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Dana Group Iron & Steel Division

DANA

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Dana Group Iron & Steel Division

DANA

Uploaded by

XQ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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DANA GROUP

IRON & STEEL DIVISION


ABOUT THE GROUP
VISION Dana Group of Companies from the time of its inception in 1991 has strongly believed in a customer
centric approach and this has been the norm followed across the corporate office, showrooms,
manufacturing units, trading companies and associate offices.
We aspire to be the global steel industry benchmark for the world’s
most reliable and innovative steel manufacturer, service and
With an annual turn-over of US$500 million in the financial year of 2004-2005, the company has
solution provider in the steel industry.
only seen a phenomenal growth and has grown into a family of over 500 hard-working professionals
committed to serving Dana Group’s customers.

MISSION The Group has successfully expanded its operations to several countries with the corporate
office and showrooms in Dubai, trading companies in India and Dubai, associate offices in Libya,
Iraq, West-Africa and South-Africa, manufacturing units backed by highly experienced R&D
To maximize value for our worldwide client base by supply of high personnel in UAE, Libya and India.
quality steel products, providing related services and solutions
while utilizing innovative technologies and a team of motivated
employees, focused on continuous improvement, highest business
standards, work ethics and corporate citizenship.

Dr. Birbal Singh Dana


Founder, Chairman & Managing Director

CORE VALUES Dr. Birbal Singh Dana was formally a General surgeon by profession.
He had a commendable stint at the University Hospital of Libya for over
We uphold honest business practices and nurture a mutually respectful and beneficial 15 years where he rose to the position of the Head of Department of
relationship with all our customers and suppliers. Surgery, before he took to entrepreneurship in 1991. Having sound
business acumen, he put his principles of honesty, diligence and
We are passionate about achieving results that exceeds expectations. patience to practice in his venture.

We believe our employees are our greatest asset. A person with vision and vigor, he has been the principal force behind
the phenomenal growth of the Group and under his leadership the
We embrace change and are on the lookout to seize new opportunities at all time. company has come to be the most respected and widely diversified
business house in the Middle East.
We scale to seek heights of excellence in all that we do.

DANA GROUP : IRON & STEEL DIVISION 2 DANA GROUP : IRON & STEEL DIVISION 3
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
OUR GROUP Delta Steel Industries FZC, Libya
Dana Steels Pvt. Ltd., India

COMPANIES WATER HEATER AND COOLER COIL AND PLATE SERVICE


An outstanding manufacturing facility spread
over an area of 35000 sq.m(in Chopanki Industrial
MANUFACTURING DIVISION DIVISION Area, Bhiwadi, Rajasthan, India) is equipped with
Seven Eagles International This one of a kind manufacturing Hi-Tech ContemporaryMachinery. A unit of 200
Trading L.L.C., U.A.E. Established in the year 2010, to cater facility with a max coil load of 30 T, it skilled personnel manufactures high quality
to the booming Libyan construction was established as a part of Dana’s
Being one of the world’s most geographi-
sector, this division manufactures and expansion plan. This unit boasts of ERW pipe tubes (Electric resistance welded
cally diversified steel importers and stocki-
exports water heaters, coolers and imported machinery that is capable of pipes, tubes, hollow sections)
est, the company has successfully es-
tablished a laudable position among its chillers. handling thickness in the range of 4-18
Scaffolding & formwork systems
customers and become a go to name for all mm and 200 mm wide.
kinds of steel requirements, be it in con-
Dana Steels is the proud supplier to leading
struction, oil field industries, fabricators or
even traders for that matter. contractors & infrastructure development
companies in India and abroad.

Dana Water Heaters & Coolers L.L.C., U.A.E Dana Hospitals Pvt. Ltd., India
This manufacturing unit Located in Al-Quoz Industrial Area is equipped Dana hospitals would be the first multi-specialty private hospital
with state-of-the-art facilities and is run by a dedicated team of skilled in the capital city of Rajasthan. With a vision to make world-class
experts with sound technological knowledge. medical care available to the common man, Dr. B.S.Dana is aiming to
establish state-of-the-art infrastructure to accomplish his goal. The
The unit manufactures a wide range of products which include hospital will serve patients from other nations as well through
Water heater Water coolers Water Chillers strategic tie ups with various CSR organizations.
Heat Pumps Water dispenser’s

