PIMPRI CHINCHWAD MUNICIPAL CORPORATION, PIMPRI

APPROVED REVISED QUALITY ASSURANCE PLAN ( QAP )

FOR FOLLOWING COMODITIES
(WITH EFFECT FROM 27/05/2013)

1 -EARTH WORK
2 -WBM AND BBM
3 -GSB AND WMM
4 -ASPHALT WORK ( LBM,BM,DBM,SDBC,BC,OGPC,MSS AND PSC)
5 -PAVING BLOCK WORK
6 -STORM WATER AND PIPE DRAINAGE WORK
7 -BUILDING WORK
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CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
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A-Acceptance
 EARTHWORK MATERIAL QAP

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.

EARTHWORK MATERIAL QAP

Item Tests to be Method Reference Permissible Frequency Agency Remarks
Performed of Test Document Limit CON TPIA PCMC
Earth- 1) Soil Lab test MORTH Other than OL, One test - R A
work Soil Classification Clause OI, OH or Pt per source
No.305.2 soils
2) Free swell Lab test MORTH Less than 50 % - R A
Index Clause
No.305.2
3) Liquid limit Lab test MORTH Not more than One test - R A
Clause 70 % per
No.305.2 & 1000m3 of
Quality soil.
Control
notebook.
4) Plasticity Lab test MORTH Not more than - R A
Index Clause 45 %
No.305.2 &
Quality
Control
notebook.

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.

EARTHWORK MATERIAL QAP

Item Tests to be Method Reference Permissible Frequency Agency Remarks
Performed of Test Document Limit CON TPIA PCMC
5) Visual Visual MORTH Murum should Random - W A
Inspection Clause not contain
No.305.2 swamps,
marshes, bogs,
vegetation
debris,frozen,
combustible
and salty
materials.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
Continue) 6) Maximum Lab test Circular of As per PWD One test P R A If Earthwork item is to be
Earth-work Dry Density: PWD Std. / Red per executed as per RD. 13
Soil standard book / MORTH 1000m3 of then Field Dry Density
specification soil. (FDD) & Moisture Content
/ Rd. 12 & test not required as per
MORTH PWD RED hand book.
TABLE300-1
& Quality

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.

EARTHWORK MATERIAL QAP

Item Tests to be Method Reference Permissible Frequency Agency Remarks
Performed of Test Document Limit CON TPIA PCMC
For Control =Min.
embankment notebook. 1.52gm/cc
Upto 3.0 M Ht.

For =Min. 1.60

embankment gm/cc
exceeding 3.0
mtr. Ht.
For top 0.5m =min.
ht. of 1.65gm/cc
embankment
Subgrade & =min.
earthen 1.75gm/cc
shoulder
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
Continue) 7)Optimum Lab test As per PWD As per lab One test - R A
Earth-work Moisture Quality Report. per
Soil Content control 1000m3 of
notebook soil.

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.

EARTHWORK MATERIAL QAP

Item Tests to be Method Reference Permissible Frequency Agency Remarks
Performed of Test Document Limit CON TPIA PCMC
8) CBR Value Lab test As per PWD Depends upon One test
Quality nature of soil per
control however not Kilometre
notebook less than 7%
9) Soluble Lab test MORTH Max 1.9 gm One test
sulphate Clause per litre per source
content No.305.2
10) Total Lab test MORTH Max 0.5 % by
sulphate Clause mass
content No.305.2
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

6|Page
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 ACTIVITY - EARTHWORK

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - EARTHWORK
Sr. No. Item Tests to be Method Reference Frequency Agency
Performed of Test Document CON TPIA PCMC
Permissible
Remarks
Limit

1) Material # # # # # # # # # Filling material

to be used in the
embankment to
be tested for the
tests as per the
material QAP

The size of the coarse material in the mixture of earth shall ordinarily not exceed 75mm when being placed in the
embankment & 50mm when placed in the subgrade as regards the placement of fill material & its compaction to the
requirements of these specifications. The maximum particle size shall not be more than two third of the compacted
layer thickness. Cutting excavated base surface for embankment should be propery watered, rolled & levelled.

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - EARTHWORK
Sr. No. Item Tests to be Method Reference Frequency Agency
Performed of Test Document CON TPIA PCMC
Permissible
Remarks
Limit

2) Laying & Field Dry Field Rd.12 & Embankment- One set of P R/W A
Compaction density MORTH 305 Not less than 3 core ##Under
95% samples for mentioned notes
Subgrade & every are to be adhered
earthen 1000m2 of to.
shoulder-Not each layer
less than 97%

Compaction register is to be maintained by the contractor at site. The tests shall be witnessed by SGS randomly and
the register reviewed. Necessary testing equipments are to be maintained at site by contractor.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - EARTHWORK
Sr. No. Item Tests to be Method Reference Frequency Agency
Performed of Test Document CON TPIA PCMC
Permissible
Remarks
Limit

2) Laying & Moisture Field MORTH Should not be While P R/W A

Continue Compaction Content Clause more than conducting
while No.305.3.5.2 OMC by + 1% FDD check
compaction or -2% for every
layer.

## Breaking of earth clods & embankment material shall be placed in successive horizontal layers of 20cm. to 30cm.depth, extending to the full
width of the embankment including the slopes at the level of the particular layer & 30 cm. more on both sides to allow compaction of the full
specified section. The extra loose stuff at the edges shall be trimmed later after completion of bank work without cost leaving the correct section
fully compacted.
Each layer of embakement shall be watered, levelled & compacted to the densities specified in Morth Table 300-2 hereinafter, before the
succeeding layer is placed.

3) Final Camber Field - 2.5% to 5% At every P W A

Surface 30mtr.
interval
Note:- An efficient technical personnel is to be maintained at site by the contractor.

10 | P a g e
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A-Acceptance
 WATER BOUND MACADAM MATERIAL QAP

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
WATER BOUND MACADAM MATERIAL QAP
Item Tests to Metho Reference Permissible Limit Frequency Agency Remarks
be d of Document CO TPI PCM
Performe Test N A C
d
60 & a) Quality Field Rd.20.3.1 As per remark Random P W A Metal should be
40mm cubical, have sharp
Oversize edges, hard, tough,
metal sound, durable,
(For clean, dense, close
WBM) grained & free from
soft,decayed &
weathered portions.
b) Lab IS 6579 - 1981 Not more than 50% 1 test /200 m3 .. R A * Either Abrasion or
Abrasion or part thereof Impact Test should
value* be conducted.
c) Impact Lab IS 6579 - 1981 Not more than 40% … R A
value*

d) Water Lab IS 6579 - 1981 Not more than 1.5% … R A

absorptio
n
e)
Soundness
-
Na2SO4 Lab IS 6579 - 1981 Max. 20% … R A

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
WATER BOUND MACADAM MATERIAL QAP
Item Tests to Metho Reference Permissible Limit Frequency Agency Remarks
be d of Document CO TPI PCM
Performe Test N A C
d
MgSO4 Max. 30%
f) Lab IS 6579 - 1981 Max. 15% … R A ** For 40mm H/B
Flakiness metal only.
**

g) Grading Lab / MORTH Clause AS per MORHT Table 1 test /100 m3 … R A

for 60mm Field 404.2.5 400-7 or part thereof
metal &
40mm
metal

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

MORTH Table 400-7 GRADING REQUIRMENT OF COARSE

AGGREGATE
Grading Size Range IS Sieve Designation Per cent by
No. weight passing

1 90 mm to 45 mm 125 mm 100
90 mm 90 - 100

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
WATER BOUND MACADAM MATERIAL QAP
Item Tests to Metho Reference Permissible Limit Frequency Agency Remarks
be d of Document CO TPI PCM
Performe Test N A C
d
63 mm 25 - 60
45 mm 0 - 15
22.4 mm 0-5
2 63 mm to 45 mm 90 mm 100
63 mm 90 - 100
53 mm 25 - 75
45 mm 0 - 15
22.4 mm 0-5
3 53 mm to 22.4 mm 63 mm 100
53 mm 95 - 100
45 mm 65 - 90
22.4 mm 0 - 10
11.2 mm 0-5

Hard a) Quality Field Rd. 23.3.1 & As per remark Random P W A Should be hard &
Murum MORTH Clause free from soft
for WBM 305.2.1.4 murum,earth,organi
c matter & other
deleterious or soft

