Ermias Lulu

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ADDIS ABABA UNIVERSITY

SCHOOL OF GRADUATE STUDIES


ADDIS ABABA INSTITUTE OF TECHNOLOGY
SCHOOL OF CIVIL AND ENVIRONMENTAL ENGINEERING

“The Potential Use of Cinder as a Sub base Material When Blended with Fine
Grained Soil (The Case of Durame Intercity Road Project)”

By:

Ermias Lulu

A Thesis Submitted to the Addis Ababa University School of Graduate Studies for the
partial fulfillment of a Degree of Masters of Science in Civil Engineering
(Geotechnical engineering)

Advisor:Dr. Im SooBeen

Addis Ababa, Ethiopia


November, 2019
“The Potential Use of Cinder as a Sub base Material When Blended with Fine
Grained Soil (The Case of Durame Intercity Road Project)”

By:

Ermias Lulu

A Thesis Submitted to the Addis Ababa University School of Graduate Studies for the
partial fulfillment of a Degree of Masters of Science in Civil Engineering
(Geotechnical engineering)

Advisor:Dr. Im SooBeen
Addis Ababa University
School of Graduate Studies
The Potential Use of Cinder as a Sub base Material When
Blended with Fine Grained Soil (The Case of Durame Intercity
Road Project)

By:
Ermias Lulu
Addis Ababa Institute of Technology

Approved By the Board of Examiners


Approved By

_Dr. Im SooBeen ___________________ __________

(Advisor) Sign Date

Dr.Ing.Samuel Taddese ___________________ __________

(External Examiner) Sign Date

Dr. Ing.Henok Fikre ___________________ __________

(Internal Examiner) Sign Date

____________________ ___________________ __________

(Chairman) Sign Date


DECLARATION
I hereby declare that this thesis is my original work that was carried out under the supervision of
Dr.Im SooBeen. Furthermore, this thesis is not presented in any other university or institution for
the award of degree or diploma. All sources of materials used for this thesis have been duly
acknowledged.

Name: Ermias Lulu


Signature: _________________
Place: Addis Ababa University
AAiT
Addis Ababa
Date: October, 2019
The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

ACKNOWLEDGEMENT
I am grateful to my hardworking advisor, Dr. Im SooBeen for his patience, his kind encouragement,
understanding, criticism and guidance throughout this entire period.

Special thanks is to the Ethiopian Roads Authority for sponsoring all the expenses for this
study. I also thank Beza Consulting Engineers Plc., soil section laboratory staffs for their numerous
support on the laboratory work by providing necessary information.

Finally, many thanks to my family for their entire support during my study and also to my
colleagues who contribute a lot forwarding their positive advice.

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

ABSTRACT

Soil stabilization is the process of improving the engineering properties of the soil and thus making
it more stable. In the process of soil stabilization and modification or soil strengthening, emphasis
is given for maximum utilization of local materials. In this study, cinder and fine grained soil were
blended to be used as sub base material.

The research is basically conducted based on the available cinder gravel and fine grained soil found
in Durame area. The significance of the study is to provide alternative material for road
construction, specifically for road sub base construction. The objective of this study is to investigate
the strength characteristics of mechanically stabilized cinder to be used as sub base material. An
attempt has been made in this study to evaluate the potential use of cinder gravel as sub base
material when blended with fine grained soil.

Accordingly, to achieve the Ethiopia Road Authority manual specification, the cinder gravel was
blended with some trail proportion of 0, 10, 20 and 33 % of fine-grained soil by dry weight. In this
study the conducted tests includes gradation, compaction test, atterberg limits, free swell, specific
gravity, and California Bearing Ratio test.

Laboratory test results showed that the optimum amount of fine grained soil required to achieve the
ERA manual standard specification requirement was found to be 20 %. Laboratory tests conducted
on specimen prepared using the optimum amount of fine grained soils revealed that cinder gravel
responded very well to the fine grained soil treatment, as exhibited in improvement of its gradation
and plasticity. From the laboratory test results of moisture content vs. density relationship, it has
been observed that the optimum amount of fine grained soil is 20 % by weight proportion at a
density of 1.87 g/cc, the range of soaked CBR of the blended mix increases from 64 % to 97 % and
PI value from zero to 0 % to 6.1 %.

KEY WORDS: CBR, Cinder Gravel, Compaction, Gradation, Sub base, Optimum fine- grained
soil Content

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

TABLE OF CONTENTS
ACKNOWLEDGEMENT ............................................................................................................... i

ABSTRACT .................................................................................................................................... ii

TABLE OF CONTENTS ............................................................................................................... iii

LIST OF TABLES ......................................................................................................................... vi

LIST OF FIGURES ...................................................................................................................... viii

LIST OF APPENDICES ................................................................................................................. x

LIST OF ABBREVIATIONS ....................................................................................................... xii

CHAPTER ONE ............................................................................................................................. 1

1. INTRODUCTION ................................................................................................................... 1

1.1. Background ........................................................................................................................ 1

1.2. Statement of the problem ................................................................................................... 3

1.3. Objective of the study ........................................................................................................ 4

1.3.1 General objective .............................................................................................................. 4

1.3.2 Specific Objective............................................................................................................. 4

1.4. Methodology ...................................................................................................................... 5

1.5. Scope of the Study.............................................................................................................. 6

1.6. Materials used .................................................................................................................... 7

1.7. Limitation of the Study ...................................................................................................... 7

1.8. Organization of the Thesis ................................................................................................. 7

CHAPTER TWO............................................................................................................................. 8

2. LITERATURE REVIEW ........................................................................................................ 8

2.1. Review of Previous Research ............................................................................................. 8

2.2. Sub Base Materials in General ......................................................................................... 11

2.3. Location of volcanic cinder in Ethiopia ........................................................................... 12

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

2.4. Engineering Properties of Cinder Gravel ......................................................................... 14

2.5. Modification of properties of existing materials .............................................................. 15

2.6. Soil Stabilization .............................................................................................................. 15

2.6.1 Techniques of Stabilization ............................................................................................ 16

2.7. Economical Advantage of Blending ................................................................................ 17

2.8. Properties of Material for Sub Base ................................................................................. 18

2.8.1. Particle-size distribution ................................................................................................ 18

2.8.2. Atterberg Limits ............................................................................................................ 18

2.8.3. Free swell ....................................................................................................................... 19

2.8.4 Californian Bearing Ratio (CBR) ................................................................................... 19

2.8.5 Moisture – Density relations by modified proctor test ................................................... 20

2.8.6 Specific Gravity .............................................................................................................. 20

CHAPTER THREE ....................................................................................................................... 22

3. OVERVIEW OF THE STUDY AREA ................................................................................. 22

3.1. General ............................................................................................................................. 22

3.2. Description of the Project................................................................................................. 22

3.3. Climate ............................................................................................................................. 22

3.4. Soil and Material .............................................................................................................. 25

CHAPTER FOUR ......................................................................................................................... 28

4. LABORATORY TEST RESULTS ....................................................................................... 28

4.1. General ............................................................................................................................. 28

4.2. Properties of Materials Used in the Study........................................................................ 28

4.2.1 Cinder Gravel ................................................................................................................. 28

4.2.2 Fine grained Soil ............................................................................................................. 29

4.3. Laboratory Test Results of Cinder Blended with Fine grained soil ................................. 30

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

4.3.1 Index property tests ........................................................................................................ 30

4.3.2 California Bearing Ratio (CBR) test .............................................................................. 37

4.3.3 Free swell ........................................................................................................................ 40

4.3.4 Abrasion resistance ......................................................................................................... 40

4.3.4 Specific Gravity .............................................................................................................. 41

4.3.5Absorption Test ............................................................................................................... 41

CHAPTER FIVE ........................................................................................................................... 42

5. CONCLUTION AND RECOMMONDATION .................................................................... 42

5.1. Conclusion............................................................................................................................ 42

5.2. Recommendation .................................................................................................................. 43

REFERENCE ................................................................................................................................ 44

APPENDICES ............................................................................................................................... 46

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

LIST OF TABLES
Table 3-1: Ethiopian climatic zones ............................................................................................. 23
Table 3-2: Monthly Rainfall and Average Temprature of Project Corridor ................................. 28
Table 4-1: Descriptive test results of natural cinder gravels used for the study ........................... 28
Table 4-2 : Test results of fine-grained soil used for mechanical stabilization ............................ 29
Table 4-3 : Ethiopia Road Authority grading limits for sub-base material .................................. 31
Table 4-4 : Determination of MDD & OMC with different fine-grained soil proportions .......... 36
Table 4-5 : Plastic index for blended material .............................................................................. 37
Table 4-6 : Values of CBR and Swell percent of different proportion of fine-grained soil ......... 38
Table A-1: Determination of specific gravity ............................................................................... 48
Table A-2 : Sieve Analysis (wet preparation method).................................................................. 48
Table A-3 : Hydrometer analysis for fine grained soil ................................................................. 49
Table A-4: Determination of free swell test of borrow soil .......................................................... 50
Table A-5 : Atterberg Limits of fine-grained Soil ........................................................................ 50
Table A-6: Moisture-Density relations of Soils by Modified Proctor .......................................... 52
Table A-7 : Dry density before & after soaking of fine-grained soil only ................................... 53
Table A-8: Penetration Test result of fine-grained soil ................................................................ 54
Table A-9: Determination of CBR & Swell (%) of fine-grained soil only................................... 55
Table A-10: Determination of CBR & Swell at 95 % of MDD of fine-grained soil only ............ 56
Table B-1: Moisture-Density relations for cinder gravel only...................................................... 58
Table B-2 : Moisture-Density relations for cinder gravel with 10 % fine-grained Soil ............... 59
Table B-3: Moisture-Density relations for cinder gravel with 20 % fine-grained Soil ................ 61
Table B-4 : Moisture-Density relations for cinder gravel with 33 % fine-grained Soil ............... 62
Table C- 1: Penetration Test result of cinder with 10 % fine-grained soil ................................... 65
Table C- 2: Determination of dry density before & after soaking of cinder with 10 % fine-grained
soil ................................................................................................................................................. 66
Table C- 3: Determination of CBR & Swell (%) of cinder with 10 % fine-grained soil.............. 66
Table C - 4: Determination of CBR & Swell at 95 % of MDD of cinder with 10 % fine-grained
soil ................................................................................................................................................. 68
Table C- 5: Penetration Test result of cinder with 20 % fine-grained soil ................................... 68

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Table C - 6: Determination of dry density before & after soaking of cinder with 20 % fine-grained
soil ................................................................................................................................................. 69
Table C- 7: Determination of CBR & Swell (%) of cinder with 20 % fine-grained soil.............. 70
Table C - 8: Determination of CBR & Swell at 95 % of MDD of cinder with 20 % fine-grained
soil ................................................................................................................................................. 71
Table C- 9: Penetration Test result of cinder with 33 % fine-grained soil ................................... 72
Table C - 10: Determination of dry density before & after soaking of cinder with 33.3 % fine-
grained soil .................................................................................................................................... 72
Table C- 11: Determination of CBR & Swell (%) of cinder with 33% fine-grained soil............. 73
Table C- 12: Determination of CBR & Swell at 95 % of MDD of cinder with 33.3% fine-grained
soil ................................................................................................................................................. 75
Table D - 1: Sieve analysis of Sub-base material only cinder gravel ........................................... 77
Table D - 2: Sieve Analysis of Sub-base material cinder gravel with 10 % fine-grained Soil ..... 78
Table D - 3: Sieve Analysis of Sub-base material cinder gravel with 20 % fine-grained Soil ..... 79
Table D - 4: Sieve Analysis of Sub-base material cinder gravel with 33 % fine-grained Soil ..... 80
Table E - 1: Atterberg Limit for cinder gravel with 20 % fine-grained Soil ................................ 82
Table E - 2: Atterberg Limit for cinder cinder gravel with 33 % fine-grained Soil ..................... 83
Table F - 1: Free swell test for cinder gravel with 10 % fine-grained Soil .......................................... 86
Table F - 2: Free swell test for cinder gravel with 20 % fine-grained Soil .......................................... 86
Table F - 3: Free swell test for cinder gravel with 33 % fine-grained Soil .......................................... 86
Table G - 1: Determination of dry density before & after soaking ............................................... 88
Table G - 2: Determination of CBR & Swell (%) ........................................................................ 88
Table G - 3: Determination of CBR & Swell at 95 % of MDD of cinder gravel only ................. 89
Table G - 4: Resistance of Abrasion of cinder by use of the Los Angeles Abrasion machine ..... 90
Table G - 5:Specific gravity test for cinder gravel only ............................................................... 91
Table G - 6: Absorption test result for cinder gravel only ............................................................ 91

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

LIST OF FIGURES
Figure 1-1 Methodology ................................................................................................................. 6
Figure 2-1 Cinder Cone Distribution in Ethiopia, Survey area enlarged…………………………13
Figure 3-1 Traditional climatic zones in Ethiopia ....................................................................... 23
Figure 3-2 Traditional climatic zones in Ethiopia ........................................................................ 24
Figure 3-3 Location of the Project ............................................................................................... 26
Figure 4-1 Gradation before and after compaction of natural cinder gravel only ........................ 32
Figure 4-2 Gradation before and after compaction of cinder with 10 % fine-grained soil ........... 33
Figure 4-3 Gradation before and after compaction of cinder with 20 % fine-grained soil ........... 33
Figure 4-4 Gradation before and after compaction of cinder with 33 % fine-grained soil ........... 34
Figure 4-5 Variation of MDD with percentage of fine-grained soil mixed with cinder ............... 36
Figure 4-6 : percent of fine grained soil Vs Percent CBR ............................................................ 39
Figure A-1Combined sieve analysis for fine-grained soil ............................................................ 50
Figure A-2 : Flow curve for Fine Grained Soil............................................................................. 51
Figure A-3 : Moisture-Dry Density curve of fine grained soil ..................................................... 53
Figure A-4 : Load-penetration curves of fine-grained soil only ................................................... 55
Figure A-5 : Dry Density Vs Percent Swell of fine-grained soil only .......................................... 55
Figure A-6 : Dry Density Vs Percent CBR of fine-grained soil only ........................................... 56
Figure B- 1: Moisture-Dry density curve for cinder gravel only .................................................. 59
Figure B- 2 : Moisture-Dry density curve for cinder gravel with 10 % fine-grained Soil ........... 60
Figure B- 3: Moisture-Dry density curve for cinder gravel with 20 % fine-grained Soil ............ 62
Figure B- 4: Moisture-Dry density curve for cinder gravel with 33% fine-grained Soil ............. 63
Figure C- 1: Load-penetration curves of cinder gravel with 10 % fine-grained soil .................... 66
Figure C- 2: Dry Density Vs percent swell of cinder with 10 % fine-grained soil....................... 67
Figure C - 3 Dry Density Vs percent CBR of cinder with 10 % fine-grained soil ....................... 67
Figure C- 4: Load-penetration curves of cinder gravel with 20 % fine-grained soil ................... 69
Figure C - 5: Dry Density Vs percent swell of cinder with 20% fine-grained soil...................... 70
Figure C - 6 Dry Density Vs percent CBR of cinder with 20 % fine-grained soil ...................... 71
Figure C- 7: Load-penetration curves of cinder gravel with 20 % fine-grained soil ................... 73
Figure C - 8 Dry Density Vs percent swell of cinder with 33 % fine-grained soil ...................... 74
Figure C-9 Dry Density Vs percent CBR of cinder with 33 % fine-grained soil ...................... 74

