HKMC RPMCC1
HKMC RPMCC1
HKMC RPMCC1
MCC-1™ SL SERIES
RigPower’s mission is to create new industry standards in Design & Performance Highlights
industrial electrical connectors by combining appropriate The advanced design techniques utilized by RigPower have allowed us
technological advances, quality production methods and to design in two O-Rings (Contact to Insulator and Insulator to Cable
dependable customer support. Adapter) at the optimum locations to create a water tight seal.
• Rated for 1,135 Amps continuous at 1,000 volts, AC/DC
Applications • Rugged machined aluminum shell with a hard anodized coating is
RigPower’s MCC-1™ Series Single Pole High Amperage Connectors resistant to salt corrosion, drilling mud, humidity, moisture, oil and
are designed specifically with the requirements of the drilling industry dust
in mind. These products are designed to deliver up to 1,000 Volts, AC • Heavy-Duty ACME Threaded Coupling permits positive and quick
or DC, and up to 1,135 Amps of continuous power in the most extreme engagement even under harsh conditions
conditions. Typical applications are: connection of power from
generator sets to Switchgear or SCR (silicon controlled rectifiers) • Totally shrouded contact design and a dead front tip on both the
controls, or from the control house to traction motors, mud pumps, male and female contact improves operator safety by eliminating
draw-works, rotary tables, cement pumps and top drives. exposed, live surfaces
• Low Mating & Unmating Force permits ease of insertion and
AMPACITY RATINGS IN 40º AMBIENT withdrawal. Available with the customer’s choice of female contact
CABLE SIZE 90º C 125º C with the standard “C” spring design or RigPower’s advanced
4/0 MCM 364 AMPS 451 AMPS “Multilam” design
313 MCM 513 AMPS 636 AMPS • Copper Alloy, Sn Plated Contacts and Buss Bars provide maximum
373 MCM 548 AMPS 669 AMPS conductivity
444 MCM 642 AMPS 796 AMPS
• All contacts use the same crimping die sets as the RigPower
535 MCM 724 AMPS 898 AMPS
“RMP ®II, Secure Mount ®, Safe Stab ®, VFD-1®, HP20 and MC20”
646 MCM 814 AMPS 1009 AMPS series connectors
777 MCM 916 AMPS 1135 AMPS
• Ingress Protection IP68 in mated condition or with protective cover
Type P Cables in place
The MCC-1 Series connectors are designed to work in conjunction • Color Coding Option for positive phase identification
with the latest generation of Type P drilling cables, per IEEE 45. Cable
accommodations are from 4/0 MCM to 777 MCM. Metric cable sized Special Product Note:
contacts are available on request. The MCC-1 series advanced design allows for the REMOVAL OF
THE KEY on all RigPower plugs. This eliminates the required
Sealing twisting of heavy cable to align the key before mating the plug to the
MCC-1 Series plugs and connectors have internal seals which prevent corresponding component. With the MCC-1 series just push the plug
water intrusion even if the caps are left off. Competitor’s plugs and into any existing competitive receptacle or In-line receptacle, screw
receptacles allow easy ingress of moisture, causing shorting of the the coupling nut down, and you’re ready to go. The MCC-1 is 100%
connector to the case. This destroys the connector and presents a intermateable with existing brands. We improved the products, made
dangerous safety hazard. them easier to work with, and increased the safety factor.
2 WWW.RIGPOWER.COM
RIGPOWER CONNECTORS
MCC-1™ SL SERIES
Industry Exclusive
Each contact and buss bar has an O-Ring Seal designed into the
body which offers improved mounting between the electrical
component and the insulator. Additionally, the O-Ring provides a
water tight seal so that the component won’t have the propensity
to short or burn out, even when the cap is not installed. The Contacts and Buss Bars are Sn
Industry Exclusive plated high conductivity copper. Both
Each contact and receptacle insulator has an the male components have a dead
O-Ring Seal designed into the body which offers front end to protect operators from
improved mounting between the insulator and cable shock hazard. Connectors are rated
adapter shell and receptacle housing. Additionally, for 1,135 amps at 1,000 volts, AC
the O-Ring provides a water tight seal so that the or DC, with the ability to withstand
component won’t have the propensity to short or intermittent surges up to 1,300 amps.
burn out, even when the cap is not installed.
Industry Exclusive
Each contact and buss bar has an O-Ring
MCC-1 SL Male Buss Bar Seal designed into the body which
offers improved mounting between the
Advanced Crimping System electrical component and the insulator.