As substantiation to the high standards of quality followed in production,


Dana Steel Processing Industry L.L.C., U.A.E.
the factory has earned ISO 9001:2008, GCC, DCL and ECAS certifications.
This is unit of Dana Group at U.A.E has 2 major divisions with 2 plants in Ajman & Dubai :
CABLE MANAGEMENT SYSTEMS DIVISION PROFILES & CLADDING DIVISION
Apika Enterprises, India Equipped with modern technology and This division’s production capacity has
infrastructure this division manufactures the increased manifold in the recent past and
Apika Enterprises is a manufacturing facility and an Import -Ex- below products that are supplied to various power manufactures the following
port househeadquartered in Jaipur, India. Employing over 50 plants, electricity boards, engineering Insulated composite profiled panels
skilled personnel, the unit manufactures steel utensils on a mass organizations, etc. Drywall metal profiles (studs/tracks/furring
scale. With trading offices at New Delhi and Mumbai, India, it Cable Trays / Ladders channels, hat channels)
endeavors to serve the B2C market. It also deals with import and Trunkings & accessories Profiled cladding sheets
export of plant machinery and other hardware products for the Perforated sheets Sandwich Panels
domestic and overseas market. GI lintels Purlins

DANA GROUP : IRON & STEEL DIVISION 4 DANA GROUP : IRON & STEEL DIVISION 5
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
SERVICE CENTER
The steel market in the present scenario has made a shift from
simply selling steel to selling customized steel solutions.
Quality is no longer a sufficient differentiator but a necessary
attribute. Manufacturers are now looking to reduce inventory
holding and processing costs, wanting customized solutions and
looking for Just In Time Supplies (JIT). They now prefer buying
steel in custom sizes rather than the conventional sheets and coils.

In order to cater to these requirements we have our Service Centers


set up in Dubai & Ajman having state of the art technology to help
in creating tailor made steel supply solutions for you. Backed up by
a young and responsive team working round the clock, and our own
fleet of vehicles, we are able to meet the tightest of deadlines.

We simply bridge the gap between the mills and the end users,
thereby adding value to what the mills have to offer and giving the
customer what they really want.

CUT INTO LENGTH SPECIFICATIONS


Equipped with state of the art IGBT Hot Rolled, Cold Rolled,

SEVEN EAGLES
Technology, our fully automatic Galvanized, Pre Painted
Material
cut to length line helps not only Galvanized Stainless Steel,
to achieve high production rates Aluminum

INTERNATIONAL but also ensures superior quality.


This versatile line performs various
Thickness

Width
0.3 mm to 15 mm

Up to 2000 mm

TRADING L.L.C.
functions like de coiling, leveling,
shearing and stacking. Coil I.D. 450 mm - 800 mm

Max. Coil Weight 25MT

Length up to 6000 mm

SLITTING LINE SPECIFICATIONS


Our high precision slitting line Hot Rolled, Cold Rolled, Pre
enables us to slit coils to narrow Material Painted Galvanized, Stainless
widths, adhering to the strictest Steel, Aluminum
of tolerances thereby minimizing Thickness 0.1 mm to 3.5 mm
wastage and giving our customers
a competitive edge in their Width Up to 1550 mm
markets. Coil I.D. 450 mm - 800 mm

Max. Coil Weight 15MT

DANA GROUP : IRON & STEEL DIVISION 6 DANA GROUP : IRON & STEEL DIVISION 7
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
Galvanized Iron (G.I.) SPECIFICATIONS GRADES
Thickness 0.15 mm to 5 mm CLASSIFICATION JIS G 3302 ASTM A 653 EN 10142, 10147
Hot dipped galvanized steel is produced by passing cold rolled steel through a molten bath of 914 mm to Commercial Quality SGCC CS DX51D
Width
Zinc at temperatures around 460 °C. The Zinc acts as a physical barrier between the atmosphere 1500 mm
Lock Forming Quality SGCD1 CS DX51D
and the surface of the metal. Further, due to its lower chemical potential than iron, it is attacked Zinc
90 to 500 gsm
and dissolved first, thereby offering superior corrosion resistance ( cathodic protection ). Coating Drawing Quality SGCD2 FS DX52D
Surface Regular, Minimized Deep Drawing Quality SGCD3 DDS / EDDS DX53D
Finish or Zero Spangle SGC Grade
up to 6000 mm / Structural Quality S220 - S550
Length 340 - 570 230-550
Coil Form

MECHANICAL PROPERTIES
ELONGATION (%)
YIELD TENSILE THICKNESS
CLASSIFICATION TYPE POINT STRENGTH
(N/mm2) (N/mm2) 0.25 to 0.40 to 0.60 to 1.0 to 1.60 to
2.5 +
0.40 0.60 1.0 1.6 2.5
SGCC