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Figure E – 1 Flow curve for cinder with 33 % fine-grained soil ................................................ 82


Figure E – 2 Flow curve for cinder with 33 % fine-grained soil ................................................. 83
Figure G - 1 Load-penetration curves of cinder gravel only ..................................................... 88
Figure G – 2 Dry density Vs percent swell .................................................................................. 89
Figure G – 3 Dry Density Vs Percent CBR ................................................................................. 90

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

LIST OF PICTURES
Picture 3-1 Material site for fine grained soil ............................................................................... 27
Picture 3-2 Quarry site for cinder gravel ...................................................................................... 27

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

LIST OF APPENDICES
Appendix A Test results of Fine Grained Soil from quarry site ................................................... 48
Appendix B Moisture-Density relation by modified proctor test ................................................. 57
Appendix C California Bearing Ratio (CBR) test results ............................................................. 64
Appendix D Grading Limits of different proportion fine-grained soil with cinder ...................... 76
Appendix E Atterberg Limits of different proportion fine-grained soil with cinder .................... 82
Appendix F Free swell test for different proportion of fine grained soil with cinder ................... 85
Appendix G Atterberg Limits of different proportion fine-grained soil with cinder .................... 87

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

LIST OF ABBREVIATIONS
AACRA Addis Ababa City Road Authority
AASHTO American Association of Highway and Transportation
Officials
ASTM American Society for Testing and Materials
CBR California Bearing Ratio
E Easting
ERA Ethiopian Roads Authority
GPS Global Position System
GSB Granular Sub-Base
ITCZ Inter Tropical Convergence Zone
LAA Los Angeles Abrasion
LL Liquid Limit
MDD Maximum Dry Density
ML Inorganic Silts with low plasticity
N Northing
NP Non plastic
OMC Optimum Moisture Content
PI Plastic Index
PL Plastic Limit
TRRL Transport and Road Research Laboratory
UCS Unconfined compressive strength
UK United kingdom
USA United States of America
Units

Gm Gram
kg Kilogram
km Kilometer
kN Kilo Newton
mm millimeter
g/cm3 Gram per centimeter cube
kN/m2 Kilo Newton per meter square
kPa Kilo Pascal
Mm millimeter
o Degree Centigrade
C
cc Centimeter cube
In inch
cm3 Centimeter cube

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

CHAPTER ONE

1. INTRODUCTION
1.1. Background
Transport is a key infrastructure of a country. The rate at which a country’s economy grows is very
closely linked to the rate at which the transport sector grows. To meet the demands of
industrialization and urbanization high quality of road network is required and construction
methods should be done in a manner so as to achieve good roads with minimum expenditure.
Performance of the roads depends on the structural components of the road pavement such as
subgrade, sub base, base and surface courses. Presently suitable sub base materials required for
construction of roads are insufficient at many locations. Hence it is necessary to find the alternative
materials for economical road construction [12].

Cinder is a highly porous pyroclastic material and is vitric in nature and does meet the conventional
sub base specification when stabilized with fine grained soil. The suitability of a cinder for a
particular use should be determined based on its engineering characteristics and not on visual
inspection. In this study try to explore the potential use of cinder as sub base material when
stabilized with fine grained soil. They occur in characteristically straight sided cone-shaped hills
which frequently have large concave depressions in their tops or sides where mixtures of solids and
gases were released during the formation of the cone. Cinders vary in color, often within the same
cone and may be red, brown, grey or black [6].

Soil stabilization is the alteration of one or more soil properties, by mechanical or chemical means,
to create an improved soil material possessing the desired engineering properties. The process may
include blending of soils to achieve a desired gradation or mixing of commercially available
additives that may alter the gradation, texture or plasticity, or act as a binder for cementation of the
soil. Stabilizing material in the construction industry is essential if there is no locally available
material meet the required quality [9].

During construction the selection of material for pavement layer is very critical. Among the layers
of the pavement special attention should be given to sub base course because it serves as a

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

separating layer preventing contamination of the road base by the sub-grade material and, under
wet conditions; it has an important role to play in protecting the sub-grade from damage by
construction traffic. The component parts of a road consist of individual layers of specified
materials laid and compacted to form a stable composite [8].

A road foundation consisting of sub-base and capping layers is designed to achieve a satisfactory
working platform for constructing the pavement. On thinner pavements, it also contributes to the
overall load spreading capability of the pavement structure [6]. A capping layer is a layer of selected
fill material placed on the top of the topmost embankment layer or the bottom of excavation. These
materials are often required to provide sufficient cover on weak sub-grades. They are used in the
lower pavement layers as a substitute for a thick sub-base to reduce costs, and a cost comparison
should be conducted to assess their cost effectiveness [14].

Sub-base is the secondary load-spreading layer underlying the road base. It enables traffic stresses
to be reduced to acceptable levels in the sub-grade, acts as a working platform for the construction
of the upper pavement layers and serves as a separation layer between sub-grade and base course.
It also consist of a material of lower quality than that used in the road base such as unprocessed
natural gravel, gravel-sand, or gravel-sand-clay. This layer also serves as a separating layer
preventing contamination of the road base by the sub-grade material and, under wet conditions; it
has an important role to play in protecting the sub-grade from damage by construction traffic [8].

Material selection is an important component of pavement design. In wet climatic conditions, the
most stringent requirements are dictated by the need to support construction traffic and paving
equipment. In these circumstances, the sub-base material needs to be more tightly specified. In dry
climatic conditions, in areas of good drainage, and where the road surface remains well sealed, un-
saturated moisture conditions prevail and sub-base specifications may be relaxed. The selection of
sub-base materials will therefore depend on the design function of the layer and the anticipated
moisture regime, both in service and during construction [3].

Material selection is therefore an important component of pavement design. The selection of


appropriate quality of materials for selected sub-grade, sub-base and road-base determines the
whole life costs of the road. The use of locally available materials is very much encouraged in most
road construction especially in rural road engineering [3]. The materials used for the construction

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

of sub-base layers shall be either natural gravel, cinder gravel, weathered rock, crushed gravel,
crushed rock or crushed boulders, recycled pavement material [8]. This research was tried to show
the use of cinder gravel for the construction of sub base.

In general, from the various ground improvement techniques, the technique of soil stabilization is
being widely used now-a-days and replacing the conventional ground improvement techniques [2].

This research was conducted taking the case of Durame Intercity Road Project which was 6.56 km
length. In most of the area along the side of road, good type of sub-base material is not available.
But in this area there is abundant cinder gravel material and is used as a sub-base material by mixing
it with fine-grained soil but without any specified proportion. The objective of this thesis is to
investigate the performance of cinder gravel blended with fine-grained soil as sub-base material
and propose the optimum blending proportion. For this purpose, cinder samples and locally
available fine-grained soil were collected from the Project site which is under construction and
blended with different percentage in order to use as sub base material.

1.2. Statement of the problem


In road projects, the quality and quantity of the sub-base material is very important. If appropriate
sub-base material cannot be found in areas close to the construction site, then very high prices have
to be paid in road construction process, which causes significant delays or cost increases. In such
cases, sometimes work with low-quality materials affects the road quality and durability over time
and results in very significant losses. Improving the quality of materials is very important for road
construction works, in order to ensure that projects meet the necessary cost and quality criteria. If
the material found close to the construction site does not meet the specifications, the materials may
be improved with suitable chemicals such as lime, cement and fly ash, etc. Unfortunately, the costs
of these stabilizers are on the other side making them economically unattractive as stabilizing
agents. Recent trend in research works in the field of geotechnical engineering and construction
materials focuses more on the search of cheap and locally available material like fine grained soil
as stabilizing agents for the purpose of full or partial replacement of traditional stabilizers.

In our country, there is widely distributed cinder gravel. However, this material has the problem of
compaction due to its light weight, its rough circular surface and its high porosity. Beside, in some
regional part of Ethiopia, there is a scarcity of a good sub-base material such as natural gravel and

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

crushed rock. Since the distribution of these sub base materials is limited only in some parts of the
country, using these materials everywhere increase transportation cost and is time consuming. In
those areas where cinder gravel is available, they are used by mixing with fine-grained soils without
having any research based output and guideline about their proportion.

The project standard technical specification states that, “sub base material shall be natural screened
or crushed or an approved blended combination of such material providing a smooth continuous
grading within the limits for grading “A” given in Table 5104/1 of the standard technical
specification or as directed by the Engineer. If the natural material available at the project can’t
meet the specified grading requirements, it shall be screened, crushed and screened or blended as
required to meet the grading requirement.” [9].

Based on the project initial investigation made by the design consultant for identification of sub
base sources, it actually found that most of the sources pertained to the required tests; fail to satisfy
the requirement of the project technical specification or ERAS 2002 Standard Technical
Specification. Especially to the required indices or properties of the material especially to its
gradation, and plasticity index.

Accordingly, blending of the locally available cinder material with fine grained soil is taken to solve
the problem in the project area. In this project area cinder gravel is mixed with fine-grained soils
without having any research based output and guideline about their proportion. Therefore,
determining a good blending proportion of the cinder gravel with fine-grained soil is required.

1.3. Objective of the study

1.3.1 General objective


The general objective of this study is to evaluate the potential use of cinder gravel as sub base
material when blended with fine grained soil. This is achieved through the following specific
objectives:

1.3.2 Specific Objective


 To evaluate the effect of fine grained soil on the properties of cinder by conducting
atterberg limits, gradation, free swell, compaction and CBR tests.
 To compare the changes in properties of cinder with respect to fine grained soil.

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

 To determine a good blending proportion of the cinder gravel with fine-grained soil used
as sub-base materials.

1.4. Methodology
To achieve the objectives mentioned, different data collection procedures and analysis techniques
were adopted.
I. Sampling and testing: material sampling and testing methods that have been employed are critical,
since they are required to characterize material and physical properties of the soil that can potentially
affect the performance of the road.

II. Sampling procedures: The procedures used in order to perform the laboratory tests are AASHTO and
ASTM standard tests. The program include various laboratory tests on the samples such as; grain size
analysis, atterberg Limit Test, Determination of Specific Gravity, California Bearing Ratio, LAA,
Modified Compaction Tests and Free Swell tests
III. Sample preparation of the experimental work involved air drying, pulverization and sieving of the
natural soil sample and also cinder gravel sample to the required particle sizes. Classification of soil
was made by running grain size distribution and Atterberg limit tests. Then Atterberg limit, free swell,
gradation, compaction and California Bearing Ratio tests are carried out on cinder as well as on cinder
mix to study the effect of the stabilizer (fine grained soil)
IV. Analysis and discussion of test results: based on the theories and laboratory tests
performed, the results obtained have been analyzed and discussed thoroughly.
V. Formulation of conclusions and recommendations based on the results obtained is done.

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Collection of Sample from


quarry site and Testing

Determination of index and


engineering properties of soil

 Specific gravity
 Particle size distribution
 Atterberg limit
 Swell test
 Modified proctor test
 CBR ratio test

Replacing cinder with 10%, 20%, 33%


soil and conducting
 Specific gravity
 Particle size distribution
 Atterberg limit
 Modified proctor test
 CBR ratio test

Finding optimum dosage of fine grained


soil

Analyzing the results and discussions

Figure 1-1 Methodology

1.5. Scope of the Study


This study is supported by different types of literatures and a series of laboratory experiments.
However, the findings of the research are limited to sample considered in this research. The results
are also specific to the type of material in the project site and test procedures that will be adopted
in the experimental work. Therefore, this research work can also be taken as an indicative and
alternative way of improvement of soils in the research area to be used as road sub base material.

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1.6. Materials used


To achieve the objectives of this research work, fine grained soil samples are collected from
Durame Intercity Road Project quarry site and Cinder gravel which obtained around the Road
Project crusher site.

1.7. Limitation of the Study


The study is conducted on selected road project of a particular area and samples were taken from
project quarry source for laboratory studies. Limited numbers of tests are conducted only to
achieve the objectives of the present study.

1.8. Organization of the Thesis


The presentation of this thesis work is organized in five Chapters. The first Chapter gives a brief
description of the thesis background, objectives, scope, materials, limitation and methodology
employed. Chapter two; related works on cinder gravel in road construction and economical
advantage of blending material and In the third Chapter, the general description of the study area
and the proposed material source are discussed. The fourth Chapter briefly describes the laboratory
test results and their analysis. Finally, conclusions and recommendations drawn from the research
are will be presented in Chapter five. Reference materials and sources used in the research work are
appropriately sited and listed. The thesis ends with appendices which contain detail experimental
results of laboratory investigation.

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CHAPTER TWO

2. LITERATURE REVIEW
2.1. Review of Previous Research

KASSAYE & NEWILL (1980) studied the location and engineering properties of volcanic cinder
gravels in Ethiopia. The main conclusions from this preliminary investigation of cinder gravels
which covered a field survey, a laboratory study and an examination of a cinder gravel road, are
given below [12]:-
i. Cinder gravels are more widespread in Ethiopia than was originally believed; this showed
the value of using aerial photographs in survey work and enabled a preliminary map to be
prepared giving the distribution of cinder cones.
ii. In order to obtain representative material from a cinder cone, it is important that samples
are taken from below the weathered zone, which can extend to a depth of two meters.
iii. Although 'as dug' cinder gravels do not meet the recommended grading requirements for
road base materials, the laboratory investigation revealed that, because of the weak nature
of the aggregate particles, breakdown under compaction occurred with an improvement in
both grading and strength properties.
iv. In the laboratory investigation, the cinder gravels were not affected by changes in moisture
and even complete immersion in water only reduced their strength slightly.
v. The addition of locally available plastic volcanic ash soil, to make up for the deficiency of
fine material in the grading, improved the mechanical stability of cinder gravels and
indicated that this could be a valuable construction practice. However, unlike the natural
cinders the mixed materials lost some of their strength when they were saturated with
water.
vi. The gravel road study confirmed that an improvement in the grading and the strength of
cinder gravels occurred under normal road conditions even when trafficking was used as
the means of compaction.