14 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
WATER BOUND MACADAM MATERIAL QAP
Item Tests to Metho Reference Permissible Limit Frequency Agency Remarks
be d of Document CO TPI PCM
Performe Test N A C
d
material
b) Field / MORTH Clause Maximum Partical 1test per source P R A
Gradation Lab 305.2.1.4 Size- 50 mm max.

c) Field/ RD 23 of PWD Liquid Limit=Max. 20 1test per 25m3 - R A

Atterberg Lab Standard Plasticity Index= of binding
limit Specification & Max.6 material
MORTH 404.2.6

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

Soft a) Quality Field Rd. 24.3.1& MORTH As per remark Random P W A Should be of
Murum 404.2.6 granular type,free
for WBM from earth,organic
matter,black cotton
soil & any other
deletetious material

b) Lab Liquid Limit=Max. 20 1test per 25m3 - R A

Atterberg Plasticity Index= of binding

15 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
WATER BOUND MACADAM MATERIAL QAP
Item Tests to Metho Reference Permissible Limit Frequency Agency Remarks
be d of Document CO TPI PCM
Performe Test N A C
d
limit Max.6 material

Stone a) Quality Field/ Rd. 41 & MORTH As remarks and 1test per 25m3 P W/R A Quality: Should be
Screenin / Grading Lab 404.2.6 Table No. below Table . of screening free from organic
g 400-8 material. deleterious matter.
Should be tough &
dense.

Table 400 -8
Grading Size of screening IS Sieve % by wt. passing
Classification designation the IS Sieve.
B 11.2 mm 11.2 mm 100
5.6 mm 90 - 100
180 micron 15 - 35
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

16 | P a g e
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A-Acceptance
 ACTIVITY - Water Bound Macadam

17 | P a g e
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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - Water Bound Macadam

Sr. Item Test Method Reference Frequency Agency
No. performed of test Document CON TPIA PCMC
Permissible
Remarks
Limit

1) Material * * * * * * * * *Covered under

Material QAP
2) Surface Camber Field MORTH Random P W A Under mentioed
Preparation 404.3.1 notes are to be
2.5 to 5% adhered to. #

# The Surface of the Subgrade/Subbase/Base to receive the WBM course shall be prerpared to the specified lines and crossfall(camber) & made
free of dust & other extraneous material.Any soft yielding places shall be corrected in an approved manner & rolled untill firm surface is
obtained if necessary by sprinkling water.Any subbase/base/surface irregularities, where predominent, shall be made good by providing
appropriate, type of profile corrective cource(levelling cource) to clause 501 of these Specifications.
It is desirable to completely pick out the existing thin bituminous wearing course where WBM is proposed to be laid over it.

3) Spreading Methodology Field PWD Red ## Random P W A Under mentioed

check hand book notes are to be
Clause No. adhered to. ##
RD. 29
## The metal shall be screened if it contains grass, rubbish or other deleterious foreign material.The Metal shall be spread over the rolled rubble

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - Water Bound Macadam

Sr. Item Test Method Reference Frequency Agency
No. performed of test Document CON TPIA PCMC
Permissible
Remarks
Limit

soling surface by giving a twisting motion to the basket at the time of spreading.The uneveness & undulations after the spreading shall be
rectified either by thinning the metal or adding it as required. The metal so spread shall be checked by camber boards & line for the camber &
grade at interval of every 10metres or so. The edge line stakes shall be ranged for a sufficiently long length to obtain straight & uniform curves.
The sides of metal shall be held by bunds of murum to prevent metal from spreading if side widths are not provided.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

4) Rolling , Methodology Field Rd.35,40 & As per remark Random P W A
watering , check MORTH given below
Repairing 404.34 ###
irregularities

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - Water Bound Macadam

Sr. Item Test Method Reference Frequency Agency
No. performed of test Document CON TPIA PCMC
Permissible
Remarks
Limit

### The compaction shall be done with a 10 to 12 tonnes power rollar. The rolling shall begin with the outside rear wheel of the roller covering
equal parts of shoulder & metal & the roller shall be ran forward & backward untiill the shoulder holds the metal firmly. The rolling shall then
progress from edge to the center in strips parallel to the center line of the road. The rolling shall be done by lapping uniformaly each preceding
rear wheel track by one half width of the track & shall continue untill all the surface has been rolled by the rear wheels three or four time & to
refusal. Side bunds shall be raised to hold the material before starting rolling.
During & after rolling the sections & grades shall be checked with camber board and straight edges & any defect set right at the time of
rolling.Rolling shall not normally be done in length less than 100 m.
The layer of metal shall be rolled dry first with 10 to 12 tonne power rollar to refusal i.e. till the metal is completely interlocked & ceases to move
under the roller & no more compaction can be achieved.
The rolled surface shall be watered freely & rolled again.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

5) Spreading / Methodology Field Rd.28,31,32, As per Remark Random P W A Under mentioed
Rolling of check 36 notes are to be
screening / adhered to. ####
Blindage (soft
murum)

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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY - Water Bound Macadam

Sr. Item Test Method Reference Frequency Agency
No. performed of test Document CON TPIA PCMC
Permissible
Remarks
Limit

#### Dry rolling shall be done while the screeings are being spread.The screenings shall be spread uniformly in successive thin layer. After the
screenings have been applied, the surface shall be copiously sprinkled with water, swept and rolled.
6) Final Surface Camber Field As per At every P W A
tender 30mtr.
document 2.5 to 5% interval.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

21 | P a g e
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A-Acceptance
 BITUMINOUS BOUND MACADAM MATERIAL QAP

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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
BITUMINOUS BOUND MACADAM MATERIAL QAP
Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
Performed Test Document CO TPI PCM
N A C
40 mm a) Abrasion Lab Circular of PWD Light/Medium 1 test - R A Either Abrasion
Hand Value standard Traffic = Max. 25% /200 m3 or or Impact Test
Broken specification/ Heavy Traffic = Max. part should be
metal & Rd.41.3.1 17% thereof conducted
40mm
&12mm b) Impact value Circular of PWD Light/Medium - R A
machine standard Traffic = Max. 25%
d crushed specification Heavy Traffic = Max.
metal 25%
c) Crushing Circular of PWD Light/Medium - R A
value standard Traffic=Max. 23%
specification/ Heavy Traffic=Max.
Rd.41.3.1 17%

d) Stripping MORTH Min. retaned coating - R A

value 95%
e) Water Rd.41.3.1 Not more than 1% - R A
absorption
f) Grading MORTH Table Gradtion as per 1 test - R A

23 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
BITUMINOUS BOUND MACADAM MATERIAL QAP
Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
Performed Test Document CO TPI PCM
N A C
500-6 for Coarse MORTH Table 500-6 /100 m3 or
Aggregate AND for Coarse Aggregate part
Key Aggregate AND Key Aggregate thereof

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
Gradtion as per MORTH Table 500-6 for Coarse Aggregate AND Key Aggregate

40 mm IS Sieve Cumulative % by weight of total aggregate passing

Hand
Broken For 50mm compacted thickness For 75mm compacted thickness
metal &
40mm Coarse Key Aggregate Coarse Aggregate Key
&12mm Aggregate Aggregate
machine 63 mm _ _ 100 _
d crushed
metal 45 mm 100 _ 58 - 82 _
26.5 mm 37 - 72 _ _ _
22.4 mm _ 100 5 - 27 100
13.2 mm 2 - 20 50 - 75 _ 50 - 75

24 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
BITUMINOUS BOUND MACADAM MATERIAL QAP
Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
Performed Test Document CO TPI PCM
N A C
11.2 mm _ _ _ _
5.6 mm _ 5 - 20 _ 5 - 25
2.8 mm 0-5 0-5 0-5 0-5
Aprox. Loose 0.06 0.015 0.09 0.018
aggregate
quantities
(cum/m2)
Binder quantity( As per Tender Ducument - Sch-B
kg/m2)

40 mm g) Quality Field Rd.41.3.1 As per remark & Random P W A Stone aggregate

Hand further details in Red shall be clean,
Broken hand book strong, tough,
metal & dense, durable,
40mm close grained &
&12mm free from
machine soft,decayed &
d crushed weathered
metal portions & from
coating of
dust,dirt or other

25 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE.
BITUMINOUS BOUND MACADAM MATERIAL QAP
Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
Performed Test Document CO TPI PCM
N A C
objectionable
matter.
h) Flakiness Lab Circular of PWD Not more than 15% 1 test - R A
Index (For standard /200 m3 or
crushed metal specification part
only) thereof

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

26 | P a g e
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A-Acceptance
 ACTIVITY- 75MM THICK Bituminous Bound Macadam

27 | P a g e
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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY- 75MM THICK Bituminous Bound Macadam

Sr. Item Tests to be Metho Reference Frequency Agency
No. Performed d of Document Permissible CON TPIA PCMC
Test Remarks
Limit

1) Quality of # # # # # # # # # As per Material QAP

Bitumen, Tests for Bitumen to be
C.Agg., F used for Tack coat is also
Agg. to be done as per
Material QAP.
2) Base Camber Field As per Random P W A Road shall be closed to
preparation before Schedule C, traffic.Edge lines shall be
spreading PWD Item As per marked. Existing road
40mm metal. No.4 Schedule C, surface to be picked
brought to required
PWD
camber (2.5% to 5%) by
using template & string.

