Fosroc Conbextra STD

(Formerly Conbextra EWG) constructive solutions

Non shrink cementitious grout

Uses Standards compliance

Conbextra STD is used to grout gap thicknesses in the

Conbextra STD meets or exceeds the test requirements of
range of 10 to 100mm. Applications include grouting voids
ASTM C 1107.
beneath baseplates, voids around below-ground tanks, bolt
pockets, annular gaps and pipe line sleeves.
Instructions for use

Advantages Preparation

 Non shrink and non metallic The substrate must be free from oil, grease or any loosely
adhering material. If concrete surfaces are defective or
 High compressive strength
have laitance, they must be cut back to a sound base. Bolt
 Fluid holes and pockets must be blown clean of any dirt and
debris.
 Extended workability
Pre soaking
 Can be pumped or poured
Soak concrete substrates for a minimum of two hours
 Chloride free
continuously prior to placing the grout. Immediately before
placement all free water should be removed.
Description
Baseplates
Conbextra STD is supplied as a ready to use dry powder.
The addition of a controlled amount of clean water will It is essential that this area is clean and free from oil, grease
produce a fluid grout for pouring or pumping into voids. or scale. Air pressure relief holes should be provided to
allow venting of any isolated high spots.
Conbextra STD is a blend of Portland cements, graded
aggregates and additives. The low water requirement Formwork
produces a fluid grout of high strength with good workability. The unrestrained surface area of the grout must be kept to a
minimum. Generally the gap width between the perimeter
Specification
formwork and the plate edge should not exceed 75mm on
All grouting of gap thicknesses, typically 10-100mm must be the pouring side and 25mm on the opposite side. There
carried out with a pre-bagged, non shrink, cementitious should be no gap at the flank sides.
grout supplied by a registered firm under the ISO 9002
Formwork should be made leak-proof by using foam rubber
Quality Assurance Scheme. The compressive strength of
strip or mastic sealant beneath the formwork and between
the grout shall be 70 N/mm2 at 28 days. The grout must be
joints. Coat all formwork with Reebol*† to enable easy
stored, handled and placed in strict accordance with the
formwork release.
manufacturer’s instructions. No site batched additions to
the pre-bagged grout shall be allowed. Mixing

For best results a mechanically powered grout mixer should

Properties
be used. When quantities up to 50 kg are used, a slow
The following properties were obtained at a water:powder speed drill fitted with a Fosroc Mixing Paddle (MR3) should
ratio of 0.18 at 25°C: be used. Larger quantities will require a high shear vane
mixer. Do not use a colloidal impeller mixer.
Test method Typical result
Compressive strength Tolerance (±10%) To enable the grouting operation to be carried out continu-
(BS EN 196-1) : 20 N/mm2 at 1 day ously, it is essential that sufficient mixing capacity and labour
55 N/mm2 at 7 days are available. The use of a grout holding tank with provision
70 N/mm2 at 28 days to gently agitate the grout may be required.
Flexural Strength : > 10 N/mm2 at 28 days
Consistency of grout mix
(BS EN 196-1)
The quantity of clean water required to be added to a 25kg
Conbextra STD

Initial set (BS EN 196: Sc.6) : 4 hours & 20 Min.

Final set (BS EN 196: Sc.6) : 6 hours & 20 Min. bag to achieve the desired consistency are given below:

Trowellable : 3.75 litres /25kg

Expansion characteristics
Flowable : 4.5 litres /25kg
(ASTM C940) : Up to 2% @ 24 hours
Fosroc Conbextra STD

The selected water content should be accurately measured Limitations

into the mixer. The total contents of Conbextra STD bag
- At ambient temperatures above 35°C, the mixed grout
should be slowly added and continuous mixing should take
should be placed immediately after mixing. Water with a
place for 5 minutes. This will ensure that the grout has a
temperature less than 20°C should be used for mixing.
smooth even consistency.
- Grouts should not be placed in any unrestrained situa-
Placing tion, i.e. base plate plinths, etc. Failure to comply may
lead to crack development in the grout.
At 25°C place the grout within 45 minutes of mixing to gain
the full benefit of the expansion process.
Estimating
Conbextra STD can be placed in thicknesses up to 100mm
Supply
in a single pour. Bolt pockets must be grouted prior to
Conbextra STD : 25kg bags
commencement of underplate grouting.
Yield
Pour or pump Conbextra STD from one point only to elimi-
Trowellable : 12.8 litres/25kg bag
nate the entrapment of air. For pumping advice please
Flowable : 13.6 litres/25kg bag
contact Fosroc.

Curing Storage

After formwork striking all exposed areas should be cured Shelf life
using Concure RB90, continuous application of water or with
Conbextra STD has a shelf life of 12 months if kept in a cool
wet hessian. Any gaps or grouting slots should be cured
dry store in sealed bags and out of direct sunlight. Storage
immediately after grouting.
at high temperature will reduce shelf life.
Cleaning
Precautions
Conbextra STD should be removed from all tools and
equipment with clean water immediately after use. Health and safety

Cured product can be removed mechanically or with Fosroc Conbextra STD contains cement powders that when mixed
Acid Etch*†. or become damp, release alkalis that can be harmful to the
skin. During use, avoid inhalation of dust and contact with
Sampling procedure
skin and eyes. Wear suitable protective clothing, gloves, eye
Cementitious grouts cannot be tested as concrete. Special protection and a dust mask. The use of a barrier cream
sampling procedure are required refer to your local Fosroc provides additional skin protection. In case of contact with
office for further details. eyes, rinse immediately with plenty of clean water and seek
medical advice. In case of contact with skin, rinse with
High temperature working
plenty of clean water, then cleanse with soap and water. If
For temperatures above 35°C, special procedures need to swallowed, seek medical attention immediately - do not
be adopted, refer to your local Fosroc office for further
advice.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
www.fosroc.com

UAE/0184/18/I