Fosroc Conbextra GPA constructive solutions

(Formerly Conbextra GPTS)

Non shrink cementitious aggregate filled grout Properties

The physical properties shown below were obtained under

Uses laboratory conditions at 230C at a water:powder ratio of 0.12,
and may vary in practice.
Conbextra GPA is used to grout gap thicknesses of 50-200mm.
General pre-packaged non shrink cementitious grouts without Compressive strength : > 35 N/mm2 at 1 day
aggregates are only suitable for gap thicknesses upto 100mm. (BS EN 196-1) > 50 N/mm2 at 7 days
due to the high exothermic heat generation and the consequent > 75 N/mm2 at 28 days
risk of thermal cracking. Conbextra GPA contains aggregates that Flexural Strength : > 12 Mpa at 28 days
reduce this heat generation making it ideally suited to thick section (BS EN 196-1)
grouting. In pockets, volumes of 100 litres can be achieved easily Permeability : < 10 mm
with Conbextra GPA. Typical applications of Conbextra GPA are: (BS EN 12390 Part 8)
Fresh wet density : 2380 kg/m3
„ thick section voids beneath baseplates

„ voids around below-ground tanks Instructions for use

„ large bolt pockets Preparation

The substrates must be free from oil, grease or any loosely adhering
Advantages
material. If concrete surfaces are defective or have laitence, they
„ Non shrink and non metallic. must be cut back to a sound base. Bolt holes and pockets must be
blown clean of any dirt and debris.
„ High compressive strength.
Soak concrete substrates for a minimum of two hours continuously
„ Resistant to impact from dynamic and repetitive loading.
prior to placing the aggregate filled grout. Immediately prior to placing,
„ No need to site batch aggregates. all free water should be removed leaving the substrate in a surface
dry condition.
„ Highly flowable.
Baseplates
„ Extended workability.
Must be clean and free from oil, grease and scale. Air pressure
„ Can be pumped or poured.
relief holes should be provided to allow venting of any isolate high
„ Chloride free. spots.

Formwork
Standards compliance
Conbextra GPA meets or exceeds the test requirements of ASTM The unrestrained surface area of the grout must be kept to a
C 1107. minimum. Generally the gap width between the perimeter formwork
and the plate edge should not exceed 150mm on the pouring side
Description and 50mm on the opposite side. There should be no gap at the
flank sides.
Conbextra GPA is supplied as a ready to use dry powder. The
addition of a controlled amount of clean water will produce a fluid, Mixing and Application
aggregate filled grout for pouring or pumping into large voids
Do not attempt part-mixes. 25kg bags of Conbextra GPA may be
between structural elements.
mixed in a clean drum using a Flosroc Mixing Paddle MR3 fitted to
Conbextra GPA is a blend of Portland cements, graded aggregates a slow speed drill. Pour the water into the drum and with the paddle
and additives. The low water requirement produces a fluid grout of in motion, slowly add the contents of Conbextra GPA to the accurately
high strength with good workability. measured water and mix continuously for 3-5 minutes. In order the
desired consistency use appropriate amount of water as mentioned
Specification below:

Where shown on the contract documents, all grouting of gap Consistency of grout mix
Conbextra GPA

thicknesses typically 50-200mm must be carried out with the non

The quantity of clean water required to be added to a 25kg
shrink cementitious aggregate filled pre-bagged grout, Conbextra
bag to achieve the desired consistency are given below:
GPA, supplied by Fosroc. It shall provide a compressive strength of
minimum 75N/mm² at 28 days. Trowellable : 1.75 to 2.5 litres /25kg
Flowable : 3 litres /25kg
Fosroc Conbextra GPA
The selected water content should be accurately measured Storage
into the mixer. The total contents of Conbextra GPA bag should
When stored in warehouse conditions below 350C, Conbextra
be slowly added and continuous mixing should take place for
GPA will have a shelf life of 12 months.
5 minutes. This will ensure that the grout has a smooth even
consistency. Fire

Pour or pump Conbextra GPA from one point only to eliminate the Conbextra GPA, is non-flammable and thus presents no fire hazard.
entrapment of air.
For further information, please refer to the Product Material Safety
Conbextra GPA is formulated to give extended workability but must Data Sheet for Conbextra GPA.
be placed within 45 minutes of mixing.
Hot weather working
If pumping, Conbextra GPA, use a piston pump (eg. Putzmeizter
Whilst the performance of Conbextra GPA at elevated temperatures
Pl3) with a minimum pump line diameter of 50mm.
is assured, application under such conditions can sometimes be
Curing difficult. It is therefore suggested that, for temperatures above 35°C,
the following guidelines are used:
All exposed areas should be cured using Concure RB90*†
(i) Store unmixed materials in a cool (preferably temperature
continuous application of water or with wet hessain. controlled) environment, avoiding exposure to direct sunlight.
Cleaning (ii) Keep mixing and placing equipment cool, arranging shade
protection if necessary. It is especially important to keep cool
Conbextra GPA should be removed from all tools and equipment those surfaces of the equipment which will come into direct
with clean water immediately after use. contact with the material itself.
Cured material can be removed only mechanically. (iii) Try to eliminate application in the middle of the day, and
certainly avoid application in direct sunlight.
Limitations (iv) Ensure that there are sufficient operatives available to
complete application within the material’s pot life.
At ambient temperatures above 35°C, the mixed grout should be
placed immediately after mixing. Mixing should be employed with
Precautions
water below 20°C.
Health and safety
Technical support
Conbextra GPA contains cement powders which, when mixed with
Fosroc offers a comprehensive technical support service to water or upon becoming damp, release alkalis which can be
specifiers, end users and contractors. It is also able to offer on-site harmful to the skin. During use, avoid inhalation of the dust and
technical assistance, an AutoCAD facility and dedicated specification contact with the skin or eyes. Wear suitable protective clothing - eye
assistance in locations all over the world. protection, gloves and respiratory equipment (particularly in confined
spaces). The use of barrier creams to provide additional skin
Estimating protection is also advised. In case of contact with the skin, rinse
Supply with plenty of clean water, then cleanse thoroughly with soap and
Conbextra GPA : 25 kg packs water. In case of contact with eyes, rinse immediately with plenty of
clean water and seek medical advice. If swallowed seek medical
Yield
attention immediately - do not induce vomiting.
Conbextra GPA(Flowable) : 12.00 litres/25kg bag
Conbextra GPA(Trowable) : 11.50 litres/25kg bag * Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the recent version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com

www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: qatar@fosroc.com

UAE/0447/12/G