3) Preparation Visual Field MORTH ## Random P W A ## Surface of layer on

of base for 503.4.2 which tack coat to be
TACK COAT applied should be dry.
(if Surface should be made
requiremen dust free by using Air
t is of Sch compressor.
'B')

28 | P a g e
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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY- 75MM THICK Bituminous Bound Macadam

Sr. Item Tests to be Metho Reference Frequency Agency
No.
4) Application Performed
Rate of d of
Field Document
Sch 'B' or 5kg per 10
Permissible One test P R/W A Record to be maintained
of tack coat. spread of Test Rd.47.3.3 sqm. per 500m2 Remarks
by contractor. Plates &
Limit
(if bitumen weighing balance should
requiremen be kept at site. Uniform
t is of Sch application to be done.
'B') Retack-coating is to be
Temperature Field PWD Hand 163 0C to 177 P R/W A done on wheel marks of
of Tack coat Book 47.3.3 ºC the dumper. Bitumen
spray set fitted on
bitumen boiler is to be
used. Only in areas that
are inaccessible a
pressure hand sprayer is
to be used.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

5) Spreading Methodology Field As per As per Random P W A First layer shall be of

40 mm size Check Schedule C remark. 40mm hand broken metal
metal & of PWD & & compacted. Later
Compaction their item 40mm crushed metal
No.7.1 shall be spread &
compacted. Required
crossfall is to be

29 | P a g e
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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY- 75MM THICK Bituminous Bound Macadam

Sr. Item Tests to be Metho Reference Frequency Agency
No. Performed d of Document Permissible maintained.
Test Remarks
Limit

6) Bitumen Temperature Field Rd.45.3.5 For S 35 / S65 Random P W A

spraying for while heating =1770c-1910c Before spraying any
grouting & applying. irregularities to be made
Rate of Field Rd.45.3.1 For S 35 /S 65 good. Bouzer to be
application =200kg/100m
2 weighed before and after
the activity on an
electronic weigh bridge
and checked 100% by
SGS.

7) Spreading Methodology Field As per As per Random P W A Metal & chips shall be
blinding Check Schedule C, remark. entirely dry at the time of
chips PWD. application. Voids are to
(12mm) be completely filled by
uniform spreading of
chips & bitumen.
8) Compaction Relevant Field Rd.45.3.7 & As per remark Random P W A

30 | P a g e
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Quality Assurance plan For Road Construction Works FOR PCMC, Pune

ACTIVITY- 75MM THICK Bituminous Bound Macadam

Sr. Item Tests to be Metho Reference Frequency Agency
No. (Final) Performed
check d of Document
PWD given below.
Permissible
Test Specification Limit Remarks
, Sch.'C'.
## Inequalities observed during & after compaction shall be made good by spreading the reserve aggregate in depressions & removing
aggregate from the high spots & by compacting.
Immediately after spraying of bitumen & spreading of key aggregates. The surface shall be rolled with a vibratory power roller to obtain
full compaction and to force the blindage of key aggregates into the interstices of the coarse aggregates.The rolling shall continue till the
asphalt surface hardens and key aggregates stop moving under power roller.
9) Final Finish Camber Field As per 2.5% to 5% At every P W A
tender 30mtr
document interval
Note:- An efficient technical personnel is to be maintained at site by the contractor.

31 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 GSB MATERIAL QAP

32 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Road Construction Works For PCMC, PUNE

GSB MATERIAL QAP

ITEM TEST TO BE PERFORMED METHO REFERENCE CODE PERMISSIBLE FREQUENC AGENCY REMARKS
D OF LIMIT Y CO TPI PCM
TEST N A C
GRANULA Material … MORTH Section MORTH clause … … … … #
R SUB 400 401.2.1
BASE &401.2.2

MIX DESIGN Lab Test As per MORTH- As per MORTH- 1 TEST / P R A ##

Table-400-1 / Table-400-1 /As SOURCE
As per Tech. Spec. per Tech.
Spec./As per
Tender
requirement
GRADATION Lab / As per MORTH- As per MORTH- 1 TEST / P W A
Field Table-400-1 / Table-400-1 200m3
Test As per Tech. Spec. given below
TABLE 400-1. GRADING FOR CLOSE GRADED GRANULAR SUB-
BASE MATERIALS
IS Sievr Percent by weight passing the IS sieve
Designation
Grading - I Grading - II Grading - III
75.00mm 100 …. …
53.0mm 80 - 100 100 …
26.5mm 55 - 90 70 - 100 100

33 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Road Construction Works For PCMC, PUNE

GSB MATERIAL QAP

ITEM TEST TO BE PERFORMED METHO REFERENCE CODE PERMISSIBLE FREQUENC AGENCY REMARKS
D OF LIMIT Y CO TPI PCM
TEST N A C
9.50mm 35 - 65 50 - 80 65 - 95
4.75mm 25 - 55 40 - 65 50 - 80
2.36mm 20 - 40 30 - 50 40 - 65
0.425mm 10 - 25 15 - 25 20 -35
0.075mm 3 - 10 3 - 10 3 - 10
CBR Value 30 25 20
(Minimum) %

ATTERBERG LIMITS Lab Test IS : 2720 - PART 5 L.L = Not > 25% 1 TEST / P R A
P.I = Not > 6% 200m3
DENSITY OF COMPACTED Field IS : 2720 - PART 28 98 % of MDD 1 TEST / P W A
LAYER Test 500m2
MOISTURE CONTENT Field IS : 2720 - PART 2 OMC +/- 1% 1 TEST / P W A
PRIOR TO COMPACTION Test 250m3
CBR Lab Test IS : 2720 - PART 16 As per MORTH- AS P R A
Table-400-1 /As REQUIRED
per Tech.
Spec./As per
Tender
requirement
DELETERIOUS Lab Test IS : 2720 - PART 27 NIL AS P R A

34 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Road Construction Works For PCMC, PUNE

GSB MATERIAL QAP

ITEM TEST TO BE PERFORMED METHO REFERENCE CODE PERMISSIBLE FREQUENC AGENCY REMARKS
D OF LIMIT Y CO TPI PCM
TEST N A C
CONSITUENTS REQUIRED
# -Material to be used for the work shall be natural sand,moorum gravel,crushed stone, or combination thereof depending upon the grading
required. Material like crushed slag ,crushed concrete, brick, metal and kankar may be allowed only with specific approval of the Engineer . The
material shall be free from organic or other deleterious constituents and conform to one of therr grading given in the table 400-1. The material
shall have a 10 percent fines value of 50 KN or more ( for sample in soaked condition).If water absorption value of coarse aggregate is greater
than 2 percent the soundness test (as per IS 2386 part 5) shall be carried out. It shall be insured perior to actual execution that the material to be
used in the Sub Base satisfies the requirments of CBR and other physical requirments.
## - Proportions / Blending to be done as per MORTH Table 400-11 . Mix Design shall be prepaired and sumitted by contractor for review.
Note :- All material samplins for Lab. Testing is to be offered by Contractor to SGS in consultation with PCMC Engineer for readiness.