The MCC-1 Series connectors are designed to use the standard Additionally, the O-Ring provides a water
hex crimp seen on all RigPower products. This standard tight seal so that the component won’t
crimp design provides a more robust and durable crimp and have the propensity to short or burn
standardizes the tools needed. One set of four hex die sizes will out, even when the cap is not installed.
accommodate all RigPower contacts from 4/0 to 777 MCM cables.
MCC-1 SL MCC-1 SL
Male Buss Bar Insulator Female Buss Bar Female Contact
Female Contact Insulator
Industry Exclusive
Each contact and buss bar has an O-Ring Seal designed
Industry Exclusive into the body which offers improved mounting Female Buss Bar and contact connectors are
Each contact and receptacle insulator has an between the electrical component and the insulator. designed to be compatible with standard Star-Line ®
O-Ring Seal designed into the body which offers Additionally, the O-Ring provides a water tight seal TMPC™ style contacts. They are manufactured
improved mounting between the insulator and cable so that the component won’t have the propensity to from high quality copper and are plated for
adapter shell and receptacle housing. Additionally, short or burn out, even when the cap is not installed. maximum conductivity and corrosion resistance.
the O-Ring provides a water tight seal so that the Rated for 1,135 amps at 1,000 volts AC/DC.
component won’t have the propensity to short or
burn out, even when the cap is not installed.
MCC-1 SL Female
Double Hole Set Screw
4/0 Contact
Specially built contact
accomodates two 4/0 cables
that are locked in place with
pressure set screws. A large
rubber grommet at the rear of the
NOTE: The SL contacts and buss bars
adapter has two holes sized for
are designed to be compatible with the
4/0 cables and is held in place with
standard Star-Line ® TMPC™ style components.
a #28 washer and cable clamp.
They are manufactured from high quality copper and
are Sn plated for maximum conductivity and corrosion
resistance. Rated for 1,135 amps at 1,000 volts AC/DC.
Female *Star-Line® and TMPC™ are Registered Trademarks of
Buss Bar and 4/0 Contact Insulator Amphenol Corporation
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RIGPOWER CONNECTORS
MCC-1™ SL SERIES
MCC-1 SL Female
Receptacle Cable Adapter
Standard SL #24 with Double Hole
Front End 4/0 contact
Special #24 Flange with #28
thread in back to accomodate large
shell and double hole contact.
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RIGPOWER CONNECTORS
MCC-1™ SL SERIES
Industry Exclusive
Cable Adapter – Robust grip with
knurling for easy assembly and
handling. Fully powder coated.
MCC-1 In-line Plug has Female In-line Receptacles.
two keyways to accept Connectors are rated for 1,135 amps Industry Exclusive
other manufacturer’s at 1000 volts, AC or DC, with the Cable Adapter – Robust grip with
standard two key plugs. ability to withstand intermittent knurling for easy assembly and
surges up to 1,300 amps. handling. Fully powder coated.
Industry Exclusive
MCC-1 SL In-line Connection Plug Cap – Fully powder coated,
helps protect operators by
identifying proper phase color
easily, up close or from a distance.
Heavy duty stainless steel chain
and clips to prevent loss of cap.
MCC-1 SL Fixed
Cable Receptacle
WWW.RIGPOWER.COM 5
RIGPOWER CONNECTORS
MCC-1™ RS SERIES
Applications • Copper Alloy, Sn Plated Contacts and Buss Bars provide maximum
conductivity
RigPower’s MCC-1 RS Series Single Pole High Amperage Connectors
are designed specifically with the requirements of the drilling industry • Ingress Protection IP68 in mated condition or with protective cover
in mind. These products are designed to deliver up to 1,000 Volts, AC in place
or DC, and up to 1,135 Amps of continuous power in the most extreme • Color Coding Option for positive phase identification
conditions. Typical applications are: connection of power from
generator sets to Switchgear or SCR (silicon controlled rectifiers) Special Product Note:
controls, or from the control house to traction motors, mud pumps,
The MCC-1 RS series advanced design allows for the removal of
draw-works, rotary tables, cement pumps and top drives.
the KEY on all plugs. This eliminates the required twisting of heavy
AMPACITY RATINGS IN 40º AMBIENT cable to align the key before mating the plug to the receptacle. With
CABLE SIZE 90º C 125º C the MCC-1 RS series just push the plug into any existing competitive
4/0 MCM 364 AMPS 451 AMPS
receptacle, screw the coupling nut down, and you’re ready to go. The
MCC-1 RS product is 100% intermateable with existing brands. We
313 MCM 513 AMPS 636 AMPS
improved the products, made them easier to work with, and increased
373 MCM 548 AMPS 669 AMPS
the safety factor! The MCC-1 RS system can intermate with Amphenol
444 MCM 642 AMPS 796 AMPS
Star-Line ® Radsok ® plugs and receptacles.