SGCD1 270 34 36 37 38
SGCD2 270 36 38 39 40
SGCD3 270 38 40 41 42

JIS G 3302 SGC340 245 340 20 20 20 20 20 20

SGC400 295 400 18 18 18 18 18 18


SGC440 335 440 18 18 18 18 18 18
SGC490 365 490 16 16 16 16 16 16
SGC570 560 570
CS Type A 170 20
CS Type B 205 20
SURFACE FINISH COATING THICKNESS CS Type C 170 15
Galvanized steel can be identified by the The service life of this material would depend on FS Type A 170/240 26
crystallization pattern on the surface ( often the coating thickness, which is available
referred to as “spangle” ). Regular, Minimal between 90 to 500 grams per square meter. FS Type B 170/240 26
and Zero Spangle are the three types of
DDS 140/170 32
surface finishes that are available.
ASTM A 653 EDDS 105/170 40
230 310 20
APPLICATIONS ADVANTAGES SS-Gr 230 / Gr A / Gr 33

GI has a wide variety of applications which Superior corrosion resistance SS-Gr 255 / Gr B / Gr 37 255 360 18
include Roofing, Sidewall Partitions, False SS-Gr 275 / Gr C / Gr 40 275 380 16
Ceilings, Decking, Steel Buildings, Automobile Higher aesthetic value
SS-Gr 340 C1 / Gr D / Gr 50 340 450 12
Components, Water Heater and Coolers,
Furniture, Rolling Shutters, Sign Boards, HVAC Excellent workability and adherence to paint SS-Gr 340 C3 / Gr F / Gr 50 340 480 12
Ducting and many more. SS-Gr 550 / Gr E / Gr 80 550 570 12
DANA GROUP : IRON & STEEL DIVISION 8 DANA GROUP : IRON & STEEL DIVISION 9
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
Pre Painted Galvanized SPECIFICATIONS

Iron (P.P.G.I.) /
Thickness 0.15 mm to 1.5 mm
Width Up to to 1500 mm

Pre Painted Galvalume Coil I.D. 508 mm / 610 mm

(P.P.G.L.)
Zinc Coating 80 to 275 gsm
Paint / Finish Coat Polyester (PE) / PVDF / PVF2 / Plastisol or others on request
Color As per RAL Color Code or as per sample submitted
Surface Finish Smooth, Matt, Gloss, Textured
Top Coat 5 to 7 Micron Epoxy (Primer) + up to 50 Micron (Finish)

Generally manufactured with hot dip zinc coated / cold rolled steel Back Coat 5 to 7 Micron Epoxy (Primer) + up to 20 Micron (Finish)
or an aluzinc substrate, the coil is processed on a continuous paint Base Metal Hot Dipped Galvanized / Cold Rolled Steel / Aluzinc
line (CPL) where in the surface of the metal is cleaned, pre-treated
EN 10147, DX 51D, DX52D, S280GD, S350GD,
and applied with various layers of organic coatings. Base Metal Grade ASTM A 653 CS / FS / SS
JIS G 3302 SGCC / SGCD1 / SGC 340 - 570
Our product range of color coated material combines the strength
and formability of steel with the corrosion resistance of zinc and Grade ASTMA 755/ A 755 M, BS EN 10169, JISG3312
paint. We have the widest range of colors in the market. Further,
shades and degree of gloss can also be tailored to suit your
requirement. PPGI could be supplied as coils, sheets, slit strips APPLICATIONS
or even profiled sheets.
Due to its high aesthetic value and its superior corrosion resistance, PPGI is used in
several applications which include corrugated roofing sheets, sandwich panels,
electrical appliances, furniture, barricading and many more.

DANA GROUP : IRON & STEEL DIVISION 10 DANA GROUP : IRON & STEEL DIVISION 11
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
Hot Rolled Steel APPLICATIONS SPECIFICATIONS
Rail tracks, storage tanks, storage bins, tubes Thickness 1.2 mm to 50 mm
Hot rolling is a metal working process where large & pipes, high-pressure gas cylinders, oil well
pieces of metal, such as slabs or billets, are heated Width up to 1500 mm
pipes, pipelines, bearing plates for buildings,
above their re-crystallization temperature and then boilers, ship construction and other structural Length up to 6000 mm / Coil Form
deformed between rollers to form thinner cross applications. Finish Mill / Trimmed Edge
sections. Hot rolled products (commonly known as
black steel) generally weld, bend, drill and form very Coil Weight up to 25MT
easily and are the least expensive of steels.

