Topic 2 - Hand Building and Weighting - 2020 PDF
Topic 2 - Hand Building and Weighting - 2020 PDF
Weighting
Dr Saira Faisal
Assistant professor
Textile Engineering Department
Hand Builders
• Finishes that add firmness to fabric hand are often called
hand builders.
• Hand or Handle are the terms used to describe how a
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fabric drapes around an object or feels to the touch.
• When the fabric becomes stiffer or bulkier, the hand of
the fabric is said to be built.
• Chemicals that accomplish this are called Hand builders.
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Hand building and Weighting
• Often a textile fabric requires a firm feel or hand. This can be
accomplished by adding a chemical finish to increase the
fabric stiffness.
• Large quantities of hand builders are used today to improve the
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hand of fabrics that are too flimsy, limpy or raggy;
• for either the customer, as point-of-sale finishes, or
• subsequent processing, such as sewing or automated materials
handling.
• These finishes are also used to increase the weight of fabrics
that are below weight specifications.
• With increased bulk, stiffness or weight, the processability and 3
marketability of these fabrics is increased.
As point-of-sale finishes
Examples:
• Handkerchief Coloured woven dusters,
• Bleached or printed tea towels and
• Damask style table cloths
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These articles are always sold with a crisp finish.
• As the finish has to be temporary and has no
technical value (only for increased sale appeal) it
must be of low cost. 4
To aid making-up into the final article
• The light application of hand build finish can improve
aesthetic appeal or it can give fabric a temporary handle to aid
making-up into the final article.
• Fabrics with some degree of dimensional stability can be
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handles much more efficiently by sewing machines.
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To aid making-up into the final article
• Hand building finish is required where fabric patterns are
incorporated in the manufacturing of other products.
• Example;
• In shoe trade – small patterned components are cut out prior
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to assembly. Handling can cause fraying of cut edges, which
can be reduced by application of hand finish.
• It stick the yarns together for the machining process
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industrial uniforms, such
as some jeans, overalls,
aprons and lab coats
• tapestries and awning
fabrics
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Classification
Hand Building Finishes
Starches
Non durable
Polyvinyl
Alcohol
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Polyvinyl Acetate
Thermoset
Durable
Polymers
Acrylic Co-
polymers 8
Glass Transition Temperature
• The glass transition temperature, often called Tg, is an important property when
considering polymers for a particular end-use.
• The glass transition temperature is the temperature below which the physical
properties of plastics change in a manner similar to those of a glassy or crystalline
state, and above which they behave like rubbery materials.
• A polymer’s Tg, is the temperature below which molecules have little relative
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mobility.
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Non-durable hand building finishes
• Hand building finishes that lose their effect after
one or two launderings are considered non-
durable.
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• These finishes are usually low-cost water-soluble
polymers.
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Non-durable hand building finishes
Starches
• starches are a mixture of amylose, a linear
structure of alpha-1,4 linked glucose
units, and amylopectin, a highly branched
structure of short alpha-1,4 chains linked
by alpha-1,6 bonds.
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• Most native starches are semi-crystalline
with crystallinity about 20–45%
• For pea, wheat, potato and waxy maize
starch the Tg is 75°C, 143°C, 152°C and
158°C, respectively.
• When the amylose/amylopectin ratio
increased a decrease in Tg was found.
• Therefore products with higher
percentages of amylose are more flexible. 11
Non-durable hand building finishes
• Polyvinyl Alcohol
• Polyvinyl alcohol (PVA) is colorless, flammable, odorless and
tasteless, clear, white granular fine particles.
• Having glass transition temperature Tg of 80C
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• It is water soluble, slightly soluble in ethanol, but insoluble in
other organic solvents.
• Generally, its molecular weight is between 26,300 and 30,000 unit.
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Non-durable hand building finishes
• PVA is made by dissolving
polyvinyl acetate (PVAc),
in an alcohol such
as methanol and treating it
with an alkaline catalyst
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such as sodium hydroxide.
• The resulting hydrolysis
reaction removes the
acetate groups from the
PVAc molecules without
disrupting their long-chain
structure. 13
Non-durable hand building finishes
• Reaction Mechanism
• Fixation of the poly(vinyl alcohol) onto/or within the
cellulose structure is accompanied by the formation of
semi-inter-penetrated network structure thereby
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enhancing the association as well as providing very
high stiffness and pilling resistance.
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Non-durable hand building finishes
• PVA is widely used as hand builder due to its;
• high tensile strength,
• better flexibility,
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• high thermal and chemical stability,
• water solubility and the good film forming ability
• can be applied by pad-dry-cure.
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Durable hand building finishes
• Hand building finishes that retain their stiffening and fullness effects
after repeated launderings are considered to be durable.
• These products are usually aqueous emulsions of polymers that form
water-insoluble films on the fibre surface when dried.
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• The three main types of products are;
• vinyl acetate-containing polymers,
• acrylic copolymers and
• thermosetting polymers
• Selection Criteria:
• Cost, ease of application and ultimate fabric properties are factors 16
to consider when choosing the appropriate material.
Thermosetting Polymers
• Urea/formaldehyde and in particular, melamine/formaldehyde
are thermosetting resins that stiffen fabric.
• they can be used on other fibers as hand builders.
• Melamine/Formaldehyde
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• These resins form three-dimensional cross-linked polymers
that impart bulk and resilience to fabrics.
• They are used on synthetic fibers, e.g. polyester, nylon
acrylics, as well as cellulosic and are durable to repeated
laundering and dry cleaning.
• Urea/Formaldehyde are often used on rayon fabrics.
• However, the UF are not as durable to repeated laundry as are 17
the MF.
Vinyl acetate-containing polymers
• Polyvinyl acetate has a
Tg of 30 °C and provides
a stiff hand to treated
fabrics.
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• PVAc emulsions are
widely used as textile
finishes because of their;
• low cost and good adhesion
to natural and synthetic
fabrics 18
The hand building effect
• High molecular weight and especially the crosslinking hand builders
tend to provide mostly stiffness with some added fullness.
• This is due to their attachment at the fabric surface and accumulation
in spaces between yarns. Individual fibres and yarns are bound
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together, which accounts for the stiffness observed.
• Smaller macromolecules penetrate more easily between individual
fibres of the yarn bundle, binding the fibres with a minimum of yarn-
to-yarn connections and resulting in both fullness without a high
degree of stiffness.
• Crosslinkable products can provide both fabric fullness and stiffness
that is durable to laundering and dry cleaning. 19
Hand building and weighting testing
• The effects of a fabric stiffening treatment can be quantified by the
cantilever method described in ASTM D1388-96.
• A sample of specified length and width is placed on top of the test
device. The device has a horizontal surface connected to a downward
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incline. The fabric is pushed over the incline until the sagging leading
edge just touches the inclined plane of the device.
• The length of fabric that has passed over the point where the
horizontal and incline meet is used to calculate the fabric’s flexural
rigidity.
• Measurement of the degree of weighting can be done by comparing
the final weight of the fabric in g/m2 to the initial weight. 20