The results from the preliminary investigations indicated that cinders could provide useful road
construction materials especially for gravel roads. However, it was necessary to carry out further
work under known conditions of traffic and climate in bituminous surfaced roads, as well as in

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gravel roads, before limits could be recommended for their various uses. It was therefore decided
to construct pilot scale compaction trials and then a full-scale road experiment to examine these
aspects further.

Kassaye A., D.Newill and R .Robinson (1987) Studied Experimental Use of Cinder Gravel in
Ethiopia. Based on this study [6], it showed that they typically have weak particles, deficient in fine
material and upon compaction breakdown of large particles occurs producing a better grading and
a higher strength. It was also found that the addition of fines improves the strength and density of
the compacted cinder gravels. The Road examination confirmed that the action of traffic produces
the same breakdown effect in gravel roads as was observed in the laboratory compaction tests [6].
A full scale experiment has been carried out in Ethiopia to examine the performance of volcanic
cinder gravels as the surfacing material for unpaved roads and as the road base under bituminous
surfaced roads as a joint road research project by the Ethiopian Transport Construction Authority
and the Transport and Road Research Laboratory (UK) Compaction trials were carried out to
determine the type of plant to be used and an experimental road comprising 20 different sections
was then constructed. Six sections were left unsurfaced and were monitored for 28 months during
which they carried approximately 140,000 vehicles. A bitumen surface was provided for the
remaining 14 sections and these carried 150-200 vpd (Vehicles per day) for 7.5 years giving a total
of 440,000 esa in one direction. Monitoring was carried out by taking quantitative measurements
of the performance of the road pavement throughout this period. As a result of the study,
recommendations are made for the use of cinders in both paved and unpaved roads [6].

For unpaved roads, recommendations are made for a particle size distribution which provides a road
surface that is resistant to corrugations. Improved performance can be obtained by mechanically
stabilizing cinders with plastic fines. For paved roads, it is concluded that the types of materials
used in this experiment are all capable of carrying in excess of 400,000 ESA when sealed with a
surface dressing and designed according to Road Note 31. Road mixed asphalt is not a suitable
surfacing for cinder gravels. In addition to the cinders, other materials also performed satisfactorily
including dry bound macadam, agglomerate and a tuff. Cinders are easier to compact when they
are mechanically stabilized with 10 percent of volcanic ash soil [6].

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Teshome, T. (2015), Studied The Use of Natural Pozzolana (Volcanic Ash) to Stabilize Cinder
Gravel for a Road Base (Along Modjo-Ziway Route).Based on the study the cinder gravel is
blended with 0, 4, 8, 12, 16, 20, and 24% by mass of volcanic ash (Pumicite). Compaction, CBR,
Gradation, Atterberg limit, Los Angeles Abrasion, Aggregate Crushing Value, Ten Percent Fines
Value, Absorption and Specific gravity tests were conducted in the laboratory. From the laboratory
test results of moisture content vs. density relationship, it has been observed that the optimum
amount of natural pozzolana (volcanic ash) is 20% by mass proportion at a density of 1.76g/cc. Air
curing technique was used for the soaked and unsoaked condition where the stabilized samples were
covered with a polyethylene sheet and kept in a normal air temperature and out of water intrusion
during the a curing period of zero, three, seven, fourteen and twenty eight days. For the optimum
blending proportion; the range of soaked CBR increases from 98% to 245% whereas for the
unsoaked condition the CBR increases from 118% to 307%, for 0 to 28 days curing [15].

Girma, B. (2009) studied stabilizing cinder gravel for heavily trafficked base course. Based on this
study Mechanical and cement stabilization were investigated in two subsequent phases. In the first
phase, optimum amount of fine soils that makes up the deficiency of the fine particles of natural
cinder gravels was found to be 12%. In the second phase, natural cinder gravel sample without, and
with 12% fine soils were stabilized with 3, 5, 7, and 10% of cement by weight. The result of
investigation indicated that the optimum amount of cement required to achieve the minimum UCS
of 3.0 MPa as specified in ERA and AACRA pavement design standard for heavily trafficked base
course without adding fine soil is found to be 7% cement. However, this high cement requirement
was reduced to 5% cement which is practical value by mechanically stabilizing cinder gravel with
12% of fine soils before cement stabilization. Nevertheless, it was recommends that the
performance of cement stabilized cinder gravel should be investigated in a full-scale road
experiment against cracking due to stresses induced by thermal, shrinkage and traffic [11].

Aiswarya P, (2017) an Experimental Investigation on stabilization of fine grained soil using


cinder and coir pith. Based on this study The CBR ratio at 15% replacement of cinder was found to
be 13.31%. The CBR increased 1.8 times than untreated soil sample. The CBR at 1% replacement
of coir pith was obtained as 12.06%. The CBR value increased 1.7 times than the pure soil. At 15%
replacement of cinder, compressive strength was obtained as 0.14kg/cm² for 0 days curing. The
strength increased 1.19 times compared to pure soil specimen. At 1% replacement of coir pith, the

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compressive strength was obtained as 0.132kg/cm² for 0 days curing. The strength increased 1.12
times compared to pure soil specimen. The optimum amount of cinder is obtained as 15% and that
of coir pith is obtained as 1%. The CBR value is obtained as 15% which is 2.12 times the untreated
soil sample. From these observations it can be concluded as cinder and coir pith can be used as the
stabilizers for the improvement of strength properties of the soil [2].

Yitayou E. (2011) studied blending of cinder gravels with fine grained soil to be used as sub
base material. In road construction, the use of locally available materials should be made as much
as possible. However, when appropriate material cannot be found in areas close to the construction
site, very high prices have to be paid with significant time delays and cost increases. In many parts
of Ethiopia, there is widely distributed cinder gravel. However, this material has the problem of
compaction due to its light weight, its rough circular surface and its high porosity. An investigation
has been made on the performance of mechanically stabilized natural cinder gravels of Butajira area
to be used as road sub-base material. To achieve the Ethiopia Road Authority manual specification,
the cinder gravel was blended with some trail proportion of 0, 5, 10, 15, 20, and 25 % of fine-
grained soil by weight and different tests including grain size distribution, Atterberg Limit,
compaction, CBR, LAA, absorption and linear shrinkage are conducted in the laboratory. Based on
the laboratory test results it is shown that, from both MDD and CBR percent of fine grained soil
curve, the optimum amount of fine-grained soil required in order to improve its properties is 19 %
by weight proportion [16].

2.2. Sub Base Materials in General


Sub base is layer of aggregate materials laid on sub grade on which the base coarse layer is located
and it is often the main load bearing layer of the pavement. It protects the subgrade against
significant deformation due to traffic loading and provides an adequate drainage for the infiltration
of rain water through the cracks and joints. In addition it is also serve to protect sub grade against
frost and environmental damage. The major requirements of for sub base material usually are given
in terms of gradation, plastic characteristics, and strength of materials [8].

Sub base course with thickness typically between 100 and 405 mm is a layer of selected material
between the subgrade and the base course. Sub base course provides uniform support and adds to
the required structural capacity of the pavement section. The material can be gravel, crushed stone
or subgrade soil stabilized with cement, fly ash or lime [9].The use of permeable sub base course is

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becoming more common to accommodate drainage of water infiltrating from the surface or to keep
subsurface water from reaching the surface. In certain regions, the course is also used to impede
frost penetration into the subgrade and thereby minimizing frost heave damage to the pavement
surface. Compaction and moisture control is generally achieved with specialized equipment as
opposed to solely by construction traffic [8].

2.3. Location of volcanic cinder in Ethiopia


2.3.1. Definition of Volcanic cinder
Volcanic cinders are pyroclastic materials associated with recent volcanic activity. They occur in
characteristically straight sided cone-shaped hills which frequently have large concave depressions
in their tops or sides where mixtures of solids and gases were released during the formation of the
cone. Cinders vary in color often within the same cone and may be red, brown, grey or black. The
cinder particles also vary in size from large irregularly shaped lumps 50 cm in size, to sand and silt
sizes. In some cones, however, particles may be more uniform with the largest size not exceeding
3 cm in diameter. Other characteristic features of cinders are their light weight, their rough vesicular
surface and their high porosity. An advantage of cinders as a road construction material is the
relative ease with which they can be dug from the quarry; a mechanical shovel or hand tools are
usually adequate for their extraction although occasionally a bulldozer may be required to open up
a working face [13].

2.3.2. Location of Cinder Gravel in Ethiopia


Field visits in connection with the survey were all carried out within a distance 150 km from Addis
Ababa. They were concentrated in areas near to Debrezeit, Nazaret, Zwai, Butajira and Giyon. More
than 90 samples were collected for laboratory examination. Samples were obtained either from
existing borrow pits from which material had previously been extracted or by digging pits where
cinder cones had not been disturbed [13].

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Figure 2-1 Cinder Cone Distribution in Ethiopia, Survey area enlarged [13].

Recent (Quaternary) volcanics on the geological map, a preliminary map was compiled showing the
occurrence of cones throughout the country (see Fig 2-1). They were mostly concentrated in the Rift
Valley which extends from Tanzania and Kenya and bisects the country in a SSW-NNE direction;
an indication of~ their frequency for each of the areas that were identified has been given [13].

2.3.3. Engineering Geology of Cinder Gravel(scoria) in Ethiopia

The geological outcrop pattern of Ethiopia is as complex as any country, with a wide range of
igneous, metamorphic and sedimentary rocks. A humid, sub-tropical climate has led to the
development of deep residual soils in many parts of the country, with large areas containing very

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limited naturally occurring gravels for use in road construction. The haulage of suitable naturally
occurring gravels over long distances, and the use of crushed rock as road construction aggregate,
are expensive operations that limit the effectiveness of resource constrained road construction and
rehabilitation programs. The Rift Valley is the most active divergent intercontinental plate
boundary in the world. During the Plio-Pleistocene, felsic and mafic lavas and pyroclastic materials
have been extruded and ejected from fissures and vents bordering the Rift Valley and the Afar
Depression, with Holocene activity continuing on the Rift Valley floor in association with the active
Wonji Fault Belt (Fig. 2-1). Pyroclastic material ejected during these events has typically formed
cones comprising ash, lapilli, bombs and blocks of varying vascularity [13].

Basaltic scoriaceous (cinder) gravel, cobbles and boulders are common constituents of these cones
and, in some areas, have been extensively quarried for use in the manufacture of hollow blocks.
Selected materials have also been used as subgrade replacement, capping layer and sub-base in trial
sections of road construction and as surfacing gravel in the rehabilitation of some town roads [13].

2.3.3.1. Formation of scoria (cinder gravel)

Scoria forms when magma containing abundant dissolved gas flows from a volcano or is blown out
during an eruption. As the molten rock emerges from the Earth, the pressure upon it is reduced and
the dissolved gas starts to escape in the form of bubbles. If the molten rock solidifies before the gas
has escaped, the bubbles become small rounded or elongated cavities in the rock. This dark-colored
igneous rock with the trapped bubbles is known as scoria [6].

When some volcanoes erupt, a rush of gas blows out of the vent. This gas was once dissolved in
the magma below. The gas often blows out small bodies of magma that solidify as they fly through
the air. This action can produce a ground cover of scoria all around the volcanic vent, with the
heaviest deposits on the downwind side [6].

Small particles of scoria that litter the landscape around the volcano are known as "lapilli" if they
are between 2 millimeters and 64 millimeters in size. Larger particles are known as "blocks." [6].

2.4. Engineering Properties of Cinder Gravel


Natural cinders gravels are pyroclastic natural materials associated with recent volcanic activity.
They vary in color, often within the same quarry and may be red, brown, grey, or black. The particle

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sizes also vary from irregularly shaped lumps of 0.5 m in diameter to sand and silt sizes. Other
characteristics features of cinder are their light weight, their rough vesicular surface, and their high
porosity [6].

An advantage of cinders as a road construction material is the relative ease with which they can
be dug from the quarry; a mechanical shovel or hand tools are usually adequate for their
extraction although occasionally a bulldozer may be required to open up a working face [6].

2.5. Modification of properties of existing materials


Exiting materials may require modifications so as to improve their engineering properties. Also,
locally available materials, which are otherwise not satisfying general specification requirement,
can be suitably modified to become acceptable. This also serves the purpose of economy in terms
of saving of haulage of costly materials from elsewhere. Sometimes, design may require special
purpose material having specific properties which can be achieved through material modification
[9].

2.6. Soil Stabilization


Soil stabilization is the process of altering the properties of a soil by applying some modifiers to
meet specified Engineering requirements of road pavement layers. Soil stabilization can be taken
as alternate to borrow selected materials and it has advantage that the effect to the environment is
reduced and in areas where selected/granular materials are scarce, stabilization have comparative
economic advantage. The presence of organic matters and sulphate affects the effectiveness of
stabilizers [9].

In road projects with weak subgrades, it is common practice to provide capping layers between
the subgrade and the sub-base. The capping layer is of granular material of less quality of the
specification requirement for sub-base material. As alternative to provision of capping layer of
imported granular material, subgrade soil stabilization using different stabilizers such as lime,
cement and fly ash has comparative advantage with respect to environmental protection and
economic advantage in areas where the granular materials are scarce [9].

In road construction, all the naturally available material cannot be utilized as construction material
as there exists some problematic soils (such as expansive soils) and soils with limitations to meet

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specifications and design standards. The problematic nature and limitations of such soils can be
improved by application of stabilizing agents.
The application of stabilizing agents can improve: [9].
 Strength (stability and bearing capacity) of the soil
 Durability and resistance to the effect of water
 Volume stability
 Permeability
 Wet soils can be dry out
 The workability of clay soils
 Load spreading capacity of pavement layers

2.6.1 Techniques of Stabilization


2.6.1.1 Mechanical Stabilization
Mechanical stabilization by compaction produces an interlocking of soil-aggregate particles. The
grading of the soil-aggregate mixture must be such that a dense mass is produced when it is
compacted. Mechanical stabilization can be accomplished by uniformly mixing the material and
then compact the mixture. As an alternative, additional fines or aggregates may be blended
before compaction to form a uniform, well graded, dense soil-aggregate mixture after
compaction. The choice of methods should be based on the gradation of the material. In some
instances, geotextiles can be used to improve a soil’s engineering characteristics [3].
The three essentials for obtaining a properly stabilized soil mixture are:
 Proper gradation.
 A satisfactory binder soil.
 Proper control of the mixture content.
The mixture will normally be compacted at or near OMC to obtain satisfactory densities. The
objective of mechanical stabilization is to blend available soils so that, when properly compacted,
they give the desired stability. In certain areas, for example, the natural soil at a selected location
may have low load-bearing strength because of an excess of clay, silt, or fine sand. Within a
reasonable distance, suitable granular materials may occur that may be blended with the existing
soils to markedly improve the soil at a much lower cost in manpower and materials than is involved
in applying imported surfacing [3].

