COMPONENT MAINTENANCE MANUAL

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32890
---------------------airbus-kid-page-start

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST

Panel Light
8 4 00-1

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Copyright © 2005 Luminescent Systems Inc.

The information contained in this document is Luminescent Systems

Inc. proprietary information. It is disclosed in confidence and is
intended for internal use only by Luminescent Systems Inc.
authorized owner/lessee operators and repair stations. It is the
property of Luminescent Systems Inc. and shall not be altered,
reused, disclosed to others or reproduced for distribution or
redistribution in any form, paper or electronic, without the express
written consent of Luminescent Systems Inc. This includes but is not
limited to its use in the creation, manufacture, development, or
derivation of any repairs, modifications, spare parts, design, or
configuration changes or to obtain FAA or any other government or
regulatory approval to do so. If consent is given for reproduction in
whole or part, this notice shall appear in any such reproduction in
whole. Luminescent Systems Inc. assumes no liability whatsoever,
whether contractual, warranty, tort or otherwise, for unauthorized
alteration or alterations not performed in accordance with
Luminescent Systems Inc. approved procedures.

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RECORD OF REVISIONS

RE. ISSUE INSERTED RE. ISSUE INSERTED

NO. DATE DATE BY NO. DATE DATE BY

00 JUN 15/2005

Retain this record in the front of the manual.

On receipt of revisions, insert revised page in the manual and enter

revision number, date and initials.
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RECORD OF TEMPORARY REVISIONS

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PAGE NUMBER BY BY
REV DATE REMOVED

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SERVICE BULLETIN LIST

INSERTION
SERVICE BULLETIN NUMBER MODIFICATION
DATE BY

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE TESTING AND FAULT ISOLATION

TITLE 1 Jun 15/2005 1001 Jun 15/2005

TITLE 2 Jun 15/2005 1002 Jun 15/2005

RECORD OF REVISIONS SCHEMATICS AND WIRING DIAGRAMS

ROR 1 Jun 15/2005 2001 Jun 15/2005

ROR 2 blank 2002 blank

RECORD OF TEMPORARY REVISIONS DISASSEMBLY

ROTR 1 Jun 15/2005 3001 Jun 15/2005

ROTR 2 blank 3002 blank

SERVICE BULLETIN LIST CLEANING

SBL 1 Jun 15/2005 4001 Jun 15/2005

SBL 2 blank 4002 Jun 15/2005

LIST OF EFFECTIVE PAGES CHECK

LEP 1 Jun 15/2005 5001 Jun 15/2005

LEP 2 Jun 15/2005 5002 blank

TABLE OF CONTENTS REPAIR

TOC 1 Jun 15/2005 6001 Jun 15/2005

TOC 2 Jun 15/2005 6002 blank

INTRODUCTION ASSEMBLY

INTRO 1 Jun 15/2005 7001 Jun 15/2005

INTRO 2 Jun 15/2005 7002 blank

DESCRIPTION AND OPERATION FITS AND CLEARANCES

1 Jun 15/2005 8001 Jun 15/2005

2 Jun 15/2005 8002 blank

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SUBJECT PAGE DATE SUBJECT PAGE DATE

SPECIAL TOOLS, FIXTURES, INSTALLATION

EQUIPMENT AND CONSUMABLES
13001 Jun 15/2005
9001 Jun 15/2005 13002 blank
9002 blank
SERVICING
ILLUSTRATED PARTS LIST
14001 Jun 15/2005
IPL-TP 10001 Jun 15/2005 14002 blank
IPL-TP 10002 blank
STORAGE INCLUDING
INTRODUCTION TRANSPORTATION

INTRO 10001 Jun 15/2005 15001 Jun 15/2005

INTRO 10002 Jun 15/2005 15002 blank
INTRO 10003 Jun 15/2005
INTRO 10004 blank
REWORK

NUMERICAL INDEX
16001 Jun 15/2005
16002 blank
NI 10001 Jun 15/2005
NI 10002 blank