P-PERFORM
CON - W- WITNESS
Contractor
TPIA - Third Party Inspection R- REVIEW
Agency
PCMC - Pimpri Chinchwad A-
Municipal Corporation ACCEPTANC
E

35 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 ACTIVITY - Granular Sub Base

36 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE

ACTIVITY - Granular Sub Base

ITEM TEST TO BE METHO REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS
PERFORMED D OF CODE LIMIT CO TPI PCMC
TEST N A
Material … … MORTH MORTH clause … … … … Covered under
Section 400 401.2.1, 401.2.2 Material QAP
Surface Camber/Field Field MORTH 2.5 to 5 % / 98 Random P W A #
Preparation Dry Density clause % Min.
401.4.1
# :- Immediately prior to the laying of GSB, the subgrade already finish to MORTH Clause 301 or 305 as applicable shall be prepared by removing
all vegitation and other extraneous matter, lightly sprinkled with water if necessary and rolled with two passes of 80 - 100 KN smooth wheeled
roller.
Spreading Methodology Field MORTH MORTH clause Random P W A ##
check clause 401.4.2
401.4.2

37 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE

ACTIVITY - Granular Sub Base

ITEM TEST TO BE METHO REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS
PERFORMED D OF CODE LIMIT CO TPI PCMC
TEST N A
## :- The GSB Material of grading specified in the contract shall be spread on the prepared subgrade with the help of a motor grader of adequate
capacity, its blade having hydraulic controls suitable for internal adjuctmentand and for maintaining required slope and grade during the
operation or other means as approved by the Engineer. When the sub -base material consists of combination of materials mentioned in Clause
401.2.1, mixing shall be done mechanically by the mix-in-place method. Manual mixing shall be permitted only where the width of laying in not
adequete for mechanical operations, as in small-sized jobs. The equipment used for mix-in-place construction shall be a rotavator or similar
approved equipment capable of mixing the meterial to the desired degree. If so disired by the Engineer, trial runs with the equipment shall be
carried out to establish its suitability for the work. Moisture content of the loose material shall be checked in accordance with IS: 2720 (Part 2)
and suitably adjusted by sprinkling additional water from a truck mounted or trailer mounted water tank and suitable for applying water
uniformly and at control'ed quantities to variable widths of surface o0r other means approved by the Engineer so that, at the time of
compaction, it is from 1 per cent above to 2 per cent below the optimum moisture content corresponding to IS:2720 (Part 8). While adding
water, due allowance shall be made for evaporation losses. After water has been added, the material shall be processed by mechanical or other
approved means like disc harrows, rotavators until the layer is uniformly wet. (MORTH clause 401.4.2)
Rolling and Methodology Field MORTH MORTH clause Random P W A ###
Compaction check clause 401.4.2
401.4.2

38 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE

ACTIVITY - Granular Sub Base

ITEM TEST TO BE METHO REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS
PERFORMED D OF CODE LIMIT CO TPI PCMC
TEST N A
### - Immediately after spreading of GSB layer (as per MORTH clause 401.4.2) rolling shall start. If the thickness of the compacted layer does not
exceed 100mm , a smooth wheeled roller of 80 to 100 kN weight may be used. For a compacted single layer upto 225 mm the compaction shall
be done with the help of a vibratory roller of minimum 80 to 100 kN static weight with plain drum or pad foot-drum or heavy pneumatic tyred
roller of minimum 200 to 300 kN weight having a minimum tyre pressure of 0.7 MN/m2 or equivalent capacity roller capable of achieveing the
required compaction. Rolling shall commence at the lower edge and proceed towards the upper edge longitudinally for portions having
unidirectional crossfall and super- elevation and shall commence at the edges and progress towards the centre for portions having crossfall on
both sides. Each pass of the roller shall uniformly overlap not less than one-third of the track made in the preceding pass. During rolling, the
grade and crossfall (camber) shall be checked and any high spots or de[ressions which become apparent, corrected by removiong or adding fresh
material. The speed of the roller shall not exceed 5 km per hour. Rolling shall be continued till the density achieved is at list 98% of the maximum
dry density for the material determined as per IS 2720 (part 8). The surface of any layer of material on completion of compaction shall be
closed, free from movement under equipment and from compaction planes, ridges, cracks or loose material. All loose, segregated or otherwise
deffective areas shall be made good to the full thickness of layer and re-compacted.
Final Surface Camber field MORTH 2.5 to 5 % . at every 30 P W A #####
clause 401.5 mtr interval

#### :- The surface finish of construction shall conform to the requirment of MORTH Clause 902. Control on the quality of material shall be
exercised in accordance with MORTH section 900.

Note :- An efficient technical personnel is to be maintained

at site by the contractor.
P-PERFORM

39 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE

ACTIVITY - Granular Sub Base

ITEM TEST TO BE METHO REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS
PERFORMED D OF CODE LIMIT CO TPI PCMC
TEST N A
CON - W- WITNESS
Contractor
TPIA - Third Party Inspection R- REVIEW
Agency
PCMC - Pimpri Chinchwad A- ACCEPTANCE
Municipal Corporation

40 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 WMM MATERIAL QAP

41 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
WMM MATERIAL QAP

ITEM TEST TO BE METHOD REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS

PERFORMED OF TEST CODE LIMIT CON TPIA PCMC
WET MIX MATERIAL .. … … … .. … … #
MACADAM
MIX DESIGN Lab. Test As per As per 1 TEST / P R A ##
MORTH- MORTH- SOURCE
Table-400- Table-400-
11/ 11/
As per Tech. As per Tech.
Spec. Spec.
GRADATION ( Lab. As per As per 1 TEST / P W A
COMBAINED & /Field MORTH- MORTH- 100m3
INDIVIDUAL ) Test Table-400- Table-400-
11/ 11/ Table
As per Tech. Given Below
Spec.
TABLE 400-11. GRADING REQUIRMENTS OF AGGREGATES FOR WET MIX
MACADAM
IS Sievr Designation Percent by
weight
passing the IS
sieve
53.0mm 100
45.0mm 95 - 100
22.4mm 60 - 80

42 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
WMM MATERIAL QAP

ITEM TEST TO BE METHOD REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS

PERFORMED OF TEST CODE LIMIT CON TPIA PCMC
11.20mm 40 - 60
4.75mm 25 - 40
2.36mm 15 - 30
600mic. 08 - 22
75mic. 0-8

ATTERBERG LIMITS Lab. Test IS : 2720 - L.L = Not > 1 TEST / P R A

PART 5 25% 100m3
P.I = Not >
6%
AGGREGATE IMPACT Lab. Test IS : 2386 - Max.= 30%( 1 TEST / P R A
VALUE / PART 4 AIV) 200m3
LOS ANGLES ABRASION Max.= 40% (
VALUE LAA)
FLAKINESS & Lab. Test IS : 2386 - Max.= 1 TEST / P R A
ELONGATION INDEX PART 1 30%(Comb)& 200m3
Max.=15%
each.
DENSITY OF Field IS : 2720 - 98% of MDD 1 TEST / P W A
COMPACTED LAYER Test PART 28 500m2

43 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
WMM MATERIAL QAP

ITEM TEST TO BE METHOD REFERENCE PERMISSIBLE FREQUENCY AGENCY REMARKS

PERFORMED OF TEST CODE LIMIT CON TPIA PCMC
# - Coarse Aggregate shall be crused stone. If crushed gravel/shingle is used, not less than 90% by weight of gravel/shingle pieces
retained on 4.75 mm shall have at list two fractured faces. The aggregates shall conform to the physical requirment set forth in Table
400-10 . If the water absorption value of coarse aggregate is greater than 2%, the soundness test (as per IS 2386 part 5)shall be carried
out.
## - Proportions / Blending to be done as per MORTH Table 400-11 . Mix Design shall be prepaired and sumitted by
contractor for review.
Note :- All material samplins for Lab. Testing is to be offered by Contractor to SGS in consultation with
PCMC Engineer for readiness.
CON - Contractor W- WITNESS
TPIA - Third Party Inspection Agency R- REVIEW
PCMC - Pimpri Chinchwad Municipal A-
Corporation ACCEPTANCE

44 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 ACTIVITY - WET MIX MACADAM

45 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
ACTIVITY - WET MIX MACADAM