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2.6.1.2 Cement Stabilization


Cement Stabilization is done by mixing pulverized soil and Portland cement with water and
compacting the mix to attain strong material. The material obtained by mixing soil and cement is
known as soil –cement. The soil cement becomes strong and hard material as the cement hydrates
and develops strength [3].
2.6.1.3 Lime Stabilization
Lime stabilization is done by adding lime to soil.it is useful for stabilization of clayey soil. When
lime reacts with soil, there is exchange of cations in the adsorbed water layer and decrease the
plasticity of the soil occurs [3].
2.6.1.4 Bitumen stabilization
Bitumen stabilization generally done with asphalt as binder. Any inorganic soil which can be mixed
with asphalt is suitable for bituminous stabilization. In cohesion less soil, asphalt binds the soil
particle together and thus as a bonding or cementing agent. In cohesive soils, asphalt protects the
soil by plugging its voids and water proofing it.it helps the cohesive soil to maintain low moisture
content and to increase the bearing capacity [3].

2.6.1.5 Chemical stabilization


Chemical stabilization of soil is mixing of soil with one or a combination of admixtures of
powder, slurry, or liquid for the general objective of improving or controlling its volume
stability, strength and stress-strain behavior. Soil improvement by means of chemical stabilization
can be grouped into three chemical reactions; cataion exchange, flocculation – agglomeration,
pozzolanic reactions [3].

2.7. Economical Advantage of Blending


Economic adaptation of a road to special needs and its technical adaptation to local conditions are
two complementary aspects which greatly influence planning decisions. The excavation, haulage,
and laying of satisfactory pavement materials must be accomplished as economical as possible for
all highway projects. However, in developing countries, where a high percentage of the roads to be
built and maintained are primarily unsurfaced and involve a gravel placement, investment in
materials is normally higher. Therefore, in order to obtain the most cost-effective construction, it is
necessary for haulage distances, which form the major item of expense, to be minimized by making
the best use of locally available materials [6].

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2.8. Properties of Material for Sub Base


Material to be used for sub-base shall be obtained from approved sources in borrow areas,
cuts or existing pavement layers. The complete sub-base shall contain no material having a
maximum dimension exceeding two-thirds of the completed layer thickness. Sub-base material
shall, unless otherwise fulfill the requirements stated in the standard [6]. The following tests were
conducted in this research:-

2.8.1. Particle-size distribution

Grain size analysis is used to determine the effective diameter of the soil particles that constitute
and strongly affect the uniformity characteristics of the soil mass. Mechanical analysis is used for
the coarse sized soils by using a set of sieve sizes and hydrometer analysis is used for fine grained
soils. For a soil-containing fine to coarse sized particles the combined analysis is employed.

2.8.2. Atterberg Limits


Atterberg Limits tests are used to confirm visual descriptions. They are performed on fine grained
soils (clays, silts) to determine the amount of water necessary to achieve a range of behavioral
states. These test results have been correlated with other soil properties. The liquid limit (LL),
plastic limit (PL) and shrinkage limit (SL) are Atterberg limits. However, for classification
purposes, the term Atterberg limit generally refers to the more common liquid and plastic limits
only. The shrinkage limit test is less often included in common laboratory programs. The shrinkage
limit test is performed when swelling behavior in soils are suspected that could influence design
and construction [3].
i) Liquid Limit: The liquid limit is determined by ascertaining the moisture content at which
two halves of a soil cake will flow together for a distance of 0.5 inch (13 mm) along the bottom of
the groove separating the halves, when the bowl they are in is dropped 25 times for a distance of
0.4 inches (10 mm) at the rate of 2 drops/second. Tests shall be performed in accordance with
ASTM D 4318.
ii) Plastic Limit: The plastic limit is determined by ascertaining the lowest moisture content
at which the material can be rolled into threads 0.125 inches (3.2 mm) in diameter without
crumbling. Tests shall be performed in accordance with ASTM D 4318.

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iii) Plasticity Index: is simply the numerical difference between the liquid limit and the plastic
limit and indicates the magnitude of the range of moisture content over which the soil remains
plastic. It is the measure of the cohesion qualities of the binder resulting from the clay content.
Also it gives some indication of the amount of swelling and shrinkage that will result in the wetting
and drying of that fraction tested. The plasticity index is nothing but a measure that gives the amount
of water which must be added to change a soil from its plastic limit to its liquid limit. Generally the
behavior of all soils and specifically clays considerably differs with the presence of water so one
needs a reference index to clarify the effects [3].

The Atterberg limits and related indices have proved to be very useful for soil identification and
classification. The limits are often used directly in specifications for controlling soil quality for use
in fill and in semi empirical methods of design Soils are classified by AASHTO and USCS based
on their Atterberg limits and on particle size as determined by sieving [3].

2.8.3. Free swell


The amount of swelling and the magnitude of swelling pressure are known to be dependent on the
clay minerals, the soil mineralogy and structure, fabric and several physico-chemical aspects of the
soil. Among clay minerals Montmorillonite influences the magnitude of swelling as compared to
Illites and kaolinites. The simplest test conducted is free swell test. The test is performed by slowly
pouring 10cm3 of dry soil which has passed the No. 40 (0.425mm) sieve in to 100 cm3 graduated
cylinder filled with distilled water. After 24 hours, final volume of the suspension is read. Hence,
free swell is defined as: [4].
𝑓𝑖𝑛𝑎𝑙 𝑣𝑜𝑙𝑢𝑚𝑒 − 𝑖𝑛𝑖𝑡𝑖𝑎𝑙 𝑣𝑜𝑙𝑢𝑚𝑒
𝑓𝑟𝑒𝑒 𝑠𝑤𝑒𝑙𝑙 = ∗ 100%
𝑖𝑛𝑖𝑡𝑖𝑎𝑙 𝑣𝑜𝑙𝑢𝑚𝑒

 Free swell < 50% , Not Expansive


 Free swell between 50- 100%, Marginal
 Free swell > 100, Expansive

2.8.4 Californian Bearing Ratio (CBR)


The strength of sub base materials are expressed in terms of their California bearing ratio (CBR)
value. This test is used to evaluate the potential strength of sub grade, sub base and base coarse
material including recycled materials for use in road and air field pavement. It is conducted to
determine the load that the material can carry in kilo newton per square meter (kN/m2). The test

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method is primarily intended for but not limited to evaluating the strength of cohesive materials
having maximum particle size less than 19mm. the determination of the CBR of a material is at
optimum moisture water content or range of water content from specified compaction test and
specified dry unit weight. The dry unit weight is usually given as a percentage of maximum dry
unit weight from the compaction test. This method covers the laboratory determination of the
California Bearing Ratio of a compacted or undisturbed sample of soil. The principle is to determine
the relation between force and penetration when a cylindrical plunger with a standard cross-section
area is made to penetrate the soil at a given rate. At certain values of penetration the ratio of the
applied force to a standard force, expressed as a percentage, is defined as the California Bearing
Ratio [1].

2.8.5 Moisture – Density relations by modified proctor test


The test is conducted for determining the relationship between the moisture content and density of
soil when compacted in a given mold of a given size with 4.54kg or 10lb rammer dropped from a
height of 457mm (18in)[1]. Four alternative procedures are provided according to AASHTO T 180-
95 as follows.

Method A – A 101.60mm (4 in) mold: soil material passing a 4.75mm sieve size.
Method B – A 152.40mm (6 in) mold: soil material passing a 4.75mm sieve size.
Method C – A 101.60mm (4 in) mold: soil material passing a 19mm sieve size.
Method D – A 152.40mm (6 in) mold: soil material passing a 19mm sieve size.
The minimum in- situ dry density of sub-base material shall be as specified hereinafter for the
layers in terms of a percentage of modified AASHTO density.

 95% or 97% as required for material not chemically stabilized.


 95% or 96 % as required for chemically stabilized material.

2.8.6 Specific Gravity


The specific gravity (G) of soil is defined as the ratio in air of a given volume of soil particles
to the weight in air of an equal volume of distilled water at standard temperature. The specific
gravity is given by:

𝛾𝑠
𝐺 = 𝛾𝑤
, Where: G = specific gravity of soil solids

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𝛾𝑠 =unit weight of soil particles.

𝛾𝑤 =unit weight of water.

The specific gravity of a soil is used in calculating the phase relationships of soils water, and
solids in a given volume of the soil. Also specific gravity of soils is an important engineering
index. Which is frequently used in determination of different properties of soils in laboratory
as well as in real practice. In the present tests, it will be used to calculate the percentage finer
in hydrometer analysis. Procedures for performing the specific gravity are provided in ASTM
D854-00 [4]

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CHAPTER THREE

3. OVERVIEW OF THE STUDY AREA


3.1. General
Durame is a town in South Ethiopia, located in Kembata Tembaro zone of the South Region, about
345 kilometers from Addis Ababa. It has a latitude of 70 14’N 37053’Eand elevation of 2101 meter
above sea level. Durame prosperity was due to its location on the Durgi-Addis Ababa road route.
Two roads connect the town from Addis Ababa through Shashamene and from Addis Ababa
through Hosanna. The road when completed will enhance all round development in the town in
particular and in the country in general.

3.2. Description of the Project

The research was conducted as a case study on the Durame Intercity Road Project which is a
part of the project road Mazoria – Durame – Durgi contract 1 Km 0+000 – 37+500 located in
the Southern Nations, Nationalities and Peoples Regional States (SNNPRS) and it connects
two major link roads, namely Alemgena – Hosanna – Sodo and Alaba – Sodo – Arbaminch.
The project starts at Mazoria Town, 335km South West of Addis Ababa, and passes through
Durame and Shinshicho towns.The work comprises upgrading of an existing road to a DS4
standard road as per ERA’s manual 2002 Classification. The detailed engineering design and
tender documents for the proposed works have been carried out by METAFERIA consulting
engineers PLC.

The road when completed will enhance all round development in the vicinity of the project in
particular and in the country in general. Moreover, in addition to accelerating the economic
development, the road will reduce the operation cost of vehicles and increase the administrative
and social coverage in the region.

3.3. Climate
The major factors influencing the rainfall in Ethiopia are the Inter Tropical Convergence Zone
(ITCZ) and wings blowing from the Atlantic and Indian Ocean. The traditional classification of

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climatic zones in Ethiopia is based on altitude and temperature. It divides the country into five
climatic zones as shown in the table [9]:

Table 3-1: Ethiopian climatic zones [9]

Figure 3-1 Traditional climatic zones in Ethiopia [9]


The project area is located in the Southern part of Ethiopia with elevation of 2101 meters above sea
level and fall in temperate/ Woinadega climatic zones. The mean monthly temperature of the area
varies between 10oC and 30oC and the project area receives mean annual rainfall ranging from
1200mm to 1600mm.The monthly distribution of the rainfall indicates that the minimum rainfall is

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received from the month November to February which amounts from 10mm to 50mm, while the
maximum rainfall is received from June to August ranging from 100mm to 300mm. The mean
period of onset of summer rains is from 6th to 10th of April and the mean period of cessation of
summer rain is from September 28 to October 20.

Table 3-2: Monthly Rainfall and Average Temperature at project corridor

September - November -
Item June - August
October February March - May
Rainfall (mm) 10-50 100-300
Average
10-30
Temperature (°c)
Source: National Meteorological Services Agency (NMSA)

Figure 3-2 Traditional climatic zones in Ethiopia [9]

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3.4. Soil and Material

The project technical specification for the quality of the material or sub base states that, “sub base
material shall be natural screened or crushed or an approved blended combination of such material
providing a homogeneous sub base material meeting the requirements of grading A of table 5104/1
of the standard technical specification or as directed by the Engineer. If the natural material
available at the project can’t meet the specified grading requirements, it shall be screened, crushed
and screened or blended as required to meet the grading requirement.”

Based on the project initial investigation made by the design consultant for identification of sub
base sources, it actually found that most of the sources pertained to the required tests; fail to satisfy
the requirement of the project technical specification or ERA 2002 Manual Standard Technical
Specification. Especially to the required indices or properties of the material especially to its liquid
limit, plasticity index and gradation problem. In order to solve this problem, the contractor use by
blending the fine grained soil with locally available cinder.

The samples in this study were collected around Durame area. The available cinder gravels are
located 15 km (GPS indicated 07o04.5370’N, 037o58.8975’E) far from the project and the fine

grained soil of the blending materials are located 5 km (GPS indicated 07o14.2191’N,
037o51.2904’E) far from Durame town. The fines borrow materials are also used in the sub-grade
construction of the road. Cinder is collected from quarry. They vary in colour, often within the same
quarry and may be red, brown, grey, or black. The particle sizes also vary from irregularly shaped
lumps of 0.5 m diameter to sand and silt sizes. Other characteristics features of cinder are their light
weight, their rough vesicular surface, and their high porosity. The surface of cinder aggregate is
usually rough and highly porous due to its mineral structure. The specific gravity of cinder gravels
is obtained as 2.44.

The status of the project, when this study was conducted, was under construction of the sub-base
layer. The blended cinder gravels with fine-grained soils being used to construct the sub- base layer
is without any specified proportion of the blended sub-base materials.

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Figure 3-3 Location of the project (Source: Ethiopian Road Map)

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Picture 3-1 Material site for fine grained soil

Picture 3-2 Quarry site for cinder gravel

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

CHAPTER FOUR

4. LABORATORY TEST RESULTS


4.1. General
In this chapter laboratory test results are presented and their analysis is briefly discussed. The
relevant engineering property of the soil is evaluated both for natural and stabilized soil samples
separately. The tests include Atterberg limits, free swell, compaction, grain size analysis
and CBR. All the tests were conducted on Cinder gravel mixed with different percentage of
fine grained soil according to standard testing procedure of ASTM and AASHTO.

4.2. Properties of Materials Used in the Study

4.2.1 Cinder Gravel

The cinder gravel is classified as A-1-a material since in gradation test of cinder gravel less than 15
% passes through No.200 sieve, less than 30 % passes through No.40 sieve and its PI value is less
than 6%. The cinder gravel is a weak material and has a high water absorption capacity because of
high porosity.

Table 4-1: Descriptive test results of natural cinder gravels used for the study
Type of test Test Results
63 100
50 100
25 69.2
Gradation, % 4.75 27.8
passing 0.075 2.1
Plasticity Index NP
Moisture- MDD,g/cc 1.67
Density OMC,% 2.3
Relation
Specific Gravity 2.44
CBR (%) 64

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The descriptive test results in Table 4.1 show that cinder gravel is a weak material in general to be
used as a Sub base material. The gradation test result has shown that the cinder gravel is deficient
in fines. To improve the property of this material fine grained soils found near the quarry sites was
blended with cinder gravel to make up for the deficiency of fine materials to use as Sub base
material. Table 4.2 shows the descriptive test results carried out on fine grained soil samples that
were collected from quarry sites of the road project for this purpose.