GERMANIA FRANCIA AFNOR NF CHINESE


EN 10025 - 90 + A1- 93 ITALIA UNI 7070 G.B. 4360 SPAGNA UNE 36080 USA ASTM
DIN 17100 A 35.501 STANDARDS
S 185 Fe 320 St 33 A 33 A 310 - 0 Q 195

S 235 JR Fe 360 B St 37 - 2 E 24 - 2 40 A Q 235 A C A 283 Gr C / B


S 235 JO Fe 360 C St 37 - 3U E 24 - 3 40 C AE 235 C Q 235 C

S 235 J2 G4

S 275 JR Fe 430 B St 44 - 2 E 28 - 2 43 B AE 275 B Q 255 A A 36 / A 283 D

S 275 J0 Fe 430 C St 44 - 3U E 28 - 3 43 C AE 275 C


S 275 J2 G3 Fe 430 D St 44 - 3N E 28 - 4 43 D AE 275 D Q 275 A 633 Gr A
S 275 J2 G4
S 355 JR Fe 510 B E 36 - 2 50 B AE 355 B A 572 Gr 50 / A 678 Gr A

S 355 JO Fe 510 C St 52 - 3U E 36 - 3 50 C AE 355 C

S 355 J2 G3 Fe 510 D St 52 - 3N 50 D AE 355 D


S 355 J2 G4
S 355 K2 G3 Fe 510 DD E 36 - 4 50 DD
S 355 K2 G4
DANA GROUP : IRON & STEEL DIVISION 12 DANA GROUP : IRON & STEEL DIVISION 13
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
Cold Rolled Close
Annealed (C.R.C.A.)
After hot rolling and pickling, steel is cold rolled (below the
re crystallization temperature) to a reduced thickness. This is then
followed by annealing in a closed atmosphere of nitrogen or other
non-oxidizing gases thereby relieving stress, increasing strength
and ductility. It also improves the surface finish and holds tighter
tolerances.

SPECIFICATIONS APPLICATIONS
Thickness 0.2 mm to 2 mm Typical uses for Cold Rolled Steel would include furniture,
Width up to 1500 mm motorcycle exhaust pipes, computer cabinets, home appliances,
shelving, lighting fixtures, tubing, steel drums, metal enclosures
Length up to 6000 mm / Coil Form and many more.

GRADES CLASSIFICATION DESIGNATION CHARACTERISTICS


Quality EN 10130 JIS G3141 ASTM A 1008 IS 513 DIN 1623
Finished with rough (dull) surface rolls which are
Commercial Quality DC01 / DC02 SPCC CS type A, B & C O St 12 processed mechanically or chemically. Dull Surface
Dull Finish SD products are widely used to improve pressing performance
Drawing Quality DC03 SPCD DS D St 13 by ensuring even distribution of press oil and to improve
paint adhesion. It is equivalent to D finish in JIS
Deep Drawing DC04 SPCE DDS DD St 14
Extra Deep Drawing
DC05 SPEN EDDS EDD - Finished with smoothly polished rolls. Bright products are
Quality
suitable for applications which require attractive luster,
Bright Finish SB
IF DC06 - EDDS+ - St 15 such as metallic coated surfaces and for lightly painted
surfaces. It is equivalent to B finish in JIS
HIF350 220Y SPC340HR - - -

DANA GROUP : IRON & STEEL DIVISION 14 DANA GROUP : IRON & STEEL DIVISION 15
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
LONG PRODUCTS
Backed up by a strong supply chain team we ensure the best quality
material is made available to you at a cost effective price. We
consistently maintain stock of a wide range of Long Products to
cater to booming construction sector in the Middle East market.

Beam : British Sections (Universal Columns / Beams) , European Sections


(IPE, HEA, HEB, IPEAA etc) Japanese Sections

Channels : British (PFC), European (UPN, UPE), Japanese channels


(Light & Heavy Weight)

Angles : Equal, Unequal, T angles

Bars : Flat, Square, Round, Shafting etc.

