Frenic-Eco - Frn-F1: Starting Guide

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STARTING GUIDE

FRENIC-Eco . FRN-F1
Frequency inverter for HVAC applications

3-phase 400V
0.75 – 560kW

Last update: 281020087


SG_Eco_EN_2.1.0
Version Changes applied Date Written Checked Approved
2.0.0 Second edition 26/06/2007 D. Bedford
2.1.0 ROM 1900 functions added 28/10/2008 J.Rasmussen D. Bedford
Small corrections
CONTENTS
Chapter Page

1. SAFETY INFORMATION AND CONFORMITY TO STANDARDS 1


1.1 Safety information 1
1.2 Conformity to European Standards 3

2. MECHANICAL INSTALLATION 4
2.1 Installing the inverter 4
2.2 Removing and mounting the inverter covers 4

3. ELECTRICAL INSTALLATION 5
3.1 Power terminals 5
3.2 Control terminals 5
3.3 Wiring diagram 6
3.4 Digital inputs (X1, X2, X3, X4, X5, FWD and REV) 7
3.5 Digital outputs (Y1, Y2, Y3, Y5A/C and 30A/B/C) 8
3.6 Setting up the slide switches 9

4. OPERATION USING THE KEYPAD 10

5. QUICK START COMMISSIONING 11


5.1 Inspection and preparation prior to powering on 11
5.2 Setting the function codes 11
5.3 Quick start commissioning (auto tuning) 12
5.4 Operation 12

6. FUNCTION CODES AND APPLICATION EXAMPLES 13


6.1 Function codes tables and basic description 13
6.2 Application examples 25
6.2.1 Line-Inverter changeover 25
6.2.2 Select Multistep Frequencies (7 different set point frequencies) 28
6.2.3 PID Controller 28

7. TROUBLESHOOTING 31

8. SPECIFICATIONS AND EXTERNAL DIMENSIONS 32


8.1 IP20/IP00 specifications 32
8.2 IP54 specifications 33
8.3 External dimensions 34
8.3.1 IP20/IP00 dimensions 34
8.3.2 IP54 dimensions 36
8.3.3 Keypad dimensions TP – E1 37
8.3.4 Keypad dimensions TP – G1 37
8.3.5 Dimensions DC Reactors 38
8.3.6 Dimensions EMC input filters 40

9. OPTIONS 43
9.1 Options table 43
9.2 EMC input filter 44
9.3 DC Reactors 44

Contents and preface


Preface

Thank you for purchasing our FRENIC-Eco series of inverters.

This product is designed to drive a three-phase induction motor for fan and pump applications.

Read through this starting guide and become familiar with proper handling and operation of this product. Please note that this
starting guide should enable you to get familiar with the main functions and should help you to install the inverter. Not all functions
are described here. For more detailed information please refer absolutely to the attached CD-ROM which contains the user's manual
(MEH456).

Improper handling might result in incorrect operation, a short life, or even a failure of this product as well as the motor.
Have this manual delivered to the end user of this product. Keep this starting guide and CD-ROM in a safe place until this product is
discarded.

Listed below are the other materials related to the use of the FRENIC-Eco. Read them in conjunction with this starting guide as
necessary.

• FRENIC-Eco User's Manual (MEH456)


• RS485 Communication User's Manual (MEH448b)
• Catalogue (MEH442c)
• RS485 Communications Card "OPC-F1-RS" Installation Manual (INR-SI47-0872)
• Relay Output Card "OPC-F1-RY" Instruction Manual (INR-SI47-0873)
• Mounting Adapter for External Cooling "PB-F1" Installation Manual (INR-SI47-0880)
• Panel-mount Adapter "MA-F1" Installation Manual (INR-SI47-0881)
• Multi-function Keypad "TP-G1" Instruction Manual (INR-SI47-0890-E)
• FRENIC Loader Instruction Manual (INR-SI47-1185-E)
• Pump Control Instruction Manual (INR-SI47-1107-E)
• Profibus DP Interface Card “OPC-F1-PDP” Instruction Manual (INR-SI47-1144-JE)
• Device Net Interface Card “OPC-F1-DEV” Instruction Manual (INR-SI47-0904)
• LonWorks Interface Card “OPC-F1-LNW” Instruction Manual (INR-SI47-1071a)

The materials are subject to change without notice. Be sure to get the latest editions for use.

Contents and preface


1. SAFETY INFORMATION AND CONFORMITY TO STANDARDS

1.1 Safety information


Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have enough
knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.

Not considering the information indicated by this symbol may lead to


dangerous conditions, possibly resulting in death or serious bodily
injuries.

Not considering the information indicated by this symbol may lead to


dangerous conditions, possibly resulting in minor or light bodily injuries
and/or substantial property damage.

Not considering the information contained under the CAUTION title can also result in serious consequences. These safety precautions are of utmost
importance and must be observed at all times.

Application

• FRENIC-Eco is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes. Fire or an accident
could occur.
• FRENIC-Eco may not be used for a life-support system or other purposes directly related to human safety.
• Though FRENIC-Eco is manufactured under strict quality control, install safety devices for applications where serious accidents or material losses
are foreseen in relation to the failure of it. An accident could occur.

Installation

• Install the inverter on a nonflammable material such as metal. Otherwise fire could occur.
• Do not place flammable matter nearby. Doing so could cause fire.

• Do not support the inverter by its terminal block cover during transportation. Doing so could cause the inverter to drop and injuries.
• Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat
sink. Otherwise, a fire or an accident might result.
• Do not install or operate an inverter that is damaged or lacking parts. Doing so could cause fire, an accident or injuries.
• Do not get on a shipping box.
• Do not stack shipping boxes higher than the indicated information printed on those boxes. Doing so could cause injuries.

Maintenance, inspection, and parts replacement

• Turn the power OFF and wait for at least five minutes for models of 30 kW or below, or ten minutes for models of 37 kW or above, before starting
inspection. Further, check that the LED monitor is unlit, and check the DC link bus voltage between the P (+) and N (-) terminals to be lower than
25 VDC. Otherwise, electric shock could occur.
• Maintenance, inspection, and parts replacement should be made only by qualified persons.
• Take off the watch, rings and other metallic matter before starting work.
• Use insulated tools. Otherwise, electric shock or injuries could occur.

Disposal

• Handle the inverter as an industrial waste when disposing of it. Otherwise injuries could occur.

Others

• Never attempt to modify the inverter. Doing so could cause electric shock or injuries.

Chapter 1: Safety information and conformity to standards 1


Wiring

• When wiring the inverter to the power source, insert a recommended moulded case circuit breaker (MCCB) or residual-current-operated
protective device (RCD)/earth leakage circuit breaker (ELCB) with overcurrent protection in the path of power lines. Use the devices within the
recommended current range.
• Use wires in the specified size. Otherwise, fire could occur.
• Do not use one multicore cable in order to connect several inverters with motors.
• Do not connect a surge killer to the inverter's output (secondary) circuit. Doing so could cause fire.
• Ground the inverter following national/local electric code, depending on the input (primary) voltage of the inverter. Otherwise, electric shock
could occur.
• Qualified electricians should carry out wiring.
• Be sure to perform wiring after turning the power OFF. Otherwise, electric shock could occur.
• Be sure to perform wiring after installing the inverter body. Otherwise, electric shock or injuries could occur.
• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply
to which the product is to be connected. Otherwise fire or an accident could occur.
• Do not connect the power source wires to output terminals (U, V, and W). Doing so could cause fire or an accident.
• Generally, control signal wires do not have reinforced insulation. If they accidentally touch any live parts in the main circuit, their insulation coat
may break for any reasons. In such a case, an extremely high voltage may be applied to the signal lines. Protect the signal line from contacting
any high voltage lines. Otherwise, an accident or electric shock could occur.

• Wire the three-phase motor to terminals U, V, and W of the inverter. Otherwise injuries could occur.
• The inverter, motor and wiring generate electric noise. Take care of malfunction of the nearby sensors and devices. To prevent the motor from
malfunctioning, implement noise control measures. Otherwise an accident could occur.

Setting control switches

• Before setting up any internal control switches, turn OFF the power, wait more than five minutes for models of 30 kW or below, or ten minutes for
models of 37 kW or above, and make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P (+)
and N (-) has dropped below a safe voltage (+25 VDC). Otherwise electric shock could occur.

Operation

• Be sure to install the terminal block cover and the front cover before turning the power ON. Do not remove the covers while power is applied.
Otherwise electric shock could occur.
• Do not operate switches with wet hands. Doing so could cause electric shock.
• If the retry function has been selected, the inverter may automatically restart and drive the motor depending on the cause of tripping.
(Design the machinery or equipment so that human safety is ensured after restarting.)
• If the stall prevention function (current limiter), automatic deceleration, and overload prevention control have been selected, the inverter may
operate at an acceleration/deceleration time or frequency different from the commanded ones. Design the machine so that safety is ensured even
in such cases. Otherwise an accident could occur.
• The STOP key is only effective when function setting (Function code F02) has been established to enable the STOP key. Prepare an emergency
stop switch separately. If you disable the STOP key priority function and enable operation by external commands, you cannot emergency-stop the
inverter using the STOP key on the keypad.
• If an alarm reset is made with the Run command signal turned ON, a sudden start will occur. Ensure that the Run command signal is turned OFF
in advance. Otherwise an accident could occur.
• If you enable the "restart mode after momentary power failure" (Function code F14 = 3, 4, or 5), then the inverter automatically restarts running
the motor when the power is recovered. Design the machinery or equipment so that human safety is ensured after restarting.
• If you set the function codes incorrectly or without completely understanding this instruction manual and the FRENIC-Eco User's Manual
(MEH456), the motor may rotate with a torque or at a speed not permitted for the machine. An accident or injuries could occur.
• Do not touch the inverter terminals while the power is applied to the inverter even if the inverter stops. Doing so could cause electric shock.

• Do not turn the main circuit power (circuit breaker) ON or OFF in order to start or stop inverter operation. Doing so could cause failure.
• Do not touch the heat sink because it becomes very hot. Doing so could cause burns.
• Setting the inverter to high speeds is easy. Before changing the frequency (speed) setting, check the specifications of the motor and machinery.
• The brake function of the inverter does not provide mechanical holding means. Injuries could occur.

GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the
original state and observe the description in the manual before starting operation.

Chapter 1: Safety information and conformity to standards 2


1.2 Conformity to European standards

The CE marking on Fuji products indicates that they comply with the essential requirements of the Electromagnetic Compatibility
(EMC) Directive 89/336/EEC issued by the Council of the European Communities and the Low Voltage Directive 73/23/EEC.
EMC-filter built-in inverters that bear a CE Marking are in conformity with EMC Directives. Inverters having no EMC filter can be in
conformity with EMC Directives if an optional EMC-compliant filter is connected to them.
General-purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU. Fuji Electric declares the
inverters bearing a CE marking are compliant with the Low Voltage Directive.

■The FRENIC-Eco series of inverters conforms to the following standards:


Low Voltage Directive EN50178:1997
EMC Directives EN61800-3:2004

For further information please check the FRENIC-Eco user's manual.

Considerations when using FRENIC-Eco as a product with conformity to Low Voltage Directive
If you wish to use a FRENIC-Eco series inverter as a product with conformity to the Low Voltage Directive, refer to the related
guidelines.

Chapter 1: Safety information and conformity to standards 3


2. MECHANICAL INSTALLATION

2.1 Installing the inverter

Mounting base

100 mm
The inverter should be mounted on a base made of material that can
withstand heat sink temperature, which can rise up to 90ºC approx. during
inverter operation.

Clearances

10 mm * 10 mm * Ensure that the minimum clearances indicated are maintained at all times.
When installing the inverter in the enclosure of your system, take extra care
with ventilation inside the enclosure as the temperature around the inverter
will tend to increase. Do not install the inverter in a small enclosure with poor
ventilation.

