? Checks circumference circuit of IC301 DMO Signal.

Yes Yes
The Spindle motor has a problem.
Replaces BU.

Does Optical pickup do focus search? No Checks CN302 FCS+/FCS- signal. No Checks circumference circuit for FCS+/FCS- of IC401.
(Visual check) Does it output the signal? Checks circumference circuit of IC301 FOO Signal.

Yes Yes
The Optical pickup has a problem.
Replaces BU.

A
Optical Block Diagnosis Flow (2/2)

Does laser diode become luminous? No Checks JL306 (LD780) signal. No Checks circumference circuit of Q402.
(Visual check) Does it output 2V when laser become luminous? Checks circumference circuit of IC301 LDO1.
Yes Yes
The Optical pickup has a problem.
Replaces BU.

DISC IN
Yes

Is output level of RF signal JL317 up to standard? No If it is not up to standard,


RF Level = 1.05 ±0.45 Vpp
Lens cleaning is performed.
Test disc (CD: YEDS-18, DVD: HLX-503 (NTSC) or HLX-504 (PAL))
Yes
Yes
Is output level of RF signal JL317 up to standard?
No
RF Level = 1.05 ±0.45 Vpp Replaces BU if it is not up to standard.
Test disc (CD: YEDS-18, DVD: HLX-503 (NTSC) or HLX-504 (PAL))

Yes
Is there no problem with Long term Aging Test (60min)?
Confirms that there is no sound skip. No
Yes
The Optical pickup has a problem.
Replaces BU.

END

27
MHC-V81D
MOTHERBOARD Mount Amplifier Diagnosis Flow (1/3)

28
1. “PROTECT3” is displayed after turning the power on
MHC-V81D

"PROTECT3" is displayed on the screen display panel after turning the


power on.

Yes

"PROTECT3" is not displayed, when removing the speaker connector Yes


Check and replace the speaker.
(CN2005 and CN3502) and turning the power on.

No
Yes
Check that IC2002 pin 27, 32, 35 and 39 is short to GND/PVDD. Exchange IC2002.

No
Yes
Check that IC3503 pin 27, 32, 35 and 39 is short to GND/PVDD. Exchange IC3503.

No

MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.


MOTHERBOARD Mount Amplifier Diagnosis Flow (2/3)
2. The sound is not outputted

The sound is not outputted.

Yes
No
Check that the signal is input to IC2001 pin 24 and 25. MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.

Yes
No
Check that the PWM signal is outputted from IC2001 pin 38, 39, 40 and 41. Exchange IC2001.

Yes

Check that the signal is outputted from IC2002 pin 35 and 39 (Left channel No
Exchange IC2002.
speaker), pin 27 and 32 (Right channel speaker).

Yes

Check that the signal is outputted from IC3503 pin 27, 32, 35 and 39 No
Exchange IC3503.
(Subwoofer speaker).

Yes

MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.

29
MHC-V81D
MOTHERBOARD Mount Amplifier Diagnosis Flow (3/3)

30
3. IC and Motherboard board after replace checking guide

After IC2002, IC3503 and MOTHERBOARD board change, check as below:


MHC-V81D

Assembly back the set.


Make sure connect the connector (CN2005 and CN3502).

Volume set to Max, sound field set to default, Mega Bass set to “ON”. Exchange original damaged IC.

Yes

Play song “Billie Jean By Michael Jackson” for 2 minutes.


Yes
Check for any abnormality: First time repair?
Protect 3 is displayed/ Set Reset to DEMO/ No display etc.
No No

Repair is successful. MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.
IC2002 and IC3503 Confirmation for MOTHERBOARD Mount
4 3

JL3501
CN900 JL110
CL2031
2 1 C2090
JL2030
JL102 JL111

JL620 JL631 JL905


Tester
JL900 JL101 C2151 JL2029
JL901
JL619 CL2028
Tester C1013 C1005
C638 CL2029
R937

C636
JL2035

D900
C180 CL3581
R2206 R1026 Tester
L601

C930 L900
JL1003 CL2030

C932
C2200

C933
CL3580

L605
R940
Tester

C1009
C931 L901 C1003

C1010
IC1000

L902
R1024 C1004 JL2026
C660 C665 JL635

R1017

R939
Tester

Q605

X900
C2203 R685 R686 E CL2034

R944
C934
Q303
JL2020

C936
JL2221 CL3553
Tester

C181

R651
R1027
C2227 IC902

R689
IC1001
JL604 R1025
JL618

C1011 R1023 R1022


R943

R946
JL605

C2228
R2226
Tester

R857
R359
Q302

R947
E
R2208 JL2021
Tester

R945
CL380
CL2018
C348 C306 CL3536 CL3548
Tester CL3554

R309
JL2222 C346 C347 C352 C3599

C364
C3588

C652
C650
R370 JL330

C647
C657
C351
CL395

C375
CL308
Tester
JL2200

R382
CL307

C359
C343

R911
R319
JL2223

R381

R914
R671

R912
R302 R321 CL309

C315

R662
R303 CL311

C344
C643 R663 C340 CL313 CL316 CL310

R913
C321
Tester

C372
JL2224
R669 C641 RB310 C339
R360
Tester
JL355 CL315 R358
IC303 C342
R339

C334
C338
R1008 C373 C369

R328
JL2206

C360
C358 R330

C350
C328

C326
JL2203 L301 R348 C330
JL362

C365
C331
JL359 C325 CL3543
C319
C357 R352
JL357 R326
JL358

C363
C952 C951

C316
JL356 JL361

C662
R639

R660
R657

C954
C963
JL2015 CL3540 CL3535

X602
JL2012

R658
JL603
R955 C950
R953

C981

R665
C985
R664
C960

C726
C663
48
37

1
36
CL3552

C648
R983
R981
JL2005 JL2011 CL3530

R674
C695 R982 R637 CL3522

C640
R661

R794
R984 CL3531

R785
R690
JL2207

R677
IC904
C644 R985
JL2009 JL2018 CL3544

25
R959

12
Q612 R986

24

13

C642
C622

R687
R778
E

C646
C609 R957
C617 IC606 C949

R783
JL2003

1
C645

28

CL401
CL402 CL3518

C711
CL408 R691 JL2036
JL313 CL3515
CL403 C407
R688

R950
C649 C653 R951 R952

CL404
R406 CL409 CL2024
C987 JL2006

7
22
C413 CL413 JL2016
C655
R407 CL405
R411 JL305
Tester CL3573

R418
CL3572

R435
JL360 R412

R431

29
JL2008

30
IC452 CL414

IC401
JL311 CL3574

C409
CL3579

R314
R432
Q304

R453
E

C466
C423

8
Tester

21
R389

C404
R313

C465 R451
FB455 JL307

Q305
R498
C463

CL410
JL315
JL319
CL412 JL462 R318 JL2038 C2019
C462 JL321

E
C408 CL411 CL415
JL050

14
15
R310

JL303
JL463
Tester

JL309

JL314
JL323 R478 JL322 JL317

JL306
E
JL461 JL320 CL2025 JL2040
R2022

Q402
JL460

JL302

JL304

JL308

JL316
JL329 JL326 R316 CL2021

C405
C406
CL2035 R2021

C311
JL401

C424
JL318 JL2037
JL328

JL301 JL310
JL324 JL312 CL2036

R429

C367
CL2023

C066
JL023 JL2034
CL2020 CL2022
JL406 JL405 JL402 JL2039 Tester
C064 JL022 Q005

K
R534

R148
R034 R1006

Q1000

C1000
E
R529
JL130 R1001 R230

Q459

E
R1003
R037 JL325

D1001

R028
R528

R1007
R174

A
JL021

Q1002

E
JL136 JL024 E

E
R1004

R1002
C1001
JL070 JL294 JL327 R273

C501
Q1005 JL209

R512
JL212

Q1001

FB107
JL146

R514

R1005
R254
JL149 JL144 FB109 C146 R237 C137 C133 R513

R215
JL142 R259

R091
C148 C140 C135

FB108
C2000

C503

R119
C095

FB106
JL524 JL525 R274

R524
JL143 C153

RB106
JL137 JL138

C111
C164

R515
R300
R255

C168
IC003 JL528

R120

R284
JL145

C502
R170
R282
C065 JL147

R293
R222 C102

R129

IC002
C008
JL230 CL2040

R516

R097
JL527

R187
C112
C097

R143

R107

RB104
JL269

IC106

R094
R103 R522

R140 R533

C154
C087 JL002 JL287
C155 C504

C114
JL232

R139
JL194 JL526

RB105

R507
C012 JL231 IC102 R2146
R102 JL150
JL529

R137
JL139

C115
JL141
IC2003
JL140 R235 JL530

C157
C2116
R2147
R505 JL521

C158 C156
JL520

R175
R176

R123
R131
JL148

C2127
JL523

C118
C117

TH571
JL522 C160 C2128

C159
C282
C120 R249

R283
JL2031 CL2011
R256 RB101 C122 R184
R276
R298

R532
R152 R178
C280 R149

R134 C283

R135
JL123 JL124 C131

R145
C281 R104
JL107 JL119 C147 R177 CL2004
JL151 JL155 C134 CL2010
JL115 JL116 C144 C138 C136
JL122 D2007
JL289

A
JL135 JL121 A K

JL118
R195 R2103
JL152 R518 Q2008
JL117 R2104
JL106 JL154 JL120 R546 C299

D2008
R122 JL109 R2102

R543
E

R203
R050

R2107
A K

R049

R220

R544
R545
JL134 C061 D2012
JL297 JL153 R106
JL132 R2106 JL2033
R046

Q2007
JL105 JL069 R045
IC010

E
JL131 C060
C675 JL227
JL176 CL2038

C2123

Q2009
R709 C669 JL044

R3009
CL3003 C2124 C2122

R3014
R719 R2111
JL175

R722
JL617 JL059

R3015
C667
JL195 Q011
JL174 R068 CL2039
R708 IC609 JL169 E
JL108 JL172 JL008
JL173
JL125 C666 JL205

R723
JL215 JL199
JL235 JL001

R191
JL197 JL171 R064
C3019 JL012

C672
JL196

R720
R065
R066

C673
R018
JL206

C062
C678 JL201 JL200 JL198 R015 R053
C674 JL204 JL203 JL202 JL071

C032
JL601

C671
IC3001 JL004

R917 C670 R711


E JL068

C3018
C3000

R031
C986 JL216
JL615 IC007 Q012
R3032 JL910 JL072

R069
R020
JL614 JL217 JL114 C031 R019 JL045
CL3058
JL909
CL3059 Q461
R3049 JL908 R792
CL3006 E
JL049 JL046

R3040
CL3001 JL616 JL113

R033
R060
R3043

Q004
JL613

CL3002
E

R3044

R3048
R3045
CL3008

R035
CL3000

R3041
R3004
R3046 R029
CL3004 CL3007 JL048

R3047
JL047 JL073
CL3064 CL3005 R3005
CL3009 CL3063 R3003 C078
R3039

R3042
JL011 C051

C080
C079
IC006 IC004 IC008
JL005

<Note>
Please check each channel’s resistance value for the Coil’s terminal and Capacitor’s + and – terminal.
These terminal’VUHVLVWDQFHYDOXHVKRXOGQRWEHQHDUWRȍ VKRUW 

31
MHC-V81D
MHC-V81D
SECTION 6
DIAGRAMS
• Circuit Boards Location

VFD board
SENSOR board

MIC USB board


POWER KEY board

SMPS board
(EA, TH, LA9, E12)
SMPS (EMC) board
(AEP, RU, E4) NFC board

MS-476 board
MOTHERBOARD board
HUB board (AEP, RU, E4)
HUB //NON-EMC board
(EA, TH, LA9, E12) IR board