Tubes : Rectangular & Hollow Tubes

Pipes : Galvanized ( A,B,C and A1 Class), Mild Steel ERW Pipes (B Class & SCJ40), Seamless
Pipes

Electric Resistance Welded (ERW)


Steel Pipes & Tubes
Fala Dana Steel Industry LLC Product Range
Section Specifications Steel Grade Dimensions

ASTM A500,
EN10219,
CHS - Circular Hollow Sections ST37.2, S235, Dia 21.3mm ( 1/2 “ ) to
EN10255,
S275, S355 88.9mm ( 3 “ )
ASTM A53 Gr.
A/Gr.B

SHS - Square Hollow Sections ASTM A 500Gr. 16 x 16 - 100 x 100


A/B/C, EN
RHS - Rectangular Hollow S235, S275, S355
10219 40 x 20 - 100 x 50
Sections

Wall Thickness 1.0 - 8mm

Length 4 - 12 m

Surface Varnish Coating, Bitumen Coating, Oil Coating as per customer’s


requirement.

Test Chemical Component Analysis, Mechanical Properties (UTS, YS,


Elongation, Bend Test) Size Inspection, Hydrostatic Test
Mill Test Certification EN 10204/3, 1B

DANA GROUP : IRON & STEEL DIVISION 16 DANA GROUP : IRON & STEEL DIVISION 17
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
With an aim to establish a strong foothold in the field of trading, this division is yet another
milestone towards our goal of becoming a global player in the industry. This unit of Dana Group
is into export, import and trading of ferrous and non-ferrous metal alloys and scrap in several
countries across the globe in accordance with ISRI specifications. The division has strong hold in
UAE backed by an established supply chain that collects and segregates ready to export scrap metal.

With a robust backward integration in place and a vast network of reliable suppliers we have been
able to successfully control, streamline operations and produce quality products. We are on a
constant lookout for new source of suppliers and create new procurement centers in order to have
a sustained expansion. This division is mainly engaged in trading with International players.

The main product lines this division handles are as follows:

COPPER SCRAP BRASS SCRAP


Mill Berry ( Shiny ) Bronze / Brass Scrap – Composition Or
Black Berry Red Brass

Birch Cliff Ebony- 85/5/5/5 ( Sn Bronze)


Ship Breaking Brass (Sn Bronze )
Propeller Scrap
ALUMINIUM SCRAP
Honey—Yellow Brass Scrap
Troma – Aluminum Auto Or Truck Wheels
Ocean—Mixed Unsweated Auto
Trump – Aluminum Auto Castings
Radiators
Tread—Segregated new Aluminum

FERROUS AND Castings, Forgings And Extrusions


Taint/Tabor—Clean Mixed Old Alloy Sheet
LEAD SCRAP

NON-FERROUS Aluminum Racks—Scarp Lead—Soft

Taldon—Baled Aluminum Used Beverage Radio—Mixed Hard / Soft Scrap Lead

METALS SCRAP Can (UBC) Scrap


Talk—Aluminum Copper Radiators
Rails—Lead Batter Plates
Rains—Scrap Drained / Dry Whole
Talon—New Pure Aluminum Wire & Cable Intact Lead

Tassel—Old Mixed Aluminum Wire & Cable Rakes—Battery Lugs

Telic—Mixed Aluminum Boring & Turnings Lead Pipe Scrap

Tense—Mixed Aluminum Castings Remelted Lead Ingots

Twitch—Floated Fragmentizer Aluminum


Scrap (from Automobile Shredders) LEAD SCRAP
Heavy Melting Scrap

SPECIAL ALLOYS SCRAP HMS-1


Stainless Steel – 304 / 316 HMS-1&2
Cupro-Nickel – 90/10 LMS-Baled
Shredded HMS 211 Series

DANA GROUP : IRON & STEEL DIVISION 18 DANA GROUP : IRON & STEEL DIVISION 19
Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae Tel: 00971-4-2217273 || Fax: 00971-4-2215940 || E-mail: info@danagroups.com, drdana@eim.ae
DANA GROUP OF COMPANIES

( IRON & STEEL DIVISION)

[An ISO 9001:2008 Certified Company]

DANAHotel
GROUP OFOffice:-
Corporate COMPANIES
Radisson Blu Business Tower
( IRON & STEEL DIVISION)
Suite No 19E, 19th Floor
Deira, Creek | P.O. Box 40743 | Dubai, UAE
[An ISO 9001:2008 Certified Company]
Tel :- +971-4-2217273 I Fax :- +971-4-2215940
Corporate Office:-
Website:- http://www.danagroups.com | http://www.danasteel.com
Hotel Radisson Blu Business Tower
Email:- info@danagroups.com | drdana@eim.ae
Suite No 19E, 19th Floor
Deira, Creek | P.O. Box 40743 | Dubai, UAE
Tel :- +971-4-2217273 I Fax :- +971-4-2215940

Website:- http://www.danagroups.com | http://www.danasteel.com


Email:- info@danagroups.com | drdana@eim.ae

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