DETAILED PARTS LIST

DPL 10001 Jun 15/2005

FIGURE 1: PANEL LIGHT

10001 - 0 Jun 15/2005

10001 - 1 Jun 15/2005
10001 - 2 blank

SPECIAL PROCEDURES

11001 Jun 15/2005

11002 blank

REMOVAL

12001 Jun 15/2005

12002 blank

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TABLE OF CONTENTS

INTRODUCTION .............................................. INTRO 1

1. GENERAL ............................................. INTRO 1

2. PRODUCT SUPPORT ..................................... INTRO 1

3. MANUAL LAYOUT ....................................... INTRO 1

4. REVISION SERVICE .................................... INTRO 1

5. SHOP VERIFICATION ................................... INTRO 2

6. WARNINGS, CAUTIONS, NOTES ........................... INTRO 2

7. LIST OF ABBREVIATIONS ............................... INTRO 2

DESCRIPTION AND OPERATION ...................................... 1

1. GENERAL .................................................. 1

2. DESCRIPTION AND OPERATION ................................ 1

TESTING AND FAULT ISOLATION ................................. 1001

1. GENERAL ............................................... 1001

2. PREPARATION FOR THE TEST .............................. 1001

3. TESTING ............................................... 1002

A. TEST PROCEDURE .................................... 1002

SCHEMATICS AND WIRING DIAGRAMS .............................. 2001

1. GENERAL ............................................... 2001

2. SCHEMATICS AND WIRINGS ................................ 2001

DISASSEMBLY ................................................. 3001

CLEANING .................................................... 4001

1. GENERAL ............................................... 4001

2. LIST OF MATERIALS ..................................... 4001

3. PROCEDURE ............................................. 4001

CHECK ....................................................... 5001

1. GENERAL ............................................... 5001

2. LIST OF EQUIPMENT ..................................... 5001

3. PROCEDURE ............................................. 5001

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REPAIR ...................................................... 6001

ASSEMBLY .................................................... 7001

FITS AND CLEARANCES ......................................... 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES .......... 9001

1. LIST OF MATERIALS ..................................... 9001

ILLUSTRATED PARTS LIST ............................... IPL-TP 10001

INTRODUCTION ....................................... INTRO 10001

1. IPL INTRODUCTION ............................ INTRO 10001

2. LIST OF VENDORS ............................. INTRO 10003

NUMERICAL INDEX ....................................... NI 10001

DETAILED PARTS LIST .................................. DPL 10001

FIGURE 1: PANEL LIGHT ................................ 10001

SPECIAL PROCEDURES ......................................... 11001

REMOVAL .................................................... 12001

INSTALLATION ............................................... 13001

SERVICING .................................................. 14001

STORAGE INCLUDING TRANSPORTATION ........................... 15001

1. GENERAL .............................................. 15001

2. PROCEDURE ............................................ 15001

REWORK ..................................................... 16001

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INTRODUCTION

TASK 33-34-01-99F-801-A1

1. GENERAL

This manual has been written in accordance with the ATA

iSpec2200. It includes the maintenance and repair instructions
of the unit.

TASK 33-34-01-99F-802-A1

2. PRODUCT SUPPORT

The Panel Light is product supported by:

Luminescent Systems Inc.

4 Lucent Drive
Lebanon, NH 03766-1439
USA
CAGE: 32890
Tel: 603-643-7766
Fax: 603-643-5947
E-mail: salesnh@lumsys.com

TASK 33-34-01-99F-803-A1

3. MANUAL LAYOUT

You will find the sections that follow in this manual:

– Description and Operation

– Testing and Fault Isolation
– Wiring Diagrams
– Disassembly
– Cleaning
– Check
– Repair
– Assembly
– Fits and Clearances
– Special Tools, Fixtures and Equipment
– Illustrated Parts List
– Special Procedures
– Removal
– Installation
– Servicing
– Storage (incl. Transportation)
– Rework

TASK 33-34-01-99F-804-A1

4. REVISION SERVICE

This manual will be changed as necessary by revisions because of

Service Bulletins for example.
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TASK 33-34-01-99F-805-A1

5. SHOP VERIFICATION

The sections within this manual are approved. The applicable

tasks of disassembly, testing and assembly were done at
Luminescent Systems Inc.