SPK MID L board


360 BACK L board
SPK MID R board

EXTENSION board
SPK MID BTM board

360 FR L board
360 BACK R board

SW LED L board
360 FR R board

SW LED R board

32
MHC-V81D

6-1. BLOCK DIAGRAM - RS SERVO, USB, TOUCH, HDMI Section -

CD RF AMP
FOCUS/TRACKING ERROR AMP
CD SYSTEM PROCESSOR
DIGITAL SERVO PROCESSOR
IC301
(1/2) J601 (1/3)

CVBS 98 VIDEO OUT

CN1000
DATA2+
TX2P 94 1
RF 119 RFIP DATA2–
TX2N 93 3
DATA1+
TX1P 91 4
DATA1–
TX1N 90 6
VOA/A 125 RFC DATA0+
TX0P 88 7
VOB/B 124 RFB DATA0–
TX0N 87 9
VOD/C 123 RFA CLOCK+
TXCP 85 10 HDMI OUT
VOD/D 126 RFD CLOCK–
TXCN 84 12 (TV) ARC
SCL (5V)
HDMI_SCL 28 15
SDA (5V)
HDMI_SDA 29 16
HOT PLUG DET
VC 5 V20 GPIO10/HPLG 81 19
+5V POWER
+5V 18
PD 8 MDI1 XTALO 4 13
X301 ARC BUFFER 14
CEC DATA SWITCH
27MHz IC1001
Q1000 ~ Q1002, Q1005
XTALI 3 3A 6
AUTO
3Y 2 >001B
FE/LD/CD(780) POWER CTRL 128 FE_CD_IOP-
2A 3
Q402 9 LDO1
2Y 5 ARC_SPDIF MAIN SECTION
(Page 34)
AUTO
FE/LD/DVD(650) POWER CTRL 127 FE_DVD_IOP- USB SWITCH CN4100
Q401 10 LDO2 IC453
D+ 3
USB_DM 20 4 HSD1- D+ 1

D- 2 REC/PLAY
USB_DP 19 5 HSD1+ D- 2
SERVICE, OPTICAL 5V 1A

HSD2+

HSD2-
DEVICE (7G) VBUS 1

S
7 6 USB
10
COMPARATOR
151 150 106 IC452

USB_HOST_SEL
DM0
DP0
(LO:DVD,HI:CD)MSW 18 MSW
4 FLAG OUT 6
CD_VR(780) 14 CD_VR 3 EN IN 1 USB+5V
EEPROM
IC302 10 CEC-IN (DVD)
DVD_VR(650) 15 DVD_VR 15 CEC-OUT TOUCH CONTROLLER
USB-OC/SD_LED0 35 IC5201
SF_CS_ 24 1 CS
SF_DO 25 2 DO(IO1) VBUS-OE/SD_WP_0 112 1 -
CS0/PS0
SF_DI 26 5 DI(IO0) CS1/PS1 2 MIC/GUITAR LEVEL -
5CH SYSTEM
SF_CK 27 6 CLK CS2/GUARD 3 MIC ECHO
MOTOR DRIVER
IC401 64M SDRAM BT-LED/TOUCH_INT2 56 23 /HI/BUZ/GPO7 CS3 4 TAIKO #2
IC306 VOICE CHANGER
CS14/GPO6 10
AC_LOW_DET/TOUCH-RESET2 94 24 /XRES
FCS+ 14 FOCUS CS13/GPO5 11 GUITAR
1 17 FOO 12 VOCAL FADER
FCS– 13 COIL DRIVER CS12/GPO4
TOUCH-NFC_SDA 130 21 I2CSDA

UDQM
LDQM
CS11/GPO3 13 MIC/GUITAR LEVEL +
DQ0 – DQ15 A0 – A11

RAS
CAS
CLK
BA0
BA1

WE
TRK+ 16 FOCUS TOUCH-NFC_SCL 129 22 I2CSCL CS10/GPO2 14 +
4 12 DMO 2, 4, 5, 7, 8, 10, 11, 13, 42, 23 – 26, VOLUME +
TRK– 15 COIL DRIVER 20 21 38 15 39 18 17 16 CS9/GPO1 15
44, 45, 47, 48, 50, 51, 53 29 – 34, 22, 35
CS8/GPO0 16 Z
SL+ 17 FOCUS CS7 17 TUNING + >
23 13 FMO SYSTEM
SL– 18 COIL DRIVER CS6 18 VOLUME -
CONTROL
41 – 48, 58 – 50 75 – 78, 67 – 61 72 73 60 49 59 70 69 68 IC109 (1/4) CS5 19 KARAOKE
SP+ 11 FOCUS CS4 20 SOUND FIELD
BA0
BA1

RCLK

DQM0
DQM1
RAS#
CAS#
RWE#
26 16 TRO RD0 – RD15 RA0 – RA11
SP– 12 COIL DRIVER
TOUCH CONTROLLER
IC5200
IFSDI 35 22 MTK-SDO
BIAS 27 6 V14 IFSDO 38 20 MTK-SDI GESTURE ON/OFF
22 I2CSCL CS0/PS0 1
IFSCK 37 17 MTK-CLK CS1/PS1 2 SAMPLER
21 I2CSDA
MUTE 28 108 MUTE CS2/GUARD 3 TUNING - .
PRST_ 32 14 MTK-RESET TOUCH-INT1 51 23 /HI/BUZ/GPO7 CS3 4 DJ
IFCS_ 34 19 MTK-XIFCS CS14/GPO6 10 PLAYBACK
MEGA_BASS-LED 1 24 /XRES
CN303 IFBSY 36 104 MTK-BUSY CS13/GPO5 11 x
LOAD- CS12/GPO4 12 N
1 9 VOTR-
LOAD+ CS11/GPO3 13 FUNCTION
CONNECT TO 2 10 VOTR+ 8 CD-MOTOR+
TRAY-IN FWD 6 CS10/GPO2 14 PAIRING BLUETOOTH
MS-476 BOARD 3 3 CD-MOTOR- ‡6LJQDOSDWK
TRAY-OUT REV 7 CS9/GPO1 15
5
CS8/GPO0 16 MEGA BASS : AUDIO DIGITAL
CS7 17 WIRELESS PARTY CHAIN
12 CDM-LOAD0-SW
PARTY CHAIN PARTY LIGHT
: VIDEO
CS6 18
13 CDM-UNLOAD-SW FIESTA : CD PLAY
CS5 19
CS4 20 TAIKO #1 : USB
‡5FKLVRPLWWHGGXHWR
VDPHDV/FK

MHC-V81D
33 33
MHC-V81D

6-2. BLOCK DIAGRAM - MAIN Section -

AUDIO/PARTY CHAIN AUDIO/PARTY CHAIN


L R
IN (TV) IN (TV)

J601 (2/3)
AUDIO/PARTY CHAIN AUDIO/PARTY CHAIN
L R
OUT OUT
BIAS
STEREO A/D DETECTOR
MIC AMP CONVERTER Q605, Q607 J601 (3/3)
IC4100 IC609 SIGNAL
SELECTOR
6 SCKI 6 IC602 OP AMP
J4100 IC601
MIC1 3 1 5 7 13 VINL BCK 8

LRCK 7 5 Y1 Y 3 3 + OUT 1
14 VINR
DOUT 9 14 X1 X 13 5 + OUT 7
J4101 SWITCHING SWITCHING
CONTROL CONTROL LINK SET
MIC2 Q4107 Q4108~Q4110 Q603
STEREO D/A OP AMP
GUITAR
CONVERTER IC603
IC604
MUTE
VOUTL 7 3 + OUT 1 1 Y0 A 10 PROTECT
Q602
STEREO A/D VOUTR 8 5 + OUT 7 12 X0
CONVERTER
IC904 BCK 1

LRCK 3 ANALOG MUTE SW


VINR 14 48 VINR
SCK 16 SELECTOR Q606
VINL 13 47 VINL Q612
STEREO A/D DATA 2
LRCK 7 9 MPIO_C2/ALRCK_I1
CONVERTER
IC606 BCK 8 8 MPIO_C1/ABCK_I1
DOUT 9 10 MPIO_C3/ADIN_1
FM DRIVER

SCKI
(FM RECEIVER) MPIO_A1 4
IC902 6

SELECTOR
109
CN900 IC905 >001B

ACLK
CD RF AMP
ANTENNA RXIN3 32 ARC_SPDIF RS SERVO,USB, TOUCH,
2 1 FRF1 LRCK/LOUT 13 2 1A FOCUS/TRACKING ERROR AMP
FM 11 3A CD SYSTEM PROCESSOR HDMI SECTION
BCLK/ROUT 12 R-CH ALRCK 114 29 RXIN6/ALRCK_I0
DIGITAL SERVO PROCESSOR XTO 40
IISD 14 IC301 ASDATA0 115 28 RXIN7/ADIN_0 X602 (Page 33)
(2/2) ABCK 110 30 RXIN5/ABCK_I0 24.576MHz
XTI 39 BCK
MCK >002B
3 1B 2Y 7 12 MPIO_B1/ABCK_I2 DIN0 AMP
6 2B 1Y 4 13 MPIO_B2/ALRCK_I2 LRCK
SECTION
10 3B 3Y 9 14 MPIO_B3/ADIN_2
(Page 35)

ERROR/INT0
NPCM/INT1
DOUT
LRCK
BCK
RST
16 X1
X900
12MHz 1 2 17 18 19 34
17 X2 DA 11
CK 8 120 52 114 42 41 28 26 24 38 32 47 33 30 29 43
IIC/RDSI 6
MIC-DET1

SSI0_DO(PARTY CHAIN)
MODE-SEL
MIC_DET2

SSI0_DI(MIC)

SSI0_LRCKO
SSI0_BCKO
AUDIO-CLK-OUT
LINK-DET
DIR-RESET/SD_LED1
DIR-INT0
DIR-INT1
SSI3-DI
SSI3_LRCKO
SSI3_BCKO
126 DIR-CP-TUNER-SDA
125 DIR-CP-TUNER-SCL /LINE-MUTE 48
CP3000
45 ST-RDS
BLUETOOTH MODULE LINK-SET 175

SYSTEM CONTROL
RFS0 2
IC109 (2/4)
SCLK0 3
133 BT-TxD
BT-RXD(MD-CLK)

DT0 4
164 MFB

Q-Flash-SIO1
Q-Flash-SIO2
Q-Flash-SIO0

Q-Flash-SIO3
Q-Flash-CLK
HCI_RXD 19

Q-Flash-CS
AUDIO-X1

AUDIO-X2

MFB 26 165 EAN


‡6LJQDOSDWK
USB-X1

USB-X2
EXTAL
BT-ON

124 P20
XTAL

EAN 32
131 P27
: AUDIO
RESET IC P2_0 41
IC3000 65 16 70 71 91 92 139 140 169 172 166 170 168 167 : TUNER (FM)
P2_7 42
SCL 6 15 CP_SCL : AUDIO (DIGITAL)
SDA 2 16 CP_SDA X105 X103 X104
13.333 MHz 12.288MHz 48MHz : MIC
RST 7 29 CP_RST BUS BUFFER 1 2 3 5 6 7
IC102 (1/2) ‡5FKLVRPLWWHGGXHWR

DO(IO1)