Other descriptive laboratory test results are attached in Appendices.

4.2.2 Fine grained Soil


A yellowish silt soil was used in this study. The following laboratory tests were conducted on the
natural soil sample.

 Atterberg limits
 Grain size analysis
 Specific gravity
 Compaction
 CBR
 Free swell
From the summary of the test result shown in Table 4.1, the fine-grained soils obtained in the project
area are visually classified as yellowish silt and based on the laboratory test results and AASHTO
classification; it is classified as clay with medium plasticity (A-6) and ML based on USCS soil
classification system. These materials were also used in the embankment and sub-grade road
construction in the Mazoria – Hadero upgrading road project. Test results have been summarized
in table 4.2, and detailed test results are given in Appendices.

Table 4-2 : Test results of fine-grained soil used for mechanical stabilization
Type of test Test Results
63 100
50 100
25 98.73
Gradation, 4.75 90.61
% passing 0.075 53.32

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Liquid Limit 37.8


Plastic Limit 25.7
Atterberg Plasticity 12.1
limits, % Index
Moisture- MDD,g/cc 1.55
Density OMC,% 26
Relation
Specific Gravity 2.55
Free swell 37.5
CBR (%) 14
AASHTO Classification A-6
USCS Classification ML
Color Yellowish/ashy

4.3. Laboratory Test Results of Cinder Blended with Fine grained soil
In this section, laboratory test results of blended materials was discussed for fine grained soil of
various combinations.

4.3.1 Index property tests


Generally, the index tests are used to classify soils. Particle size distribution and gradation curve
reveal the different proportion of particle sizes that comprise the soil. Therefore, it is a very
important test in order to know and classify the soil type.

4.3.1.1 Particle size distribution & gradation


The test includes the determination of the size range of particles present in a soil, expressed as a
percentage of the total dry weight. The results are used to determine particle size distribution with
applicable specification requirements and to provide necessary data for control of the production of
various materials and mixtures containing aggregate used in road construction. Two methods are
generally used to find the particle size distribution of soil:

i) Sieve analysis:- for particle sizes larger than 0.075mm in diameter


ii) Hydrometer analysis: - for particle sizes smaller than 0.075mm in diameter

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The property of aggregate used for road construction purpose is distribution of particles sizes in the
aggregate mix. The gradation of cinder gravel improved by blending with the fine grained soil and
the blend of the particle sizes in the mix, affects the density, strength, and economy of the pavement
structure. A grain size analysis is used to determine the relative proportions of various particle sizes
in a given soil. To do this analysis, a wet sieve analysis is performed which is given in AASHTO
T-146 and selected sample of dried soil is shaken over a nest of sieves having selected sizes of
square openings. The cinder sample is shaken, and the weight of material retained on each sieve is
determined and expressed as a percentage of the original sample. Detailed procedures for
performing a grain sieve analysis of coarse and fine aggregates are given in AASHTO Method T-
27 [1].

In order to meet the requirements stipulated under ERA manual (2002), the sub-base material shall
comply with one of the grading shown in Table 4.3. The material shall have a smooth continuous
grading within the limits for grading A, B or C given below.

Table 4-3: Ethiopian Roads Authority grading limits for sub-base material [9]

The complete sub-base shall contain no material having a maximum dimension exceeding two-
thirds of the compacted layer thickness.

Among the grading limits, grade A has a practical implementation as practiced in the Project.
Taking these advantages this thesis work is made based on grading A specification.

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120

100

80
Percent passing (%)

Upper limit

60 % Passing After
compaction
Lower limit
40
% Passing Before
compaction

20

0
100 10 1 0.1 0.01
Sieve size (mm)

Figure 4-1 Gradation before and after compaction of natural cinder gravel only

The grading chart of natural cinder gravel in Figure 4.1 shows the deficiency in fine particle.
Therefore, it is out of the specification. Blending of a trial proportion of fine-grained soil
improves the gradation and the optimum proportioning is found to fulfill the ERA specification
manual requirement for respective project. Among the trail proportioning of fine-grained soil 20 %
and 10 % are good proportioning from gradation point of view. The next Figures summarize the
above point.

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120

100
Upper limit
80
Percent passing (%)

%passing After
compaction
60 Lower limit

%passing Before
40
compaction

20

0
100 10 1 0.1 0.01
Sieve size (mm)

Figure 4-2 Gradation before and after compaction of cinder with 10 % fine-grained soil

120

100

80
Percent passing (%)

Upper limit
60 %passing After compaction
Lower limit
40 %passing Before compaction

20

0
100 10 1 0.1 0.01
Sieve size (mm)

Figure 4-3 Gradation before and after compaction of cinder with 20 % fine-grained soil

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120

100

80
Percent passing (%)

Upper limit
60 %passing After compaction
Lower limit
40 %passing Before compaction

20

0
100 10 1 0.1 0.01
Sieve size (mm)

Figure 4-4 Gradation before and after compaction of cinder with 33 % fine-grained soil

Figures 4.1 to 4.4 clearly show that the modified AASHTO compaction method resulted in the
largest amount of crushing. The laboratory test result shows that because of the weak nature of
cinder gravels, break down under compaction occurred with an improvement of gradation but still
needs an additional fine-grained soil to achieve the ERA specification. For construction purposes,
optimum amount of fine-grained soils are required to ensure that the finished granular surface is
stable enough to carry the paving equipment without disruption of the surface and some fines are
required so that when the sub-base is compacted, the granular material will bind and the particles
will inter lock. Otherwise they would shear when loaded [16].

If a material has a continuous grading following the full curve, then the voids between the larger
particles are filled with fine material resulting in a dense packing. This immediately results in a
larger number of contact points between the particles. The resistance to shear of the skeleton
depends on the sum of the frictional forces that are generated between the particles. When the
number of contact points increases, also the total friction in the skeleton increases which in turn
results into a higher resistance to shear. Other descriptive results shown in the Appendices.

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4.3.1.2 Moisture-Density Relationship by Modified Proctor Test


Compaction of a soil is a means of improving the engineering properties of soil by mechanical
method. When a soil is compacted, air in the voids will be expelled and the density of the soil mass
increases. Most soils exhibit a similar relationship between moisture content and density (dry unit
weight) when subjected to dynamic compaction. Because, practically the cohesive soils have
optimum moisture content at which the soil attains maximum density under a given compacting
effort but the granular soils difficult to define. This fact, which was first stated by Proctor in a series
of articles published in Engineering News-Record in 1933, forms the basis for modern construction
process commonly used in the formation of highway sub-grades, bases, embankments, and earthen
dams. In laboratory, dynamic compaction is achieved by use of a freely falling weight on confined
soil mass; in the field, similar compaction is secured through the use of rollers or vibratory
compactors applied to relatively thin layers of soil during construction process starting from road
edge to the center of the road. Compaction means pressing the soil particles close to each other by
mechanical methods. Air during compaction is expelled from the void space in the soil mass and,
therefore, the mass density is increased. Compaction of a soil mass is done to improve its
engineering properties. Compaction generally increases the shear strength of the soil, and hence the
stability and bearing capacity. It is also useful in reducing the compressibility and permeability of
the soil [3].

Soil placed as engineering fill (embankments, foundation pads, road bases) is compacted to a dense
state to obtain satisfactory engineering properties such as, shear strength, compressibility, or
permeability. Also, foundation soils are often compacted to improve their engineering properties.

In this thesis, a heavily trafficked asphalt road was considered hence the modified proctor test is
used. The Ethiopia Road Authority recommends using AASHTO T-180 method D. In this test, a
specimen is prepared by compacting soil in 152.4 mm mold in five approximately equal layers to
give a total compacted depth of about 127 mm, each layer being compacted by 56 uniformly
distributed blows from the rammer. Table 4.4 summarize the variations of MDD and OMC with
different proportion of fine grained soil. Figures 4.5 also show the variation of MDD and OMC for
different proportion of cinder mixed with fine grained soil. The detailed test results are presented
in appendix.

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Table 4-4: Determination of MDD & OMC with different fine-grained soil proportions

% of fine grained
soil MDD(g/cc) OMC (%)
replaced

0 1.67 2.3

10 1.7 6.5

20 1.87 11.8

33 1.84 14

1.89
1.87
1.85
1.83
1.81
Dry Density (g/cc)

1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
0.0 10.0 20.0 30.0 40.0
Percent of Fine Grained Soil(%)

Figure 4-5 Variation of MDD with percentage of fine-grained soil mixed with cinder

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From the compaction test result, it is found that, the max dry density increases by the addition of
cinder up to 20 % and then the MDD decreases.

4.3.1.3 Atterberg limits


According to ERA specification, all sub-base materials shall have a maximum plasticity index of
12 when determined in accordance with AASHTO T-90. The plasticity product (PP = PI x
percentage passing the 0.075mm sieve) shall not be greater than 75% [9]. Table 4.5 shows that 0
and 10 % of the blending proportion of material by weight with cinder has no plasticity
characteristics and blending proportion 20 and 33 % has plasticity of 3.5 and 6.1 % respectively.
Therefore, all the proportions except 33 % satisfy the ERA manual specification.

Table 4-5: Plastic index for blended material


% of fine Plasticity
grained soil index
replaced

0 NP

10 NP

20 3.5

33 6.1

4.3.2 California Bearing Ratio (CBR) test

The test is conducted as per AASHTO T-180 method D. In CBR test mould of internal diameter
150 mm and height 175 mm and collar of 50 mm is used. From the maximum dry density obtained
from modified proctor test, the mass of soil occupied in the mould is determined by multiplying the
maximum dry density by volume of CBR mould. The soil is mixed with optimum amount of water
and filled in the mould completely in 5 layers. Unsoaked samples were made for the determination
of CBR ratio. Soil samples are placed on bottom plate of loading device. Annular surcharge weight
equal intensity of base material and the pavement is placed. Load is applied at a strain rate of 1.27
mm/min. Penetration is measured by strain gauge. Load is recorded at the penetration of 0.0, 0.64,

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1.24, 1.96, 2.54, 3.18, 3.81, 4.48, 5.08, 7.62, and 10.16 mm. The CBR test has been performed on
cinder with different percentage of fine grained soil of 0%, 10%, 20% and 33 % of dry weight of
soil. This proportion was selected in order to comply with the actual site condition at the time of
dumping.

According to ERA manual, for the sub-base material the minimum soaked California Bearing
Ratio (CBR) shall be 30% when determined in accordance with the requirements of AASHTO T-
193. The Californian Bearing Ratio (CBR) shall be determined at a density of 95% of the
maximum dry density when determined in accordance with the requirements of AASHTO T-180
method D [9]. The determination of the CBR and percent swell of cinder gravel only are presented
in Appendix C.

Table 4-6: Values of CBR and Swell percent of different proportion of fine-grained soil

% of fine
grained soil CBR (%) (%)Swell
replaced

0 64 0.033

10 72 0.054

20 97 0.14

33 62 0.34

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120.000

100.000
Percent of CBR(%)

80.000

60.000

40.000

20.000
0.0 10.0 20.0 30.0 40.0
Percent of Fine Grained Soil(%)

Figure 4-6: Percent of fine grained soil vs percent CBR

All the results shown on the above figure for 0, 10, 20 & 33 % of fine-grained soil by dry weight
satisfies the ERA manual requirements. The variations of California Bearing Ratio (CBR) with
different percentage of fine grained soil are shown in Figures 4.6 for soaked condition. The
maximum California Bearing Ratio (CBR) value of 97% is found to occur with the combination of
20 % fine grained soil contents under soaked condition.

From the CBR vs. percent of fine grained soil shown in Figure 4-6 one can see that the CBR value
increased as the percentage of fine grained soil increase up to 20 % and decrease beyond that this
implies the optimum amount of fine-grained soil is 20 % by dry weight.

According to ERA specification, for the sub-base materials the minimum soaked California Bearing
Ratio (CBR) shall be 30% when determined in accordance with the requirements of AASHTO T-
193. The result shows that the minimum soaked CBR meets the minimum requirements of
the specification. The overall results confirms that the blended material is best material when used
as a sub base material.

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4.3.3 Free swell


This test helps to know the expansiveness of a soil by measuring the volume of soil sample that is
soaked & settled down in water for 24 hrs. In this section, the free swell test was conducted for only
fine grained soil.

The test is performed by slowly pouring 10cm3 of dry soil which has passed the No. 40 (0.425mm)
sieve in to 100 cm3 graduated cylinder filled with distilled water. After 24 hours, final volume of
the suspension is read. From the test results the value of the free swell was 37.5%, this shows that
the soil was not expansive because the free swell < 50% .The details of the free swell test for fine
grained soil is shown in Appendix A.

4.3.4 Abrasion resistance


This test is a measure of degradation of mineral aggregates of standard grading resulting from a
combination of actions including abrasion or attrition, impact, and grinding in a rotating steel drum
containing a specified number of steel spheres, the number depending upon the grading of the test
sample. As the drum rotates, a shelf plate picks up the sample and the steel spheres, carrying them
around until they are dropped to the opposite side of the drum, creating an impact crushing effect.
The contents then roll within the drum with an abrading and grinding action until the shelf plate
picks up the sample and the steel spheres, and the cycle is repeated. After the prescribed number of
revolutions, the contents are removed from the drum and the aggregate portion is sieved to measure
the degradation as percent loss.

The Ethiopia Road Authority Manual Specification recommends that the Los Angeles Abrasion
value shall not exceed 51% when determined in accordance with the requirements of AASHTO T-
96. Abrasion resistance applies only to coarse aggregates. Aggregates vary in their resistance to
fracturing under impact (toughness) and breaking down into smaller pieces from abrasive action
(hardness). The acceptable limits are set by the Los Angeles Abrasion Test AASHTO T-96. The
limits vary from 30.0 to 50.0 percent, depending on the classification of the aggregate. The
percentage is a measure of the degradation or loss of material as a result of impact and abrasive
actions [9].

To conduct this test the test sample place in the Los Angeles testing machine and rotate the machine
at a speed of 30 to 33 r/min for 500 revolutions. After the prescribed number of revolutions,

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discharge the material from the machine and make a preliminary separation of the sample on a sieve
coarser than the 1.70-mm (No. 12).

(Total weight of material tested − Material retained on 1.7mm sieve size after testing) × 100
𝐿𝐴𝐴 =
Total weight of material tested

The average calculated values LAA for natural cinder by use of the Los Angeles Abrasion machine
is 45.6 %.This value satisfies the ERA manual specification but shows that cinder gravel is weak
in resistance to abrasion.

