Fosroc Conbextra UW constructive solutions

Non-shrink cementitious grout for underwater

installations

Uses Typical Properties

The following results were obtained at a water:powder ratio
Conbextra UW is used for free flow or pumped grouting of 0.22 at 20°C
applications underwater or in tidal zones. There will be no
significant ‘wash-out’ of the cement phase. Applications in- Test method for Typical result
clude bridge columns, quay pillars, concrete piling, slipways Compressive strength
and dams. (ASTM C109/C109M)
3 days : 30 N/mm²
Advantages 7 days : 44 N/mm²
28 days : 53 N/mm²
 No risk of significant ‘wash-out’ of cement phase when Setting time
placed underwater. (BSEN 196-3)
 Displaces water effectively. Initial : 7 - 8 hours
Final : 9 - 10 hours
 Gaseous expansion system compensates for shrinkage Fresh Wet Density : 1800 kg/m³
and settlement in the plastic state. Expansion characteristics : Controlled expansion occurs
 High early and ultimate strength and exceptional re- in the unset material to
sistance to freeze-thaw cycling ensure durability of the ensure that the grout, when
hardened grout. cured, will continue to occu-
py its original volume within
 Chloride free. the confines of the void in
which it was placed
 Pre-packaged needing only on-site addition of water.

Application instructions
Standards compliance
Preparation
Conbextra UW meets or exceeds the test requirements of
The substrate surface must be free from oil, grease or any
ASTM C 1107.
loosely adherent material. If the concrete surface is defective
or has laitance, it must be cut to a sound base. Substrates
Description
which are permanently immersed should be sand-blasted
Conbextra UW is supplied as a ready-to-use powder. The or cleaned with a high pressure water jet. Non-immersed or
addition of a controlled amount of clean water produces a intermittently immersed substrates can be prepared using
free-flowing grout. The grout exhibits exceptional resistance these techniques. Alternatively scabbling or bush-hammering
to ‘washing-out’ of the cement phase when placed in station- may be appropriate.
ary or moving water.
Formwork
Conbextra UW is a blend of cement, graded fine aggregate
The formwork should be constructed to be leakproof, as
and chemical additives which impart controlled expansion,
Conbextra UW is a free flowing grout, using foam rubber strip
water reduction and non ‘wash-out’ characteristics. The ag-
or mastic sealant beneath the formwork and between joints.
gregate grading minimises segregation and bleeding whilst
Coat all formwork with Reebol*† to enable easy formwork
assisting the flow characteristics.
release.

Mixing and placing

Mixing

For best results, a mechanically powered grout mixer should

be used. It is essential that machine mixing capacity and la-
Conbextra UW

bour availability is adequate to enable the grouting operation

to be carried out continuously. This may require the use of
a holding tank with provision for gentle agitation to maintain
fluidity.
Fosroc Conbextra UW

Measure accurately 4.4 litres of water for each 20 kg bag into Limitations
the mixer. Slowly add the Conbextra UW whilst mixing con-
Conbextra UW must not be applied below 5°C.
tinuously. When all the powder is added mix continuously for
5 minutes ensuring a smooth even consistency is obtained.
Estimating
(Fluidity will increase with increased mixing).
Supply
Placing
Conbextra UW : 20 kg bags
Place the grout within 20 minutes of mixing to gain the full
Yield
benefit of the expansion process. Continuous grout flow is
Conbextra UW : Approx 11.6 litres when
essential. The mixed grout should be poured or pumped
mixed with 4.4litres of water
through a flexible tube, having a minimum diameter of 50
mm, to the lowest point in the form. Care must be taken at Note: Allowance should be made for wastage when esti-
the start of the grouting operation to restrict the grout flow so mating quantities required.
that water is not entrapped. The tube may be raised as nec-
essary to reduce any back pressure. It should not be raised Storage
above the surface level of the grout.
Conbextra UW has a shelf life of 12 months if kept in a dry
Conbextra UW can be placed in thicknesses up to 75 mm in store in sealed bags. If stored in high temperature and high
one pour when used above water. When used underwater, humidity locations, the shelf life may be reduced.
the heat sink effect in this environment will allow thicknesses
of up to 150 mm to be placed. For thicker sections, up to 200 Precautions
mm above water and 400 mm underwater, it is necessary
Health and safety
to fill out Conbextra UW using a clean rounded well graded
aggregate ranging from 2 to 10 mm. The ratio of aggregate Conbextra UW contains cement powders which, when mixed
added to Conbextra UW should not exceed 1:1 by weight. or become damp, release alkalis which can be harmful to the
For such mixes a concrete mixer should be used. Unre- skin. During use, avoid inhalation of dust and contact with
strained surface area should be kept to a minimum. skin and eyes. Wear suitable protective clothing, gloves, eye
protection and respiratory protective equipment. The use of
Curing
barrier creams provide additional skin protection. In case
Curing will not be required in intermittently or totally sub- of contact with skin, rinse with plenty of clean water, then
merged situations. However, when cast above water, cleanse with soap and water. In case of contact with eyes,
exposed areas should be thoroughly cured with Concure rinse immediately with plenty of clean water and seek medi-
curing membrane, continuous application of water and/or wet cal advice. If swallowed, seek medical attention immediately
hessian. — do not induce vomiting.

Cleaning Fire
Conbextra UW is non-flammable.
Because of its water resisting properties, equipment used for
Conbextra UW will be difficult to clean. The use of hot water
for cleaning purposes will assist. Cured material can be
* Denotes the trademark of Fosroc International Limited
removed mechanically or with Fosroc Acid Etch*†.
†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
www.fosroc.com Qatar, Tadmur telephone: 4432365 fax: 4419517 email: qatar@fosroc.com

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