DI(IO0)
CS

CLK
IO2

IO3
HCI_TXD 20 5 2A 2Y 6
VDPHDV/FK
RESET IC
IC3001
BLUETOOTH
RST_N 13 4 VOUT VDD 2 POWER CONTROL
Q103, Q104 EEPROM
IC106

MHC-V81D
34 34
MHC-V81D

6-3. BLOCK DIAGRAM - AMP Section -

STREAM PROCESSOR DIGITAL POWER AMP


IC2001 IC2002
L2003
PWM_P_1 39 14 INPUT_C OUT_C 32
R-CH
PWM_M_1 38 15 INPUT_D L2003
PWM_P_2 41 5 INPUT_A OUT_D_27 27
PWM_M_2 40 6 INPUT_B
OUT_D_28 28
L2002
VALID 37 4 RESET OUT_A_39 39
L-CH
16 FAULT
OUT_A_40 40
L2002
17 OTW
OUT_B 35

DIGITAL POWER AMP


IC3503
L3509
OUT_C 32
SW
>002B BCK
23 SCLK L3509

MAIN MCK PWM_P_4 49 5 INPUT_A OUT_D_27 27


11 MCLK
SECTION DIN0
27 SDIN4
PWM_M_4 48 6 INPUT_B
OUT_D_28 28
(Page 34) LRCK L3511
22 LRCLK 4 RESET OUT_A_39 39

16 FAULT OUT_A_40 40
L3511
26 SDIN3
17 OTW OUT_B 35
25 SDIN2
24 SDIN1
21 SCL 5.2V
20 SDA
19 MUTE FAN DRIVER
F+13V CN2001
16 RESET Q2006
DC FAN

FAN DRIVER
Q2000

FAN RESET FAN DRIVER


SWITCH Q2008 CN2008
Q2005 DC FAN
FAN DRIVER
Q2007

FAN PROTECTION
(LOCK)
Q2002
30 32 40 54 127 128 57 53 16 78
SSI0_DO(PARTY CHAIN)
SSI0_LRCKO

SSI2-DO(FR)
SSI1_DO(TW)

/AMP-RESET
3D(GESTURE)-PWM-SCL

DAMP-MUTE
3D(GESTURE)-PWM-SDA

AMP-PROTECT
BT-ON

FAN PROTECTION
(LOCK)
SYSTEM CONTROL Q2009
IC109 (3/4)

‡6LJQDOSDWK
: AUDIO (ANALOG)
: AUDIO (DIGITAL)
‡5FKLVRPLWWHGGXHWR
VDPHDV/FK

MHC-V81D
35 35
MHC-V81D

6-4. BLOCK DIAGRAM - PANEL, POWER SUPPLY Section -

DIN 4 FL_SOUT SPM-C-MON 79


CLK 2 FL_CLK
VACUUM STB 176 FL_LATCH
FLUORESCENT PROTECTION CONTROL
VIN FL+12V PCONT-DAMP 118
DISPLAY Q576
ND4000 VOLTAGE VOLTAGE REGULATOR
+6V REG. S4221 DETECTOR IC009
FL IC4000 IC007
6 POWER-KEY
PROTECTION CONTROL
VIN1 1
IN 1 14 SW2 Q575

OUT
S4220
+1.2V 3 SW1 VIN2 16
TAIKO 84 AD-KEY0/TAIKO-KEY 6
PROTECTION CONTROL
REMOTE CONTROL POWER CONTROL Q574
POWER CONTROL
RECEIVER 135 SIRCS D+3.3V PROTECTION +3.3V PROTECTION
IC4200 Q008 Q110,Q111
PROTECTION CONTROL
GESTURE CONTROLLER POWER CONTROL
Q572
IC5300 PCONT-BTSTBY 122 PROTECTION
Q009
TRANSMITTER 15 TXD EIO0 1 111 3D-DETECT/SD_D1_0
EAST ELECTRODE 21 RX0 /MCLR 13 103 3D-RESET PROTECTION CONTROL
C-CONT 55 SMPS
SOUTH ELECTRODE 23 RX2 EI04/SI0 9 128 3D(GESTURE)-PWM-SDA Q571

24 RX3 POWER CONTROL


WEST ELECTRODE EI05/ST1 10 127 3D(GESTURE)-PWM-SCL +1.2V 1 VO VCC 6 PROTECTION
+12V REG.
NORTH ELECTRODE 25 RX4 Q005
POWER CONTROL IC2003
+1.2V REG. +5.2V PROTECTION MAIN-ON
IC303 Q459
F+13V OUT IN
LED DRIVER
IC2200 POWER CONTROL POWER CONTROL POWER CONTROL
PROTECTION PROTECTION PROTECTION
OUT1 SIN 2 117 RGB-SOUT Q304,Q305 Q457 Q006
6 - 11

D4460~D4462 I SCK 3 134 RGB-SCLK


OUT6 +3.3V REG. TO PVDD
TRANS 4 173 RGB-TRANS-LED V1
IC305 POWER CONTROL AMP
OUT9 PWMCLK 21 136 RGB-PWM-CLK PROTECTION SECTION
14 - 19

CE 1 POWER CONTROL +5.2V REG.


D4490~D4492 I Q007
+3.3V 3 VOUT IC010 IC001
OUT14
VDD 4
SYSTEM CONTROL M+5.2V 6 OUT
LED DRIVER IN 1 14 SW2
IC5001 IC109 (4/4)

OUT0 3 EN
+M/D_+13V/+16V
5 - 12

D5307~D5310 VIN1 1
I
POWER CONTROL VIN2 16
OUT7 SIN 2 IC003
D5002 13 OUT8 SCK 3
TRANS 4 3 EN IN 1
OUT9 PWMCLK 21 POWER CONTROL
14 - 16

D5001 I PROTECTION M+5.2VPNL 6 OUT


OUT11 Q302, Q303
OUT12
17 - 19

I
D5000 OUT14
SOUT 22 VBUS-OE/SD_WP_0 112 5 EN1

20 OUT15 MTK-POWER-CTRL 59 1 CONT +5V REG. USB+5V 3 SW1


D5005 VIN 5
+5V 4 VOUT IC1000
LED DRIVER A+13V_AMP
IC5002 +3.3V REG.
IC903
OUT0
POWER CONTROL
5- 6

I +3.3V 3 VOUT +5V REG. +9V REG. +12V REG.


OUT1 VDD 4 PROTECTION A+13V
D5003 SIN 2 IC006 IC004 IC008
ST-CE 44 1 CE Q004
7 OUT2 SCK 3
TRANS 4 +12V REG.
OUT3 IC2000
PWMCLK 21 POWER CONTROL
D5006, D5014
8-10

I PROTECTION
OUT5 SW_12V OUT IN
Q461
OUT6
11-13

D5007, D5015 I PCONT-PSAVE-PROTECT 60


OUT8
NFC PROTECTION POWER CONTROL
OUT9 SWITCH PROTECTION
14-16

I IC001
D5008, D5016 Q012 Q011
OUT11
SW LED L/R: OUT12 +12V REG.
SOUT 22 TOUCH-NFC_SDA 130 5 SDA
17-20

D4440,D4442, I IC002
D4450,D4452 NFC-RF-DET 137 7 RFDET
OUT15 5 EN
SPK MID L/R: VCC 8
D4400,D4410 LED DRIVER SW+12V 1 OUT BUS BUFFER
SPK MID BTM: IC4300 IC102 (2/2) (AC IN)
D4600,D4601
OUT2 RESET IC 1 1G
7 - 12

D4470~D4472 I IC103
SIN 2 4 2G
OUT7 SPM-AMBIENT-TEMP 80 TH571
SCK 3 VOUT 4 10 3G AC CUT SWITCH
OUT8 4A 12 AC DET
13 - 18

TRANS 4 Q107
D4480~D4482 I 13 4G
PWMCLK 21
OUT13 RES 76
AC-CUT(MD-BOOT0) 63 11 4Y
LED DRIVER
D5200 19 OUT14
Q5008,Q5009

MHC-V81D
36 36
MHC-V81D

6-5. BLOCK DIAGRAM - SMPS Section -

CONVERTER
POWER CONTROL
TRANSFORMER
IC6300
(MAIN)
T6300

+13.5V RECT
D6501

SWITCHING OVERLOAD TH6300


V1 RECT
TRANSISTOR PROTECTION 1 LATCH
D6504
Q6300, Q6301 Q6302, Q6303

5 DRV
OVERLOAD
PROTECTION 6 VCC
Q6304

8 HV
2 FB
SHUNT REGULATOR
IC6500

ISOLATOR
4 Vref K 3 PH6301

DETECT DETECT
ISOLATOR
SWITCH SWITCH LATCH ON
PH6302
Q6305
Q6506,Q6507

AC DETECT AC-DETECT
ISOLATOR AC_DET
SWITCH SWITCH
PH6300
Q6307 Q6500

RECT
D6001

TH6000 F6000
RECT CN6000
D6000 (AC IN)
NETWORK ON
SWITCH NETWORK ON
Q6501

MAIN ON
SWITCH MAIN ON
Q6504

MHC-V81D
37 37
MHC-V81D

• Note for Printed Wiring Boards and Schematic Diagrams

Note on Printed Wiring Board: Note on Schematic Diagram:


• X : parts extracted from the component side. • All capacitors are in μF unless otherwise noted. (p: pF)
• : parts extracted from the conductor side. 50 V or less are not indicated except for electrolytics
• : Pattern from the side which enables seeing. and tantalums.
(The other layer’s patterns are not indicated.) • All resistors are in  and 1/4 W or less unless otherwise
specified.
Caution: • 2 : nonflammable resistor.
Pattern face side: Parts on the pattern face side seen from • C : panel designation.
(Conductor Side) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from Note: The components identified by mark 0 or dotted
(Component Side) the parts face are indicated. line with mark 0 are critical for safety.
Replace only with part number specified.
t Indication of transistor
C • A : B+ Line.
• B : B– Line.
Q These are omitted. • H : Adjustment for repair.
B E • Voltage and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : TUNER
D • Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production
Q These are omitted. tolerances.
G S • Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances.
• Circled numbers refer to waveforms.
Q • Signal path.
F : AUDIO
B C E f : TUNER (FM/AM)
L : VIDEO
These are omitted.
E : USB
d : LAN
Q J : CD PLAY
N : MIC
B C E
These are omitted.

Note 1: When the MOTHERBOARD board is replaced,


spread the compound referring to “NOTE OF
REPLACING THE IC2002 AND IC3503 ON THE
MOTHERBOARD BOARD AND THE COMPLETE
MOTHERBOARD BOARD” on servicing notes
(page 6).

Note 2: When the MS-476 board is defective, exchange


the entire LOADING COMPLETE ASSY (T).

Note 3: When the SENSOR board is defective, exchange


the SERVICE, TOP PANEL ASSY.