535 MCM 724 AMPS 898 AMPS
646 MCM 814 AMPS 1009 AMPS INDUSTRY EXCLUSIVE –
777 MCM 916 AMPS 1135 AMPS
The patented (U.S. Patent No. 7,442,096) Female Contact and Female
Type P Cables Receptacle buss bar have a dead front Delrin® Ring which provides
increased safety by helping to prevent accidental contact. BOTH the
The MCC-1 RS Series connectors are designed to work in conjunction male and female components have this added feature. Connectors
with the latest generation of Type P drilling cables, per IEEE 45. Cable are rated for 1,135 amps at 1,000 Volts, AC or DC, with the ability to
accommodations are from 4/0 MCM to 777 MCM. Metric cable withstand intermittent surges up to 1,300 amps.
sized contacts are available on request.
INDUSTRY EXCLUSIVE –
Installation
All RigPower Contacts have a Double Crimp Style base that is longer
The simple design of the MCC-1 RS Series allows the connectors to be than other manufacturer’s, which provides a more complete and
mated and unmated without the use of tools. secure connection between the cable and contact.
Sealing • Termination method is double crimp style for cable mounted plug
and receptacles
MCC-1 RS Series plugs and connectors have internal seals which
prevent water intrusion even if the caps are left off. Competitor’s • Crimping locators are designed into the base for ease of installation
plugs and receptacles allow easy ingress of moisture, causing • Made from Sn plated high conductivity copper
shorting of the connector to the case. This destroys the connector and • Uses the same crimping die sets as the RigPower “RMP ®II”,
presents a dangerous safety hazard. “Secure Mount ®, Safe Stab ®, VFD-1®, HP20™ and MC20™” series
Design & Performance Highlights connectors
*Star-Line® and Radsok® are Registered Trademarks of Amphenol Corporation
The advanced design techniques utilized by RigPower have allowed us
to design in two O-Rings (Contact to Insulator and Insulator to Cable
Adapter) at the optimum locations to create a water tight seal.
• Rated for 1135 Amps continuous at 1000 volts, AC/DC
• Rugged machined aluminum shell with a hard anodized coating is
resistant to salt corrosion, drilling mud, humidity, moisture, oil and
dust
• Heavy-Duty ACME Threaded Coupling permits positive and quick
engagement even under harsh conditions
• Totally shrouded contact design and a dead front tip on both the
male and female contact improves operator safety by eliminating
exposed live surfaces
• Low Mating & Unmating Force permits ease of insertion and
withdrawal. Available with the RigPower’s advanced “Multilam”
design
6 WWW.RIGPOWER.COM
RIGPOWER CONNECTORS
MCC-1™ RS SERIES
Industry Exclusive
Each contact and receptacle buss bar has an
O-Ring Seal designed into the body which The Male RS Contacts and Buss Bars are Sn
offers improved mounting between the plated high conductivity copper. BOTH have a
Industry Exclusive insulator and contact or buss bar. Additionally, dead front end to protect operators from shock
Each insulator has an O-Ring Seal designed into the O-Ring provides a water tight seal so hazard. Connectors are rated for 1,135 amps
the body which offers improved mounting between that the connector won’t have at 1,000 volts, AC or DC, with the ability to
the insulator and cable adapter shell. Additionally, the propensity to short withstand intermittent surges up to 1,300 amps.
the O-Ring provides a water tight seal so that the or burn out, even when
component won’t have the propensity to short or the cap is not installed.
burn out, even when the cap is not installed.
MCC-1 RS Male
Buss Bar
Industry Exclusive
Female Contact Insulator Each contact and receptacle
insulator has an O-Ring Seal
NOTE: The Female RS
designed into the body which offers
Contacts and Buss Bars are
improved mounting between the insulator and cable
designed to be compatible
adapter shell and receptacle housing. Additionally,
with the standard Star-Line ®
the O-Ring provides a water proof seal so that the
Radsok ® style components.
component won’t have the propensity to short or
They are manufactured from
burn out, even when the cap is not installed.
high quality copper and
Industry Exclusive are Sn plated for maximum
Female Receptacle – The RS Female Contact Receptacle conductivity and corrosion
comes with the patented (U.S. Patent No. 7,442,096) resistance. Rated for 1,135
MCC-1 RS Dead Front Delrin ® Ring which provides increased safety amps at 1,000 volts AC/DC.