* For 400V class 90kW or above a 50 mm clearance is needed instead of 10


mm (left and right sides).

100 mm As long as the ambient temperature is 40°C or lower, 5.5 kW or lower


inverters may be mounted side-by-side without any gap between them.
For others inverters, please follow the clearances needed.

2.2 Removing and mounting the inverter covers (for inverters 37kW or above, please refer to user’s manual for details)

For mounting the covers, please follow removing instructions in the opposite way.
To remove the terminal block cover, loose the screw, hold the cover using the labelled “PULL” indication, pull it up towards you.
To remove the front cover (keypad cover), hold it with both hands, slide it downwards, disengage the latch, tilt the front cover
towards you and pull it upwards.

Chapter 2: Mechanical installation 4


3. ELECTRICAL INSTALLATION
3.1. Power terminals

Symbol Name Description


Connect the 3-phase input power lines
L1/R, L2/S, L3/T Main power inputs Input voltage for F1S-4: 380-460V AC 50/60Hz
Input voltage for F1S-2: 200-230V AC 50/60Hz
U, V, W Inverter outputs Connect a 3-phase motor
For a backup of the control circuit power supply, connect AC power lines same as that of
R0, T0 Auxiliary power input
the main power input
Connect a DC reactor (DCRE) for improving power factor (an option for the inverter whose
P1, P(+) DC reactor connection
capacity is 55 kW or below)
P(+), N(-) DC link bus An optional PWM regenerative converter may be connected to these terminals
Auxiliary power input for the fans for 55KW or above inverters (400V AC series) or 45KW or
R1, T1 Auxiliary power input for the fans
above inverters (200V AC series)
Grounding terminals for the inverter’s chassis (or case) and motor. Earth one of the
Gx2 Ground terminals terminals and connect the grounding terminal of the motor. Inverters provide a pair of
grounding terminals that function equivalently

3.2. Control terminals

The FRENIC-Eco has 7 digital inputs, 3 transistor outputs, 2 relay outputs and 2 analog outputs. All of them are programmable.

Symbol Name Programmable Example of use Description

PLC Internal power supply -- -- 24V DC max. current 50mA

CM Digital common -- -- Common terminal (0V)


External run command (forward)
FWD Digital input YES RUN command
Set the required function in E98
External run command (reverse)
REV Digital input YES RUN command
Set the required function in E99
X1, X2, X3, Speed selection, Programmable digital inputs
Digital inputs YES
X4 and X5 coast to stop,... Set the required function in E01 to E05
MC control signal,
Y5 A/C Digital relay output YES
inverter ready,... Programmable digital outputs (relay outputs)
To indicate if inverter Set the required function in E24 and E27
30 A,B,C Digital relay output YES
is under error (alarm)
Y1, Y2 and Same as relay output Programmable digital outputs (transistor outputs)
Digital transistor outputs YES
Y3 Y5A/C and 30A/B/C Set the required function in E20 to E22
Common terminal for digital transistor outputs
CMY Transistor output common -- --
(Y1 to Y3)
Potentiometer 1 - 5 KΩ
13 Potentiometer power supply -- --
10V DC 10 mA max.
Max. input voltage +15 V DC
12 Analog input (0 - 10 V DC) -- Pressure command
Input impedance 22 KΩ
Max. current +30 mA DC
C1 Analog input (4 - 20 mA DC) -- Feedback
Input impedance 250 Ω
Max. input voltage +15 V DC
V2 Analog input (0 - 10 V DC) -- Pressure command
Input impedance 22 KΩ
Common terminal for analog
11 -- -- Common terminal for analog input and output terminals
inputs and outputs
0 - 10 V DC or 4 - 20 mA DC selectable
Motor output (kW),
FMA Analog output YES Input impedance of external device:
output current,...
0 - 10 V DC: 5 KΩ; 4 - 20 mA DC: 500 Ω
Motor output (kW), 4 - 20 mA DC no selectable
FMI Analog output YES
Output current,... Input impedance of external device: 500 Ω

Chapter 3: Electrical installation 5


3.3. Wiring diagram

Following there is a basic wiring diagram.

Remove the DC bar if a DC reactor is installed

FRENIC-Eco

Chapter 3: Electrical installation 6


3.4. Digital inputs (X1, X2, X3, X4, X5, FWD and REV)

The digital inputs can be operated in PNP logic (ON level by means of +24V DC) or NPN logic (ON level by means of 0V). The logic
is selectable by using the switch SW1 located on the inverter control board (please refer to chapter 3.6).

Example connection: PNP logic (SOURCE)

(a) Using external power supply (b) Using inverter power supply

VCC PLC VCC

+24V PLC
FWD
+24V FWD
Speed X1 Speed
X1
0V CM 0V
CM

+ -

24 VDC power supply

Example connection: NPN logic (SINK)

(a) Using external power supply (b) Using inverter power supply

Vcc PLC Vcc


0V PLC
FWD
0V FWD
Speed X1 Speed
X1
0V CM 0V
CM

+ -

24 VDC power supply

Electrical specification for digital inputs:


(X1 to X5, FWD and REV)

Item Min Max Item Min Max

ON level 0 V DC 2V DC Max. operation current at ON 2.5 mA 5 mA


SINK
OFF level 22 V DC 27V DC Allowable leakage current at OFF - 0.5 mA
ON level 22 V DC 27V DC
SOURCE
OFF level 0 V DC 2V DC

Chapter 3: Electrical installation 7


3.5. Digital outputs (Y1, Y2, Y3, Y5A/C and 30A/B/C)

Transistor digital outputs can be operated both in PNP (SOURCE) or NPN (SINK) logic. The logic is selectable depending on the
connection is made. Connecting the “PLC” terminal to the transistor common “CMY” terminal you get PNP logic. Connecting the
“CM” terminal to the transistor common “CMY” terminal you get NPN logic.

Connection example: output “PNP” logic

a) Using external power supply (b) Using inverter power supply

PLC
PLC
REV Y1
REV Y1
FWD Y2
FWD Y2
X1 CMY
X1 CMY
CM
CM

+ -

24 VDC power supply

Connection example: output “NPN” logic

a) Using external power supply (b) Using inverter power supply

PLC
PLC
REV Y1
REV Y1
FWD Y2
FWD Y2
X1 CMY
X1 CMY
CM
CM

+ -

24 VDC power supply

Electrical specifications for transistor digital outputs: Electrical specifications for relay digital outputs:
(Y1, Y2 and Y3) (Y5A/C and 30A/B/C)

Item Max 48V DC, 0.5 A

Operation ON level 3V DC 250V AC, 0.3A, cos φ = 0.3


voltage OFF level 27V DC
Maximum operation current at ON 50 mA
Leakage current at OFF 0,1 mA

Chapter 3: Electrical installation 8


3.6 Setting up the slide switches

Switching the slide switches located on the PCB allows you to customize the operation mode of the analog output terminals, digital
I/O terminals, and communication ports. The locations of those switches are shown in Figure 3.1.
To switch the slide switches, remove the front and terminal block covers, so that you can see the control PCB that contains the
switches. Furthermore, for models of 37 kW or above, open the keypad enclosure. Table 3.1 lists function of each slide switch.

Table 3.1. Function of Each Slide Switch


Switch Function
SW1 Switches service mode of the digital input terminals for SINK or SOURCE.
- To make the digital input terminal [X1] to [X5], [FWD] or [REV] serve as a current sink,
switch SW1 to SINK.
- To make them serve as a current source, switch SW1 to SOURCE.
SW3 Switches on/off the terminating resistor of RS485 communications port of the inverter.
- To connect a keypad to the inverter switch SW3 to OFF (factory default).
- If the inverter is connected to the RS485 communications network as a termination
device, switch it to ON.
SW4 Switches output mode of the analog output terminal FMA to voltage or current.
When switching this switch, change also data of the function code F29.
Switch SW4 to: Set data of F29 to:
Voltage output (Factory default) VO 0
Current output IO 1

SW5 Switches property of the analog input terminal V2 for voltage input or PTC.
When switching this switch, change also data of the function code H26
Switch SW5 to: Set data of H26 to:
Analog frequency command
source in voltage input V2 0
(Factory default)
PTC thermistor input PTC 1 or 2

Figure 3.1. Location of the slide switches

Switching example
SW1
SINK SOURCE

SW3
RS485 comm. port
terminator
ON OFF

Chapter 3: Electrical installation 9


4. OPERATION USING THE KEYPAD
LED monitor

The keypad consists of a 4 digit LED monitor, 5 LED LED


indicators
indicators, and 6 keys, as shown in the figure.

The keypad allows you to start and stop the motor,


monitor running status and switch to the menu mode. Program/
Reset key
RUN key
In the menu mode you may set the function code data,
monitor I/O signal states and check the maintenance Function/
Data key
STOP key
information as well as the alarm information.
Up key Down key

The keypad has 3 operation modes: programming mode, running mode and alarm mode.

Operation mode Programming mode Running mode


Alarm mode
Monitor, keys STOP RUN STOP RUN
Displays the output frequency, set frequency, loader motor speed, Displays the alarm description and
Function Displays the function code or data
required power, output current and output voltage alarm history

Display ON Blinking ON Blinking/ON

Displays the unit of frequency, output current, required power, speed


Function The program mode is indicated None
and line speed.

Frequency indication Speed indication

ON ON
Monitor

Display
OFF
Current indication Capacity of current indication
ON

ON Blink or lit

Function Operation selection (keypad operation/terminal operation) is displayed


Display Lit in keypad operation mode (F02 = 0, 2 or 3)
Absence of operation Presence of operation Absence of operation command Presence of operation command
Function Stop state due to trip is displayed
command is displayed command is displayed is displayed is displayed
If an alarm occurs during operation,
Display unlit during keypad operation or lit
during terminal block operation

Switches to running mode


Releases the trip and switches to
Function Switches to programming mode
stop mode or running mode
Digit shift (cursor movement) in data setting

Function Determines the function code, stores and updates data Switches the LED monitor display Displays the operation information
Keys

Function Increases/decreases the function code and data Increases/decreases the frequency, motor speed and other settings Displays the alarm history

Starts running (switches to


Function Invalid Invalid Invalid
running mode (RUN))
Deceleration stop (switches Deceleration stop (switches to
Function Invalid Invalid Invalid
to programming mode STOP) running mode STOP)

- If F02 = 1, the RUN key will not be enabled (RUN command by digital input terminals).
- If F02 = 1, the STOP key will not be enabled (RUN/STOP command by digital input terminals).
- If H96 = 1 or 3, STOP key located on the keypad will stop the motor with priority, even if other RUN/STOP commands are enabled.

Chapter 4: Operation using the keypad 10


5. QUICK START COMMISSIONING

5.1 Inspection and preparation prior to powering on


(1) Please check if the power wires are correctly connected to the inverter input terminals L1/R, L2/S and L3/T, if the motor is
connected to the inverter terminals U, V and W and if the grounding wires are connected to the ground terminals correctly.

• Do not connect power supply wires to the inverter output terminals U, V, and W. Otherwise, the inverter may
be damaged if you turn the power on.
• Be sure to connect the grounding wires of the inverter and the motor to the inverter ground terminals.
Otherwise an electric shock may occur

(2) Check for short circuits between terminals and exposed live
Power circuit terminal wiring
parts and ground faults.
(3) Check for loose terminals, connectors and screws.
(4) Check if the motor is separated from mechanical equipment.
(5) Turn the switches off so that the inverter does not start or
operate erroneously at power-on.
(6) Check if safety measures are taken against runaway of the
system, e.g., a defense to protect people from unexpectedly
approaching your power system.