MHC-V81D
38 38
MHC-V81D

6-6. PRINTED WIRING BOARD - MOTHERBOARD Board (Component Side) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

MOTHERBOARD BOARD
J601

VIDEO OUT

A (COMPONENT SIDE) AUDIO/PARTY CHAIN


L L
AUDIO/PARTY CHAIN
IN (TV)
OUT
CN3502 CN2005 R R

SW+ SW- L+ L- R+ R-

FOR SERVICE
CN1000 ONLY V
(CHASSIS)
HDMI OUT
(TV) ARC V
(CHASSIS)

B 21 22
8

CN108
7

C2084

C2095
6 1

C3652
(CHASSIS) 20 1 19 23
C2079

R126

R2209
C2150

R2213
R2214
R2215
R2216
R124
C3651

R1012
L1001 L1002 R1011 C1006
R1010

R2207
R101 R2211

C656
C659
C658
1

R1019
R1015
R653

R2212
C2202

R1014

R1020

R756

C628
R752
R1000 C626 C627
CL328

C629

R700
12 1
R625 R753
CL329
R624
IC2200
C R692
Q602
C941

IC903
C917
Q607
>001P
C3662

E 13 24
C938
Q606 R650

R2225
R641
CN3501

R2221

C2133

R2218

R2227
C2068 RB303
SMPS BOARD
C2069
C943

Q603
C3621

R2203
C2071

FB610

R2219
R2220
RB302
(EA, TH, LA9, E12)
RB305
>002P

C2067

RB304

27
28
C3616 R368

RB301

9
R627 R751
R750 R628
SMPS (EMC) BOARD
96 65

EXTENSION BOARD
97 64

1
C620 C606

JL332
C621

(AEP, RU, E4)

JL331
R380

R642 R915
CN4500

R649 R916

CN2206
9

C3597 C3587 C2063 C2058 C2060 C2059 R379

IC601
R367
IC301

C767
CN6500

RB307
(Page 49)

C601 C766 R644


R365 R369 RB306
R600

(Page 43)
C341 R607 C612

IC306
D C337 R615

R648
RB308 C2214

R349
C605

R608
R610 C607

8
R351

R344
R345
C616

R646 R634
R616

10
L2003
L3511

L3509

33

L2002
128
RB309

C631
R602
1 32
1 23

R604
R355

IC602
R340
CN302

R354
R331
2 24
R334 R332

R635

R647
C602

R613
R356
C307 R342

R327

R605
1
54

C634 C625
X301

C610
C308

C615
FB321 FB320 C618

R470
R472
CONNECT TO

R638
R617
C362 SERVICE, OPTICAL DEVICE (7G)

C608
C322 C323

R779

IC603
FL301 R609 R640
C633 (CHASSIS)

R782

R781

C603
R652

R654
R784 R618 C635

E C3542
C3546 C3552
C3543 C2042
C2045 C2046
C2043
R989
C958

IC302
R619
R614
C604
R622 R655

CN303
R620

JL056
C076
R987 C614

1
R656
IC905

C619
C632

2
R626
CONNECT TO

C624
R988
C3537
C3536

44 23 44 23
MS-476 BOARD

C2039
C2038

C630 C613

4
R335

5
R322

IC604
C356 C324 C402
C654

R378

R329
C3513

C2025

C2036

IC305
C3532

C403

R402
1 22 R3551 1 22 R2044
C664
R3556

R2042

IC3503 IC2002

R631
C3512 C2024 C353

R820
R3557 R2046 C411

R415

R401
R408
C3524

C2026

R450

R632
C3525

R630
C2027 R371
R3521

C3529 C2032

C420

R422
C3526
R3522

R2129
R3605

C2028 R434
>003P

R923
C468

FL601
F R2031
R2034 Q401 E
R2093
R2094
R2118
R2119

C073
R421
IC453
JL3577
C2010 MIC USB BOARD

C421
R424

C467
C2020
CN4101

C071
JL3578 C302
R048

6
JL363 R409

1
(Page 45)

CN451
56 29 C2135 E
1 23
CN302 Q007

R449 R404
R039
R2020 2
C2009

24
(CHASSIS) IC2001

R448
R446
R447
C2014 C366 R410

CN303

5
1
C2013 28 R2010

1
C2007

R323

7
C303

D401

D402
R2019 C418 C419 CONNECT TO

2
R040

Q006
R2023
R2006
R2007
R2008

C2015 R301

C067
(CHASSIS) C2008 C2021 SERVICE, OPTICAL DEVICE (7G)

4
R2011

Q457 R030
Q457

5
R2009
R2096

4 1

G
R2003

R2004 E1 C1
CN402

R221
R224
R226
JL2041 B1 B2

A
C2012

R229
5
D103
C2108 JL2042 C143 6
C2 E2
C141

R213
C139

R211
R520
R535 R242
R205

R171
IC2000

C2006

R251
R150
R299 R193
R201

R232
R517

R295 Q111

R218
R257

R219
R519 R181
R164

C142 E

1
R271
R270
R261 R141

2
R180
44 1 Q110
R247

>004P
45 176 R272 E
C2004 C2003
C103

R197
R117

R099 R168 R289


R292

SENSOR BOARD
R115

C104 R288
R169

R234 R290
R116 R291
Q107

CN5401

C518

C523 R506
R172
R151

CN2001

R510
C106 R173
E

H R511

R263
R128

CN126
A

C109

R208

R508
3 4

(Page 42)
D102

1 2
R127 R521 IC109 R2205

C2209
C107 C126
R188
K

C297
C298
C110 R285 JL295
IC103
C105

FB105
R2026
R186

DC FAN C2017 R2035 FB104


JL296
R275
C2018

C127

X105
E

C151
Q2002

R160

C129 RB109 RB108

FB103
FB102
R2040 R2039

R2076
R2036

C2023

>005P
R2037

C2136
R487

R577

R158 C152 R538


X104

C577 Q572
C573 R485

FB101 R278 R539

C3503
SENSOR BOARD
C162

E 88
C128

133 R267
C2115
R2013
E

89 132
A/K D2001
Q2000

R531
C150

R190
A

CN5301
R2084 A K
C116
C

Q574 R264 CL3019

28
R2014

R130
R200
Q575
R2024

E CL3032
R280

29
Q2005 R2025
R223
B

CL3031
R166

R196
R132
C161

RB107
I R483
(Page 42)
R2085 R2015

E CL3033
K

Q2005
R509
K

C1 B2E2 Q571 CL3016


R121
R550
R548
R228
R198

R225
C149
R491
D2011

R572 R571
D572
D571

R241
E

R238 R236

CL3015
Q576

C2016 X103
R547

CL3014
E

R113

E1 B1C2
R227

R549

R111
R233

CL3013
C039
C037
KA

R2087 C132 R192 CL3012


CN120

(CHASSIS)
D2002

C574 C130 CL3039


C055
R023

E CL3038
C030
R114

C003

JL055
A

Q2006
2
C054
R087

R189
R024

5
R027
C005

3
IC001

>006P

CN127
R025
L006

CL3024

C3004

4 5
L001

R012
CL3022

CN2008
R3019

1
C053

C015

IR BOARD

4
1 3 CL3026
CL3028
CL3027
CL3023

CL3020
CL3029

C052 C013
5

R540
3

DC FAN
L009

C026 C017
CN4200
C167
CN127

(NC) CL3030
CL3041

L008
R3022

(Page 49)
R001
IC3000
1

J
12

2 16
L003
4

R086 CL3042
CN113
R998
10

1 15
C006 C041 CL3043
CONNECT TO
R716

CL3045
R3021 MICROPHONE, ELECTRET CAP
C050 C004 C038 Q009 Q104 CL3046 C3001
R3020

R013 C040 C047 E E


R3016
R026
R051

2 8
CL3047 CL3048
C024

R3029

CN3001
VR3001
IC009

3
R062

R061
CP3000

CL3049
Q103
L002

R109
L007

1 CN902 9
CL3062
R3028

4
CL3040
CN001

R032
R014

E
R108

E
CL3050
C029 Q008
FB601 FB603 CL3051 C3005 C3006
C016 C049 FB602
C014 CL3052
C091
C092

C019 C028 C083 CL3054 CL3037


R088 C084
CL3055
CL3056
R3018 CL3036
Note 1: When the MS-476 board is defective, exchange the
L004

C068

11
CL3057
R3030 CL3035
R077
K C085
CL3011
CL3034
entire LOADING COMPLETE ASSY (T).
1

C011
C010

(11)
C072

1-982-817-
11

C093

>007P
C096

JL053
C057

C048
>008P Note 2: When the MOTHERBOARD board is replaced, spread
SMPS BOARD (EA, TH, LA9, E12) the compound referring to “NOTE OF REPLACING
SMPS (EMC) BOARD (AEP, RU, E4) MIC USB
JL057

NO6501 BOARD THE IC2002 AND IC3503 ON THE MOTHERBOARD


(Page 43) (CHASSIS) CN4103 BOARD AND THE COMPLETE MOTHERBOARD
(Page 45) BOARD” on servicing notes (page 6).
(CHASSIS)

MHC-V81D
39 39
MHC-V81D

6-7. PRINTED WIRING BOARD - MOTHERBOARD Board (Conductor Side) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