Female by helping to prevent accidental contact. BOTH the
Industry Exclusive
RS male and female parts have this feature to protect
Each contact and receptacle insulator has an O-Ring Buss Bar operators from shock hazard. Connectors are rated for The MCC-1 RS Series connectors
Seal designed into the body which offers improved come standard with the Multilam
1,135 amps at 1000 volts, AC or DC, with the ability to
mounting between the insulator and cable adapter contact system. The Multilam
withstand intermittent surges up to 1,300 Amps.
shell and receptacle housing. Additionally, the Louver Strip allows electrical
O-Ring provides a water proof seal so that the contact to be made via a large
component won’t have the propensity to short or number of defined, current
burn out, even when the cap is not installed. carrying contact points.
• High resistance to heat
• High electrical and thermal
conductivity
• Sufficiently high contact forces
• High number of contact cycles
• Excellent resistance to
Industry Exclusive corrosion
Each buss bar and contact insulator • Resistance to vibration
has an O-Ring Seal designed into the body which • Long product life
offers improved mounting between the insulator
and cable adapter shell and receptacle housing. NOTE: The MCC-1 RS system can intermate with
Female Buss Additionally, the O-Ring provides a water tight seal Amphenol Star-Line ® Radsok ® plugs and receptacles.
Bar Insulator so that the component won’t have the propensity to *Star-Line® and Radsok® are Registered Trademarks of
short or burn out, even when the cap is not installed. Amphenol Corporation
WWW.RIGPOWER.COM 7
RIGPOWER CONNECTORS
MCC-1™ RS SERIES
Industry Exclusive
Female Receptacle – The RS Female Buss
Bar Receptacle comes with the patented (U.S.
Patent No. 7,442,096) Dead Front Delrin ® Ring
which provides increased safety by helping to
Receptacle Cap prevent accidental contact. BOTH the RS male and
• Heavy duty stainless female parts have this feature to protect operators
MCC-1 RS Series connectors are available in eight steel chain and clips to prevent loss of cap from shock hazard. Connectors are rated for 1,135
standard colors with durable powder coating. • Powder Coated for easier phase amps at 1000 volts, AC or DC, with the ability to
* Purple and Gray available upon special request. identification at hook-up withstand intermittent surges up to 1,300 Amps.
8 WWW.RIGPOWER.COM
RIGPOWER CONNECTORS
MCC-1™ RS SERIES
MCC-1 RS Plug
MCC-1 RS In-line
* Star-Line® and Radsok®
are Registered Trademarks Receptacle
of Amphenol Corporation
* Kellems®, is a Registered Trademark
of Hubbell Inc.
WWW.RIGPOWER.COM 9
RIGPOWER CONNECTORS
MCC-1™ SERIES
PARTS LIST
ORDERING TABLE FOR MCC-1 SL SINGLE POLE POWER CONNECTORS — (Rated for 1000 Volts / 1135 Amps)
MCC-1 SL PANEL MOUNT RECEPTACLES — Ordering Format: MCC1-(1)-(2)-(3)
(1) (2) (3)
RECEPTACLE GENDER & STYLE CONNECTION CRIMP CONTACT SIZES COLOR
4/0 = 313 MCM w/4/0 Insert BK = Black
MALE RECEPTACLE CHOICES
2 = 444 MCM w/373 Insert BL = Blue
17PR = SL Male Buss Bar Panel Mount Receptacle 3 = 313 MCM BR = Brown
17PN = SL Male Contact Panel Mount Receptacle 4 = 444 MCM G = Green
Z10PR = SL Male Buss Bar Panel Mount Receptacle w/Coupling Nut 5 = 535 MCM GY = Gray
Z10PN = SL Male Contact Panel Mount Receptacle w/Coupling Nut 6 = 646 MCM OR = Orange
7 = 777 MCM P = Purple
FEMALE RECEPTACLE CHOICES
R = Red
17SR = SL Female Buss Bar Panel Mount Receptacle W = White
17SN = SL Female Contact Panel Mount Receptacle Note: Skip this section if Y = Yellow
you ordered the following