5.2 Setting the function codes

Set next function codes data according to motor ratings and application values. For the motor, check the rated values printed on the
nameplate of the motor.
Code Name Description
F 03 Maximum frequency
F 04 Base frequency Motor characteristics
F 05 Rated voltage
F 07 Acceleration time 1
Application values
F 08 Deceleration time 1
P 02 Motor rated capacity
Motor characteristics
P 03 Motor rated current

Chapter 5: Quick start commissioning 11


5.3 Quick start commissioning (auto tuning)

Even if it is not extremely necessary, the auto tuning procedure should be performed before running the motor for the first time. There
are two auto tuning modes: auto tuning mode 1 (static) and auto tuning mode 2 (dynamic).

Auto tuning mode 1 (P04 = 1): P07 and P08 function code values are measured.
Auto tuning mode 2 (P04 = 2): The no load current (P06 function code) is measured as well as P07 and P08. When choosing this
option, please remove the mechanical load from the motor.

The motor will start moving if Auto tuning mode 2 is chosen

Auto tuning procedure

1. Power on the inverter.


2. Switch the operation mode from remote to local (by means of F02 = 2 or 3).
3. If there are any kind of contactors between the motor and the inverter, please close them manually.
4. Set P04 to 1 (Auto tuning mode 1) or P04 to 2 (auto tuning mode 2), press FUNC/DATA and press RUN (the current flow
going through the motor winding will generate a sound). The auto tuning takes a few seconds until is finished itself.
P06 will be measured as well as P07 and P08 if auto tuning mode 2 has been selected.

The auto tuning procedure has been finished.

LOCAL MODE TEST

(1) Set F02 = 2 or F02 = 3 to select the local mode (RUN command given by the keypad).
(2) Switch the inverter on and check the LED keypad is displaying and blinking 0.00 Hz.
(3) Set a low frequency using the arrow keys / (check if the new frequency is already blinking in the LED keypad).
Press PRG/RESET during one second to move the cursor across the LED keypad.
(4) Press FUNC/DATA to store the new selected frequency.
(5) Press RUN key to start driving the motor.
(6) Press STOP key to stop the motor.

5.4 Operation

After confirming the inverter can drive the motor, connect the motor to the machine and adjust the necessary function codes.
Depending on the application conditions, further adjustments may be required: such as adjustments of torque boost (F09), acceleration
time (F07), and deceleration time (F08). Make sure to set relevant function codes properly.

Chapter 5: Quick start commissioning 12


6. FUNCTION CODES AND APPLICATION EXAMPLES

6.1 Function codes tables and basic description

Function codes enable the FRENIC-Eco series of inverters to be set up to match your system requirements.
The function codes are classified into eight groups: Fundamental Functions (F codes), Extension Terminal Functions (E
codes), Control Functions of Frequency (C codes), Motor Parameters (P codes), High Performance Functions (H codes),
Application Functions (J codes), Link Function (y codes) and Option Functions (o codes). For Option function (o codes), refer
to the instruction manual for the option.
For further information about the FRENIC-Eco function codes please refer to FRENIC-Eco user's manual.
For further information about pump control please refer to the pump control instruction manual.

F codes: Fundamental functions

Code Name Setting range Default setting Actual setting


F00 Data protection 0: Disable data protection (function code can be edited)
0
1: Enable data protection
F01 Frequency command 1 0: Enable arrow keys on the keypad
1: Enable voltage input to terminal [12] (0 to 10V DC)
2: Enable current input to terminal [C1] (4 to 20 mA)
3: Enable sum of voltage and current inputs terminals [12] and 0
[C1]
5: Enable voltage input to terminal [V2] (0 to 10V DC)
7: Enable terminal command (UP) / (DOWN) control
F02 RUN command 0: Enable RUN / STOP keys on the keypad
(Motor rotational direction from digital input signals FWD/REV)
1: Enable terminal command FWD or REV 2
2: Enable RUN / STOP keys on keypad (forward)
3: Enable RUN / STOP keys on keypad (reverse)
F03 Maximum frequency
25.0 to 120.0 Hz 50.0 Hz
F04 Base frequency
25.0 to 120.0 Hz 50.0 Hz
F05 Rated voltage at base frequency 0: Output a voltage in proportion to input voltage
80 to 240V: Output a voltage AVR-controlled (200V AC series) 400 V
160 to 500V: Output a voltage AVR-controlled (400V AC series)
F07 Acceleration time 1 0.00 to 3600 s (Entering 0.00 cancels the acceleration time,
20.0 s
requiring external soft-start)
F08 Deceleration time 1 0.00 to 3600 s (Entering 0.00 cancels the deceleration time,
20.0 s
requiring external soft-start)
F09 Torque boost Depend on the
0.0 to 20.0 % (percentage of the rated voltage at base
inverter power
frequency (F05)). This setting is effective when F37 = 0,1,3 or 4
capacity
F10 Electronic thermal overload protection for Selection 1: For general-purpose motors with built-in-self-cooling fan
1
motor motor charact. 2: For separately excited motor fan
F11 Overload 0.0: Disable 100 % of the
detection level 1 to 135% of the rated current (allowable continuous drive motor rated
current) of the motor current
F12 Thermal time 10.0
5.0 min
constant min
(22kW
0.5 to 75.0 min (30kW
or
or
below)
above)
F14 Restart mode after momentary power failure 0: Disable restart (trip immediately)
(Mode selection) 1: Disable restart (trip after a recovery from power failure)
3: Enable restart (continue to run, for heavy inertia or general
loads)
0
4: Enable restart (restart at the frequency at which the power
failure occurred, for general loads)
5: Enable restart (restart at the starting frequency, for low-inertia
load)
F15 Frequency limiter High
0 to 120.0 Hz 70.0 Hz
F16 Low
0 to 120.0 Hz 0.0 Hz
F18 Bias (frequency command 1)
-100.00 to 100.00 % 0.00 %
F20 DC braking Start freq.
0.0 to 60.0 Hz 0.0 Hz
F21 Braking level 0 to 60 % (100% is interpreted as rated output current of the
0%
inverter)
F22 Braking time 0.00: Disable
0.00 s
0.01 to 30.00 s
F23 Starting frequency
0.1 to 60.0 Hz 0.5 Hz
F25 Stop frequency
0.1 to 60.0 Hz 0.2 Hz

Chapter 6: Function codes and application example 13


Code Name Setting range Default setting Actual setting
F26 Motor sound Carrier 0.75 to 15 kHz (22kW or below)
frequency 0.75 to 10 kHz (30kW to 75kW) 15/10/6 kHz
0.75 to 6 kHz (90kW or above)
F27 Sound tone 0: Level 0 (Inactive)
1: Level 1
0
2: Level 2
3: Level 3
F29 Analog ouptut (FMA) Mode selection 0: Output in voltage (0 to 10V DC)
0
1: Output in current (4 to 20mA DC)
F30 Output adjust.
0 to 200 % 100 %
F31 Function Select a function to be monitored from the following 0: Output
frequency
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power
0
7: PID feedback value (PV)
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration analog output (+10V DC / 20 mA DC)
15: PID process command (SV)
16: PID process output (MV)
F34 Analog output (FMI) Duty
0 to 200 %: Voltage output adjustment 100 %
F35 Function Select a function to be monitored from the following:

0: Output frequency
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power 0
7: PID feedback value (PV)
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration analog output (20 mA DC)
15: PID process command (SV)
16: PID process output (MV)
F37 Load selection/ 0: Variable torque load increasing in proportion to square of
Auto torque boost/ speed
Auto energy saving operation 1: Variable torque load increasing in proportion to square of
speed (Higher startup torque required)
2: Auto-torque boost
3: Auto-energy saving operation
1
(Variable torque load increasing in proportion to square of speed)
4: Auto-energy saving operation (Variable torque load increasing
in proportion to square of speed; higher startup torque required)
Note: Apply this setting to a load with short acceleration time.
5: Auto-energy saving operation (Auto-torque boost)
Note: Apply this setting to a load with long acceleration time.
F43 Current limiter Mode selection 0: Disable (No current limiter works)
1: Enable at constant speed (Disabled during acceleration and
0
deceleration)
2: Enable during acceleration and at constant speed
F44 Level 20 to 120 % (100% is interpreted as rated output current of the
110 %
inverter)

The shaded function codes are applicable to the quick setup menu

Chapter 6: Function codes and application example 14


E codes: Extension terminal functions

Code Name Data setting range Default setting Actual setting


E01 Command assignment to: Selecting function code data assigns the corresponding function to terminals [X1]
6
[X1] to [X5] as listed below. Setting the value of 1000s in parentheses () shown below
E02 [X2] assigns a negative logic input to a terminal.
[X3] In the case of (THR) and (STOP), data 1009 and 1030 are for normal logic and 9 7
E03 [X4] and 30 are for negative logic, respectively.
[X5] 8
E04
11
0 (1000): Select multistep frequency (SS1)
E05 1 (1001): Select multistep frequency (SS2)
35
2 (1002): Select multistep frequency (SS4)
3 (1003): Select multistep frequency (SS8)
6 (1006): Enable 3-wire operation (HLD)
7 (1007): Coast to stop (BX)
8 (1008): Reset alarm (RST)
9 (1009): Enable external alarm trip (THR)
11 (1011): Switch frequency command 2/1 (Hz2/Hz1)
13: Enable DC brake (DCBRK)
15: Switch to commercial power (50 Hz) (SW50)
16: Switch to commercial power (60 Hz) (SW60)
17 (1017): UP (Increase output frequency) (UP)
18 (1018): DOWN (Decrease output frequency) (DOWN)
19 (1019): Enable write from keypad (Data changeable) (WE-KP)
20 (1020): Cancel PID control (Hz/PID)
21 (1021): Switch normal/inverse operation (IVS)
22 (1022): Interlock (IL)
24 (1024): Enable communications link via RS485 or field bus (LE)
(option)
25 (1025): Universal DI (U-DI)
26 (1026): Select starting characteristics (STM)
30 (1030): Force to stop (STOP)
33 (1033): Reset PID integral and differential components (PID-RST)
34 (1034): Hold PID integral component (PID-HLD)
35 (1035): Select local (keypad) operation (LOC)
38 (1038): Enable to run (RE)
39: Protect motor from dew condensation (DWP)
40: Enable integrated sequence to switch to commercial power (ISW50)
(50 Hz)
41: Enable integrated sequence to switch to commercial power (ISW60)
(60 Hz)
50 (1050): Clear periodic switching time (MCLR)
51 (1051): Enable pump drive (motor 1) (MEN1)
52 (1052): Enable pump drive (motor 2) (MEN2)
53 (1053): Enable pump drive (motor 3) (MEN3)
54 (1054): Enable pump drive (motor 4) (MEN4)
87 (1087): Switch RUN command 2/1 (FR2/FR1)
88: RUN forward 2 (FWD2)
89: RUN reverse 2 (REV2)
E14 Acceleration Time (Multistep Frequency +
UP/DOWN)
0.00 to 3600 s 20.00
E15 Deceleration Time (Multistep Frequency +
UP/DOWN)