MOTHERBOARD BOARD
A (CONDUCTOR SIDE)
ANTENNA
FM

4 3

JL3501
CN900 JL110

B 2 1

JL102 JL111
C2090
CL2031
JL2030

JL620 JL631 JL905


JL900 JL101 C2151 JL2029
JL901
JL619 CL2028

C636
C638
D900

C1013 CL2029
C930 L900

R937 C1005 JL2035


C180 CL3581
R2206 R1026
L601
C932

IC1000
JL1003
C933

C2200 CL2030
L605

CL3580

C1009
C1010
R940
C931 L901 C1003
L902

R1017
R1024 C1004 JL2026

C1011 R1023 R1022


R939

Q605
C660

IC1001
C665 JL635
X900
R944

C934

C2203 R685 R686 E CL2034


Q303
C936

R1027
IC902

C181
R651
JL2020

R689
JL2221 CL3553
C C2227
R943 JL618 JL604 R1025
R946
C2228

R2226

JL605
R857

R359

Q302
R947

R2208 JL2021
R945

E
CL380
C306 CL2018 CL3536 CL3548
C348

R309
CL3554
C364

JL2222 C346 C347 C352


C652

C3599
C650

C3588
C647
C657

R370 JL330

C375
C351
CL308 CL395
R382
C359
R911

R319
JL2200 C343 CL307
R381
R914
R671
R912

JL2223

C315
R662

R302 R321 CL309

C344
R303 CL311

C321
R913

C643 R663 C340 CL313 CL316 CL310

C372
JL2224 RB310 R360
R669 C641
IC303 JL355
C342
C339
CL315 R358

C334

C338
R339

R328
C360

D JL2206 R1008 C373 C369

C350
C358 R330

C326
C328
R348
C365

JL2203

C331
L301 JL362 C330
JL359 C325 CL3543
C319
C357 R352
JL357 R326
C363

JL358

C316
C952 C951
JL361
C662

JL356
R660

R639
R657 C954

C963

X602
R658

JL2015 JL2012 CL3540 CL3535


JL603
R955
C981
R665

C985

R953 C950
R664
C726

C663

C960
C648

48

37
R983

CL3552
36
1

R981
R674

JL2005 JL2011 CL3530


IC904
C640

C695 R982 R637 CL3522


R794

E R661
R984
R785

R690
R677

CL3531
JL2207 R985
C644 R959 JL2009 JL2018 CL3544
Q612 R986
25
C642

12
R687

R778

24
13

C622
C646

E
C609 R957
C617 IC606 C949
R783
CL401

C645

JL2003
C711

CL402
28

CL3518
1

CL408 R691 JL2036


JL313 CL3515
CL403 C407
R950
CL404

R688
C649 C653 R951 R952
R406 CL409 CL2024
C413 C987 JL2006
C655 CL413 JL2016
22
7

R418

R407 CL405 JL305 CL3573


R435

R411
IC401

R412 CL3572
R431

JL360
IC452 JL2008
29

30

C409
R314

CL414
C465 R451

JL311 CL3579 CL3574


R453

R432
C466

C423

Q304
F
R389
C404

E
21
8

R313
Q305
CL410

JL307
R498

FB455
JL315
JL319

C463
CL412 JL462 R318 JL2038 C2019
C462 JL321
JL303

C408 CL411 CL415


E

JL309

JL050
JL314

JL463 R310
14

15

JL306

11
JL323 R478 JL322 JL317
E
JL302
JL304

Q402
JL308

JL461
JL316

JL320 CL2025 JL2040


JL460 R2022
JL301 JL310
C405
C406

(11)
JL329 JL326 R316 CL2021
CL2035
C311

C424

R2021

1-982-817-
JL401 JL2037
JL318
R429

JL328
C367

JL324
C066

JL312 CL2036 CL2023


JL023 JL2034
CL2020 CL2022
JL406 JL405 JL402 JL2039
C064 JL022 Q005
Q1000

R148
C1000

R534
R529

R034 R1006
K
Q459

R1003

D1001

G JL130 R1001 R230


R1007
R028

R528
Q1002

R037 JL325
R174
E

JL021
JL136 JL024
R1002

C1001
A

E
E

R1004
E

C501

JL294 JL327
Q1001

R273
FB107

JL070
R512
R1005

JL209
R514

Q1005 JL212
JL146 R254
R215

JL149 JL144 FB109 C137 R513


R091

C146 R237 C133


FB108

C2000

JL142 R259 C140 C135


C148
FB106

C503
R119
RB106

R524

C095 JL524 JL525 R274


C111

JL143 C153
R515

JL137 JL138
R300

C164
C168

IC003 R255
IC002

R120
R284
C502

R170

JL145 JL528 R282


C506
R293

R129

JL147
IC106

C065 C507 R222 C102


C008

R140 R533
R097

RB104

R516
R187

C112

JL230 CL2040
R143
R107

C097 JL527
R094

JL269
C154

R103 R522
C087 JL287
RB105
C114

JL002
R139

C504
IC102
R507

JL232 JL526 C155


C012 JL231 JL194
JL150 R2146
H
R137

JL529 R102
IC2003
C115
C158 C156

JL139
JL140 R235
R2147

JL141
C2116
C157

JL530
R505 JL521
R175

R123

R131

C2127

JL520 R176
JL148
TH571
C118

JL523
C117
C159

JL522 C160 C2128


C282
R283

R134 C283

C120 R249 JL2031


RB101 C122 CL2011
R256 R184
R532

R276
R298
R135

R152 R178
R145

C131 C280 R149


JL123 JL124 C281 R104
JL107 JL119 C147 R177 CL2004
JL151 JL155 C134 CL2010
JL115 JL116 C144 C138 C136
JL122 D2007
JL289
JL118

JL135 JL121 A K
R2103
A

R195 R518
JL152
D2008

JL117 Q2008 R2104


JL106 JL154 JL120 R546 C299
R543

R122
R203

R2102
R2107

JL109
I
R049

E
R220

R050
K
R544
R545

A K
JL134 C061 D2012
JL297 JL153 R106
Q2007

JL132 R2106 JL2033


R046

R045
JL105
JL131
JL069
IC010
C2123

C060
Q2009

C675 JL227
E

JL176 CL2038
R3009

R709 C669 JL044


R3014

CL3003 C2124 C2122


R719 R2111
R722
R3015

JL175
C667

JL617 JL059
JL195 Q011
R068
JL108
R708 IC609 JL169
JL172
JL174
JL173 JL008 E
CL2039
R723

JL125 C666 JL205 JL215 JL199


R191

JL235 JL001
R917 C670 R711

JL197 JL171 R064


C672

C3019 JL012
R720

R065

R066
C673

R018

JL196
C062

J C678
JL206
R053
C032

JL204 JL203 JL202 JL201 JL200 JL198 R015 JL071


IC3001 C674
C671
C3018

JL601 JL004 JL068


R031

E
C3000 JL216
C986
IC007 Q012
R069

R3032 JL615 JL072


JL910
R020

JL614 JL217 JL114 C031 R019 JL045


CL3058
JL909
CL3059 Q461
R3049 JL908
R3040

CL3006 R792
JL049 JL046 E
JL616
R033
R060

CL3001 JL113
CL3002

Q004

R3043
R3044
R3048
R3045

R035

JL613
R3041

R3004

CL3008 CL3000
E
R3047

R3046 R029
CL3004 CL3007 JL048
JL047 JL073
CL3064 CL3005 R3005 C078
R3042

CL3009 CL3063 R3039 R3003

JL011
K C051
C080
C079

IC006 IC004 IC008


JL005

MHC-V81D
40 40
MHC-V81D

6-8. PRINTED WIRING BOARD - SENSOR Board (Component Side) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A SENSOR BOARD
(COMPONENT SIDE)

D5005

B JL5207
PARTY CHAIN
JL5200
JL5221
VOICE
JL5224
GUITAR
PARTY LIGHT FIESTA JL5208 CHANGER
JL5201

D5001 D5000
CL5329

C GESTURE CONTROL
EAST ELECTRODE

JL5225 JL5222
MIC VOCAL
ECHO FADER
JL5203
WIRELESS PARTY CHAIN

D5200

JL5220 JL5227

E JL5205
MEGA BASS
MIC/GUITAR LEVEL MIC/GUITAR LEVEL

D5008

F D5002

CL5328
GESTURE CONTROL
SOUTH ELECTRODE

CL5327
GESTURE CONTROL JL5226
NORTH ELECTRODE JL5217
JL5223

CL5325
GESTURE CONTROL
WEST ELECTRODE
D5003

H JL5204
JL5229
GESTURE
JL5206
SOUND JL5218 JL5228
ON/OFF FIELD VOLUME VOLUME
PAIRING
BLUETOOTH

JL5210 JL5212 JL5216


PLAYBACK JL5213
DJ KARAOKE
SAMPLER
JL5219
JL5202
FUNCTION

JL5209 JL5214 JL5215


JL5211
TUNING – TUNING +

K D5006 D5007

11
1-982-748- (11) Note: When the SENSOR board is defective, exchange the
SERVICE, TOP PANEL ASSY.

MHC-V81D
41 41
MHC-V81D

6-9. PRINTED WIRING BOARD - SENSOR Board (Conductor Side) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

SENSOR BOARD VFD BOARD


A CN4000
(CONDUCTOR SIDE) (Page 44)
>009P

C5028

CL5431

CL5057

R5035
R5034
R5033
R5032
R5027

C5027
C5024 C5029

R5031
CL5079 C5033 C5026
C5030

B CL5427
7 1
CL5415
CL5080
R5025 R5024 C5031

R5029
C5035 CL5058
CL5416
CN5402 R5036

CL5418
CL5432 CL5428 6 2 R5026 CL5059
C5025
IC5001 R5030
CL5078

C5034
R5101 24 13

C5036
CL5048

R5028
CL5429 CL5403
CL5433 CL5082 1 12

R5060
R5059

R5050
C5039

R5053
R5055
R5057
R5051

R5054
R5056
R5052
R5058
CL5430 C5037
C5038

C5047
C5046
C5045
C5044
C5043
C5042
C5041
C5040
CL5400
C CL5401

R5401
R5400

CL5066

CL5069

CL5083
CL5444
CL5063
CL5060 CL5084
C5407
CL5405 CL5065 CL5068

>004P
R5406
CL5441 CL5422
R5407
CL5062
1

MOTHERBOARD
2

CL5426 CL5423

BOARD
CL5149
CL5424 CL5425

D CN126 CL5443
CL5442
CL5411 CL5148

(Page 39)
R5403

CL5404 CL5412
D5307
CN5401

CL5413 JL5300
CL5409
JL5302

C5217

R5200
CL5408 CL5410 D5305

C5320
C5412 R5405

CL5419 JL5305

JL5314

D5301
JL5303
CL5417 JL5306

CN5301
1
JL5313 D5306

2
JL5308
JL5318
C5410

D5302
CL5445 JL5309

R5348 JL5317 JL5315


E JL5316

6
D5311 JL5311 JL5312

7
28

D5303
JL5319
29

R5313

R5317
R5318
R5316
D5308
CL5407

D5310
C5300
CL5406 JL5320
R5314
C5405

D5304
R5404

R5320

R5347
R5321 R5319 D5300
R5332
C5408

R5322

R5315
R5408 C5305 C5309 C5304 R5327 CL5314 C5318
CL5316 CL5319 CL5320 CL5322 CL5323
CL5312 R5329
14 1
CL5318

>005P IC5300
F 15 28

C5316
CL5313
MOTHERBOARD CL5326
GESTURE CONTROL
R5323 CL5315 CL5324
C5308 C5315

BOARD TRANSMITTER

R5330
R5328
D5309
CL5321 CL5317 C5311
C5306

CN120 C5303 R5324


R5325

(Page 39)

R5209
R5207
R5201
R5202
R5203
R5204
R5205
R5206
G C5213
R5402

C5214 R5208
CL5202 CL5402
R5211
IC5200 R5210
R5239
R5238
R5235
R5233

18 13 R5212
R5243

C5201
19 12
R5214
C5212
6
CN5400
5

R5213
IC5201
24

C5200
R5229 7
C5215

1
R5228 6 CL5200
2

R5230 R5215
1

76 1 24
CL5201
CL5203

C5207
C5202
R5226

R5244 C5210 C5211 R5227


R5245 C5203

R5221
R5231

R5219
R5220

R5222
12

R5216
13 1819

C5206

R5217
R5246
R5247 R5232
R5242
R5241
R5240
R5237
R5236
R5234

H
R5062 R5063
R5064
R5073
C5057

C5049
C5050
C5051
C5048

>010P
R5061

R5068

C5052

NFC BOARD
C5053
C5054
C5055
CL5112
C5058 CL5101

CN001
R5102

R5091
R5071

R5070
R5089
R5069

CL5111
R5072

CL5137
CL5110

(Page 49)
C5059

R5065
R5067

24 13
C5064 R5218
C5060

R5066

C5065
1 12 C5070
R5077 C5069
C5061
R5074 IC5002 R5078 C5066
I R5079 C5067
CL5136
CL5135

R5081
R5076

R5075

R5080
CL5134
R5084

C5068
C5071

R5083
C5062

C5063

R5082

J
CL5147
>012P
17

CL5150
16

CL5123
POWER KEY
R5096
R5095

CL5122
CL5121

CL5119
CL5120
BOARD
CN4220
CL5118
>011P
R5093
R5094

CL5117
(Page 46)
CL5115
CN5001

HUB BOARD (AEP, RU, E4)


CL5116
CL5146
K R5098
CL5114

HUB //NON-EMC BOARD


CL5440
2

R5097

(EA, TH, LA9, E12)


1

CL5439
CL5113 5 1

CN4300
R5099

CN5403
R5100 E 4 2

(Page 46)
E

Q5009 CL5434
Q5008

11
1-982-748- (11) Note: When the SENSOR board is defective, exchange the
SERVICE, TOP PANEL ASSY.