Z10SR = SL Female Buss Bar Panel Mount Receptacle w/Coupling Nut
receptacles: 17PR, Z10PR,
Z10SN = SL Female Contact Panel Mount Receptacle w/Coupling Nut 17SR, or Z10SR
The MCC-1 RS Receptacles and Contacts are 100% intermateable with all current *Radsok® style products currently in use
MCC-1 SL PLUGS, IN-LINE RECEPTACLES & FIXED CABLE RECEPTACLES — Ordering Format: MCC1-(1+2)-(3)-(4)-(5)
(1) (2) (3) (4) (5)
STYLE OF PLUG CASING MALE & FEMALE CONTACT SIZE GROMMET MECHANICAL CLAMP COLOR
P4/0 = SL 313 Male Contact w/4/0 Insert 14 = 0.750 - 0.875 BK = Black
10 = SL Plug M = Mechanical Clamp
P2 = SL 444 Male Contact w/373 Insert 16 = 0.875 - 1.000 BL = Blue
P3 = SL 313 Male Contact 18 = 1.000 - 1.125 BR = Brown
OR OR
P4 = SL 444 Male Contact 20 = 1.125 - 1.250 G = Green
P5 = SL 535 Male Contact 22 = 1.250 - 1.375 GY = Gray
15 = SL In-Line Receptacle Kellems Grip
P6 = SL 646 Male Contact 24 = 1.375 - 1.500 OR = Orange
P7 = SL 777 Male Contact 26 = 1.500 - 1.625 K16 = 16 (0.875 - 1.000) P = Purple
OR
S4/0 = SL 313 Female Contact w/4/0 Insert 38 = 1.625 - 1.750 K20 = 20 (1.000 - 1.250) R = Red
17 = SL Fixed Cable S2 = SL 444 Female Contact w/373 Insert 30 = 1.750 - 1.875 K24 = 24 (1.250 - 1.500) W = White
Receptacle S3 = SL 313 Female Contact 32 = 1.875 - 2.000 K28 = 28 (1.500 - 1.750) Y = Yellow
S4 = SL 444 Female Contact 34 = 2.000 - 2.125 K32 = 32 (1.750 - 2.000)
The staff at RigPower, LLC S5 = SL 535 Female Contact 36 = 2.125 - 2.250 K36 = 36 (2.000 - 2.250)
would like to thank you for
S6 = SL 646 Female Contact 38 = 2.250 - 2.375 K39 = 36 (2.250 - 2.437)
allowing us to support your
electrical connectors needs! S7 = SL 777 Female Contact 39 = 2.375 - 2.437
2-4/0-F = SL 4/0 Female Contact (For Two Cables) Note: Skip sections 3 & 4 if you ordered the 2-4/0-F
ORDERING TABLE FOR MCC-1 RS SINGLE POLE POWER CONNECTORS — (Rated for 1000 Volts/1135 AMPS)
MCC-1 RS PANEL MOUNT RECEPTACLES — Ordering Format: MCC1-(1)-(2)-(3)
(1) (2) (3)
RECEPTACLE GENDER AND STYLE CONNECTION CRIMP CONTACT SIZES COLOR
4/0 = 313 MCM w/4/0 Insert BK = Black
MALE RECEPTACLE CHOICES
2 = 444 MCM w/373 Insert BL = Blue
R17PR = RS Male Buss Bar Panel Mount Receptacle 3 = 313 MCM BR = Brown
R17PN = RS Male Contact Panel Mount Receptacle 4 = 444 MCM G = Green
ZR10PR = RS Male Buss Bar Panel Mount Receptacle w/Coupling Nut 5 = 535 MCM GY = Gray
ZR10PN = RS Male Contact Panel Mount Receptacle w/Coupling Nut 6 = 646 MCM OR = Orange
7 = 777 MCM P = Purple
FEMALE RECEPTACLE CHOICES
R = Red
R17SR = RS Female Buss Bar Panel Mount Receptacle Note: Skip this section W = White
R17SN = RS Female Contact Panel Mount Receptacle if you ordered R17PR, Y = Yellow
ZR10SR = RS Female Buss Bar Panel Mount Receptacle w/Coupling Nut ZR10SR, R17SR or
ZR10SN = RS Female Contact Panel Mount Receptacle w/Coupling Nut ZR17SR Receptacles
The MCC-1 RS Receptacles and Contacts are 100% intermateable with all current *Radsok® style products currently in use
10 WWW.RIGPOWER.COM
RIGPOWER CONNECTORS
MCC-1™ SERIES
WWW.RIGPOWER.COM 11
The “MCC-1” Series:
• The Industry Standard For High-Amperage Power Connectors
• MCC-1 Technology Provides Superior Product Design Features
• MCC-1 O-Ring Seals Are Another Example Of Innovative Ideas Brought To Life
Through RigPower’s Collaborative Meetings With Customers and Oilfield Experts
• Have An Idea? Visit With Us To Find The Solution!
Single Pole High-Amperage Connectors for Use on Land Based and Off-Shore Drilling
Rigs and Other High-Amperage Power Generation Applications
For Use with Single Conductor Cables 4/0 MCM to 777 MCM
HKMC-RPMCC1 06-15