ITEM TEST TO BE METHOD REFERENC PERMISSIBLE FREQUENC AGENCY REMARKS

PERFORMED OF TEST E CODE LIMIT Y CON TPIA PCM
C

Material … … MORTH MORTH clause … … … … Covered under

Section 406.2 Material QAP
400
Surface Camber/Field Dry Field MORTH 2.5 to 5 % / 98 % Random P W A #
Preparation Density clause Min.
406.3.1
# The Surface of the Subgrade/Subbase/Base to receive the WMM course shall be prepared to the specified lines and crossfall(camber) & made
free of dust & other extraneous material. Any soft yielding places shall be corrected in an approved manner & rolled untill firm surface is
obtained if necessary by sprinkling water. Any subbase/base/surface irregularities, where predominent, shall be made good by providing
appropriate, type of profile corrective cource(levelling cource) to clause 501 of these Specifications.
As far as possible , laying Wet Mix Macadam course over an existing thick bituminious layer may be avoided since it will cause problems of
internal drainage of the pavement at the interface of two courses. It is desirable to completely pick out the existing thin bituminous wearing
courses where Wet Mix Macadam can be laid over the existing thin bituminous surface by cutting 50 mm x 50 mm furrows at an angle of 45
degrees to the centre line of the pavement at one metre internvals in the existing road. The directions and depth of furrows shall be such that
they provide adequate bondage and also serve to drain water to the existing granular base course beneath the existing thin bituminous surface.

Mix Methodology Field MORTH MORTH clause Random P W A ##

Preparation check clause 406.3.3
406.3.3

46 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
ACTIVITY - WET MIX MACADAM

ITEM TEST TO BE METHOD REFERENC PERMISSIBLE FREQUENC AGENCY REMARKS

PERFORMED OF TEST E CODE LIMIT Y CON TPIA PCM
C

##- Wet Mix Macadam shall be prepared in an approved mixing plant of suitable capacity having provision for controlled addition of water and
forced / positive mixing arrangement like pugmil or pan type mixer of concrete batiching plant. For small quantity of wet mix work, the Engineer
may permit the mixing to be done in concrete mixes. Optimum moisture for mixing shall be determined in accordance with IS:2720 (Part-8) after
replacing the aggregate fraction retained on 22.4 mm sieve with material of 4.75 mm to 22.4 mm size. While adding water, due allowance
should be made for evoportion losses. Howerver, at the time of compaction, water in the wet mix should not vary from the optimum value by
more than agreed limits. The mixed material should be uniformly wet and no segregation should be permitted.
Note :- An efficient technical personnel is to be maintained at site by the contractor.
P-PERFORM
CON - W- WITNESS
Contractor
TPIA - Third Party Inspection R- REVIEW
Agency ( SGS )
PCMC - Pimpri Chinchwad Municipal A- ACCEPTANCE
Corporation

Spreading Methodology Field MORTH MORTH clause Random P W A ###

check clause 406.3.4
406.3.4

47 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
ACTIVITY - WET MIX MACADAM

ITEM TEST TO BE METHOD REFERENC PERMISSIBLE FREQUENC AGENCY REMARKS

PERFORMED OF TEST E CODE LIMIT Y CON TPIA PCM
C

### - Immediately after mixing, the mix shall be spread uniformly and evenly upon the prepared subgrade/sub-base/base in, requirement
quantities, In no case should these be dumped in heaps directly on the area where these are to be laid nor shall their hauling over a party
completed stretch be permitted. The mix may be spread either by a paver finisher or motor grader. For portions where mechanical means
cannot be used, manual means as approved by the Engineer shall be used. The motor grader shall be capable of spreading the materal uniformly
all over the surface. Its blade shall have hydraulic control suitable for initial adjustments and maintaining the same so as to achieve the specified
slope and garde. The surface of the aggregate shall be carefully checked with templates and all high or low spots remedied by removing or
adding aggregate as may be required. The layer may be tested be depth blocks during construction. No segregation of larger and fine particles
should be allowed. The aggregaes as spread should be of uniform gradation with no pockets of fine materials.
Compaction Methodology Field MORTH MORTH Clause Random P W A ####
and repairing check Clause 406.3.5 & 406.6
irregularities 406.3.5 &
406.6

48 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
ACTIVITY - WET MIX MACADAM

ITEM TEST TO BE METHOD REFERENC PERMISSIBLE FREQUENC AGENCY REMARKS

PERFORMED OF TEST E CODE LIMIT Y CON TPIA PCM
C

#### - After the mix has been laid to the required thickness, grade and crossfall/camber the same shall be uniformly compacted, to the full
depth with suitable roller. If the thickness of single compacted, layer does not exceed 100mm, a smooth wheel roller of 80 to 100kN weight may
be used. For a compacted single layer upto 200 mm, the compaction shall be done with the help of vibratory roler of minimum static weight of
80 to 100 kN or equivalent capacity roller. The speed of the roller shall not exceed 5 km/h. In portions having unidirectional cross fall /
superelevation, rolling shall commence from the lower edge and progess gradually towards the upper edge. Thereafter, roller should progress
parallel to the centre line of the road, uniformly over-lapping each preceding track by at least one third width unil the entire surface has been
rolled. Alternate trips of the roller shall be terminated in stops at least 1 m away from any preceding stop. Any displacement occurring as a result
of reversing of the direction of a roller or from any other cause shall be corrected at once as specified and/or removed and made good. Rolling
shall be continued till the density achieved is at least 98 per cent of the maximum dry density achieved is at least 98 per cent of the maximum
dry density for the material as determined by the method outlined in IS:2720 (Part-8). Where the surface irregularity of the wet mix macadam
course exceeds the permissible tolerances or where the course is otherwise defective due to subgrade soil getting mixed with the aggregates,
the full thickness of the layer shall be scraified over the affected area, reshaped with added premixed material or removed and replaced with
fresh premixed material as applicable and recompacted in accordance with Clause 406.3. The area treated in the aforesaid manner shall not be
less than 5 m long and 2 m wide. In no case shall depressions be filled up with unmixed and ungraded material or fines.

Final Surface Camber field MORTH 2.5 to 5 % at every 30 P W A #####

clause mtr interval
406.5.1
##### - The surface finish of construction shall conform to the requirements of Clause 902.

49 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, PUNE
ACTIVITY - WET MIX MACADAM

ITEM TEST TO BE METHOD REFERENC PERMISSIBLE FREQUENC AGENCY REMARKS

PERFORMED OF TEST E CODE LIMIT Y CON TPIA PCM
C

Note :- An efficient technical personnel is to be maintained at site by the contractor.

P-PERFORM
CON - W- WITNESS
Contractor
TPIA - Third Party Inspection R- REVIEW
Agency ( SGS )
PCMC - Pimpri Chinchwad Municipal A- ACCEPTANCE
Corporation

50 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 MATERIAL QAP :
LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC

51 | P a g e
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PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
1 Bitumen 1) Absolute Lab IS: 73 Min. 2400 As per - R A Clean containers
VG 30 viscocity at Table 2 of with proper lid
60OC, Poises. IS 73:2006 arrangement to be
2) Kinematic Lab Min. 350 shown kept for sampling
viscocity at below. of bitumen for lab
135OC testing by
contractor.
3) Flash point - Lab Min. 220 For TACK COAT
clevand open bituminous
cup, OC emulsion
4) Solubility in Lab Min. 99 complying with IS:
trichloroethylen 8887 of a type &
e, % grade as specified
5) Penetration Lab 50-70 in the contract or
at 25OC, 100g, 5 as directed by the
sec, 0.1mm Engineer.

52 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
6) Softening Lab Min. 47 The paving
point (R&B), OC bitumen binder
shall be
homogenous and
shall not foam
when to 175OC.
7) Tests on In any
residue from consignment, all
thin film oven the containers of
test/ RFTFOT paving grade
a) Viscocity ratio Lab 4.0 bitumen binders
at 60OC of same category
b) Ductility at Lab 40 & grade from the
25ºC, cm, after same batch of
TFOT manufacture shall
be grouped to
constitute a lot
and containers
selected as per
Table 2.
Note : All
material
sampling for

53 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
Lab testing is
to be offered
by the
contractor to
SGS in
consultation
with PCMC
Engineer for
readiness.
Scale of sampling as per Table 2 (IS 73: 2006) Sampling
apparatus
Sr. No. Lot size No. of Containers to 1) A metal vessel having a handle which shall not be
be selected. adversely affected by hot bitumen. (capacity - half lit.)
1 Up to 50 3 2) Sampling thief or tube of either glass or metal, to
2 51-150 5 reach to within 3mm of the bottom of the vessel.
(capacity- half or 1 lit.)
3 151-500 7 3) Ship augur of such dia. & length as to permit a core
4 501 and above 10 of convenient size to be taken throughout the depth
of the package or cake.
4) Sampling scoop, Knife or spatula, Hammer, chisel
and Bottle sampler are to be kept at site / plant.