4.3.4 Specific Gravity


The specific gravity of a soil is used in calculating the phase relationships of soils water, and
solids in a given volume of the soil. Also specific gravity of soils is an important engineering
index. Which is frequently used in determination of different properties of soils in laboratory
as well as in real practice. In the present tests, it will be used to calculate the percentage finer
in hydrometer analysis. Procedures for performing the specific gravity are provided in ASTM
D854-00 [4]

4.3.5 Absorption Test


To know some of the especial characteristics cinder gravel the determination of absorption potential
is important. AASHTO T-85 defines absorption as the increase in the weight of aggregate because
of water in the pores of the material, but not including water adhering to the outside surface of the
particles. Absorption values are used to calculate the change in the mass of an aggregate due to
water absorbed in the pore spaces within the constituent particles, compared to the dry condition,
when it deemed that the aggregate has been in contact with water long enough to satisfy most of
the absorption potential. The laboratory standard for absorption is that obtained after submerging
dry aggregate for approximately 15 hours in water. For an aggregate that has been in contact with
water and that has free moisture on the particle surfaces, the percentage of free moisture can be
determined by deducting the absorption from the total moisture content determined by AASHTO
T-255 drying [1].

Laboratory test results showed that the absorption of the cinder gravel that passes sieve 4.75 mm is
12.85 %. This high water absorption capacity of the cinder gravel is due to the fact that cinder is
light weight aggregate and highly porous at its natural state.

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CHAPTER FIVE

5. CONCLUTION AND RECOMMONDATION


This chapter includes conclusions drawn from the laboratory test results discussed in the previous
chapter and recommendations that are applicable in projects involving cinder gravel blended with
fine grained soil to be used as a sub base material. It also provides recommendations research areas
for the future.

5.1. Conclusion
The following conclusions can be drawn from the results of the study/investigation carried
out within the scope of the study.

1. The sieve analysis, which was conducted after the compaction of natural cinder gravels,
has shown that a significant breakdown of coarser cinder gravel particles.
2. The gradation of cinder gravel samples lacked fine particles and 20 % of fine soil by weight
was found to be optimum for making up this deficiency.
3. The CBR ratio at 20% replacement of fine grained soil was found to be 97%. The CBR ratio
increased 4 times than raw fine grained soil. This is the optimum percentage of fine grained
soil from CBR-percent of fine-grained soil curve.
4. The property of cinder gravel is improved when blended with optimum fine grained soil
percentage.

From the above results, one can conclude that fine grained soil improves the strength characteristics
of the given cinder gravel.

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5.2. Recommendation
From the results of the study, it is observed that the application of fine grained soil improves
the strength characteristics of cinder gravel. However, this research was conducted to obtain the
optimum blending proportion of cinder with fine-grained soil only in the case of Durame Intercity
Road Project due to financial constraints and time limitations the present research work did not
cover the whole cinder gravel in Ethiopia. As a result, the following recommendations for better
use of cinder gravels in road construction.

1. Field performance evaluation of should be conducted at a pilot section.


2. Examining the performance of cinder gravel when blended with fine grained soil throughout
the country was not the scope of this study. Therefore, further study should be done to assess
the stabilizing potential of cinder gravel in Ethiopia to examine its use when blended with fine
grained soil as sub base materials for different areas of cinders in Ethiopia.
3. The findings in this study can be used as a basis for further researches in the field of cinder
gravels found in different parts of the country.
4. Standard should be developed to make use of natural cinder gravel as a road construction
material across Ethiopia

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REFERENCE

[1] American Association of State Highway and Transportation Officials (1993). “AASHTO
Guide for Design of Pavement Structures”. Washington, D.C.

[2] Aiswarya P. (2017). “An experimental investigation on stabilization of fine grained soil using
cinder and coirpith”, PARIPEX: Indian Journal of Research, Volume: 06 Issue: 17.

[3] Arora, K.R. (2004), “Soil Mechanics and Foundation Engineering”. (6th Ed.)Delhi: A.K. Jain.

[4] ASTM. (2004). “Special Procedures for Testing Soil and Rock for Civil Engineering
Purpose”, U.S. America.

[5] Das, B.M. (2006), “Principles of Geotechnical Engineering”. (7th Ed.). U.S America:
Henderson, Nevada.

[6] D Newill, R Robinson and Kassaye Aklilu, (1987) “Experimental Use of Cinder Gravels on
Roads in Ethiopia” 9th regional conference for Africa on soil mechanics & foundation engineering.

[7] Efrem, G.E. (2000), “Stabilization of cinder with foamed bitumen and cement and its use as sub
base for roads”. (UN published MSc Thesis), Addis Ababa University, Addis Ababa.

[8] Ethiopian Road Authority (ERA) manual (2013)

[9] Ethiopian Road Authority (ERA) manual (2002), “Standard Technical Specification”

[10] Ethiopian Road Authority (2018). “Guideline for the Use of Cinder Gravels in Pavement
Layers for Low Volume Roads”. Addis Ababa.

[11] Girma B (2009), “Stabilizing Cinder Gravels for Heavily Trafficked Base Course”. Journal of
EEA, Vol. 26

[12] Ijirest (2017). “Evaluation of properties of cinder as a replacement for aggregate in the
construction of base course and sub base layers of pavement”, International Journal of Innovative
Research in Science, Engineering and Technology, Volume: 06 Issue: 6.

Addis Ababa Institute of Technology Page 44


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

[13] KASSAYE, A. & D.NEWILL, (1980) “The Location and Engineering Properties of Volcanic
Cinder Gravels in Ethiopia” 7th Regional Conference for Africa on Soil Mechanics &
Foundation Engineering, Accra.

[14] Standard Specification for AACRA Urban Infrastructure Works, February, 2003
[15] Teshome, T. (2015), “The Use of Natural Pozzolana (Volcanic Ash) to Stabilize Cinder Gravel
for a Road Base” (Along Modjo-Ziway Route), Addis Ababa University, Addis Ababa Institute of
Technology.

[16] Yitayou, E. (2011), “Blending of Cinder with Fine Grained Material to be Used as Sub base
Material” (The case of ButaJira - Gubre Road), Addis Ababa University, Addis Ababa Institute of
Technology.

[17] Yodit, M. (2012), “Correlation between Critical State Soil Parameters and Index Properties
of Remolded Red Clay Soils of Addis Ababa”. (UN published MSc Thesis), Addis Ababa University,
Addis Ababa.

[18] Zerai, H. (2015), “The Potential Use of Cider Gravel as a Base Course Material When
Stabilized By Volcanic Ash (Pumicite) and Lime.” (The Case of Metehara Area), Addis Ababa
University, Addis Ababa Institute of Technology.

Addis Ababa Institute of Technology Page 45


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

APPENDICES

Addis Ababa Institute of Technology Page 46


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix A
Test results of Fine Grained Soil from quarry site

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table A-1: Determination of specific gravity

Mass of empty ,clean pycnometer gm. M1 47.5 63.4

Mass of empty pycnometer +dry


gm. M2 57.5 73.4
soil
Mass of pycnometer + dry soil
gm. M3 153.4 168.7
+water
Mass of pycnometer + water
gm. M4 147.35 162.6

Temperature C0 22 21.5
GT 0.9996 0.9997
GT × (M2 − M1) 2.53 2.56
𝐺 =
(M2 − M1) + (M4 − M3)

Specific gravity
2.55

Table A-2 : Sieve Analysis (wet preparation method)


Total weight before washing (gm) 949.1
Total weight after washing (gm) 460
Loss 489.1
Cumulative Pass

Weight Retained (g)


Sieve Sizes %retain %pass
(mm)
63 0.00 0.00 100.00
50 0.00 4.25 100

25 12 13.57 98.73
4.75 77 8.29 90.61
0.075 354 21.57 52.32
pan 506.1 55.31

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table A-3 : Hydrometer analysis for fine grained soil

HYDROMETRE ANALIYSIS GS 2.55

sample 50
weight
0
time Elapsed T Actual menisc L k D Ct Correct %finer %adjusted
time hydrometer us (mm) hydro. finer
(min) reading correct
ion
1 1 21 1.032 1.033 7.8 0.014 0.04 0.0002 1.0322 96.31672 49.634923

2 2 21 1.0303 1.0313 8.1 0.014 0.029 0.0002 1.0305 91.23167 47.014446

4 4 21 1.028 1.029 8.1 0.014 0.02 0.0002 1.0282 84.35191 43.469094


5
8 8 21 1.025 1.026 8.3 0.014 0.015 0.0002 1.0252 75.3783 38.844722

16 16 21 1.022 1.023 8.5 0.014 0.01 0.0002 1.0222 66.40469 34.220351

30 30 21 1.019 1.02 8.9 0.014 0.008 0.0002 1.0192 57.43109 29.595979

60 60 21 1.015 1.016 9.3 0.014 0.006 0.0002 1.0152 45.46628 23.43015

120 120 22 1.0103 1.0113 9.8 0.014 0.004 0.0004 1.0107 32.00587 16.493592
5
240 240 23 1.009 1.01 10. 0.014 0.003 0.0007 1.0097 29.01466 14.952135
2
480 480 23 1.007 1.008 10. 0.014 0.002 0.0007 1.0077 23.03226 11.869221
7
960 960 22 1.0066 1.0076 10. 0.014 0.002 0.0007 1.0073 21.83578 11.252638
85
1440 1440 22 1.0056 1.0066 11 0.014 0.001 0.0007 1.0063 18.84457 9.7111806

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

120

100

Percentage Finer(%)
80

60

40

20

0
100 10 1 0.1 0.01 0.001 0.0001
Grain size (mm)

Figure A-1 Combined sieve analysis for fine-grained soil

Table A-4: Determination of free swell test of borrow soil


Final
Initial
volume
Test No. volume Difference % Swell Average
(after
(cc)
24hr) (cc)
1 10 13.5 3.5 35% 37.5
2 10 14 4 40

Table A-5 : Atterberg Limits of fine-grained Soil


LIQUID LIMIT PLASTIC LIMIT

Test No. 1 2 3 1 2

Number of blows 30 24 20

Container No. A2 B3 H C J

Wet Soil+ Container


45.9 50.1 44.20 24.6
(g) 25

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Dry Soil + Container


38.20 41.20 36.9 23.00
(g) 23.50

Mass Container (g) 17.5 17.7 17.8 17.1


17.30

Mass Moisture (g) 7.7 8.9 7.3 1.60


1.50

Mass Dry Soil (g) 20.70 23.5 19.1 5.90


6.20

Moisture Content (%) 37.20 37.87 38.22 27.12


24.19

Average 37.76 25.66

LL = 37.75%

PL = 25.66%

PI = 12.1%

38.4
38.3
38.2
38.1
Moisture Content (%)

38
37.9
37.8
37.7
37.6
37.5
37.4
37.3
37.2
37.1
37
10.0 100.0
Number of blows

Figure A-2 : Flow curve for Fine Grained Soil

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Modified Proctor test

(Test Method of AASHTO T-180)

Table A-6: Moisture-Density relations of Soils by Modified Proctor


TRIAL NUMBER 1 3 3 4

1 WEIGHT OF SOIL + MOLD (g) 9539 9695 9815 9770

2 WEIGHT OF MOLD (g) 5518 5518 5518 5518


DENSITY

3 WEIGHT OF SOIL, (1-2) (g) 4021 4177 4297 4252

4 VOLUME OF MOLD (cc) 2194 2194 2194 2194

WET DENSITY OF SOIL, (3/4),


5 1.833 1.904 1.959 1.938
(g/cc)

6 CONTAINER NUMBER N E Q A1

7 WET SOIL + CONTAINER (g) 205 214 221 227

8 DRY SOIL + CONTAINER (g) 172 178 182 185


MOISTURE

9 WEIGHT OF CONTAINER (g) 30 31 32 33

10 WEIGHT OF WATER, (7-8) (g) 33 36 39 42

11 WEIGHT OF DRY SOIL, (8-9) (g) 142 147 150 152

MOISTURE CONTENT,
12 23.2 24.5 26.0 27.6
(10/11)*100, (%)
DRY DENSITY OF SOIL,
1.49 1.53 1.55 1.52
(5/(100+12))*100, (g/cc)

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

1.58

1.56 MDD = 1.55g/cc

1.54 OMC = 26%


Dry Density (g/cc)

1.52

1.50

1.48

1.46
22.0 24.0 26.0 28.0
Moisture Content (%)

Figure A-3 : Moisture-Dry Density curve of fine grained soil


California Bearing Ratio (CBR) Test

(Test Method of AASHTO T-193)

Table A-7 : Dry density before & after soaking of fine-grained soil only
Before Soaking After Soaking
Blows Moisture Moisture
DD (g/cc) DD (g/cc)
(%) (%) SWELL

10 1.420 24.3 1.44 32.1 1.03


30 1.539 24.5 1.56 28.5 0.98

65 1.625 24.0 1.62 26.3 0.62

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table A-8: Penetration Test result of fine-grained soil


10 Blows 30 Blows 65 Blows
Penetration Dial Dial
(mm) Dial Rdg Load CBR Load CBR Load
Rdg Rdg CBR %
(Div.) (kN) % (kN) % (kN)
(Div.) (Div.)
0 0 0.00 0 0.00 0 0.00

0.64 8 0.35 12 0.52 24 1.04

1.27 14 0.61 29 1.26 46 2.00

1.96 17 0.74 46 2.00 74 3.21

2.54 22 0.96 7.5 64 2.69 21.2 102 4.25 33

3.18 24 1.04 69 3.00 116 5.04

3.81 26 1.13 78 3.39 126 5.47

4.45 29 1.26 84 3.65 136 5.90

5.08 31 1.35 6.5 88 3.82 19.1 141 6.12 30.6

7.62 45 1.95 115 4.99 169 7.34

10.2 54 2.34 130 5.64 180 7.81

6
Load (kN)

30 Blows
65 Blows
4 10 Blows

0
0 1.27 2.54 3.81 5.08 6.35 7.62 8.89 10.16 11.43
Penetration (mm)

Figure A-4 : Load-penetration curves of fine-grained soil only

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table A-9: Determination of CBR & Swell (%) of fine-grained soil only
Swell
LOAD (kN) CBR (%)
(%)
Blows
2.54mm 5.08mm 2.54mm 5.08mm

10 1.00 1.40 7.5 7.00 1.03

30 2.70 3.90 21.2 19.60 0.98

4.30 6.30 333 31.60 0.62


65

1.2

1.0

0.8
Percent Swell (%)

0.6

0.4

0.2

0.0
1.400 1.440 1.480 1.520 1.560 1.600 1.640
Dry Density (g/cc)