TASK 33-34-01-99F-806-A1

6. WARNINGS, CAUTIONS, NOTES

A. WARNING

Warnings give instructions to the use of materials,

processes, methods, procedures or limits. Obey the
instructions accurately, if not, this can cause injury or
death of persons.

B. CAUTION

Cautions give instructions to the use of materials,

processes, methods, procedures or limits. Obey the
instructions accurately, if not, this can cause damage to
the equipment.

C. NOTE

Notes give instructions which make the job easier.

7. LIST OF ABBREVIATIONS

A AMPERE
A/C AIRCRAFT
ATA AIR TRANSPORT ASSOCIATION OF AMERICA
C CELSIUS
DC DIRECT CURRENT
hPa HECTO PASCAL
in. INCH
IPL ILLUSTRATED PARTS LIST
lb. POUND
mA MILLIAMPERE
mm MILLIMETER
R REVISED
RF REFERENCE
VDC VOLT DIRECT CURRENT

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DESCRIPTION AND OPERATION

TASK 33-34-01-870-806-A1

1. GENERAL

The Panel Light is part of the lighting system of the A/C. Refer
to (FIGURE 1) for a view of the Panel Light.

32890_C333401_DOP01_R00.cgm
PANEL LIGHT
FIGURE 1

TASK 33-34-01-870-810-A1

2. DESCRIPTION AND OPERATION

A. Description

(1) The Panel Light is connected to the 28 VDC power

supply.

(2) The LEDs are a permanent part of the light assembly and
are not replacable.

(3) The Panel Light housing is made of aluminium.

(4) Refer to Table 1 for the technical data of the Panel

Light.

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Dimensions Height: 25.4 mm (1.00 in.)

Width: 79.5 mm (3.13 in.)

Depth: 34.4 mm (1.35 in.)

Weight max. 60 g (0.13 lb)
Operating Voltage 28 VDC
Operating Current < 107 mA
Cable length incl. 132.5 +/- 6.4 mm (5.22 +/-
Connector 0.25 in.)

TECHNICAL DATA
TABLE 1

B. Operation

(1) Electrical Operation

(a) Connect the Panel Light to the 28 VDC power supply

to operate it.

(b) The maximum current is less than 107 mA.

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TESTING AND FAULT ISOLATION

TASK 33-34-01-700-811-A1

1. GENERAL

A. This section gives procedures for testing the Panel Light.

B. Unit testing is required if a unit is received from the line

maintenance personnel with no definite fault localization
or after unit repair.

C. For internal wiring and pin designation of the unit refer to

(FIGURE 2001).

TASK 33-34-01-700-812-A1

2. PREPARATION FOR THE TEST

A. Test Conditions

Carry out testing and fault isolation at ambient room

conditions:

Temperature 18 to 28 °C (64.4 to 77 °F)

Atmospheric Pressure 880 to 1080 hPa
Relative Humidity 20 to 90 %

TEST CONDITIONS
TABLE 1001

B. Test Equipment and Materials

Description Source
Power Supply (5 - 30 VDC, +/- Locally Available
1 %, Imax = 1 A)
DC Voltmeter (0 - 50 VDC, +/- Locally Available
1 %)
Ohmmeter (20 mΩ - 10 MΩ, 10 Locally Available
%)
Amperemeter (0 - 200 mA DC) Locally Available

TEST EQUIPMENT AND MATERIALS

TABLE 1002

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TASK 33-34-01-700-813-A1

3. TESTING

SUBTASK 33-34-01-700-111-A1

A. TEST PROCEDURE

For the electrical test procedure refer to Table 1003.