54 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
2 Coarse Agg. 1) Cleanliness ( Lab MORTH LBM,BM, LBM,BM, - R A Sizes = 40mm,
dust) / Grain DBM, SDBC, DBM, 25mm,20mm, 10
size analysis BC, OGPS, SDBC, BC: mm &
MSS =Max. 2 tests per 6mm.(Coarse
5% passing day plant. aggregate retained
0.075mm on 2.36mm sieve)
sieve
*** OGPS 1 test per - R A ***OGPS
***PSC 25 m3 of 13.2mm=Passing
aggregate 22.4mm sieve &
retained on
11.2mm sieve)
11.2mm= Passing
13.2mm sieve
(Max. 5% passing
0.075mm sieve.)
*** PSC
Passing 11.2mm
sieve & max. 95%
passing 75 micron
sieve.

55 | P a g e
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TPIA- Third Party Inspection Agency R- Review
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
2) F.I & E.I Lab MORTH **** 1 test per - R A **** LBM,BM,
(combined) 50 m3 of DBM, SDBC, BC,
aggregate OGPS, CGPS/MSS,
PSC (Type A) =Max.
30%
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
2. Continue Coarse Agg. 3) L.A value ** Lab MORTH LBM,BM, 1 test per - R A ** Agg. may satisfy
OGPS, 50 m3 of requirements of
CGPS/ MSS, aggregate either of these two
PSC (Type tests.
A) =Max.
40%
DBM, BC
=Max. 30%
SDBC =Max.
35%
4) Impact value Lab MORTH LBM,BM, 1 test per - R A
** OGPS, 50 m3 of
CGPS/ MSS, aggregate
PSC (Type
A) =Max.
30%

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
DBM, SDBC
=Max. 27%
BC =Max.
24%
5) Soundness- Lab MORTH LBM,BM, ## - R A ## Initially, one
DBM, SDBC, determination by
BC, OGPS, each method for
CGPS/ MSS, each source of
PSC (Type supply, then as
A) = warranted by
change in the
quality of
aggregates.
a) Sodium Max. 12%
sulphate
b) Magnesium. Max. 18%
sulphate
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
2. Continue Coarse Agg. 6) Water Lab MORTH LBM,BM, # - R A # Initially one set
absorption DBM, SDBC, of 3 representative
BC =Max. specimens for each
2% source of supply.

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
OGPS, Subsequently
CGPS/MSS, when warranted
PSC (Type by changes in the
A) =Max. quality of
1% aggregates.
7) Water Lab MORTH LBM,BM, # (if - R A
sensitivity DBM, SDBC, required)
BC, OGPS,
CGPS/MSS,
PSC (Type
A)
=Min.80%
8) Coating & Lab MORTH LBM,BM, # - R A
stripping of DBM, SDBC,
Bitumen Agg. BC, OGPS,
Mixtures CGPS/MSS,
PSC (Type
A) =Min.
retained
coating 95%
9) Retained Lab AASHTO Min. 80% 1 per - R A ### The water
Tensile Strength T283 source if sensitivity test is
(Water required. only required if the

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
sensitivity) ### min. retained
coating is less than
95%
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
3 Fine Sieve analysis Lab MORTH ***** 1 test per - R A ***** LBM, BM,
Aggregate 25 m3 of DBM, SDBC, BC =
(Consisting aggregate Passing 2.36mm
of crushed sieve & Max. 95%
or natural passing on 75
material / micron sieve. They
combinatio shall be clean,
n) hard, durable, dry
& free from dust,
and soft or friable
matter, organic or
other impuritites.
Plasticity Index Lab MORTH DBM, SDBC, 1 test per - R A For LBM, BM,
BC = Max. 4 10 Lac OGPS, MSS this
work test does not
apply.

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
4 Filler 1) Grading Lab MORTH As per 1 test per - R A Where the
(Mineral) MORTH 50 m3 of aggregates fail to
table 500-9 aggregate meet the
shown requirements of
below the water
IS Sieve Cumulative percent passing by wt. of sensitivity test in
(mm) total agg. Table 500-14 then
0.6 100 2 % by total wt. of
0.3 95-100 agg., of hydrated
0.075 85-100 lime shall be added
without additional
cost.
2) Plasticity Lab MORTH DBM, SDBC, 1 test per - R A P.I. of fraction
Index 507.2.4 BC = Max. 4 25 m3 passing the 0.425
mm sieve free
from organic
impurities.
For LBM, BM,
OGPS, MSS
Plasticity Index test
does not apply.
P.I. requirement
shall not apply if

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
filler is cement or
lime.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
5 Recipe Mix Composition of Lab MORTH As shown in Each - R A Proportions /
of BM = BM/LBM 504 MORTH source or if blending to be
Agg. material tables there is done as per
grading, below change of MORTH Tables
binder source. 500-4. Recipe Mix
content shall be submitted
by contractor and
followed.Permissib
le limits shall be as
per MORTH Table
500-13
MORTH TABLE 500-4 ( For BM/LBM)
Grading Grading 1 Grading 2
Nominal agg. 40 mm 19 mm
size
Layer thickness 80 - 100 50 - 75 mm
mm
IS sieve ** (mm) Cum. % by wt.of total agg. passing
45 100 -
37.5 90-100 -

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
26.5 75-100 100
19 - 90-100
13.2 35-61 56-88
4.75 13-22 16-36
2.36 4-19 4-19
0.3 2-10 2-10
0.075 0-8 0-8
Bitumen 3.1-3.4 3.3-3.5
content, % by
mass of total
mix#
Bitumen grade As per Sch. B
(pen)
Avg. Compacted Min.2.2
density
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

6 Mixture Composition of Lab MORTH As shown in Each - R A Proportions /

design = DBM material 507 MORTH source. If blending to be
Agg. tables any change done as per
grading, below in source MORTH Tables
binder of material 500-10 & 500-
content & is 11(DBM)

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
JOB MIX MORTH TABLE 500-10 ( For DBM) proposed; Mix design shall be
FORMULA Grading Grading 1 Grading 2 a new job submitted by
(JMF ##) mix Contractor.
Nominal agg. 40 mm 25 mm formula
size should be
Layer thickness 80 - 100 50 - 75 mm established
mm before
IS sieve ** (mm) Cum. % by wt.of total agg. passing actually
45 100 - using the
37.5 95-100 100 material. # Determined by
Marshall method
26.5 63-93 90-100 ** The combined
19 - 71-95 agg. grading shall
13.2 55-75 56-80 not vary from the
9.5 - - low limit on one
sieve to the high
limit on the
adjacent sieve.
4.75 38-54 38-54 ## The procedure
2.36 28-42 28-42 for formulating the
1.18 - - JMF shall be
0.6 - - generally as
0.3 7-21 7-21 specified in

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
0.15 - - MORTH 507.3.3 &
the results of tests
enumerated in
MORTH Table 500-
11 as obtained by
the contractor.
0.075 2-8 2-8
Bitumen Min. 4.0 Min. 4.5 Note: JMF to be
content, % by done from SGS
mass of total Lab.
mix#
Bitumen grade As per Sch.B
(pen)
Avg. Compacted Min.2.3
density #
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
MORTH TABLE 500-11(For DBM) MORTH TABLE 500-12 (For DBM)
0
Min. stability (KN at 60 C) 9 Nominal Max. particle Min. VMA. percent ** The nominal
Min. flow (mm) 2 size(mm)** related to Design max. particle size is
Max. flow (mm) 4 air voids, percent one size larger
## than the first sieve
to retain more
than 10%.