MHC-V81D
42 42
MHC-V81D

6-10. PRINTED WIRING BOARD - SMPS Board (EA, TH, LA9, E12), SMPS (EMC) Board (AEP, RU, E4) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

SMPS BOARD (EA, TH, LA9, E12) MOTHERBOARD BOARD


A SMPS (EMC) BOARD (AEP, RU, E4) CN001
Ú EA, TH, LA9, E12 (Page 39)
º AEP, RU, E4
>007P
Ú
FB6501 JL6512 Ú

ET6500
JL6509 FB6502
JW6030
º R6555 JR6005
JL6507
B 1 3 NO6501 11 º

JL6510
R6554

JW6029
(CHASSIS) JR

JW6019
JW6021
C6515 C6523

JW6011
ET6501

C6534
JL6511

JW6017
(CHASSIS)
JL6503 JL6504
JS6503
JS6504
JL6518
JL6519 JW6027

R6540
JL6506

R6525
JW6006
R6514 R6515 R6516
1
JL6520

C6519
JW6013 JL6527
C JL6515
JW6007
JW6026
R6520 C6510
R6517
R6541
JW6022 JL6524
C6520 C6511 JL6525 C6521
C6529 JW6023 C6509
JL6516 JW6005 R6518
>001P

R6542
JL6514 JL6517 E Q6507
C6507 JL6523

IC6500
C6524 JL6508
CN6500

R6509
R6550
MOTHERBOARD

R6558

C6522
R6559

R6560

R6544
D6504 D6501

R6561
BOARD JL6531
R6535

R6507
R6536

E Q6506
JL6522
CN3501 R6539 F6500

R6557
JL6536

K
D6515
C6504

R6537
R6512
9

C6500
(Page 39) C6501
JL6533

R6543
D

R6508

A
JL6513

K
E
Q6500

Q6504

D6509
R6505 E

R6545
R6546
JL6542
JW6014

R6523

A
R6503

D6516
A
Q6501 E

JL6530 D6505

A
R6549

D6510

JL6521
T6300 R6504
R6548

C6502

K
K A

K
D6502 D6503 D6511
R6521
JL6532

K A K A A K JL6500

A
R6538 JL6526

D6500
JL6528 R6501 R6500
JS6501 R6556 R6502 JL6529

K
R6547

JL6535

JL6534
E PH6301 PH6302 PH6300

JL6308

JL6307
C6321

R6339 JL6306

R6338
JW6024 JW6000
JR Q6307 D
JR6004 JW6001
C6301
C6315
JS6302

R6551
R6328
F R6327
JL6300
Q6305 E R6323

A
D6306

A
D6300
R6320

R6336
D6312
R6322

R6326

R6335

K
C6314

C6319
C6303
C6320

K
C6317
K A
D6308
G R6330

Q6304
D6307 Q6301

K
Q6300

D6313
C6313

A
R6306 FB6301
R6312

R6305 FB6300
R6309

K
JW6015
C6322 D6311 R6321
JS6300 A JW6004
JL6541 JL6538
C6307
R6334

JL6304 JW6016 C6312


C6309
Q6302

TH6300
E

E
H
C6340 IC6300
R6307

R6341
Q6303 K A D6303
R6340
R6303

R6315
D6340
JW6012 JL6303

C6305

R6313
JL6305
R6316
JW6025

D6341 A
R6310
JW6003

R6318 R6319 JL6302


C6311

C6310 JL6309
JL6301
C6300

R6333
D6001

I R6300 R6301 R6302


JW6010
JW6018

º
TH6000
JW6009

JL6000

Ú JS6001
D6000 JS6003
C6007
C6006

F6000
VR6000
LF6001
LF6000

J
JW6008
JW6028

JW6002

Ú JS6006
JS6008

JL6002 AC IN
JL6001

K 1 2
C6003

C6000
ET6000

JS6000 CN6000
JW6020 11
1-982-604- (11)
(CHASSIS)

MHC-V81D
43 43
MHC-V81D

6-11. PRINTED WIRING BOARD - VFD Board - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A VFD BOARD

JR4002
JR
JR4001
ND4000

JR
VACUUM FLUORESCENT DISPLAY

R4005
R4004
R4006

C4008
C4009

C4007

A
CL4009

D4000
C CL4019 R4003
C4013

K
CL4012

IC4000
CL4018 CL4020 C4014 CL4033

CL4017
C4003
CL4034
R4002
CL4001 CL4031 R4008
CL4011 CL4035
CL4013 CL4022 CL4027
JR CL4003 CL4025 CL4023 R4007

C4006
JR4004 C4000
CL4029 R4009 CL4032
CL4005 CL4008 CL4026
D CL4010
CL4007
CL4028

R4017

R4012
R4011
C4005

CL4024

JR4000

C4015

C4010
CL4030

JR

C4011
6
R4001

C4012
R4000
2
CL4004
JR4003

1 7 CL4006
JR

CN4000
CL4002
E CL4021 11
1-982-745- (11)
>009P
SENSOR BOARD
CN5402
(Page 42)
F

MHC-V81D
44 44
MHC-V81D

6-12. PRINTED WIRING BOARD - MIC USB Board - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A MIC USB BOARD


J4101
MIC2 J4100
GUITAR MIC1

B
REC/PLAY
5V 1A

CL4102

W4100
CN4100
C C4107 5 6 7
A/K K/A

CL4128
K A A K

C4135
C4136
1 4
C4109 D4109 D4103
D4108

CL4114
FB4100

C4110
K/A
FB4101 A K

CL4130

JR4100
C4104 CL4106

JR

D4101
CL4129
CL4115 C4103

D4102
A

K
D

K/A
A/K

A
K
Q4110

K
C4102

D4100
CL4100 JR

CL4131
CL4126
JR4105
CL4132

R4141

C4126
R4139

A
C4133

R4140
E

R4137 C4134
R4108

CL4124
R4135
Q4107

C4101
CL4122
CL4123
CL4125

R4127
Q4109 E C4132 CL4108
E

C4121
R4138

IC4100
C4131

4
E Q4108
E

C4122
CL4109

R4121
C4118
CL4118 CL4104
R4133
JR4106

C4130

1
8
CL4105
JR

CL4119 R4102
C4105
R4122
C4119

R4123 C4123 R4134


CL4120
CL4107
C4116 C4117
R4143
R4144

C4124
C4120

C4127
C4114 R4109 1 3 CN4101 6

CL4117 R4110
CL4127 C4128
C4112 R4113 R4131
R4130 R4112 >003P
F C4129 CL4111
JR4107

MOTHERBOARD
JR

JR JR

JR4103
JR4108 CL4121 CL4112
JR4110

JR4109 JR4104
BOARD

JR
JR

JR
9 1
CL4110 CN451
JR4102

CN4103
JR

CL4116
8 2 R4106
(Page 39)
CL4113
11
G 1-982-746- (11)
>008P
MOTHERBOARD BOARD
CN902
(Page 39)

MHC-V81D
45 45
MHC-V81D

6-13. PRINTED WIRING BOARD - POWER KEY Board - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A
POWER KEY BOARD
SENSOR BOARD
CN5403
(Page 42)
>012P

B
CN4220
5 1

4 2

CL4222
CL4221 S4221
S4220
C TAIKO
CL4220

11
D (11)
1-982-849-

6-14. PRINTED WIRING BOARD - HUB Board (AEP, RU, E4), HUB //NON-EMC Board (EA, TH, LA9, E12) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A HUB BOARD (AEP, RU, E4)


HUB //NON-EMC BOARD (EA, TH, LA9, E12)
Ú EA, TH, LA9, E12

C4336
CL4353
JR4314
JR4324

CL4323
JR4318

JR

CL4322
JR

C4335
JR

R4327 R4334
B
JR4312

CL4348
CL4324 CL4338
JR
R4306

CL4312 R4328 R4335


CL4325
JR4319

JR4305

JR4300
JR4308
JR

JR
JR4315

JR
CL4335 CL4337 R4329 R4336
JR
JR4316

CL4308
9

JR

CL4355 R4309 CL4339


JR

CL4302

7
C4339 Ú C4311 R4316 R4326 R4337
JR4322

CL4304 CL4349
7

CL4306 C4310 R4310 CL4336 CL4340

1
CL4300 JR R4317 R4324 R4338
JR4302

12
13

C4340 CL4341 CL4350


IC4300

JR4313
JR4306

JR

C4309 R4311 R4318 CL4330 R4325 R4339


JR
CN4302

JR

CN4303
CL4307 2 16 CL4342

JR4329
CN4300 R4312 R4319 CL4331
C4308 CL4343 C4326
JR
1 17 CL4332
R4331

JR4307 JR R4313 R4320 C4327


C
CL4329

CL4344
CL4328

C4307 CL4351
1

Ú
24

C4306 R4314 R4321 CL4345

6
JR4680 JR JR4309 JR4320 C4315 C4319
1

CL4352
C4341 JR4317 JR
CL4354 CL4333 CL4347
JR4310

JR

8
JR
R4357 CL4346 JR4325
CL4321 CL4334
8

JR

JR JR
>013P C4314
CL4327

R4332
C4305

JR4304 JR CL4303 JR JR4301


R4308

CL4309 JR4321 R4333


C4304
360 FR R BOARD
CL4326

CL4310 C4316 JR JR4326


R4358 R4322 CL4305 JR
CN4480
JR4303
R4307

CL4311
C4312

JR4311
JR

(Page 47) CL4301 JR


JR4327

JR4328
JR

D
R4353

>011P R4349 R4351 >016P


R4355

SENSOR BOARD
R4347
>015P 360 FR L BOARD
CN5001 SPK MID L BOARD CN4470
(Page 42) 6
4 1
5
CN4400 (Page 47)
CN4301 (Page 50)
E 11
1-982-749- (11)

>014P
SPK MID R BOARD
CN4410
F (Page 50)

MHC-V81D
46 46
MHC-V81D

6-15. PRINTED WIRING BOARD - 360 FR L Board - 6-16. PRINTED WIRING BOARD - 360 FR R Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder. • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

A A
360 FR L BOARD 360 FR R BOARD

8 7
9 8
6
CN4470 1
CN4480
B B 7 1

>016P CL4472

CL4470
JR4485 CL4474 >013P
HUB BOARD (AEP, RU, E4)

CL4480
CL4483
CL4477
CL4471
CL4473
HUB //NON-EMC BOARD JR4481 HUB BOARD (AEP, RU, E4)

CL4484

CL4481
(EA, TH, LA9, E12) JR
JR
JR
HUB //NON-EMC BOARD
(EA, TH, LA9, E12)
JR
JR

CN4303 JR4476
JR4473
CL4482
JR4472

(Page 46) JR4475 CN4302


JR

JR4471 JR
JR

JR
JR4474
C JR
C JR4480 (Page 46)

CL4485
JR

JR4470
R4484
JR4486

R4477

CL4486
R4481
R4471
6

5
4
CN4471

>017P

CN4481
1
>018P
1

D SW LED L D

4
5

BOARD SW LED R

6
CL4476
CN4440 BOARD
(Page 50) CN4450
(Page 50)

E E

F F
D4472

D4482
G G
D4471

D4481
H H
D4470

D4480
I I
R4489
R4472

J J

11 11
K 1-982-753- (11) K 1-982-754- (11)

MHC-V81D
47 47
MHC-V81D

6-17. PRINTED WIRING BOARD - 360 BACK L Board - 6-18. PRINTED WIRING BOARD - 360 BACK R Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder. • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

A 360 BACK L BOARD A 360 BACK R BOARD


5

6
CN4460 1

4
CN4490
B >019P B >020P
EXTENSION EXTENSION
4

1
6

5
BOARD BOARD
CN4501 CN4502
(Page 49) (Page 49)
CL4463
CL4462 CL4493
C C
CL4461
CL4490

CL4492 R4497
R4461 R4467 R4498

CL4465 CL4491
JR4461 CL4495 JR
JR4460
D JR JR D JR4401

CL4460

E E
D4462

D4492
F F
D4461

D4491
D4460

D4490
G G

R4468 R4491

H H

I I

J 11 J 11
1-982-752- (11) 1-982-909- (11)

K K

MHC-V81D
48 48
MHC-V81D

6-19. PRINTED WIRING BOARD - SPK MID BTM Board - 6-21. PRINTED WIRING BOARD - EXTENSION Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder. • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

A SPK MID BTM BOARD SPK MID R SPK MID L A EXTENSION BOARD
BOARD BOARD
CN4410 CN4400
(Page 50) (Page 50) MOTHERBOARD BOARD
>021P >022P CN2206
(Page 39)
>002P
B CL4605 B
CL4604

R4600
R4601 4 1
CL4603
D4601

D4600
6 5
CN4600 8
CN4500
1

CL4601

5
6
CL4600 10 9

11

1
4
CN4501

CN4502
1-982-792- (11)
C C

4
11

6
1-983-297- (11)
>019P >020P
360 BACK L 360 BACK R
D D BOARD BOARD
CN4460 CN4490
(Page 48) (Page 48)