Step/Procedure Set Value Required Value

1. Bonding Resistance
Perform a bonding R </= 20 mΩ
resistance test.
Measure the
resistance between:

– J1.C and the

metallic housing.
2. Current Supply
Apply the supply 28 VDC
voltage between J1.A
(28 VDC) and J1.B (DC
RETURN).
Measure the supply < 107 mA
current.
3. Functional Test
Apply the supply 28 VDC Make sure that the
voltage between J1.A Panel Light
(28 VDC) and J1.B (DC operates
RETURN). correctly.

TEST PROCEDURE
TABLE 1003

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SCHEMATICS AND WIRING DIAGRAMS

TASK 33-34-01-99F-821-A

1. GENERAL

This section contains schematics and wiring diagrams for the

unit.

TASK 33-34-01-990-821-A

2. SCHEMATICS AND WIRINGS

For internal wiring and pin designation of the unit refer to

(FIGURE 2001).

J1
A 28 VDC PROTECTION
CIRCUIT

32890_C333401_WSD01_R00.cgm
C GND BND

B DC RETURN

PANEL LIGHT 8400-1

FIGURE 2001

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DISASSEMBLY

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CLEANING

TASK 33-34-01-100-841-A1

1. GENERAL

This section gives procedures to clean the unit.

TASK 33-34-01-94A-841-A

2. LIST OF MATERIALS

The following materials are used in this section.

NOTE: Equivalent substitutes may be used for listed items.

ITEM SUPPLIER'S CODE

APRON LOCALLY AVAILABLE
GLOVES LOCALLY AVAILABLE
GOGGLES LOCALLY AVAILABLE
ISOPROPYL ALCOHOL LOCALLY AVAILABLE
LINT-FREE CLOTH LOCALLY AVAILABLE
MASK LOCALLY AVAILABLE
NON METALLIC BRUSH LOCALLY AVAILABLE
SOFT-BRISTLED BRUSH LOCALLY AVAILABLE

LIST OF MATERIALS
TABLE 4001

TASK 33-34-01-100-843-A1

3. PROCEDURE

WARNING: DO NOT BREATH IN VAPOR AND FUMES OF ISOPROPYL ALCOHOL.

WARNING: USE ISOPROPYL ALCOHOL UNDER A VENTILATED HOOD. WEAR A

SUITABLE MASK WHEN NECESSARY.

WARNING: AVOID CONTINUOUS CONTACT WITH ISOPROPYL ALCOHOL. USE

GOGGLES, GLOVES AND AN APRON TO PREVENT IRRITATION

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FROM PROLONGED CONTACT. CHANGE CLOTHING UPON WHICH

ISOPROPYL ALCOHOL HAS BEEN SPILLED.

WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE. OBSERVE ALL FIRE

PRECAUTIONS FOR FLAMMABLE MATERIALS AND OBEY THE
MANUFACTURERS' PRECAUTIONS.

WARNING: WARN OTHER PERSONS TO KEEP AWAY FROM HAZARDOUS AREA

WORKING ENCLOSURE.

A. Metal Parts

(1) Remove surface grease with a lint-free cloth.

(2) Blow dust from surfaces, holes and recesses with air
jet.

(3) Clean casing with isopropyl alcohol. Work isopropyl

alcohol over surfaces and into holes and recesses with
non metallic brush.

(4) Rinse casing with isopropyl alcohol. Position casing so

that isopropyl alcohol is not trapped in holes or
recesses and drain until dry. If positioning will not
permit complete draining, use air jet to blow out
trapped isopropyl alcohol.

(5) Protect casing from dust and moisture.

B. Non-Metal Parts

(1) Use a lint-free cloth soaked with mild soap and water
solution or equivalents and clean away dirt and grime
from the surfaces of the unit.

(2) Remove residues of sealing compound and adhesives from

non-metal parts and make sure that the surfaces are
clean.

(3) Dry the parts with a clean lint-free cloth.