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg. (VMA)
for design air voids
value between
those listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Permissible
500-12 variations from the
% voids filled with bitumen 65-75 37.5 10 11 12 JMF shall be as per
(VFB) MORTH Table 500-
13
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
7 Mixture Composition of Lab MORTH As shown in Each - R A Proportions /
design = SDBC material 508 MORTH source. If blending to be
Agg. tables any change done as per
grading, below in source MORTH Tables
binder of material 500-15 & 500-
content & is 16(SDBC)
JOB MIX MORTH TABLE 500-15 (FOR SDBC) proposed; Mix design shall be
FORMULA Grading Grading 1 Grading 2 a new job submitted by
(JMF ##) mix Contractor.
Nominal agg. 13 mm 10 mm formula

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
size should be
Layer thickness 35-40 mm 25-30 mm established
IS sieve ** (mm) Cum. % by wt.of total agg. passing before
45 actually
37.5 using the # Determined by
material. Marshall method
26.5 ** The combined
19 100 agg. grading shall
13.2 90-100 100 not vary from the
9.5 70-90 90-100 low limit on one
sieve to the high
limit on the
adjacent sieve.
4.75 35-51 35-51 ## The procedure
2.36 24-39 24-39 for formulating the
1.18 15-30 15-30 JMF shall be
0.6 - - generally as
0.3 9-19 9-19 specified in
0.15 - - MORTH 507.3.3 &
the results of tests
enumerated in
MORTH Table 500-
16 as obtained by

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
the contractor.
0.075 3-8 3-8
Bitumen Min. 4.5 min.5.0 Note: JMF to be
content, % by done from SGS
mass of total Lab.
mix#
Bitumen grade As per Sch.B
(pen)
Avg. Compacted Min. 2.25
density#
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
MORTH TABLE 500-16 (For SDBC) MORTH TABLE 500-12 (For
SDBC)
Min. stability (KN at 600C) 8.2 Nominal Max. particle Min. VMA. percent ** The nominal
Min. flow (mm) 2 size(mm)** related to Design max. particle size is
Max. flow (mm) 4 air voids, percent one size larger
## than the first sieve
to retain more
than 10%.
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg. (VMA)

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
for design air voids
value between
those listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Permissible
500-12 variations from the
% voids filled with bitumen 65-78 37.5 10 11 12 JMF shall be as per
(VFB) MORTH Table 500-
13
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
8 Mixture Composition of Lab MORTH MORTH Each - R A Proportions /
design = BC material 509 tables 500- source. If blending to be
Agg. 18 any change done as per
grading, MORTH TABLE 500-18 (FOR BC) in source MORTH Tables
binder of material 500-18& 500-
content & is 19(BC)
JOB MIX Grading Grading 1 Grading 2 proposed;
FORMULA Nominal agg. 19 mm 13 mm a new job Mix design shall be
(JMF ##) size mix submitted by
Layer thickness 50-65 mm 30-45 mm formula Contractor.
IS sieve ** (mm) Cum. % by wt.of total agg. passing should be
45 established
37.5 before
26.5 100 actually

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
19 79-100 100 using the # Determined by
material. Marshall method
13.2 59-79 79-100 ** The combined
9.5 52-72 70-88 agg. grading shall
4.75 35-55 53-71 not vary from the
2.36 28-44 42-58 low limit on one
sieve to the high
limit on the
adjacent sieve.
1.18 20-34 34-48 ## The procedure
0.6 15-27 26-38 for formulating the
0.3 10-20 18-28 JMF shall be
0.15 5-13 12-20 generally as
0.075 2-8 4-10 specified in
Bitumen 5.0 - 6.0 5.0-7.0 MORTH 507.3.3 &
content, % by the results of tests
mass of total enumerated in
mix# MORTH Table 500-
19 as obtained by
the contractor.
Bitumen grade As per Sch.B Note: JMF to be
(pen) done from SGS

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
Avg. Compacted Min. 2.4 Lab.
density#
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

MORTH TABLE 500-19(FOR BC) MORTH TABLE 500-12 (FOR BC)

Min. stability (KN at 600C) 9 Nominal Max. particle Min. VMA. percent ** The nominal
Min. flow (mm) 2 size(mm)** related to Design max. particle size is
Max. flow (mm) 4 air voids, percent one size larger
## than the first sieve
to retain more
than 10%.
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg. (VMA)
for design air voids
value between
those listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Note: Permissible
500-12 variations from

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Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
% voids filled with bitumen 65-75 37.5 10 11 12 the JMF shall be as
(VFB) per MORTH Table
500-13.
Loss of Stability on immersion Min. 75% retained
in water at 60oc(ASTM D 1075) strength

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

Quality Assurance Plan For Road Construction Works For PCMC, Pimpri, Pune.

MATERIAL QAP : LBM, BM, DBM, SDBC, BC, OGPS, MSS and PSC
SR NO ITEM TESTS TO BE METHO REFERENC PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E DOC. E LIMIT Y CO TPI PCM
TEST N A C
1 Bitumen 1) Absolute Lab IS: 73 Min. 2400 As per - R A Clean containers
VG 30 viscocity at Table 2 of with proper lid
60OC, Poises. IS 73:2006 arrangement to

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 2) Kinematic Lab Min. 350 shown be kept for
viscocity at below. sampling of
135OC bitumen for lab
testing by
contractor.
3) Flash point - Lab Min. 220 For TACK COAT
clevand open bituminous
cup, OC emulsion
4) Solubility in Lab Min. 99 complying with IS:
trichloroethylen 8887 of a type &
e, % grade as specified
5) Penetration Lab 50-70 in the contract or
at 25OC, 100g, 5 as directed by the
sec, 0.1mm Engineer.
6) Softening Lab Min. 47 The paving
point (R&B), OC bitumen binder
shall be
homogenous and
shall not foam
when to 175OC.
7) Tests on In any
residue from consignment, all
thin film oven the containers of
test/ RFTFOT paving grade
a) Viscocity ratio Lab 4.0 bitumen binders
at 60OC of same category
b) Ductility at Lab 40 & grade from the
25ºC, cm, after same batch of
TFOT manufacture shall

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 be grouped to
constitute a lot
and containers
selected as per
Table 2.
Note : All
material
sampling for
Lab testing is
to be offered
by the
contractor to
SGS in
consultation
with PCMC
Engineer for
readiness.
Scale of sampling as per Table 2 (IS 73: 2006) Sampling
apparatus
Sr. No. Lot size No. of Containers to 1) A metal vessel having a handle which shall not be
be selected. adversely affected by hot bitumen. (capacity - half lit.)
1 Up to 50 3 2) Sampling thief or tube of either glass or metal, to
2 51-150 5 reach to within 3mm of the bottom of the vessel.
(capacity- half or 1 lit.)
3 151-500 7 3) Ship augur of such dia. & length as to permit a core
4 501 and above 10 of convenient size to be taken throughout the depth
of the package or cake.
4) Sampling scoop, Knife or spatula, Hammer, chisel
and Bottle sampler are to be kept at site / plant.

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2 Coarse Agg. 1) Cleanliness ( Lab MORTH LBM,BM, LBM,BM, - R A Sizes = 40mm,
dust) / Grain DBM, SDBC, DBM, 25mm,20mm, 10
size analysis BC, OGPS, SDBC, BC: mm &
MSS =Max. 2 tests per 6mm.(Coarse
5% passing day plant. aggregate retained
0.075mm on 2.36mm sieve)
sieve
*** OGPS 1 test per - R A ***OGPS
***PSC 25 m3 of 13.2mm=Passing
aggregate 22.4mm sieve &
retained on
11.2mm sieve)
11.2mm= Passing
13.2mm sieve
(Max. 5% passing
0.075mm sieve.)
*** PSC
Passing 11.2mm
sieve & max. 95%
passing 75 micron
sieve.
2) F.I & E.I Lab MORTH **** 1 test per - R A **** LBM,BM,
(combined) 50 m3 of DBM, SDBC, BC,
aggregate OGPS, CGPS/MSS,
PSC (Type A)
=Max. 30%
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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2. Continue Coarse Agg. 3) L.A value ** Lab MORTH LBM,BM, 1 test per - R A ** Agg. may satisfy
OGPS, 50 m3 of requirements of
CGPS/ MSS, aggregate either of these two
PSC (Type tests.
A) =Max.
40%
DBM, BC
=Max. 30%
SDBC =Max.
35%
4) Impact value Lab MORTH LBM,BM, 1 test per - R A
** OGPS, 50 m3 of
CGPS/ MSS, aggregate
PSC (Type
A) =Max.
30%
DBM, SDBC
=Max. 27%
BC =Max.
24%
5) Soundness- Lab MORTH LBM,BM, ## - R A ## Initially, one
DBM, SDBC, determination by
BC, OGPS, each method for
CGPS/ MSS, each source of
PSC (Type supply, then as
A) = warranted by
change in the
quality of
aggregates.