E
6-20. PRINTED WIRING BOARD - NFC Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8

6-22. PRINTED WIRING BOARD - IR Board -


A NFC BOARD • See page 32 for Circuit Boards Location. • : Uses unleaded solder.
(COMPONENT SIDE)
1 2 3 4 5 6 7 8
SENSOR BOARD
CN5400
(Page 42)
B
>010P
A IR BOARD

C001
MOTHERBOARD BOARD
CN127
C003
C002
IC001
CN001
8

(Page 39)
>006P
1
7

C
R002
R001 11 B
1-980-619- (11)
1 4
CN4200

R4200 CL4202
D C CL4200
NFC BOARD

IC4200
5

CL4201
R4201

C4201
(CONDUCTOR SIDE) JR
CL4203
JR4200
11

4
CL4204
1-982-747- (11)
E D
11
1-980-619- (11)

F E

MHC-V81D
49 49
MHC-V81D

6-23. PRINTED WIRING BOARD - SPK MID L Board - 6-25. PRINTED WIRING BOARD - SW LED L Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder. • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

A SPK MID L BOARD A SW LED L BOARD


HUB BOARD (AEP, RU, E4)
HUB //NON-EMC BOARD (EA, TH, LA9, E12)
CN4301

D4442
(Page 46)
>015P CL4440
B B

R4441
CN4440
5

4
CL4400
1
CN4400

6
D4400
CL4401
CL4404 CL4443
R4440

D4440
4

C R4401
11 C 11
6

R4400

1-982-755- (11) 1-982-750- (11)


>017P
>022P
360 FR L BOARD
SPK MID BTM CN4471
BOARD (Page 47)
D CN4600 D
(Page 49)

E E

6-24. PRINTED WIRING BOARD - SPK MID R Board - 6-26. PRINTED WIRING BOARD - SW LED R Board -
• See page 32 for Circuit Boards Location. • : Uses unleaded solder. • See page 32 for Circuit Boards Location. • : Uses unleaded solder.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

A A SW LED R BOARD
SPK MID BTM
BOARD
SPK MID R BOARD CN4600
(Page 49)

D4452
CL4450
>021P

R4451
B

1
CL4411

CN4450
6
4

4
CN4410
R4410
D4410

CL4412 CL4410 6
1

CL4453

R4450
R4411

D4450
C 11
5

C 11
(11)
1-982-756- (11) 1-982-751-
>014P >018P
HUB BOARD (AEP, RU, E4) 360 FR R BOARD
HUB //NON-EMC BOARD (EA, TH, LA9, E12) CN4481
D CN4301 D (Page 47)
(Page 46)

E E

MHC-V81D
50 50
MHC-V81D
SECTION 7
EXPLODED VIEWS
Note:
• -XX and -X mean standardized parts, so • Color Indication of Appearance Parts Ex-
they may have some difference from the The components identified by mark 0
ample:
original one. or dotted line with mark 0 are critical for
KNOB, BALANCE (WHITE) . . . (RED)
• Items marked “*” are not stocked since safety.
 
they are seldom required for routine ser- Replace only with part number specified.
Parts Color Cabinet’s Color
vice. Some delay should be anticipated • Accessories are given in the last of this The components identified by mark 9 con-
when ordering these items. parts list. tain confidential information.
• The mechanical parts with no reference Strictly follow the instructions whenever the
number in the exploded views are not sup- components are repaired and/or replaced.
plied.

7-1. SIDE PANEL SECTION

panel loading section

Ref. No. Part No. Description Remark


1 4-591-404-01 SCREW, TAPPING (FLAT HEAD)
2 4-729-055-01 PANEL, SIDE L
3 4-729-056-01 PANEL, SIDE R

51
MHC-V81D

7-2. PANEL LOADING SECTION

top panel (VANESSA) section

#1

51

52

A
rear cover section

52
B

ns

Ref. No. Part No. Description Remark


51 X-2595-667-1 PANEL, LOADING ASSY
52 4-591-404-01 SCREW, TAPPING (FLAT HEAD)
#1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
ns not supplied

52
MHC-V81D

7-3. REAR COVER SECTION

CDM section

#3 101

103 #2
#2

102
106

#2 #2

104
#2

105

ns

MOTHERBOARD board section

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
101 4-735-291-01 COVER, VENTILATION 106 4-729-065-01 COVER, REAR
102 4-735-267-01 COVER, JACK #2 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
103 4-733-263-01 COVER, SCREW L #3 7-685-648-71 SCREW +BVTP 3X12 TYPE2 IT-3
104 4-733-262-01 COVER, SCREW R
105 4-532-593-02 SCREW (4X13) (TR-184A)

53
MHC-V81D
7-4. MOTHERBOARD BOARD SECTION

ns

ns 152
152 152
#1 C E
D
ns #1

153

(AEP, RU, E4)


ns 154
155 #1

ns

151
ns

#4
#2

E
D

chassis section
C

ns

ns

Note: When the MOTHERBOARD board is replaced, spread the


compound referring to “NOTE OF REPLACING THE IC2002
AND IC3503 ON THE MOTHERBOARD BOARD AND THE
COMPLETE MOTHERBOARD BOARD” on servicing notes
(page 6).

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
0 151 1-855-006-71 DC FAN * 155 1-500-082-11 CLAMP, SLEEVE FERRITE (AEP, RU, E4)
152 2-677-839-01 +PWH 3X8 (SUMITITE)
153 4-731-228-11 COVER, SERVICE #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
9 154 A-2197-380-A MOTHERBOARD BOARD, COMPLETE #2 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
(for SERVICE) #4 7-682-547-04 SCREW +B 3X6
ns not supplied
54
MHC-V81D

7-5. CHASSIS SECTION


(AEP, RU, E4)
(AEP, RU, E4)
ns 201
ns

202 203
202
ns #2
204
202 205 ns ns
ns 206
ns
ns #2

ns
206
ns

ns

#1
ns
ns ns ns
ns
208 bottom cover
ns section 209
ns

207

ns

207
ns
208

front panel
section 209

loudspeaker section

209

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
201 1-457-369-12 CORE, FERRITE (AEP, RU, E4) 206 4-558-595-01 STEP SCREW M4
202 2-677-839-01 +PWH 3X8 (SUMITITE) 207 4-558-820-11 + FLAT TAPPING SCREW - ED BK
* 203 1-500-082-11 CLAMP, SLEEVE FERRITE (AEP, RU, E4) 208 4-729-057-01 SOUND GENERATOR 10CM
0 204 A-2188-132-A SMPS (EMC) BOARD, COMPLETE (AEP, RU, E4) 209 4-532-593-02 SCREW (4X13) (TR-184A)
0 204 A-2203-516-A SMPS BOARD, COMPLETE (EA, TH, LA9, E12)
#1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
0 205 1-855-006-51 DC FAN #2 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
ns not supplied
55
MHC-V81D

7-6. FRONT PANEL SECTION


ns

#5
ns
SP7
#5
#5

#5
#1 SP3
#1 ns ns

ns
ns
251
#5

252
254
ns
255 253
ns
253 ns ns
#1 ns
#1

ns ns
#5
257 ns
ns
ns
#1 F
ns 256
#1 G

#5 #5 ns
258 ns
ns

#1

259
F ns
263 261
#1 260 #5
G
#1 #1
#1
265
ns 259
ns
#1
264
262 264
264

Note: If flexible flat cable is replaced, install it after bending it in


the same form as that before replacement.

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
251 A-2192-334-A IR BOARD, COMPLETE 260 A-2192-346-A SW LED L BOARD, COMPLETE
252 1-852-158-21 MICROPHONE, ELECTRET CAP 261 A-2192-347-A SW LED R BOARD, COMPLETE
253 4-912-253-01 CATCHER 262 A-2192-340-A 360 FR L BOARD, COMPLETE
254 1-912-628-12 FLEXIBLE FLAT CABLE (17 CORE) 263 A-2192-341-A 360 FR R BOARD, COMPLETE
255 A-2192-339-A HUB BOARD, COMPLETE (AEP, RU, E4) 264 4-578-508-01 FOOT

255 A-2216-748-A HUB //NON-EMC BOARD, COMPLETE 265 X-2595-664-2 PANEL, FRONT ASSY (VANESSA)
(EA, TH, LA9, E12) SP3 1-859-283-11 LOUDSPEAKER 5CM (Tweeter) (L-CH)
256 A-2192-343-A SPK MID L BOARD, COMPLETE SP7 1-859-283-11 LOUDSPEAKER 5CM (Tweeter) (R-CH)
257 A-2192-342-A SPK MID R BOARD, COMPLETE #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
258 A-2207-730-A SPK MID BTM BOARD, COMPLETE #5 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3
259 1-912-630-12 FLEXIBLE FLAT CABLE (4 CORE)
ns not supplied

56
MHC-V81D

7-7. BOTTOM COVER SECTION

ns
304
ns

ns
ns

ns

ns

#1 ns
ns
ns ns

ns

ns #1

301 #1
ns

ns #1 ns ns
#1

#1

ns
#1
302
#1
303

#1

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
301 A-2199-446-A EXTENSION BOARD, COMPLETE #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
302 A-2193-430-A 360 BACK L BOARD, COMPLETE
303 A-2193-725-A 360 BACK R BOARD, COMPLETE ns not supplied
304 X-2595-666-2 COVER, BOTTOM ASSY

57
MHC-V81D

7-8. LOUDSPEAKER SECTION

351

SP1

SP2

351
SP5
SP6
351
351

351

speaker cabinet section


SP9

351

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
351 4-238-407-12 SCREW (1) (4X20), +BV TAPPING SP6 1-859-280-11 LOUDSPEAKER (120MM)-280-11
SP1 1-859-281-11 LOUDSPEAKER (90MM)-281-11 (Mid Top: L-CH) (Mid Bottom: R-CH)
SP5 1-859-281-11 LOUDSPEAKER (90MM)-281-11 (Mid Top: R-CH)
SP2 1-859-280-11 LOUDSPEAKER (120MM)-280-11 SP9 1-859-279-11 LOUDSPEAKER (320MM)-279-11 (Woofer)
(Mid Bottom: L-CH)

58
MHC-V81D

7-9. SPEAKER CABINET SECTION

ns
ns
ns

ns
ns

405
#1 #1
401 ns
403 ns

ns
ns

ns

ns

402 ns 405
401
ns

ns
404
ns

ns
ns

ns
401 401
402
ns

401
401
ns

401 406 ns

401
406

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
401 4-532-593-02 SCREW (4X13) (TR-184A) 406 4-737-862-01 FOOT (CASTER)
402 4-578-508-01 FOOT #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
403 X-2595-669-1 SIDE, SUPPORT L ASSY ns not supplied
404 X-2595-670-1 SIDE, SUPPORT R ASSY
405 4-874-614-02 SCREW (1) (3.5X14), TAPPING

59
MHC-V81D

7-10. TOP PANEL (VANESSA) SECTION

#1
453
ns

ns #1
SP8
#1

#1 454 #1

#1 #1
452
463 SP4
#1
ns
#1
451 #1
462

ns
ns ns
458
460
461 ND4000
ns
459

455

#1
456

465
ns

ns
SENSOR board (ns)
457
464
ns

Note: If flexible flat cable is replaced, install it after bending


it in the same form as that before replacement.