C. Connectors

(1) CAUTION: DO NOT USE METAL TOOLS TO REMOVE FOREIGN

MATTER FROM THE SOCKETS OF THE CONNECTORS.
DAMAGE TO CONTACT PLATING CAUSES CORROSION.

Wipe dust and dirt from bodies with a lint-free cloth

moistened with isopropyl alcohol.

(2) Clean sockets with a small, soft-bristled brush

moistened with isopropyl alcohol.

(3) Wipe dry with a clean, dry, lint-free cloth and dry by
air jet.

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CHECK

TASK 33-34-01-210-851-A1

1. GENERAL

This section gives procedures to check the unit for damages.

TASK 33-34-01-210-852-A1

2. LIST OF EQUIPMENT

Equipment Source
Strong Light Locally Available

CHECK EQUIPMENT
TABLE 5001

TASK 33-34-01-210-853-A1

3. PROCEDURE

A. General Check

(1) Check the configuration and identification of the unit.

(2) Check the weight of the unit.

(3) Check all components and parts with a strong light for
the following:

– Breakage, dirt accumulation, grease, loose wiring or

foreign materials, sharp edges and burrs
– Corrosion, dents, chipped or scraped painted surfaces
and other evidences of physical damage
– Legible identification markings
– Proper mounting and alignment of detail parts

B. Metal Parts

Inspect metal parts for corrosion, dents, chipped or

scraped painted surfaces and other evidences of physical
damage such as broken or loose connectors, worn or defective
wiring and damaged parts.

C. Connectors

Inspect connectors for dirty or corroded contacts, bent or

broken pins and other physical damage.

D. Wiring

Check wiring for loose or poor connections and insulation

for burned, worn and broken areas.

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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

TASK 33-34-01-94A-891-A

1. LIST OF MATERIALS

The listed consumables are required to maintain the component.

NOTE: Equivalent substitutes may be used for listed items.

ITEM SUPPLIER'S CODE USE

C
L
E
APRON LOCALLY AVAILABLE X
GLOVES LOCALLY AVAILABLE X
GOGGLES LOCALLY AVAILABLE X
ISOPROPYL ALCOHOL LOCALLY AVAILABLE X
LINT-FREE CLOTH LOCALLY AVAILABLE X
MASK LOCALLY AVAILABLE X
NON METALLIC BRUSH LOCALLY AVAILABLE X
SOFT-BRISTLED BRUSH LOCALLY AVAILABLE X

LIST OF MATERIALS
TABLE 9001

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ILLUSTRATED PARTS LIST

##(##<lep-entry>
<page-title>ILLUSTRATED PARTS LIST</page-title>
<page-prefix>IPL-TP</page-prefix>
<page-number>10001</page-number>
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INTRODUCTION

TASK 33-34-01-99F-901-A1

1. IPL INTRODUCTION

A. General Information

This ILLUSTRATED PARTS LIST (IPL) contains all replaceable

parts of the Panel Light.

B. Organization

(1) The IPL has the following sections:

(a) Introduction

The introduction gives the basic data that is

necessary to use the IPL.

(b) List of Vendors

The List of Vendors (LOV) lists the manufacturer

codes, the names and the addresses.

(c) Numerical Index

This section lists part numbers in alphanumerical

sequence with reference to the figure and item
numbers and units per assy.

The structure of the part numbers is as follows

(from the left side to the right side):

- A through Z (without ’O’ as zero)

- 0 to 9

For subsequent rows, the order is:

- a dash

- A through Z (without ’O’ as zero)

- 0 to 9

(d) Detailed Parts List

1 Column ”FIG. / ITEM”

The first number in the first line of a page

shows the number of the figure that shows the
part. The second number shows the item number
by which the part is identified on the
illustration. A dash in front of the item
number shows that the part is not illustrated.
##(##<lep-entry>
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<page-prefix>INTRO</page-prefix>
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2 Column ”PART NUMBER”

The part number column has the original

manufacturers’ part numbers. When standard
part numbers are used, the standard part
number is listed in this column.