Chapter 6: Function codes and application example 15


Code Name Data setting range Default setting Actual setting
E20 Command assignment to: Selecting function code data assigns the corresponding function to terminals [Y1]
0
[Y1] to [Y3], [Y5A/C], and [30A/B/C] as listed below. Setting the value of 1000s in
E21 [Y2] parentheses () shown below assigns a negative logic input to a terminal.
1
[Y3]
E22 [Y5A/C]
[30A/B/C] 2
E24 0 (1000): Inverter running (RUN)
10
1 (1001): Frequency arrival signal (FAR)
E27 2 (1002): Frequency detected (FDT)
99
3 (1003): Undervoltage detected (inverter stopped) (LU)
5 (1005): Inverter output limiting (IOL)
6 (1006): Auto-restarting after momentary power failure (IPF)
7 (1007): Motor overload early warning (OL)
10 (1010): Inverter ready to run (RDY)
11: Switch motor drive source between commercial power and (SW88)
inverter output (For MC on commercial line)
12: Switch motor drive source between commercial power and (SW52-2)
inverter output (For primary side)
13: Switch motor drive source between commercial power and (SW52-1)
inverter output (For secondary side)
15 (1015): Select AX terminal function (For MC on primary side) (AX)
25 (1025): Cooling fan in operation (FAN)
26 (1026): Auto-resetting (TRY)
27 (1027): Universal DO (U-DO)
28 (1028): Heat sink overheat early warning (OH)
30 (1030): Service life alarm (LIFE)
33 (1033): Command loss detected (REF OFF)
35 (1035): Inverter output on (RUN2)
36 (1036): Overload prevention control (OLP)
37 (1037): Current detected (ID)
42 (1042): PID alarm (PID-ALM)
43 (1043): Under PID control (PID-CTL)
44 (1044): Motor stopping due to slow flowrate under PID control (PID-STP)
45 (1045): Low output torque detected (U-TL)
54 (1054): Inverter in remote operation (RMT)
55 (1055): Run command activated (AX2)
56 (1056): Motor overheat detected (PTC) (THM)
59 (1059): C1 disconnection detected (C1OFF)
60 (1060): Sequenced start motor 1, inverter-driven (M1_I)
61 (1061): Sequenced start motor 1, commercial-power driven (M1_L)
62 (1062): Sequenced start motor 2, inverter-driven (M2_I)
63 (1063): Sequenced start motor 2, commercial-power driven (M2_L)
64 (1064): Sequenced start motor 3, inverter-driven (M3_I)
65 (1065): Sequenced start motor 3, commercial-power driven (M3_L)
67 (1067): Sequenced start motor 4, commercial-power driven (M4_L)
68 (1068): Periodic switching early warning (MCHG)
69 (1069): Pump control limit signal (MLIM)
87 (1087): (FAR AND FDT) signal (FARFDT)
99 (1099): Alarm output (for any alarm) (ALM)
E31 Frequency detection Detection level 0.0 to 120.0 Hz
50.0 Hz
(FDT)
E32 Hysteresis 0.0 to 120.0 Hz
1.0 Hz
E34 Overload early warning/ Level 0: Disable 100% of the motor
Current detection Current value of 1% to 150% of the inverter rated current rated current
E35 Timer 0.01 to 600.00 s
10.00 s
E40 PID display coefficient A -999 to 0.00 to 999
100
E41 PID display coefficient B -999 to 0.00 to 999
0.00
E43 LED monitor Item selection 0: Speed monitor (Select by E48)
3: Output current
4: Output voltage
8: Calculated torque
9: Input power
10: PID process command (Final) 0
12: PID feedback value
14: PID output
15: Load factor
16: Motor output
17: Analog input
E45 LCD monitor Item selection 0: Running status, rotational direction and operation guide
(only with multi-functional 1: Bar charts for output frequency, current and calculated torque 0
keypad TP-G1)
E46 Keypad TP-G1) Language selection 0: Japanese
1: English
2: German
1
3: French
4: Spanish
5: Italian
E47 Contrast control 0 (Low) to 10 (High) 5

Chapter 6: Function codes and application example 16


Code Name Setting range Default setting Actual setting
E48 LED monitor Speed item 0: Output frequency
3: Motor speed in r/min
0
4: Load shaft in r/min
7: Display speed in %
E50 Coefficient for speed indication
0.01 to 200.00 30.00
E51 Display coefficient for input 0.000: (Cancel / reset)
0.010
watt-hour data 0.001 to 9999
E52 Keypad (menu display mode) 0: Function code data editing mode (Menus #0, #1 and #7)
1: Function code data check mode (Menus #2 and #7) 0
2: Full-menu mode (Menus #0 through #7)
E61 Analog input for [12] Selecting function code data assigns the corresponding function to terminals [12],
0
(Extension function [C1] and [V2] as listed below
E62 selection) [C1]
0
0: None
E63 [V2] 1: Auxiliary frequency command 1
2: Auxiliary frequency command 2
3: PID process command 1 0
5: PID feedback value
20: Analog input monitor
E64 Saving digital reference frequency 0: Auto saving (at the time of main power turned off)
0
1: Saving by pressing FUNC/DATA key
E65 Command loss detection Level 0: Decelerate to stop
20 to 120 % 999
999: Disable
E80 Detect low torque Detection level
0 to 150 % 20 %
E81 Timer
0.01 to 600.00 s 20.00 s
E98 Command assignment to: Selecting function code data assigns the corresponding function to terminals
98
[FWD] [FWD] and [REV] as listed below. Setting the value of 1000s in parentheses ()
E99 [REV] shown below assigns a negative logic input to a terminal.
99
In the case of (THR) and (STOP), data 1009 and 1030 are for normal logic and 9
and 30 are for negative logic, respectively.

0 (1000): Select multistep frequency (SS1)


1 (1001): Select multistep frequency (SS2)
2 (1002): Select multistep frequency (SS4)
3 (1003): Select multistep frequency (SS8)
6 (1006): Enable 3-wire operation (HLD)
7 (1007): Coast to stop (BX)
8 (1008): Reset alarm (RST)
9 (1009): Enable external alarm trip (THR)
11 (1011): Switch frequency command 2/1 (Hz2/Hz1)
13: Enable DC brake (DCBRK)
15: Switch to commercial power (50 Hz) (SW50)
16: Switch to commercial power (60 Hz) (SW60)
17 (1017): UP (Increase output frequency) (UP)
18 (1018): DOWN (Decrease output frequency) (DOWN)
19 (1019): Enable write from keypad (Data changeable) (WE-KP)
20 (1020): Cancel PID control (Hz/PID)
21 (1021): Switch normal/inverse operation (IVS)
22 (1022): Interlock (IL)
24 (1024): Enable communications link via RS485 or field bus (LE)
(option)
25 (1025): Universal DI (U-DI)
26 (1026): Select starting characteristics (STM)
30 (1030): Force to stop (STOP)
33 (1033): Reset PID integral and differential components (PID-RST)
34 (1034): Hold PID integral component (PID-HLD)
35 (1035): Select local (keypad) operation (LOC)
38 (1038): Enable to run (RE)
39: Protect motor from dew condensation (DWP)
40: Enable integrated sequence to switch to commercial power (ISW50)
(50 Hz)
41: Enable integrated sequence to switch to commercial power (ISW60)
(60 Hz)
50 (1050): Clear periodic switching time (MCLR)
51 (1051): Enable pump drive (motor 1) (MEN1)
52 (1052): Enable pump drive (motor 2) (MEN2)
53 (1053): Enable pump drive (motor 3) (MEN3)
54 (1054): Enable pump drive (motor 4) (MEN4)
87 (1087): Switch run command 2/1 (FR2/FR1)
88: RUN forward 2 (FWD2)
89: RUN reverse 2 (REV2)
98: RUN forward (FWD)
99: RUN reverse (REV)

The shaded function codes are applicable to the quick setup menu

Chapter 6: Function codes and application example 17


C codes: Control functions of frequency

Code Name Data setting range Default setting Actual setting


C01 Jump frequency 0.0 to 120.0 Hz
1 0.0 Hz
C02
2 0.0 Hz
C03
3 0.0 Hz
C04 0.0 to 30.0 Hz
Band 3.0 Hz
C05 Multistep frequency 1 0.00 to 120.00 Hz 0.00 Hz
C06 2 0.00 Hz
C07 3 0.00 Hz
C08 4 0.00 Hz
C09 5 0.00 Hz
C10 6 0.00 Hz
C11 7 0.00 Hz
C12 8 0.00 Hz
C13 9 0.00 Hz
C14 10 0.00 Hz
C15 11 0.00 Hz
C16 12 0.00 Hz
C17 13 0.00 Hz
C18 14 0.00 Hz
C19 15 0.00 Hz
C30 Frequency command 2 0: Enable arrow keys on the keypad
1: Enable voltage input to terminal [12] (0 to 10V DC)
2: Enable current input to terminal [C1] (4 to 20 mA)
3: Enable sum of voltage and current inputs to terminals [12] 2
and [C1]
5: Enable voltage input to terminal [V2] (0 to 10V DC)
7: Enable terminal command (UP) / (DOWN) control
Code Name Data setting range Default setting Actual setting
C32 Analog input adjustment for Gain for terminal input [12] 0.00 to 200.00 %
100.0 %
[12]
C33 Filter time constant 0.00 to 5.00 s
0.05 s
C34 Gain reference point 0.00 to 100.00 %
100.0 %
C37 Analog input adjustment for Gain for terminal input [C1] 0.00 to 200.00 %
100.0 %
[C1]
C38 Filter time constant 0.00 to 5.00 s
0.05 s
C39 Gain reference point 0.00 to 100.00 %
100.0 %
C42 Analog input adjustment for Gain for terminal input [V2] 0.00 to 200.00 %
100.0 %
[V2]
C43 Filter time constant 0.00 to 5.00 s
0.05 s
C44 Gain reference point 0.00 to 100.00 %
100.0 %
C50 Bias reference point (Frequency command 1) 0.00 to 100.0 %
0.00 %
C51 Bias for PID command 1 Bias value -100.0 to 100.00 %
0.00 %
C52 Bias reference point 0.00 to 100.00 %
0.00 %
C53 Selection of normal/inverse operation 0: Normal operation
0
(Frequency command 1) 1: Inverse operation

Chapter 6: Function codes and application example 18


P codes: Motor parameters

Code Name Data setting range Default setting Actual setting


P01 Motor No. of poles 2 to 22
4
P02 Rated capacity 0.01 to 1000 kW (If P99 is 0, 3 or 4) Rated capacity of
0.01 to 1000 HP (If P99 is 1) the motor
P03 Rated current 0.00 to 2000 A Rated current of
Fuji standard
motor
P04 Autotuning 0: Disable
1: Enable (Tune %R1 and %X while the motor is stopped)
0
2: Enable (Tune %R1 and %X while the motor is stopped and
no-load current while running)
P06 No-load current 0.00 to 2000 A Rated value of
Fuji standard
motor
P07 %R1 0.00 to 50.00 % Rated value of
Fuji standard
motor
P08 %X 0.00 to 50.00 % Rated value of
Fuji standard
motor
P99 Motor selection 0: Characteristics of motor 0
(Fuji standard motors, 8-series)
1: Characteristics of motor 1 (HP-rated motors) 0
3: Characteristics of motor 3 (Fuji standard motors, 6-series)
4: Other motors