Figure A-5 : Dry Density Vs Percent Swell of fine-grained soil only

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

36

30

24
Percent CBR (%)

18

12

6
1.400 1.440 1.480 1.520 1.560 1.600 1.640
Dry density (g/cc)

Figure A-6 : Dry Density Vs Percent CBR of fine-grained soil only

Table A-10: Determination of CBR & Swell at 95 % of MDD of fine-grained soil only

Blow Dry Density (g/cc) CBR (%) Swell (%)

10 1.420 7.50 1.03

30 1.539 20.20 0.98

65 1.625 32.20 0.62

OMC (%) 24
MDD (g/cc) 1.55
95 % of MDD (%) 1.47
CBR at 95 % of MDD (%): 14
Percent Swell (%): 0.88

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix B
Moisture-Density relation by modified proctor test

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table B -1: Moisture-Density relations for cinder gravel only


TRIAL NUMBER 1 2 3 4

1 WEIGHT OF SOIL + MOLD ( g) 9089 9163 9250 9153

2 WEIGHT OF MOLD ( g) 5422 5422 5422 5422


DENSITY

3 WEIGHT OF SOIL, (1-2) (g) 3667 3741 3828 3731

4 VOLUME OF MOLD (cc) 2194 2194 2194 2194

5 WET DENSITY OF SOIL, (3/4), (g/cc) 1.671 1.705 1.745 1.701

6 CONTAINER NUMBER P C A M1

7 WET SOIL + CONTAINER (g) 384.0 380.0 382.0 385.0

8 DRY SOIL + CONTAINER (g) 379.0 372.0 363.0 361.0


MOISTURE

9 WEIGHT OF WATER, (7-8) (g) 5.0 8.0 19.0 24.0

10 WEIGHT OF CONTAINER ( g) 31.0 27.0 30.0 33.0

11 WEIGHT OF DRY SOIL, (8-10) ( g) 348.0 345.0 333.0 328.0

MOISTURE CONTENT, (9/11)*100,


12 1.4 2.3 5.7 7.3
(%)
DRY DENSITY OF SOIL,
1.65 1.67 1.65 1.58
(5/(100+12))*100, (g/cc)

MDD = 1.67 g/cc

OMC = 2.3 %

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

1.68

1.66
Dry Density (g/cc)

1.64

1.62

1.60

1.58

1.56
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0

Moisture Content (%)

Figure B- 1: Moisture-Dry density curve for cinder gravel only

Table B-2: Moisture-Density relations for cinder gravel with 10 % fine-grained Soil
TRIAL NUMBER 1 2 3 4

1 WEIGHT OF SOIL + MOLD (g) 9100 9214 9488 9422

2 WEIGHT OF MOLD (g) 5422 5422 5422 5422


DENSITY

3 WEIGHT OF SOIL, (1-2) (g) 3678 3792 4066 4000

4 VOLUME OF MOLD (cc) 2194 2194 2194 2194

WET DENSITY OF SOIL, (3/4),


5 1.676 1.728 1.853 1.823
(g/cc)

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6 CONTAINER NUMBER P C A M1

7 WET SOIL + CONTAINER (g) 394.0 390.0 392.0 395.0

8 DRY SOIL + CONTAINER (g) 380.0 372.0 370.0 361.0


MOISTURE

9 WEIGHT OF WATER, (7-8) ( g) 14.0 18.0 22.0 34.0

WEIGHT OF CONTAINER
10 31.0 27.0 30.0 33.0
g
WEIGHT OF DRY SOIL, (8-10)
11 349.0 345.0 340.0 328.0
g
MOISTURE CONTENT, (9/11)*100,
12 4.0 5.2 6.5 10.4
%
DRY DENSITY OF SOIL,
1.61 1.64 1.74 1.65
(5/(100+12))*100, g/cc

MDD = 1.74 g/cc

OMC = 6.5 %

1.79

1.75

1.71
Dry Density (g/cc)

1.67

1.63

1.59

1.55
3.0 5.0 7.0 9.0 11.0
Moisture Content (%)

Figure B-2: Moisture-Dry density curve for cinder gravel with 10 % fine-grained soil

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table B-3: Moisture-Density relations for cinder gravel with 20 % fine-grained Soil
TRIAL NUMBER 1 2 3 4

1 WEIGHT OF SOIL + MOLD (g) 9663 9862 10098 9850

2 WEIGHT OF MOLD (g) 5517 5517 5517 5517


DENSITY

3 WEIGHT OF SOIL, (1-2) (g) 4146 4345 4579 4333

4 VOLUME OF MOLD (cc) 2194 2194 2194 2194

1.89
5 WET DENSITY OF SOIL, (3/4), (g/cc) 1.980 2.087 1.975
0

6 CONTAINER NUMBER T K I F

225.
7 WET SOIL + CONTAINER (g) 216.0 222.0 229.0
0
208.
8 DRY SOIL + CONTAINER (g) 198.8 202.0 210.3
0
MOISTURE

9 WEIGHT OF WATER, (7-8) (g) 17.0 17.2 20.0 33.0

10 WEIGHT OF CONTAINER (g) 31.0 30.0 32.0 34.0

177.
11 WEIGHT OF DRY SOIL, (8-10) (g) 168.8 170.0 176.3
0

12 MOISTURE CONTENT, (9/11)*100, (%) 9.6 10.2 11.8 18.7

DRY DENSITY OF SOIL, (5/(100+12))*100,


1.72 1.80 1.87 1.66
(g/cc)
MDD = 1.87 g/cc

OMC = 11.8 %

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

1.91

1.87

1.83
Dry Density (g/cc)

1.79

1.75

1.71

1.67

1.63
7 8 9 10 11 12 13 14 15 16 17 18 19 20
Moisture Content (%)

Figure B- 3: Moisture-Dry density curve for cinder gravel with 20 % fine-grained Soil

Table B-4: Moisture-Density relations for cinder gravel with 33 % fine-grained Soil

TRIAL NUMBER 1 2 3 4
WEIGHT OF SOIL + MOLD
1 9415 9627 9879 9879
(g)
WEIGHT OF MOLD
2 5454 5454 5454 5454
(g)
DENSITY

WEIGHT OF SOIL, (1-2)


3 3961 4173 4425 4425
(g)
VOLUME OF MOLD
4 2194 2194 2194 2194
(cc)
WET DENSITY OF SOIL, (3/4),
5 1.805 1.902 2.017 2.017
(g/cc)
MOISTURE

6 CONTAINER NUMBER L I D K

WET SOIL + CONTAINER


7 200.0 209.0 212.0 217.0
(g)

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

DRY SOIL + CONTAINER


8 192.0 194.0 190.0 192.0
(g)
WEIGHT OF WATER, (7-8)
9 8.0 15.0 22.0 25.0
(g)
WEIGHT OF CONTAINER
10 30.0 31.0 32.0 34.0
(g)
WEIGHT OF DRY SOIL, (8-10)
11 162.0 163.0 158.0 158.0
(g)
MOISTURE CONTENT, (9/11)*100,
12 4.9 9.2 13.9 15.8
(%)
DRY DENSITY OF SOIL,
1.720 1.742 1.770 1.741
(5/(100+12))*100, (g/cc)

MDD = 1.77 g/cc

OMC = 14 %

1.79

1.77
Dry Density (g/cc)

1.75

1.73

1.71
4 5 6 7 8 9 10 11 12 13 14 15 16 17
Moisture Content (%)

Figure B- 4: Moisture-Dry density curve for cinder gravel with 33% fine-grained Soil

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix C
California Bearing Ratio (CBR) test results

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

All the CBR tests were conducted on the following values

Ring Calibration Factor = 43.115 N/div

Plunger Area = 1935 mm2


Rate of strain = 1.27 mm/min
Rammer Weight = 4.54 kg
Diameter of Mold =152.4 mm
Volume of Mold = 2036 cm3
Standard stress(2.54 mm) = 6.9 N/mm2

Standard stress (5.08 mm) = 10.3 N/mm2

Table C- 1: Penetration Test result of cinder with 10 % fine-grained soil

10 Blows 30 Blows 65 Blows


Penetration Dial Dial
Dial Rdg Load CBR Load CBR Load
(mm) Rdg Rdg CBR %
(Div.) (kN) % (kN) % (kN)
(Div.) (Div.)
0 0 0.0 0 0.0 0 0.0
0.64 15 0.6 50 2.2 208 9.0
1.27 28 1.2 98 4.2 274 11.8
1.96 42 1.8 145 6.3 310 13.4
2.54 52 2.2 16.5 181 7.8 58.4 355 15.3 114.6
3.18 57 2.5 198 8.5 410 17.7
3.81 62 2.7 225 9.7 454 19.6
4.45 69 3.0 258 11.1 501 21.6
5.08 75 3.2 16.1 270 11.6 58.2 525 22.6 113.4
7.62 94 4.1 330 14.2 584 25.2
10.2 115 5.0 380 16.4 620 26.7

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table C- 2: Determination of dry density before & after soaking of cinder with 10 % fine-grained
soil

Before Soaking After Soaking


Blows
DD (g/cc) Moisture (%) DD (g/cc) Moisture (%)

10 1.503 7.8 1.47 20.4


30 1.613 6.4 1.57 18.0
65 1.747 8.1 1.63 16.7

30
28
26
24
22
20
18
Load (kN)

30 Blows
16
14 65 Blows
12 10 Blows
10
8
6
4
2
0
0 2.54 5.08 7.62 10.16 12.7
Penetration (mm)

Figure C- 1: Load-penetration curves of cinder gravel with 10 % fine-grained soil

Table C- 3: Determination of CBR & Swell (%) of cinder with 10 % fine-grained soil
Swell
LOAD (kN) CBR (%)
BLOWS (%)

2.54mm 5.08mm 2.54mm 5.08mm

10 2.20 3.40 16.5 17.10 0.11


30 7.80 11.60 58.4 58.20 0.05
65 15.30 22.60 114.6 113.40 0.02

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

0.13

0.11

0.09
Percent Swell (%)

0.07

0.05

0.03

0.01
1.40 1.44 1.48 1.52 1.56 1.60 1.64 1.68 1.72 1.76 1.80
Dry Density (g/cc)

Figure C- 2: Dry Density Vs percent swell of cinder with 10 % fine-grained soil

119
111
103
95
87
79
Percent CBR (%)

71
63
55
47
39
31
23
15
1.470 1.510 1.550 1.590 1.630 1.670 1.710 1.750
Dry density (g/cc)

Figure C - 3 Dry Density Vs percent CBR of cinder with 10 % fine-grained soil

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table C - 4: Determination of CBR & Swell at 95 % of MDD of cinder with 10 % fine-grained


soil

Blow Dry Density (g/cc) CBR (%) Swell (%)

10 1.503 16.50 0.11

30 1.613 58.40 0.05

65 1.747 114.60 0.02

OMC (%) 6.5


MDD (g/cc) 1.74
95 % of MDD (%) 1.65
CBR at 95 % of MDD (%): 72
Percent Swell (%): 0.06

Table C- 5: Penetration Test result of cinder with 20 % fine-grained soil


10 Blows 30 Blows 65 Blows
Penetration Dial Dial
(mm) Dial Rdg Load CBR Load CBR Load
Rdg Rdg CBR %
(Div.) (kN) % (kN) % (kN)
(Div.) (Div.)
0 0 0.00 0 0.00 0 0.00
0.64 12 0.52 55 2.37 112 4.83
1.27 27 1.16 106 4.57 215 9.27
1.96 38 1.64 163 7.03 290 12.50
2.54 48 2.07 15.7 209 9.01 67.4 370 15.95 119.8
3.18 51 2.20 242 10.43 410 17.68
3.81 54 2.33 265 11.43 452 19.49
4.45 63 2.72 285 12.29 485 20.91
5.08 68 2.93 14.6 300 12.93 64.7 524 22.59 113.4
7.62 100 4.31 366 15.78 600 25.87
10.2 131 5.65 410 17.68 672 28.97

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Table C - 6: Determination of dry density before & after soaking of cinder with 20 % fine-
grained soil
Before Soaking After Soaking

Blows
DD (g/cc) Moisture (%) DD (g/cc) Moisture (%)

10 1.536 10.8 1.54 18.8

30 1.673 10.5 1.69 15.6

65 1.890 8.4 1.81 18.0

30
28
26
24
22
20
Load (kN)

18 30 Blows
16 65 Blows
14 10 Blows
12
10
8
6
4
2
0
0 2.54 5.08 7.62 10.16 12.7
Penetration (mm)

Figure C- 4: Load-penetration curves of cinder gravel with 20 % fine-grained soil

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The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table C- 7: Determination of CBR & Swell (%) of cinder with 20 % fine-grained soil

Swell
LOAD (kN) CBR (%)
BLOWS (%)

2.54mm 5.08mm 2.54mm 5.08mm

10 2.00 2.90 15.0 14.60 0.26

30 9.00 13.20 67.4 66.20 0.15

65 16.00 22.60 119.8 113.40 0.05

0.30

0.25

0.20
Percent Swell (%)

0.15

0.10

0.05

0.00
1.50 1.56 1.62 1.68 1.74 1.80 1.86 1.92

Dry Density (g/cc)

Figure C - 5: Dry Density Vs percent swell of cinder with 20% fine-grained soil

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125
115
105
95
85
Percent CBR (%)

75
65
55
45
35
25
15
5
1.500 1.560 1.620 1.680 1.740 1.800 1.860 1.920
Dry density (g/cc)

Figure C – 6: Dry Density Vs percent CBR of cinder with 20 % fine-grained soil

Table C - 8: Determination of CBR & Swell at 95 % of MDD of cinder with 20 % fine-grained


soil

Blow Dry Density (g/cc) CBR (%) Swell (%)

10 1.536 15.70 0.21

30 1.673 67.40 0.15

65 1.890 119.80 0.08

OMC (%) 11.8


MDD (g/cc) 1.87
95 % of MDD (%) 1.78
CBR at 95 % of MDD (%): 97
Percent Swell (%): 0.15

Addis Ababa Institute of Technology Page 71


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table C- 9: Penetration Test result of cinder with 33 % fine-grained soil


10 Blows 30 Blows 65 Blows
Penetration Dial Dial
(mm) Dial Rdg Load CBR Load CBR Load
Rdg Rdg CBR %
(Div.) (kN) % (kN) % (kN)
(Div.) (Div.)
0 0 0.00 0 0.00 0 0.00
0.64 31 1.34 30 1.29 82 3.54
1.27 48 2.07 85 3.66 154 6.64
1.96 80 3.45 165 7.11 264 11.38
2.54 104 4.48 33.7 215 9.27 69.7 305 13.15 98.9
3.18 115 4.96 245 10.56 335 14.44
3.81 135 5.82 262 11.30 385 16.60
4.45 140 6.04 295 12.72 420 18.11
5.08 150 6.47 32.6 313 13.50 67.7 443 19.10 95.8
7.62 185 7.98 350 15.09 502 21.64
10.2 221 9.53 392 16.90 556 23.97