3 Column ”AIRLINE STOCK NO.”

This column is blank for airline internal use.

4 Column ”NOMENCLATURE”

a Assembly Sequence Indenture

The names of the parts in the

Nomenclature column of the IPL are
indented to show which parts are
installed in other parts. The level of
indenture is shown by the number of dots
at the left edge of the Nomenclature
column. For example, the top assembly for
a parts list figure is at the left margin.
The names of its parts and subassemblies
are indented by one dot. Subsequent
subassemblies and parts are indented with
more dots.

b Attaching Parts

Attaching parts are written ATTACHING

PARTS and are listed immediately after
the parts which they attach. The ***
symbol follows the last item of the
attaching parts group.

c Vendor Codes

Parts made by companies other than

Luminescent Systems Inc. are identified
by an applicable vendor code after the
nomenclature.

Vendor codes are written with current

issues of U.S. Federal Supply Codes for
Manufacturer Handbooks H4-1, H4-2 and
H4-3 and have the letter ’V’.

5 Column ”EFF CODE”

The effectivity column shows parts connections

to units or assemblies which are almost the
same but have small differences. These units
or assemblies have reference letters such as
1A, 1B, 1C, etc.
##(##<lep-entry>
<page-title>INTRODUCTION</page-title>
<page-prefix>INTRO</page-prefix>
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Parts which are not the same in all

configurations but are related to one or more
of the next higher assy, are identified with
the letter or letters of the top item.

When a component is part of all top items, the

effectivity column is blank.

6 Column ”UNITS PER ASSY”

This column contains the quantity of a part

required in the sequence of only one next
higher assembly. For items with variable
quantities, the letters ’AR’ are put in the
quantity column to show ’As Required’. When
items are recorded for reference purposes,
they are identified with ’RF’.

C. How to use the IPL

(1) If the part number is known

(a) Find the part number in the numerical index and

record the figure and the item number.

(b) Turn to the figure.

(c) Find the part on the illustration and in the parts

list by the item number.

(2) If the part number is unknown

(a) Refer to Figure 1 and find the figure item number

of the part.

(b) Record the figure item number.

(c) Turn to the figure parts list and find the related
part number.

2. LIST OF VENDORS

MFR VENDOR ADDRESS

32890 LUMINESCENT SYSTEMS INC.
4 LUCENT DRIVE
LEBANON, NH 03766-1439
USA

LIST OF VENDORS
TABLE 10001

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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER FIG. ITEM
STOCK NUMBER REQ
8400-1 1 1 RF

##(##<lep-entry>
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DETAILED PARTS LIST

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32890_C333401_IPL01_R00.cgm

PANEL LIGHT
FIGURE 1

##(##<lep-entry>
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AIRL.
FIG. NOMENCLATURE EFF
PART NUMBER STOCK UPA
ITEM 1234567 CODE
NO.
1
- 1 8400-1 LIGHT, PANEL RF

##(##<lep-entry>
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STORAGE INCLUDING TRANSPORTATION

TASK 33-34-01-550-951-A1

1. GENERAL

A. This section gives instructions for the storage of the unit.

B. Before storage, the unit should be thoroughly cleaned as

described in Cleaning.

C. Ensure that any parts which are not installed before storage
of the unit, such as attachment parts are clearly identified
in plastic bags and stowed together with the unit.

TASK 33-34-01-550-952-A1

2. PROCEDURE

A. Do not stack the unit.

B. Keep the unit in a clean room which has good ventilation, at

a temperature between 10 and 21 °C (50 and 70 °F) and a
humidity level of not more than 65 %.

C. Store the unit in its original packaging.

D. Do not store the unit near to corrosive fluids, heat, or

ozone generating sources.

E. Place the unit in a position which allows the identification

label to be easily read.

F. After the unit has been in storage for 1 year:

Inspect the unit and its component parts for damage.

##(##<lep-entry>
<page-title>STORAGE INCLUDING TRANSPORTATION</page-title>
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