The shaded function codes are applicable to the quick setup menu

Chapter 6: Function codes and application example 19


H codes: High performance functions

Code Name Data setting range Default setting Actual setting


H03 Data initialization 0: Disable initialization
1: Initialize all function code data to the factory defaults 0
2: Initialize motor parameters
H04 Auto-resetting Times 0: Disable
0 times
1 to 10 times
H05 Reset interval 0.5 to 20.0 s
5.0 s
H06 Cooling fan ON/OFF control 0: Disable (Always in operation)
0
1: Enable (ON/OFF controllable)
H07 Acceleration/Deceleration pattern 0: Linear
1: S-curve (Weak)
0
2: S-curve (Strong)
3: Curvilinear
H09 Select starting characteristics 0: Disable
(Auto search for idling motor's speed) 3: Enable (Follow RUN command, either forward or reverse)
4: Enable (Follow RUN command, both forward and reverse) 0
5: Enable (Follow RUN command, inversely both forward and
reverse)
H11 Deceleration mode 0: Normal deceleration
0
1: Coast-to-stop
H12 Instantaneous overcurrent limiting 0: Disable
1
1: Enable
H13 Restart mode after Restart time 0.1 to 10.0 s Depending on the
momentary power failure inverter capacity
H14 Frequency fall rate 0.00: Set deceleration time
0.01 to 100.0 Hz/s 999
999: Follow the current limit command
H15 Continuous running level 200V series: 200 to 300VDC 235 V DC
400V series: 400 to 600VDC 470 V DC
H16 Allowable momentary power 0.0 to 30.0 s
999
failure time 999: The longest time automatically determined by the inverter
H17 Select starting characteristics (Frequency for idling motor's 0.0 to 120.0 Hz
999
speed) 999: Harmonize at the maximum frequency
H26 PTC thermistor input Mode selection 0: Disable
1: Enable (Upon detection of PTC, the inverter immediately trips
and stops with OH4 displayed) 0
2: Enable (Upon detection of PTC, the inverter continues
running while outputting alarm signal (THM))
H27 Level 0.00 to 5.00 V DC
1.60 V DC
H30 Communication link function (Mode selection) Frequency command RUN command

0: F01/C30 F02
1: RS485 link F02
2: F01/C30 RS485 link
3: RS485 link RS485 link
4: RS485 link (option) F02
5: RS485 link (option) RS485 link
6: F01/C30 RS485 link (option)
7: RS485 link RS485 link (option) Set at factory
0
8: RS485 link (option) RS485 link (option) shipping
H42 Capacitance of DC link bus capacitor Indication for replacing DC link bus capacitor (0000 to FFFF:
Hexadecimal)
H43 Cumulative run time of cooling fan Indication of cumulative run time of cooling fan for replacement

H47 Initial capacitance of DC link bus capacitor Indication for replacing DC link bus capacitor (0000 to FFFF:
Hexadecimal)
H48 Cumulative run time of capacitors on the printed circuit Indication for replacing capacitors on the printed circuit board
board (0000 to FFFF: Hexadecimal). Resetable
H49 Select starting 0.0 to 10.0 s 0.0 s
H50 characteristics (Auto search Frequency 0.0: Cancel
time for idling motor's 0.1 to 120.0 Hz 0.0 Hz (22kW or 5.0 Hz (30kW or
speed) below) above)
Non-linear V/f pattern
H51 Voltage 0 to 240V: Output
a voltage AVR-
controlled (for
0 (22kW or below)
200V AC series)
20 (30kW or
0 to 500V: Output
above, 200V ser.)
a voltage AVR-
40 (30kW or
controlled (for
above, 400V ser.)
400V AC series)
H56 Deceleration time for forced stop 0.00 to 3600 s
20.0 s
H61 UP/DOWN Control 1 or 3: Display data on the keypad´s LED monitor in decimal
format (in each bit, “0” for disabled, “1” for enabled)
1
Bit 0: Last UP/DOWN command value on releasing run
(Bit 0 = 1)
command (Prefixed to “1”)
Bit 1: Multistep Frequency + UP/DOWN Control

Chapter 6: Function codes and application example 20


Code Name Data setting range Default setting Actual setting
H63 Low limiter Mode selection 0: Limit by F16 (Frequency Limiter: Low) and continue to run
1: If the output frequency lowers less than the one limited by 0
F16 (Frequency limiter: Low), decelerates to stop the motor
H64 Lower limiting frequency 0.0: Depends on F16 (Frequency limiter: Low)
2.0 Hz
0.1 to 60.0 Hz
H69 Automatic deceleration 0: Disable
0
3: Enable (Control DC link bus voltage at a constant)
H70 Overload prevention control 0.00: Follow deceleration time specified by F08
0.01 to 100.00 Hz/s 999
999: Disable
H71 Deceleration characteristics 0: Disable
0
1: Enable
H80 Gain for suppression of output current fluctuation for motor 0.00 to 0.40 0.10 for 45 kW or
above (200V
series) and for 55
kW or above
(400V series)
0.20 for 37 kW or
below (200V
series) and for 45
kW or below
(400V series)
H86 Reserved *1 0 to 2 2 for 45 kW or
above (200V
series) and for 55
kW or above
(400V series)
0 for 37 kW or
below (200V
series) and for 45
kW or below
(400V series)
H87 Reserved *1 25.0 to 120.0 Hz
25.0 Hz
H88 Reserved *1 0 to 3
0
999
H89 Reserved *1 0, 1
0
H90 Reserved *1 0, 1
0
H91 C1 signal disconnection detection 0.0 s: Wire disconnection protection disabled
0.0 s
0.1-60.0 s: Wire disconnection detection time
H92 Continue to run P component: gain 0.000 to 10.000 times
999
999
H93 I component: time 0.010 to 10.000 s999 999
H94 Cumulative run time of motor Change or reset the cumulative data
-
H95 DC braking (braking response mode) 0: Slow
1
1: Quick
H96 STOP key priority/start check function STOP key priority Start check function
0: Disable Disable
1: Enable Disable 0
2: Disable Enable
3: Enable Enable
H97 Clear alarm data Setting H97 data to "1" clears alarm data and then returns to
0
zero
H98 Protection/maintenance function 0 to 63: Display data on the keypad's LED monitor in decimal
format (In each bit, "0" for disabled, "1" for enabled)Bit 0: Lower
the carrier frequency automatically
19 (decimal)
Bit 1: Detect input phase loss
(Bits 4,1,0 = 1
Bit 2: Detect output phase loss
bits 5,3,2, = 0)
Bit 3: Select life judgement criteria of DC link bus capacitor
Bit 4: Judge the life of DC link bus capacitor
Bit 5: Detect DC fan lock

*1 The H86 through H90 are displayed, but they are reserved for particular manufacturers. Unless otherwise specified, do not access these function codes.

Chapter 6: Function codes and application example 21


J codes: Application functions

Code Name Data setting range Default setting Actual setting


J01 PID control Mode selection 0: Disable
1: Enable (normal operation) 0
2: Enable (inverse operation)
J02 Remote process command 0: Enable arrow keys on keypad
1: PID process command 1
0
3: Enable terminal command UP/DOWN control
4: Command via communications link
J03 P (gain) 0.000 to 30.000
0.100 times
J04 I (integral time) 0.0 to 3600.0 s
0.0 s
J05 D (differential time) 0.00 to 600.00 s
0.00 s
J06 Feedback filter 0.0 to 900.0 s
0.5 s
J10 Anti reset windup 0 to 200 %
200 %
J11 Select alarm output (Refer to FRENIC-Eco user's manual)
0
J12 Upper limit alarm (AH) 0 to 100 %
100 %
J13 Lower limit alarm (AL) 0 to 100 %
0%
J15 Stop frequency for slow flowrate 0: Disable
0
1 to 120 Hz
J16 Slow flowrate level stop latency 1 to 60 s
30 s
J17 Starting frequency 0: Disable
0
1 to 120 Hz
J18 Upper limit of PID process output 1 to 120 Hz
999
999: Depends on setting of F15
J19 Lower limit of PID process output 1 to 120 Hz
999
999: Depends on setting of F16
J21 Dew condensation prevention (Duty) 1 to 50 %
1%
J22 Commercial power switching sequence 0: Keep inverter operation (Stop due to alarm)
0
1: Automatically switch to commercial-power operation
J23 Starting from the Slow Flowrate Stop 0 to 100 %
0%
(Feedback deviation level)
J24 Starting from the Slow Flowrate Stop 0 to 60 s
0
(Start latency)
J25 Pump control Mode selection 0: Disable
1: Enable (Fixed inverter-driven motor) 0
2: Enable (Floating inverter-driven motor)
J26 Motor 1 mode 0: Disable (Always OFF)
0
1: Enable
J27 Motor 2 mode 2: Force to run by commercial power
0
J28 Motor 3 mode
0
J29 Motor 4 mode
0
J30 Motor switching order 0: Fixed
0
1: Automatically (Constant run time)
J31 Motor stop mode 0: Stop all motors (inverter-driven and commercial power-driven)
1: Stop inverter-driven motor only (excl. alarm state) 0
2: Stop inverter-driven motor only (incl. alarm state)
J32 Periodic switching time for motor drive 0.0: Disable switching
0.1 to 720.0 h: Switching time range 0.0 h
999: Fix to 3 min
J33 Periodic switching signaling period 0.00 to 600.00 s
0.10 s
J34 Sequenced start of commercial power- Frequency 0 to 120 Hz
driven motor 999: Depends on setting of J18
(This code is used to judge whether or not to start a commercial 999
power-driven motor by checking the output frequency of the
inverter-driven motor)
J35 Duration 0.00 to 3600 s
0.00 s
J36 Sequenced stop of commercial power- Frequency 0 to 120 Hz
driven motor 999: Depends on setting of J19
(This code is used to judge whether or not to stop a commercial 999
power-driven motor by checking the output frequency of the
inverter-driven motor)
J37 Duration 0.00 to 3600 s
0.00 s
J38 Contactor delay time 0.01 to 2.00 s
0.10 s
J39 Switching time for motor sequenced start (Deceleration 0.00: Depends on the setting of F08
0.00 s
time) 0.01 to 3600 s

Chapter 6: Function codes and application example 22


Code Name Data setting range Default setting Actual setting
J40 Switching time for motor sequenced stop (Acceleration time) 0.00: Depends on the setting of F07
0.00 s
0.01 to 3600 s
J41 Motor Unmount Switching Level
0 to 100 % 0%
J42 Switching motor sequenced start/sequenced stop (Dead 0.0: Disable
0.0 %
band) 0.1 to 50.0 %
J43 PID control startup frequency 0: Disable
1 to 120Hz 999
999: Depends on the setting of J36
J44 Motor Mount Switching Level 0: Depends on the setting of J41
0%
1 to 100 %
J45 Signal assignment to: [Y1 A/B/C] Selecting function code data assigns the corresponding function
100
(for relay output card) to terminals [Y1A/B/C], [Y2A/B/C] and [Y3A/B/C]
J46 [Y2 A/B/C]
100
J47 [Y3 A/B/C]
100
100: Depends on the setting of E20 to E22
60 (1060): Sequenced start motor 1, inverter- (M1_I)
driven
61 (1061): Sequenced start motor 1, commercial (M1_L)
power-driven
62 (1062): Sequenced start motor 2, inverter- (M2_I)
driven
63 (1063): Sequenced start motor 2, commercial (M2_L)
power-driven
64 (1064): Sequenced start motor 3, inverter- (M3_I)
driven
65 (1065): Sequenced start motor 3, commercial (M3_L)
power-driven
67 (1067): Sequenced start motor 4, commercial (M4_L)
power-driven
68 (1068): Periodic switching early warning (MCHG)
69 (1069): Pump control limit signal (MLIM)
J48 Cumulative run time of motor Motor 0 Indication of cumulative run time of motor for replacement
---
J49 Motor 1
---
J50 Motor 2
---
J51 Motor 3
---
J52 Motor 4
---
J53 Maximum cumulative number of relay Y1 A/B/C to Y3 Indication of maximum number of ON times of relay contacts on
---
ON times A/B/C the relay output card or those built in inverter.
J54 [Y1], [Y2], [Y3]
---
Display of 1.000 means 1.000 times
J55 [Y5A/C], For relay output card
For built-in mechanical contacts ---
[30A/B/C]
J93 PID Start Frequency 0: Depends on the setting of J36
0 Hz
(Mount) 1 to 120 Hz
J94 PID Start Frequency 0: Depends on the setting of J34
0 Hz
(Unmount) 1 to 120 Hz