Table C - 10: Determination of dry density before & after soaking of cinder with 33 % fine-
grained soil

Before Soaking After Soaking

Blows
DD (g/cc) Moisture (%) DD (g/cc) Moisture (%)

10 1.615 13.6 1.63 18.8

30 1.707 12.7 1.73 15.6

65 1.803 13.9 1.79 18.0

Addis Ababa Institute of Technology Page 72


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

30
28
26
24
22
20
Load (kN)

18 30 Blows
16 65 Blows
14 10 Blows
12
10
8
6
4
2
0
0 2.54 5.08 7.62 10.16 12.7
Penetration (mm)

Figure C- 7: Load-penetration curves of cinder gravel with 20 % fine-grained soil

Table C- 11: Determination of CBR & Swell (%) of cinder with 33% fine-grained soil

Swell
LOAD (kN) CBR (%)
BLOWS (%)

2.54mm 5.08mm 2.54mm 5.08mm

10 4.50 6.60 33.7 33.10 0.46

30 9.30 13.50 69.7 67.70 0.28

65 13.20 19.20 98.9 96.30 0.12

Addis Ababa Institute of Technology Page 73


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

0.6

0.5

0.4
Percent Swell (%)

0.3

0.2

0.1

0.0
1.60 1.64 1.68 1.72 1.76 1.80 1.84
Dry Density (g/cc)

Figure C – 8: Dry Density Vs percent swell of cinder with 33 % fine-grained soil

112

96

80
Percent CBR (%)

64

48

32

16
1.60 1.64 1.68 1.72 1.76 1.80 1.84
Dry density (g/cc)

Figure C-9: Dry Density Vs percent CBR of cinder with 33 % fine-grained soil

Addis Ababa Institute of Technology Page 74


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table C- 12: Determination of CBR & Swell at 95 % of MDD of cinder with 33% fine-grained
soil
Blow Dry Density (g/cc) CBR (%) Swell (%)

10 1.615 33.70 0.46

30 1.707 69.70 0.28

65 1.803 98.90 0.12

OMC (%) 14
MDD (g/cc) 1.77
95 % of MDD (%) 1.68
CBR at 95 % of MDD (%): 60
Percent Swell (%): 0.29

Addis Ababa Institute of Technology Page 75


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix D
Grading Limits of different proportion fine-grained soil with
cinder

Addis Ababa Institute of Technology Page 76


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

The method used for the sieve analysis was wet sieve method

Table D - 1: Sieve analysis of Sub-base material only cinder gravel


i) Gradation before Compaction

Total weight before washing (gm) = 5000


Total weight after washing (gm) = 4950 Specification Limit
Loss(gm) = 50
Sieve Mass of Percentage Cumulative
Sieve Sizes
No. Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)
2 ½” 63 0 0.00 100.00 100 100
2” 50 0 0.00 100.00 90 100
1” 25 1540 30.80 69.20 51 80
4 4.75 2070 41.40 27.80 35 70
200 0.075 1285 25.70 2.10 5 15
pan - 105 2.1 0

ii) Gradation After Compaction

Total weight before washing (gm) = 3425


Total weight after washing (gm) = 3091 Specification Limit
Loss(gm) = 334
Sieve Mass of Percentage Cumulative
Sieve Sizes
No. Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)
2 ½” 63 0 0.00 100.00 100 100
2” 50 0 0.00 100.00 90 100
1” 25 308 8.99 91.01 51 80
4 4.75 1242 36.26 54.74 35 70
200 0.075 1387 40.50 14.24 5 15
pan - 485 14.16 0

Addis Ababa Institute of Technology Page 77


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table D - 2: Sieve Analysis of Sub-base material cinder gravel with 10 % fine-grained Soil
i) Gradation before Compaction

Total weight before washing (gm) = 5000


Total weight after washing (gm) = 4780 Specification Limit
Loss(gm) = 220
Sieve Mass of Percentage Cumulative
Sieve Sizes
No. Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)
2 ½” 63 0 0.00 100.00 100 100
2” 50 0 0.00 100.00 90 100
1” 25 1360 27.20 72.80 51 80
4 4.75 2200 44.00 28.80 35 70
200 0.075 1070 21.40 7.40 5 15
pan - 370 7.4 0

ii) Gradation after Compaction

Total weight before washing (gm) = 3877


Total weight after washing (gm) = 3545.33 Specification Limit
Loss(gm) = 332.67
Sieve Sieve Mass of Percentage Cumulative
No. Sizes Retained soil Retained percentage Lower Upper
(mm) (g) (%) Passing (%)
2 ½” 63 0 0.00 100.00 100 100
2” 50 0 0.00 100.00 90 100
1” 25 259.5 6.69 93.31 51 80
4 4.75 1655 42.69 50.62 35 70
200 0.075 1604.83 41.39 9.23 5 15
pan - 357.67 9.22 0

Addis Ababa Institute of Technology Page 78


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table D - 3: Sieve Analysis of Sub-base material cinder gravel with 20 % fine-grained Soil
i) Gradation before Compaction

Total weight before washing (gm) = 10268


Total weight after washing (gm) = 9665 Specification Limit
Loss(gm) = 603
Sieve Mass of Percentage Cumulative
Sieve Sizes
No. Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)
2 ½” 63 0 0.00 100.00 100 100
2” 50 407 3.96 96.04 90 100
1” 25 2220 21.62 74.42 51 80
4 4.75 3369 32.81 41.60 35 70
200 0.075 3022 29.43 12.17 5 15
pan - 1250 12.16 0

ii) Gradation after Compaction

Total weight before washing (gm) = 4385


Total weight after washing (gm) = 3834 Specification Limit
Loss(gm) = 551
Sieve
Mass of Percentage Cumulative
No. Sieve Sizes
Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)

2 ½” 63 0 0.00 100.00 100 100


2” 50 0 0.00 100.00 90 100
1” 25 1002 22.85 77.15 51 80
4 4.75 1169 26.66 50.49 35 70
200 0.075 1610 36.72 13.77 5 15
pan - 604 13.76 0

Addis Ababa Institute of Technology Page 79


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table D - 4: Sieve Analysis of Sub-base material cinder gravel with 33 % fine-grained Soil
i) Gradation before Compaction

Total weight before washing (gm) = 10400


Total weight after washing (gm) = 8767 Specification Limit
Loss(gm) = 1633
Sieve Mass of Percentage Cumulative
No. Sieve Sizes
Retained soil Retained percentage Lower Upper
(mm)
(g) (%) Passing (%)

2 ½” 63 0 0.00 100.00 100 100


2” 50 157 1.51 98.49 90 100
1” 25 2506 24.10 74.39 51 80
4 4.75 3128 30.08 44.32 35 70
200 0.075 2890 27.79 16.53 5 15
pan - 1719 16.52 0

ii) Gradation after Compaction

Total weight before washing (gm) = 4644


Total weight after washing (gm) = 3798.5 Specification Limit
Loss(gm) = 845.5
Sieve Sieve Mass of Percentage Cumulative
No. Sizes Retained soil Retained percentage Lower Upper
(mm) (g) (%) Passing (%)

2 ½” 63 0 0.00 100.00 100 100


2” 50 0 0.00 100.00 90 100
1” 25 577.5 12.44 87.56 51 80
4 4.75 1622 34.93 52.64 35 70
200 0.075 1428 30.75 21.89 5 15
pan - 1016.5 21.88 0

Addis Ababa Institute of Technology Page 80


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix E
Atterberg Limits of different proportion fine-grained soil with cinder

Addis Ababa Institute of Technology Page 81


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table E - 1: Atterberg Limit for cinder gravel with 20 % fine-grained Soil after compaction
LIQUID LIMIT PLASTIC LIMIT
Test No. 1 2 3 1 2
Number of blows 33 26 18
Container No. A B C G I
Wet Soil+Cont
55.40 54.4 54.6 25.4 25.4
(g)
Dry Soil+Cont
47.8 47.00 46.90 24.65 24.70
(g)
Mass Container
17.2 17.8 17.7 21.30 21.5
(g)
Mass Moisture
7.60 7.4 7.7 0.75 0.70
(g)
Mass Dry Soil
30.6 29.2 29.2 3.35 3.20
(g)
Moisture Content
24.84 25.34 26.37 22.39 21.88
(%)
Average 25.52 22.13

LIQUID LIMIT : 25.6


PLASTIC LIMIT : 22.13
PLASTICITY INDEX : 3.5
% pass of 0.075mm 12.57
PP= PI*% pass of 0.075mm (Max.=75) 44

27.5
Moisture Content (%)

27
26.5
26
25.5
25
24.5
24
10 Number of blows 100

Table E - 1: Flow curve for cinder gravel with 20 % fine-grained Soil

Addis Ababa Institute of Technology Page 82


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table E - 2: Atterberg Limit for cinder gravel with 33 % fine-grained Soil after compaction
LIQUID LIMIT PLASTIC LIMIT
Test No. 1 2 3 1 2
Number of blows 32 28 22
Container D B4 A C J
No.
Wet Soil+Cont (g) 56.90 55.4 57 25.4 25.4
Dry Soil+Cont (g) 48.5 47.05 48.00 24.00 24.10
Mass Container (g) 19.8 19.4 19 18.30 18.8
Mass Moisture (g) 8.4 8.35 9 1.40 1.30
Mass Dry Soil (g) 28.7 27.65 29 5.70 5.30
Moisture Content
29.27 30.20 31.03 24.56 24.53
(%)
Average 30.17 24.54

LIQUID LIMIT : 30.60


PLASTIC LIMIT : 24.54
PLASTICITY INDEX : 6.1
% pass of 0.075mm 16.53
PP= PI*% pass of 0.075mm 100.83
(Max.=75)

32

31.5
Moisture Content (%)

31

30.5

30

29.5

29
10 100
Number of blows

Table E - 2: Flow curve for cinder gravel with 33 % fine-grained Soil

Addis Ababa Institute of Technology Page 83


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix F
Free swell test of different proportion fine-grained soil with cinder

Addis Ababa Institute of Technology Page 84


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table F-1: Free swell test for cinder gravel with 10 % fine-grained Soil

Final
Initial
volume
Test No. volume Difference % Swell Average
(after
(cc)
24hr) (cc)
1 10 10.2 0.2 2 3
2 10 10.4 0.4 4

Table F-2: Free swell test for cinder gravel with 20 % fine-grained Soil

Final
Initial
volume
Test No. volume Difference % Swell Average
(after
(cc)
24hr) (cc)
1 10 10.75 0.75 7.5 6.25
2 10 10.5 0.5 5

Table F-3: Free swell test for cinder gravel with 33 % fine-grained Soil

Final
Initial
volume
Test No. volume Difference % Swell Average
(after
(cc)
24hr) (cc)
1 10 11 1 10 12.5
2 10 11.5 1.5 15

Addis Ababa Institute of Technology Page 85


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Appendix G
Test results of cinder gravel from quarry site

Addis Ababa Institute of Technology Page 86


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table G-1: Determination of dry density before & after soaking


Before Soaking After Soaking
Blows
DD (g/cc) Moisture (%) DD (g/cc) Moisture (%)

10 1.469 3.3 1.45 11.3


30 1.624 4.8 1.57 10.1
65 1.723 3.2 1.69 5.0

30
28
26
24
22
20
Load (kN)

30 Blows
18
16 65 Blows
14 10 Blows
12
10
8
6
4
2
0
0 3 6 9 12 15
Penetration (mm)

Figure G-1: Load-penetration curves of cinder gravel only

Table G-2: Determination of CBR & Swell (%)

LOAD (kN) CBR (%) Swell (%)

2.54mm 5.08mm 2.54mm 5.08mm


1.20 3.00 9.0 15.10 0.06
10.40 16.80 77.9 84.30 0.03
14.00 23.90 104.9 119.90 0.01

Addis Ababa Institute of Technology Page 87


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table G-3: Determination of CBR & Swell at 95 % of MDD of cinder gravel only
Blow Dry Density (g/cc) CBR (%) Swell (%)

10 1.469 9.00 0.06


30 1.624 77.90 0.03
65 1.723 104.90 0.01
OMC (%) 2.3
MDD (g/cc) 1.67
95 % of MDD (%) 1.59
CBR at 95 % of MDD (%): 64.0
Percent Swell (%): 0.033

0.07
0.06
0.05
Percent Swell (%)

0.04
0.03
0.02
0.01
1.46 1.50 1.54 1.58 1.62 1.66 1.70 1.74
Dry Density (g/cc)

Figure G-2: Dry density Vs percent swell

Addis Ababa Institute of Technology Page 88


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

111
103
95
87
79
71
Percent CBR (%)

63
55
47
39
31
23
15
7
1.40 1.44 1.48 1.52 1.56 1.60 1.64 1.68 1.72

Dry density (g/cc)

Figure G-3: Dry Density Vs Percent CBR

Table G-4: Resistance of Abrasion of cinder by use of the Los Angeles Abrasion machine
Test No. 1 2

A) Original Mass of Test Sampling 5000 5000

B) Final Mass of Test Sample after 500 Revolution (Retained


on NO. 12 Sieve(1.70mm)),gm 2725 2711

C) mass of sample pass sieve no.12


(1.70mm) (A-B) gm 2275 2289
D) Percentage of Wear/Loss ,C/A*100 % 45.50 45.78

F) Average of LAA (T1+T2)/N % 45.60%

Addis Ababa Institute of Technology Page 89


The Potential Use of Cinder as a Sub base Material Blended With Fine Grained Soil

Table G-5 Specific gravity test result for Cinder gravel only

Mass of empty ,clean pycnometer gm M1 47.5 63.4

Mass of empty pycnometer +dry soil gm M2 57.5 73.4

Mass of pycnometer + dry soil +water gm M3 153 168.7

Mass of pycnometer + water gm M4 147.1 162.8

Temperature C0 23 22.5

GT 0.9993 0.9995

GT × (M2 − M1) 2.41 2.47


G=
(M2 − M1) + (M4 − M3)

Specific gravity
2.44

Table G-6 Absorption test result for cinder only

Weight of saturated, surface dry gm W1 450 400


Cinder gravel in air
Weight of dry Cinder gravel gm W2 394 347
Weight of absorbed water gm W3 56 53
(W1 − W2) 12.44 13.25
=
(W1)
Absorption (%)
12.85

Addis Ababa Institute of Technology Page 90

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