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
451 1-912-629-11 FLEXIBLE FLAT CABLE (7 CORE) 462 1-912-625-11 FLEXIBLE FLAT CABLE (7 CORE)
452 A-2192-333-A VFD BOARD, COMPLETE 463 1-912-626-11 FLEXIBLE FLAT CABLE (29 CORE)
453 1-912-624-11 FLEXIBLE FLAT CABLE (9 CORE) 464 4-729-054-01 COVER, MIC USB
454 A-2192-335-A MIC USB BOARD, COMPLETE 465 A-2203-719-A SERVICE, TOP PANEL ASSY
455 1-912-627-11 FLEXIBLE FLAT CABLE (5 CORE) (Including SENSOR board)

456 A-2193-429-A POWER KEY BOARD, COMPLETE ND4000 1-483-549-11 VACUUM FLUORESCENT DISPLAY
457 4-729-052-01 BUTTON, POWER TAIKO SP4 1-859-282-11 LOUDSPEAKER 5CM (Tweeter) (L-CH)
458 2-677-839-01 +PWH 3X8 (SUMITITE) SP8 1-859-282-11 LOUDSPEAKER 5CM (Tweeter) (R-CH)
459 1-912-623-11 FLEXIBLE FLAT CABLE (6 CORE) #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
460 A-2092-220-A NFC BOARD, COMPLETE ns not supplied

461 4-586-705-21 DOUBLE ADHESIVE TAPE

60
MHC-V81D

7-11. CDM SECTION

#1

DVD mechanism section


(CDM90-DVBU204//M)

503
502
502
505 (AEP, RU, E4)
503
502
ns
502
505 501
ns

503

505
503
504
505

504
504
504
ns ns

ns

ns

ns ns

ns

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
501 1-469-829-11 CORE, FERRITE (AEP, RU, E4) 505 4-533-382-01 INSULATOR
502 2-345-115-01 SCREW (S), FLOAT
503 4-535-577-01 STEP SCREW M2.6 #1 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
504 4-590-159-01 SPRING, INSULATOR ns not supplied

61
MHC-V81D

7-12. DVD MECHANISM SECTION


(CDM90-DVBU204//M)

ns
551 (including MS-476 board)

ns

ns
553

552
553

553 554

ns

ns

ns
MS-476
board (ns)

555

ns

556

Note: If flexible flat cable is replaced, install it after bending


it in the same form as that before replacement.

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
551 A-1896-391-B LOADING COMPLETE ASSY (T) 555 1-912-622-11 FLEXIBLE FLAT CABLE (24 CORE)
(including MS-476 board)
552 3-087-599-01 INSULATOR SCREW 556 1-912-631-11 FLEXIBLE FLAT CABLE (5 CORE)
553 2-634-618-21 INSULATOR ns not supplied
0 554 A-2046-956-A SERVICE, OPTICAL DEVICE (7G)

62
MHC-V81D
SECTION 8
360 BACK L 360 BACK R
ELECTRICAL PARTS LIST
360 FR L 360 FR R EXTENSION
Note: HUB HUB //NON-EMC IR
• Due to standardization, replacements in • SEMICONDUCTORS
the parts list may be different from the In each case, u: μ, for example: MIC USB MOTHERBOARD
parts specified in the diagrams or the com- uA. . : μA. . , uPA. . , μPA. . ,
ponents used on the set. uPB. . : μPB. . , uPC. . , μPC. . , MS-476 NFC POWER KEY
• -XX and -X mean standardized parts, so uPD. . : μPD. . SENSOR SMPS SMPS (EMC)
they may have some difference from the • CAPACITORS
original one. uF: μF SPK MID BTM SPK MID L
• RESISTORS • COILS
SPK MID R SW LED L
All resistors are in ohms. uH: μH
METAL: Metal-film resistor. SW LED R VFD
METAL OXIDE: Metal oxide-film resistor. The components identified by mark 0
F: nonflammable or dotted line with mark 0 are critical for The components identified by mark 9
• Items marked “*” are not stocked since safety. contain confidential information.
they are seldom required for routine ser- Replace only with part number specified. Strictly follow the instructions whenever the
vice. components are repaired and/or replaced.
Some delay should be anticipated when When indicating parts by reference num-
ordering these items. ber, please include the board name.

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
A-2193-430-A
360 BACK L BOARD, COMPLETE A-2092-220-A
NFC BOARD, COMPLETE
************************** ********************
************************************************************* *************************************************************

A-2193-725-A
360 BACK R BOARD, COMPLETE A-2193-429-A
POWER KEY BOARD, COMPLETE
************************** **************************
************************************************************* *************************************************************

A-2192-340-A
360 FR L BOARD, COMPLETE SENSOR BOARD
*********************** *************
*************************************************************
When the SENSOR board is defective, exchange the SERVICE, TOP PANEL ASSY.
A-2192-341-A
360 FR R BOARD, COMPLETE *************************************************************
***********************
************************************************************* 0 A-2203-516-A
SMPS BOARD, COMPLETE (EA, TH, LA9, E12)
0 A-2188-132-A
SMPS (EMC) BOARD, COMPLETE (AEP, RU, E4)
A-2199-446-A
EXTENSION BOARD, COMPLETE **************************
************************** *************************************************************
*************************************************************
A-2207-730-A
SPK MID BTM BOARD, COMPLETE
A-2192-339-A
HUB BOARD, COMPLETE (AEP, RU, E4) ***************************
A-2216-748-A
HUB //NON-EMC BOARD, COMPLETE *************************************************************
(EA, TH, LA9, E12)
************************ A-2192-343-A
SPK MID L BOARD, COMPLETE
************************************************************* ************************
*************************************************************
A-2192-334-A
IR BOARD, COMPLETE
****************** A-2192-342-A
SPK MID R BOARD, COMPLETE
************************************************************* *************************
*************************************************************
A-2192-335-A
MIC USB BOARD, COMPLETE
*********************** A-2192-346-A
SW LED L BOARD, COMPLETE
************************************************************* ************************
*************************************************************
9 A-2197-380-A MOTHERBOARD BOARD, COMPLETE
(for SERVICE) A-2192-347-A
SW LED R BOARD, COMPLETE
*************************** ************************
*************************************************************
< IC >
A-2192-333-A
VFD BOARD, COMPLETE
IC2001 6-723-247-01 IC TAS5534DGGR-S ********************
IC2002 6-723-793-01 IC TAS5634 *************************************************************
IC3503 6-723-793-01 IC TAS5634
*************************************************************

MS-476 BOARD
************

When the MS-476 board is defective, exchange the entire LOADING COMPLETE
ASSY (T). Note: When the complete MOTHERBOARD board is replaced,
************************************************************* spread the compound referring to “NOTE OF REPLACING
THE IC2002 AND IC3503 ON THE MOTHERBOARD
BOARD AND THE COMPLETE MOTHERBOARD BOARD”
on servicing notes (page 6).

63
MHC-V81D

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
MISCELLANEOUS ACCESSORIES
************** ************

0 151 1-855-006-71 DC FAN 1-493-448-11 REMOTE COMMANDER (RMT-AM420U)


* 155 1-500-082-11 CLAMP, SLEEVE FERRITE (AEP, RU, E4) (including BATTERY LID)
201 1-457-369-12 CORE, FERRITE (AEP, RU, E4) 1-754-852-11 ANTENNA (FM)
* 203 1-500-082-11 CLAMP, SLEEVE FERRITE (AEP, RU, E4) 0 1-785-504-21 ADAPTOR, CONVERSION (LA9, E4)
0 205 1-855-006-51 DC FAN 0 1-849-799-51 POWER SUPPLY CORD SET (AEP, RU, LA9, E4)
0 1-849-805-21 POWER SUPPLY CORD SET (TH)
254 1-912-628-12 FLEXIBLE FLAT CABLE (17 CORE)
259 1-912-630-12 FLEXIBLE FLAT CABLE (4 CORE) 0 1-912-321-51 POWER SUPPLY CORD SET (E12)
451 1-912-629-11 FLEXIBLE FLAT CABLE (7 CORE) 0 1-912-331-21 POWER SUPPLY CORD SET (EA)
453 1-912-624-11 FLEXIBLE FLAT CABLE (9 CORE) * 4-026-824-01 BAG, PROTECTION (450X600)
455 1-912-627-11 FLEXIBLE FLAT CABLE (5 CORE) 4-733-312-14 MANUAL, INSTRUCTION (ENGLISH)
(EA, LA9, E4, E12)
459 1-912-623-11 FLEXIBLE FLAT CABLE (6 CORE) 4-733-312-23 MANUAL, INSTRUCTION (SPANISH) (LA9)
462 1-912-625-11 FLEXIBLE FLAT CABLE (7 CORE)
463 1-912-626-11 FLEXIBLE FLAT CABLE (29 CORE) 4-733-312-33 MANUAL, INSTRUCTION (SPANISH) (AEP)
465 A-2203-719-A SERVICE, TOP PANEL ASSY 4-733-312-43 MANUAL, INSTRUCTION (FRENCH)
(Including SENSOR board) (AEP, EA, E4)
501 1-469-829-11 CORE, FERRITE (AEP, RU, E4) 4-733-312-53 MANUAL, INSTRUCTION (GERMAN, DUTCH)
(AEP)
551 A-1896-391-B LOADING COMPLETE ASSY (T) 4-733-312-63 MANUAL, INSTRUCTION (ITALIAN, POLISH)
(including MS-476 board) (AEP)
0 554 A-2046-956-A SERVICE, OPTICAL DEVICE (7G) 4-733-312-81 MANUAL, INSTRUCTION (ARABIC) (EA, E4)
555 1-912-622-11 FLEXIBLE FLAT CABLE (24 CORE)
556 1-912-631-11 FLEXIBLE FLAT CABLE (5 CORE) 4-733-312-91 MANUAL, INSTRUCTION (THAI) (TH)
SP1 1-859-281-11 LOUDSPEAKER (90MM)-281-11 (Mid Top: L-CH) 4-734-747-21 MANUAL, INSTRUCTION (PORTUGUESE) (E4)
4-734-747-31 MANUAL, INSTRUCTION (RUSSIAN, UKRAINIAN)
SP2 1-859-280-11 LOUDSPEAKER (120MM)-280-11 (RU)
(Mid Bottom: L-CH) 7-682-562-09 SCREW +B 4X10 (2 pieces)
SP3 1-859-283-11 LOUDSPEAKER 5CM (Tweeter) (L-CH)
SP4 1-859-282-11 LOUDSPEAKER 5CM (Tweeter) (L-CH)
SP5 1-859-281-11 LOUDSPEAKER (90MM)-281-11 (Mid Top: R-CH)
SP6 1-859-280-11 LOUDSPEAKER (120MM)-280-11
(Mid Bottom: R-CH)

SP7 1-859-283-11 LOUDSPEAKER 5CM (Tweeter) (R-CH)


SP8 1-859-282-11 LOUDSPEAKER 5CM (Tweeter) (R-CH)
SP9 1-859-279-11 LOUDSPEAKER (320MM)-279-11 (Woofer)
*************************************************************

Note: If flexible flat cable is replaced, install it after bending it in


the same form as that before replacement.

64
MHC-V81D

MEMO

65
MHC-V81D

REVISION HISTORY

Ver. Date Description of Revision


1.0 2018.02 New

How to search for a contact point of signal lines or the like in DIAGRAMS SECTION
If a contact point of a BLOCK DIAGRAM, PRINTED WIRING BOARD or SCHEMATIC DIAGRAM is shown in a different page, use
the PDF file search function to find one.

e.g.) If a contact point is shown as , follow the procedure below.


Procedure:
1. Press the [F] key while pressing the [Ctrl] key.
2. Input “>001Z” in the search box and press the [Enter] key.
3. The relevant part (page), where the contact point is shown, appears.
Note: If you still see the original page, press the [Enter] key again.

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