Chapter 6: Function codes and application example 23


y codes: Link functions
Code Name Data setting range Default setting Actual setting
y01 RS485 communication Station address 1 to 255
1
(standard)
y02 Communications error 0: Immediately trip with alarm Er8
processing 1: Trip with alarm Er8 after running for the period specified by
timer y03
0
2: Retry during the period specified by timer y03. If retry fails,
trip and alarm Er8. If it succeeds, continue to run
3: Continue to run
y03 Error processing timer 0.0 to 60.0 s
2.0 s
y04 Transmission speed 0: 2400 bps
1: 4800 bps
2: 9600 bps 3
3: 19200 bps
4: 38400 bps
y05 Data length 0: 8 bits
0
1: 7 bits
y06 Parity check 0: None
1: Even parity 0
2: Odd parity
y07 Stop bits 0: 2 bits
0
1: 1 bit
y08 No-response error detection 0 (No detection)
0
time 1 to 60 s
y09 Response latency time 0.00 to 1.00 s
0.01 s
y10 Protocol selection 0: Modbus RTU protocol
1: FRENIC Loader protocol (SX protocol)
2: Fuji general-purpose inverter protocol 1
3: Metasys-N2

y11 RS485 communication Station address 1 to 255


1
(option)
y12 Communications error 0: Immediately trip with alarm ErP
processing 1: Trip with alarm ErP after running for the period specified by
timer y13
0
2: Retry during the period specified by timer y13. If retry fails,
trip and alarm ErP. If it succeeds, continue to run
3: Continue to run
y13 Error processing timer 0.0 to 60.0 s
2.0 s
y14 Transmission speed 0: 2400 bps
1: 4800 bps
2: 9600 bps 3
3: 19200 bps
4: 38400 bps
y15 Data length 0: 8 bits
0
1: 7 bits
y16 Parity check 0: None
1: Even parity 0
2: Odd parity
y17 Stop bits 0: 2 bits
0
1: 1 bit
y18 No-response error detection 0 (No detection)
0
time 1 to 60 s
y19 Response latency time 0.00 to 1.00 s
0.01 s
y20 Protocol selection 0: Modbus RTU protocol
2: Fuji general-purpose inverter protocol 0
3: Metasys-N2
y98 Bus link function (Mode Frequency command RUN command
selection)
0: Follow H30 data Follow H30 data
0
1: Via field bus option Follow H30 data
2: Follow H30 data Via field bus option
3: Via field bus option Via field bus option
y99 Loader link function (Mode Frequency command RUN command
selection)
0: Follow H30 and Y98 data Follow H30 and Y98 data
0
1: Via RS485 link (Loader) Follow H30 and Y98 data
2: Follow H30 and Y98 data Via RS485 link (Loader)
3: Via RS485 link (Loader) Via RS485 link (Loader)

Chapter 6: Function codes and application example 24


6.2 Application examples

6.2.1 Line-Inverter changeover

Following there is an example describing how to switch a motor from commercial-power operation to inverter-operation (and
vice versa) using an internal automatic switch sequence called ISW50 function.

Components needed to develop this application:

- Motor (pump or fan motor)


- 3 relays (the relays will be connected to 3 contactors)
- 1 thermal relay (optional)
- FRENIC-Eco inverter (FRN-F1)

When the primary contactor SW52-1 is opened the inverter will not be powered on. Therefore, and in order to keep the
inverter control circuit alive, an auxiliary input voltage is needed from R0/T0 auxiliary input terminals.

Circuit diagram and configuration:

Commercial power contactor


SW88
Thermal relay

FRENIC
Eco

Inverter secondary contactor


SW52_2
Inverter primary contactor
SW52_1

Configuration of control circuit:

To switch the motor from inverter operation to commercial-power operation or vice versa the inverter ISW50 function will be
used.

1. DIGITAL INPUTS (in this case FWD, X1 and are used)

- FWD: digital input set as FWD function (RUN command).


- X1: digital input set as mutistep frequency SS1 function (speed).
- X2: digital input set as ISW50 function (to switch the motor).

Chapter 6: Function codes and application example 25


2. DIGITAL OUTPUTS (in this case Y1, Y2 and Y3 are used)

- Y1: digital output set as SW52-1 function (this digital output will be connected to relay 1. Relay 1 will open or close
the primary contactor SW52-1).
- Y2: digital output set as SW52-2 function (this digital output will be connected to relay 2. Relay 2 will open or close
the secondary contactor SW52-2).
- Y3: digital output set as SW88 function (this digital output will be connected to relay 3. Relay 3 will open or close
the commercial power contactor SW88)

Relay 1 (related with


PLC SW52-1 inverter primary
RUN command contactor)
(FWD) Y1

Relay 2 (related with SW52-


FWD 2 inverter secondary
contactor)
Speed Y2
X1
SOURCE Relay 3 (related with
SW88 commercial power
X2 contactor)
ISW50 Y3
CMY CM
To switch the motor

Switching sequence:

1. INVERTER OPERATION ------> COMMERCIAL POWER OPERATION

If the digital input set as ISW50 function is changed from ON to OFF.....


(1) The inverter output is shut off immediately (IGBT off).
(2) The inverter primary contactor (SW52-1) and the inverter secondary contactor (SW52-2) are opened immediately.
(3) If the RUN command is kept during t1 time (H13 + 0.2 seconds), the commercial power contactor SW88 is closed
and the motor is switched to commercial power operation.

2. COMMERCIAL POWER OPERATION ------> INVERTER OPERATION

If the digital input set as ISW50 function is changed from OFF to ON.....
(1) The primary contactor SW52-1 is closed immediately giving voltage to the inverter (inverter is powered).
(2) The commercial power contactor SW88 is opened immediately (disconnecting the motor from the line).
(3) After t2 time (time required for the inverter main circuit to get ready + 0.2 s) the inverter secondary contactor
SW52-2 is immediately closed.
(4) After t3 time (H13 + 0.2 s), the inverter starts driving and the motor is inverter controlled up to the desired
frequency.

Chapter 6: Function codes and application example 26


Timing scheme:

COMMERCIAL POWER
INVERTER OPERATION OPERATION INVERTER OPERATION

ISW50

The motor speed is


fixed to commercial The inverter starts to harmonize the motor from the
power speed commercial power operation to the inverter desired
speed.

Inverter is controlling the motor Inverter is controlling the motor


speed speed

The function codes which have been modified are:

Code Data Description


F02 1 RUN command using terminals (digital inputs)
F03 motor data Maximum frequency
F04 motor data Base frequency
F05 motor data Rated voltage
F07 15 s (for instance) Acceleration time
F08 15 s (for instance) Deceleration time
E01 0 SS1 multistep frequency function assigned to X1 terminal (digital input)
E02 40 Switching sequence command ISW50 assigned to X2 terminal (digital input)
E20 12 SW52-1 function assigned to Y1 terminal (digital output)
E21 13 SW52-2 function assigned to Y2 terminal (digital output)
E22 11 SW88 function assigned to Y3 terminal (digital output)
E46 1 Language selection (English language selected)
C05 10 Hz (for instance) If X1 terminal is ON, C05 speed will be selected
P01 motor data Number of motor poles
P02 motor data Motor capacity
P03 motor data Motor rated current
P06 motor data Motor no load current (for instance 50% of P03). If autotuning mode 2 is done, P06 is auto calculated.
H13 2 seconds Restart time

Chapter 6: Function codes and application example 27


6.2.2 Select Multistep Frequencies (7 different set point frequencies)

To use Multistep Frequencies you have to program E01 to E05 to SS1 (0), SS2 (1) or SS4 (2) functions.
Switching digital input signals (programmed to SS1, SS2 and SS4 functions) ON/OFF will switch the frequency command to
those defined by function codes C05 through C11 (multistep frequencies). With this, the inverter may drive the motor at 8
different set point frequencies.

The table below lists the frequencies that can be obtained by the combination of switching (SS1), (SS2), and (SS4). In the
"Selected frequency" column, "Other than multistep frequency" represents the set frequencies defined by frequency command
1 (F01), frequency command 2 (C30), or others.

(SS4) (SS2) (SS1) Selected frequency


OFF OFF OFF Other than multistep
frequency
OFF OFF ON C05 (multistep frequency 1)
OFF ON OFF C06 (multistep frequency 2)
OFF ON ON C07 (multistep frequency 3)
ON OFF OFF C08 (multistep frequency 4)
ON OFF ON C09 (multistep frequency 5)
ON ON OFF C10 (multistep frequency 6)
ON ON ON C11 (multistep frequency 7)

6.2.3 PID Controller

In order to set up the PID controller the following parameters have to be set:

J01. PID control (mode select).


This function is used to setup the operation mode of the PID controller. The alternatives are:
0 PID inactive
1 PID active, forward operation
2 PID active, reverse operation

J02. Remote process command.


This parameter is used to set the source of the Set Value for the PID Controller.
0 Enable set by Keypad
1 PID process command 1
3 Enable terminal command (up)/(down) control
4 Command via communication link

Chapter 6: Function codes and application example 28


When setting J02 to 1, you have to specify the source of this command. In order to do so you have to program one of the
following functions to 3 (PID process command 1):

E61 to 3 when using terminal 12 (0 to 10V DC)


E62 to 3 when using terminal C1 (4 to 20mA)
E63 to 3 when using terminal V2 (0 to 10 V DC)

The second signal that we have to set is the source of the PID Feedback. This also will be done using the functions mentioned
above, depending on the kind of feedback signal that the inverter receives from the sensor:

E61 to 5 when using terminal 12 (0 to 10V DC)


E62 to 5 when using terminal C1 (4 to 20 mA)
E63 to 5 when using terminal V2 (0 to 10V DC)

Note: if these functions are set up with the same data, the operation priority is given in the following order E61 > E62 > E63.

J03. PID control (P-gain).


This parameter is used to set the proportional (P) gain of the PID controller.
This parameter has to be tuned on site; the value depends on the application.

J04. PID control (I-time).


This function is used to set the integral (I) time of the PID controller.
This function has to be tuned on site; the value depends on the application.

J05. PID control (D-time).


This function is used to set the derivative (D) time of the PID controller.
This function has to be tuned on site; the value depends on the application.
J06. PID control (Feedback filter).
This function is used to set the time constant of the filter for PID control feedback signal, in seconds.
This function has to be tuned on site; the value depends on the application.

The following 3 functions are especially designed for pump applications.


These function codes specify the data for the slow flowrate stop in pump control, a feature that stops the inverter when there is
no water consumption.

Slow flowrate stop function

When the discharge pressure has increased, decreasing the reference frequency (output of the PID processor) below the stop
frequency for slow flowrate level (J15) for more than the elapsed stopping time on slow flowrate level stop latency (J16), the
inverter decelerates to stop, while PID control itself continues to operate. When the discharge pressure decreases, increasing
the reference frequency (output of the PID processor) above the starting frequency (J17), the inverter resumes operation.
If we need to have a signal indicating the state in which the inverter is stopped due to the slow flowrate stop feature, we have
to assign PID-STP function (Inverter stopping due to slow flowrate under PID control ) to one of the general-purpose output
terminal (function code data = 44).

J15. PID Control (Stop frequency for slow flowrate).


Specifies the frequency which triggers a slow flowrate stop of the inverter.

J16. PID Control (Slow flowrate level stop latency).


Specifies the elapsed time from when the inverter stops operation due to slow flowrate level condition.

J17. PID Control (Starting frequency).


Specifies the starting frequency. Select a frequency higher than the slow flowrate level stop frequency. If the
specified starting frequency is lower than the slow flowrate level stop frequency, the later stop frequency is ignored;
the slow flowrate level stop is triggered when the output of the PID processor drops below the specified starting
frequency.

Chapter 6: Function codes and application example 29


For Example: Set-point set by keypad and feedback from a transducer (transmitter) connected in current input C1 (figure 2),
forward operation.

F02=0 (Start-Stop: keypad, FWD/REV button)


F07=1.0 (Acceleration time 1)
F08=1.0 (Deceleration time 1)

E40=7.00 (7 bar max)


E41=0.00 (0 bar min)
E43=10 (PID set-point value)

PID parameters:

J01=1 (PID active, forward operation)


J02=0 (PID set value from keypad)
E62=5 (PID feedback value by current input C1)

J03 (PID control P-gain)


J04 (PID control I-gain)
J05 (PID control D-gain)
J06 (PID control Feedback filter)

P re s su re t ra n s mit t e r F RN F 1 S

+VDC PLC (24VDC / max. 100mA)

GND C1 (signal 4-20mA)

CM

11

Chapter 6: Function codes and application example 30


7. TROUBLESHOOTING

Alarm code Alarm Name Alarm contents


OC1 Overcurrent during acceleration The inverter output current has exceeded the overcurrent level.
OC2 Overcurrent during deceleration Possible causes: short-circuit in the output phase, F09 too large, ground faults,
EMC noise, acceleration/deceleration times are too short or motor load is too
OC3 Overcurrent at constant speed heavy.

EF Ground fault (90kW or above) A ground fault current flowed from the inverter output to the ground.
OU1 Overvoltage during acceleration The internal DC-Voltage has exceeded the overvoltage level.
OU2 Overvoltage during deceleration Possible causes: the input voltage is too high, the braking load is too high or the
deceleration time is too short.
OU3 Overvoltage at constant speed
LU Undervoltage The DC voltage is below the undervoltage level.
Lin Input phase loss The unbalance between the input phases is too big.
OPL Output phase loss One output phase is not connected or has no load.
OH1 Heat sink overheat The temperature of the heat sink has exceeded the alarm level.
OH2 Alarm issued by an external device THR external failure. Check the external device which is connected to the
inverter.
OH3 Inside of the inverter overheat The temperature inside the inverter has exceeded the alarm level.
OH4 Motor protection (PTC thermistor) PTC failure. Probably the motor temperature is too high.
FUS Fuse blown (90kW or above) The fuse inside the inverter is blown.
PbF Charger circuit fault (55kW or above) The magnetic contactor (MC) failed. This MC is inside the inverter and short-
circuits the charging resistor.
OL1 Electronic thermal overload relay Inverter detects an overload of the connected motor (related function codes
F10 to F12).
OLU Inverter overload The temperature inside the inverter is too high or the load is too heavy.
Er1 Memory error An error occurred while writing data to inverter memory.
Er2 Keypad communications error Communication error between the remote keypad and the inverter.
Er3 CPU error The CPU is not working properly.
Er4 Option board communications error Communication error between the option board and the inverter. Refer to the
option manual.
Er5 Option board error An error has been detected by the option board. Refer to the option manual.
Er6 Incorrect operation error Check setting of H96.
Er7 Autotuning error Auto-tuning failed (check motor connections, motor parameters, check if
main contactors are being closed properly and check if there is a BX or BBX
functions assigned to a ON level digital input).
Er8 RS485 communications error A communication error occurred during RS485 communication.
ErF Data saving error during undervoltage The inverter was not able to save the frequency command and PID process
command set by the keypad when the power was cut off.
ErP RS485 communications error A communication error occurred during RS485 communication through the
(option board) RS485 option board.
ErH Power PCB error (55kW or above) Failure caused by an internal inverter board.

For further information about alarm codes please refer to the FRENIC-Eco user's manual.

Chapter 7: Troubleshooting 31
8. SPECIFICATIONS AND EXTERNAL DIMENSIONS
8.1 IP20 / IP00 specifications

Chapter 8: Specifications and external dimensions 32


8.2 IP54 specifications

Item Specifications
Type (FRN___F1L-4E) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Nominal applied motor [kW] *1) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Rated capacity [kVA] *2) 1.9 2.8 4.1 6.8 9.5 12 17 22 28 33 44 54 64 77 105 128
Rated voltage [V] *3) Three-phase 380V,400V/50Hz, 380V,400V,440V,460V/60Hz (With AVR function )
Output
ratings

Rated current [A] *4) 2.5 3.7 5.5 9.0 12.5 16.5 23 30 37 44 59 72 85 105 139 168
Overload capability 120% of rated current for 1min
Rated frequency 50, 60Hz
Three-phase,
Main power supply Three-phase,380 to 480V,50/60Hz 380 to 440V/50Hz
380 to 480V/60Hz
Single-phase,
Auxiliary control
Single-phase,380 to 480V,50/60Hz 380 to 440V/50Hz
power input
Input ratings

380 to 480V/60Hz
Single-phase,
Auxiliary power input for the
- 380 to 440V/50Hz
fans *9)
380 to 480V/60Hz
Voltage/frequency variations Voltage: +10 to -15% (Voltage unbalance: 2% or less *8) ), Frequency: +5 to -5%
Rated current [A] *5) 1.6 3.0 4.5 7.5 10.6 14.4 21.1 28.8 35.5 42.2 57.0 68.5 83.2 102 138 164
Required power supply
1.2 2.2 3.1 5.3 7.4 10 15 20 25 30 40 48 58 71 96 114
capacity [kVA] *6)
Torque *7) [%] 20 10 to 15
Braking

DC injection
Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 60%
braking
Standard conformance: Immunity: 2nd Env. (EN61800-3: 1996+A11:2000)
EMC filter
Emission: Class A Group 1 (EN55011: 1998+A1: 1999+A2: 2002)
DC REACTOR (DCRE) Input power factor : 86% or more at 100% load(Output Rating)
KEY PAD Multifunctional Keypad (TP-G1W)
Applicable safety standards EN50178:1997
Enclosure IP54(IEC60529) / UL TYPE 12(UL50)
Cooling method Natural cooling Fan cooling
Weight / Mass [kg] 12.5 12.5 13 14 14 22 22 24 34 35 40 54 56 74 76 86

*1) Fuji's 4-pole standard motor.


*2) Rated capacity is calculated by regarding the output rated voltage as440V for three-phase 400V series.
*3) Output voltage cannot exceed the power supply voltage.
*4) Motor temperature gets higher or current limit function of the inverter is easy to operate if carrier frequency is set to low. Continuous or peak load
shall be reduced to avoid high motor temperature or current limit operation. When setting the carrier frequency (F26) to 1 kHz or below, reduce the
load to 80% of rated load or below for use.
*5) Calculated under Fuji-specified conditions.
*6) Obtained when a DC reactor (DCRE) is used.
*7) Average braking torque without optional braking resistor (varies with the efficiency of the motor).
Max. voltage [V] Min. voltage [V]
*8) Voltage unbalance = × 67% (IEC61800 3(5.2.3))
Three - phase average voltage [V]
If this value is 2 to 3%, use an AC reactor (ACR).
*9) Normally no need to be connected. Use these terminals when the inverter is used with a power regenerative PWM converter (e.g. RHC series).

Chapter 8: Specifications and external dimensions 33


8.3 External dimensions

8.3.1 IP20 / IP00 external dimensions

FRN0.75F1S-4 to FRN5.5F1S-4 Units expressed in mm

FRN7.5F1S-4 to FRN30F1S-4 Units expressed in mm

Power Dimensions [mm]


supply Type
W W1 W2 W3 W4 H H1 D D1 D2 D3 D4 ØA ØB
voltage
FRN7.5F1S-4E
FRN11F1S-4E 220 196 63,5 46,5 46,5 260 238 118,5 96,5 141,7 16 27 34
FRN15F1S-4E 136,7 21
Three- FRN18.5F1S-4E 215 34 42
phase FRN22F1S-4E 67 58 58 166,2 2
400V 250 226 400 378 85 130
FRN30F1S-4E - -- - - -

Chapter 8: Specifications and external dimensions 34


FRN37F1S-4 to FRN560F1S-4 Units expressed in mm

Power supply Dimensions [mm]


voltage Type
W W1 W2 W3 W4 W5 H H1 H2 D D1 D2 D3 D4 ØA
FRN37F1S-4E
FRN45F1S-4E 320 240 304 310,2 255 140
550 530
FRN55F1S-4E 115 4,5
FRN75F1S-4E 8 10 615 595 12 270 10
FRN90F1S-4E 355 275 339 345,2
155
FRN110F1S-4E 720 300 145 4
FRN132F1S-4E 315 135
740
FRN160F1S-4E 710
FRN200F1S-4E 530 430 503 509,2
360 180
Three- FRN220F1S-4E
phase FRN280F1S-4E 6
1000 970
FRN315F1S-4E 13,5 15 15,5 380 200 180 15
400 V
FRN355F1S-4E 680 580 653 659
FRN400F1S-4E 6,4
FRN450F1S-4E
1400 1370
FRN500F1S-4E 880 780 853 859 440 160
FRN560F1S-4E

Chapter 8: Specifications and external dimensions 35


8.3.2 IP54 dimensions Units expressed in mm

Power supply voltage Inverter type W H D


FRN0.75F1L-2E
FRN1.5 F1L-2E
FRN2.2 F1L-2E 210 500 225
FRN3.7 F1L-2E
Three phase
200V FRN5.5 F1L-2E
FRN7.5F1L-2E
FRN11F1L-2E 300 600 280

FRN15F1L-2E
FRN18.5F1L-2E
FRN22F1L-2E 350 800
320
FRN30F1L-2E
FRN37F1L-2E 400 1100

FRN45F1L-2E 450 1280 360

FRN0.75F1L-4E
FRN1.5F1L-4E
FRN2.2F1L-4E 210 500 225
FRN3.7F1L-4E
FRN5.5F1L-4E
FRN7.5F1L-4E
FRN11F1L-4E 300 600 280
Three phase
400V FRN15F1L-4E
FRN18.5F1L-4E
FRN22F1L-4E 350 800

FRN30F1L-4E 320

FRN37F1L-4E
400 1100
FRN45F1L-4E
FRN55F1L-4E
450 1170 350
FRN75F1L-4E
FRN90F1L-4E 450 1280 360

Chapter 8: Specifications and external dimensions 36


8.3.3 Keypad dimensions TP-E1 Units expressed in mm

8.3.4 Keypad dimensions TP-G1 Units expressed in mm

Chapter 8: Specifications and external dimensions 37


8.3.5 Dimensions DC Reactors

DC Reactors Induc- Rated- Protection


type tivity current Connection class Loss Weight Isolation- B T T1 H L1 L3 d1 d2 d2 Drawing
type
mH A IP W ca. kg class mm mm mm mm mm mm mm mm² mm Nr.
DCRE4-0.4 50 1,5 Clamp IP00 6,6 0,5 T50/B 60 64 50 65 44 36 3,6x7 2,5 1
DCRE4-0.75 30 2,5 Clamp IP00 8 0,7 T50/B 66 76 56 70 50 40 4,8x9 2,5 1
DCRE4-1.5 16 4 Clamp IP00 11,4 1,2 T50/B 66 87 66 70 50 51 4,8x9 2,5 1
DCRE4-2.2 12 5,5 Clamp IP00 13 1,4 T50/B 78 72 60 80 56 44 4,8x9 2,5 1
DCRE4-4.0 7 9 Clamp IP00 16 2,1 T50/B 84 96 73.5 86 64 62 4,8x9 2,5 1
DCRE4-5.5 4 13 Clamp IP00 14,7 2,1 T50/B 84 96 73.5 86 64 62 4,8x9 2,5 1
DCRE4-7.5 3,5 18 Clamp IP00 25,5 4,5 T50/B 96 110 99.7 95 84 83 5,8X11 2,5 1
DCRE4-11 2,2 25 Clamp IP00 23 4,5 T50/B 96 110 99.7 95 84 83 5,8X11 4 1
DCRE4-15 1,8 34 Clamp IP00 27 6 T50/B 120 125 98 115 90 81 5,8X11 10 1
DCRE4-18.5 KL 1,4 41 Clamp IP00 31 6 T50/B 120 150 98 134 90 81 5,8X11 10 1
DCRE4-18.5 KS 1,4 41 Lug IP00 31 6 T50/B 120 150 98 105 90 81 5,8X11 5,5 2
DCRE4-22A KL 1,2 49 Clamp IP00 33 8,4 T50/B 120 170 118 134 90 91 5,8X11 10 1
DCRE4-22A KS 1,2 49 Lug IP00 33 8,4 T50/B 120 170 118 105 90 91 5,8X11 5,5 2
DCRE4-30B KL 0,86 80 Clamp IP00 85 10,2 T50/B 150 185 126 200 122 103 7x13 35 3
DCRE4-30B KS 0,86 80 Lug IP00 85 10,2 T50/B 150 185 126 135 122 103 7x13 10 2
DCRE4-37B KL 0,7 100 Clamp IP00 100 13,6 T50/B 150 220 132 210 122 131 7x13 50 3
DCRE4-37B KS 0,7 100 Lug IP00 100 13,6 T50/B 150 255 132 135 122 131 7x13 10 2
DCRE4-45B KL 0,58 120 Clamp IP00 90 13,6 T50/F 150 225 152 210 122 131 7x13 50 3
DCRE4-45B KS 0,58 120 Lug IP00 90 13,6 T50/F 150 225 152 135 122 131 7x13 10 2
DCRE4-55B KL 0,47 146 Clamp IP00 109 17 T50/F 174 215 130 235 155 130 7x13 50 3
DCRE4-55B KS 0,47 146 Lug IP00 109 17 T50/F 174 215 130 155 155 130 7x13 12 2

Drawing 1 Drawing 2

Drawing 3

Chapter 8: Specifications and external dimensions 38


DC
Mounting Terminal Mass
Reactors W W1 D D1 D2 D3 H Drawing
hole hole KG
type
DCR4-75C 255± 10 225 106± 2 88±1 125 53±1 145 6 M10 12.4 4
DCR4-90C 258± 10 225 116± 2 98±1 130 58±1 145 6 M12 14.7 4
DCR4-110C 308± 10 265 118± 4 90±2 140 58±2 155 8 M12 18.4 4
DCR4-132C 308± 10 265 126± 4 100±2 150 63±2 180 8 M12 22 4
DCR4-160C 357± 10 310 131± 4 103±2 160 65.5±2 190 10 M12 25.5 4
DCR4-200C 357± 10 310 141±4 113±2 165 70.5±2 190 10 M12 29.5 4
DCR4-220C 357± 10 310 146± 4 118±2 185 73±2 190 10 M12 32.5 4
DCR4-280C 350± 10 310 161± 4 133 210 80.5±2 190 M10 M16 38 4
DCR4-315C 400± 10 345 146± 4 118 200 73±2 225 M10 M16 40 4
DCR4-355C 400± 10 345 156± 4 128±2 200 78±2 225 M10 - 47 5
DCR4-400C 445± 10 385 145± 4 117 213 72.5±2 245 M10 - 52 5
DCR4-450C 440± 10 385 150± 4 122±2 215 75±2 245 M10 - 60 5
DCR4-500C 445± 10 390 165± 4 137±2 220 82.5±2 245 M10 - 70 5
Ø14
DCR4-560C 270 145 208 170 200 - 480 LONG Ø15 70 6
HOLE

Drawing 4 Drawing 5

Drawing 6

Chapter 8: Specifications and external dimensions 39


8.3.6 Dimensions EMC input filters Units expressed in mm

FS5536 – 12 – 07 FS21312 – 18 – 07

FS5536 – 35 – 07 FS21312 – 44 – 07

Chapter 8: Specifications and external dimensions 40


FS5536 – 50 – 07 FS21312 – 78 – 07

FS5536 – 100 – 35 FS5536 – 180 – 40

FS5536 – 250 – 99 FS5536 – 400 – 99

Chapter 8: Specifications and external dimensions 41


FN3359

Dimensions [mm] FN3359 – 600 – 99 FN3359 – 800 – 99 FN3359 – 1000 – 99


A 300 350 350
B 260 280 280
C 135 170 170
D 210 230 230
E 120 145 145
F 235 255 255
G Ø12 Ø12 Ø12
H 2 3 3
I 43 53 53
J M12 M12 M12
K 20 25 25
L 20 25 25
M 440 510 510
N 221 241 241
O 142 177 177

U 60 60 60
W 25 40 40
X 15 20 20
Y 40 50 50
Z Ø10.5 Ø14 Ø14

Chapter 8: Specifications and external dimensions 42


9. OPTIONS

9.1 Options table

Option name Function and application

The DC reactor is used to reduce harmonic components on the input current (mains supply) of the
DC reactor (DCRE) inverter.
Note: DO NOT FORGET to remove the DC bar between P1 and P(+) before installing this option.

Install an output filter between the inverter and the motor to:
1) Suppress the voltage fluctuation at the motor input terminals.
2) Reduce leakage current from the motor power cable (motor supply), due to harmonic components.
Output filter(OFLE)
3) Reduce emission and induction noise generated from the motor power cable.
Main options

Note: When using an OFLE, set the switching frequency of the inverter (function code F26) within the
allowable range specified by the filter manufacturer, otherwise the filter will overheat.
Ferrite ring reactors
The ferrite ring reactors are used to reduce radiated emissions from the inverter.
(ACL)
EMC input filter The EMC input filter is used to make the inverter to conform to European EMC directives.

The AC reactor is connected to the inverter input (mains supply) when the inter-phase voltage
AC reactor unbalance of the AC mains is between 2% and 3%.
(ACRE) Max. voltage (V) − Min. voltage (V)
Inter - phase voltage unbalance = × 67
3 phase average voltage (V)

Multi-function keypad
(TP-G1)

Allows the user to monitor the status of the inverter (voltage, output current, input power,…), as well as
to set parameters values in a conversational mode (6 languages available). It is able to store three
complete inverter function sets. It includes a Liquid Crystal Display.
Operation and communication options

Extension cable for The extension cable allows to connect the keypad to the inverter remotely.
keypad (CB-..S) Three lengths are available: 5 m (CB-5S), 3 m (CB-3S) y 1 m (CB-1S).
RS485 Communications
This card adds an additional communications port to the inverter that allows to connect a PLC or PC.
card (OPC-F1-RS)
DeviceNet interface
This card is used to communicate the inverter to a DeviceNet master unit.
card (OPC-F1-DEV)
ProfiBus DP interface
This card is used to communicate the inverter to a ProfiBus DP master unit.
card (OPC-F1-PDP)
LonWorks interface card
This card is used to communicate the inverter to a LonWorks master unit
(OPC-F1-LNW)
Relay output card
This card is used to add three relay outputs to the inverter.
(OPC-F1-RY)
PC software, Windows GUI (Graphics user interface) based that allows to set inverter function values
Loader software
more easily. Also allows to upload/download all the function values to/from a file.
Attachment for external With this adapter you can install the inverter in the panel in such a way that the heatsink is outside of
cooling (PB-F1) the cabinet. Available for inverters for capacities of 30 kW or below.
Panel-Mount adapter Use this adapter when installing the FRENIC-Eco by using the mounting holes of the already installed
(MA-F1) inverter (FRENIC5000P11S, 5.5 to 37KW).

43
Chapter 9: Options
9.2 EMC input filter

The following table describes the EMC input filter and the EMC compliance level for each inverter capacity.

Inverter model EMC input filter Compliance level


FRN0,75F1S-4E FS5536-12-07
FRN1,5F1S-4E FS5536-12-07
FRN2,2F1S-4E FS5536-12-07
FRN4,0F1S-4E FS5536-12-07
C1 conducted (20m, 15kHz); C1 radiated (25m, 15kHz)
FRN5,5F1S-4E FS21312-18-07
FRN7,5F1S-4E FS5536-35-07
FRN11F1S-4E FS5536-35-07
FRN15F1S-4E FS21312-44-07
FRN18,5F1S-4E FS5536-50-07
FRN22F1S-4E FS21312-78-07 C1 conducted (20m, 15kHz); C2 radiated (25m, 15kHz)
FRN30F1S-4E FS21312-78-07
FRN37F1S-4E FS5536-100-35
FRN45F1S-4E FS5536-180-40
400 V supply
Three phase

FRN55F1S-4E FS5536-180-40
FRN75F1S-4E FS5536-180-40
FRN90F1S-4E FS5536-180-40
C2 conducted (10m, 10kHz); C2 radiated (10m, 10kHz)
FRN110F1S-4E FS5536-250-99
FRN132F1S-4E FS5536-250-99
FRN160F1S-4E FS5536-400-99-1
FRN200F1S-4E FS5536-400-99-1
FRN220F1S-4E FS5536-400-99-1
FRN280F1S-4E FN3359-600-99
FRN315F1S-4E FN3359-600-99
FRN355F1S-4E FN3359-800-99
FRN400F1S-4E FN3359-800-99 C3 conducted (100m, 6kHz); C2 radiated (100m, 6kHz)
FRN450F1S-4E FN3359-800-99
FRN500F1S-4E FN3359-1000-99
FRN560F1S-4E FN3359-1000-99

9.3 DC reactor

The following table describes the recommended standard DC reactors for each inverter model.

Inverter model Standard DC reactors


FRN0,75F1S-4E DCRE4-0,75
FRN1,5F1S-4E DCRE4-1,5
FRN2,2F1S-4E DCRE4-2,2
FRN4,0F1S-4E DCRE4-4,0
FRN5,5F1S-4E DCRE4-5,5
FRN7,5F1S-4E DCRE4-7,5
400 V supply
Three phase

FRN11F1S-4E DCRE4-11
FRN15F1S-4E DCRE4-15
FRN18,5F1S-4E DCRE4-18,5
FRN22F1S-4E DCRE4-22A
FRN30F1S-4E DCRE4-30B
FRN37F1S-4E DCRE4-37B
FRN45F1S-4E DCRE4-45B
FRN55F1S-4E DCRE4-55B

44
Chapter 9: Options
CONTACT INFORMATION

Headquarters Europe Headquarters Japan


Fuji Electric FA Europe GmbH Fuji Electric Systems Co., Ltd..
Goethering 58 Gate City Ohsaki East Tower,
63067 Offenbach/Main 11-2 Osaki 1-chome, Shinagawa-ku,
Germany Tokyo 141-0032
Tel.: +49 (0)69 669029 0 Japan
Fax: +49 (0)69 669029 58 Tel.: +81-3-5435-7280
info_inverter@fujielectric.de Fax: +81-3-5435-7425
www.fujielectric.de www.fesys.co.jp

Germany
Fuji Electric FA Europe GmbH Fuji Electric FA Europe GmbH
Sales area South Sales area North
Drosselweg 3 Friedrich-Ebert-Str. 19
72666 Neckartailfingen 35325 Mücke
Tel.: +49 (0)7127 9228 00 Tel.: +49 (0)6400 9518 14
Fax: +49 (0)7127 9228 01 Fax: +49 (0)6400 9518 22
hgneiting@fujielectric.de mrost@fujielectric.de

Switzerland Spain
Fuji Electric FA Schweiz Fuji Electric FA España
ParkAltenrhein Ronda Can Fatjó 5, Edifici D, Local B
9423 Altenrhein Parc Tecnològic del Vallès
Tel.: +41 71 85829 49 08290 Cerdanyola (Barcelona)
Fax.: +41 71 85829 40 Tel.: +34 93 5824333/5
info@fujielectric.ch Fax: +34 93 5824344
www.fujielectric.ch infospain@fujielectric.de

Subject to change without prior notice

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