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 a) Sodium Max. 12%
sulphate
b) Magnesium. Max. 18%
sulphate
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
2. Continue Coarse Agg. 6) Water Lab MORTH LBM,BM, # - R A # Initially one set
absorption DBM, SDBC, of 3 representative
BC =Max. specimens for
2% each source of
supply.
OGPS, Subsequently
CGPS/MSS, when warranted
PSC (Type by changes in the
A) =Max. quality of
1% aggregates.
7) Water Lab MORTH LBM,BM, # (if - R A
sensitivity DBM, SDBC, required)
BC, OGPS,
CGPS/MSS,
PSC (Type
A)
=Min.80%
8) Coating & Lab MORTH LBM,BM, # - R A
stripping of DBM, SDBC,
Bitumen Agg. BC, OGPS,
Mixtures CGPS/MSS,
PSC (Type
A) =Min.
retained

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 coating 95%

9) Retained Lab AASHTO Min. 80% 1 per - R A ### The water

Tensile Strength T283 source if sensitivity test is
(Water required. only required if the
sensitivity) ### min. retained
coating is less than
95%
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
3 Fine Sieve analysis Lab MORTH ***** 1 test per - R A ***** LBM, BM,
Aggregate 25 m3 of DBM, SDBC, BC =
(Consisting aggregate Passing 2.36mm
of crushed sieve & Max. 95%
or natural passing on 75
material / micron sieve. They
combinatio shall be clean,
n) hard, durable, dry
& free from dust,
and soft or friable
matter, organic or
other impuritites.
Plasticity Index Lab MORTH DBM, SDBC, 1 test per - R A For LBM, BM,
BC = Max. 4 10 Lac OGPS, MSS this
work test does not
apply.

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4 Filler 1) Grading Lab MORTH As per 1 test per - R A Where the
(Mineral) MORTH 50 m3 of aggregates fail to
table 500-9 aggregate meet the
shown requirements of
below the water
IS Sieve Cumulative percent passing by wt. of sensitivity test in
(mm) total agg. Table 500-14 then
0.6 100 2 % by total wt. of
0.3 95-100 agg., of hydrated
0.075 85-100 lime shall be
added without
additional cost.
2) Plasticity Lab MORTH DBM, SDBC, 1 test per - R A P.I. of fraction
Index 507.2.4 BC = Max. 4 25 m3 passing the 0.425
mm sieve free
from organic
impurities.
For LBM, BM,
OGPS, MSS
Plasticity Index
test does not
apply.
P.I. requirement
shall not apply if
filler is cement or
lime.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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5 Recipe Mix Composition of Lab MORTH As shown in Each - R A Proportions /
of BM = BM/LBM 504 MORTH source or if blending to be
Agg. material tables there is done as per
grading, below change of MORTH Tables
binder source. 500-4. Recipe Mix
content shall be submitted
by contractor and
followed.Permissib
le limits shall be as
per MORTH Table
500-13
MORTH TABLE 500-4 ( For BM/LBM)
Grading Grading 1 Grading 2
Nominal agg. 40 mm 19 mm
size
Layer thickness 80 - 100 50 - 75 mm
mm
IS sieve ** (mm) Cum. % by wt.of total agg. passing
45 100 -
37.5 90-100 -
26.5 75-100 100
19 - 90-100
13.2 35-61 56-88
4.75 13-22 16-36
2.36 4-19 4-19

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 0.3 2-10 2-10
0.075 0-8 0-8
Bitumen 3.1-3.4 3.3-3.5
content, % by
mass of total
mix#
Bitumen grade As per Sch. B
(pen)
Avg. Compacted Min.2.2
density
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

6 Mixture Composition of Lab MORTH As shown in Each - R A Proportions /

design = DBM material 507 MORTH source. If blending to be
Agg. tables any change done as per
grading, below in source MORTH Tables
binder of material 500-10 & 500-
content & is 11(DBM)
JOB MIX MORTH TABLE 500-10 ( For DBM) proposed; Mix design shall be
FORMULA Grading Grading 1 Grading 2 a new job submitted by
(JMF ##) mix Contractor.
Nominal agg. 40 mm 25 mm formula
size should be
Layer thickness 80 - 100 50 - 75 mm established
mm before
IS sieve ** (mm) Cum. % by wt.of total agg. passing actually
45 100 - using the
37.5 95-100 100 material. # Determined by
Marshall method

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 26.5 63-93 90-100 ** The combined
19 - 71-95 agg. grading shall
13.2 55-75 56-80 not vary from the
9.5 - - low limit on one
sieve to the high
limit on the
adjacent sieve.
4.75 38-54 38-54 ## The procedure
2.36 28-42 28-42 for formulating the
1.18 - - JMF shall be
0.6 - - generally as
0.3 7-21 7-21 specified in
0.15 - - MORTH 507.3.3 &
the results of tests
enumerated in
MORTH Table 500-
11 as obtained by
the contractor.
0.075 2-8 2-8
Bitumen Min. 4.0 Min. 4.5 Note: JMF to be
content, % by done from SGS
mass of total Lab.
mix#
Bitumen grade As per Sch.B
(pen)
Avg. Compacted Min.2.3
density #
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
MORTH TABLE 500-11(For DBM) MORTH TABLE 500-12 (For DBM)

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 Min. stability (KN at 600C) 9 Nominal Max. particle Min. VMA. ** The nominal
Min. flow (mm) 2 size(mm)** percent related to max. particle size
Max. flow (mm) 4 Design air voids, is one size larger
percent ## than the first sieve
to retain more
than 10%.
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg.
(VMA) for design
air voids value
between those
listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Permissible
500-12 variations from the
% voids filled with bitumen 65-75 37.5 10 11 12 JMF shall be as per
(VFB) MORTH Table 500-
13
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
7 Mixture Composition of Lab MORTH As shown in Each - R A Proportions /
design = SDBC material 508 MORTH source. If blending to be
Agg. tables any change done as per
grading, below in source MORTH Tables
binder of material 500-15 & 500-
content & is 16(SDBC)
JOB MIX MORTH TABLE 500-15 (FOR SDBC) proposed; Mix design shall be
FORMULA Grading Grading 1 Grading 2 a new job submitted by
(JMF ##) mix Contractor.

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 Nominal agg. 13 mm 10 mm formula
size should be
Layer thickness 35-40 mm 25-30 mm established
IS sieve ** (mm) Cum. % by wt.of total agg. passing before
45 actually
37.5 using the # Determined by
material. Marshall method
26.5 ** The combined
19 100 agg. grading shall
13.2 90-100 100 not vary from the
9.5 70-90 90-100 low limit on one
sieve to the high
limit on the
adjacent sieve.
4.75 35-51 35-51 ## The procedure
2.36 24-39 24-39 for formulating the
1.18 15-30 15-30 JMF shall be
0.6 - - generally as
0.3 9-19 9-19 specified in
0.15 - - MORTH 507.3.3 &
the results of tests
enumerated in
MORTH Table 500-
16 as obtained by
the contractor.
0.075 3-8 3-8
Bitumen Min. 4.5 min.5.0 Note: JMF to be
content, % by done from SGS
mass of total Lab.

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 mix#

Bitumen grade As per Sch.B

(pen)
Avg. Compacted Min. 2.25
density#
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
MORTH TABLE 500-16 (For SDBC) MORTH TABLE 500-12 (For
SDBC)
0
Min. stability (KN at 60 C) 8.2 Nominal Max. particle Min. VMA. ** The nominal
Min. flow (mm) 2 size(mm)** percent related to max. particle size
Max. flow (mm) 4 Design air voids, is one size larger
percent ## than the first sieve
to retain more
than 10%.
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg.
(VMA) for design
air voids value
between those
listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Permissible
500-12 variations from the
% voids filled with bitumen 65-78 37.5 10 11 12 JMF shall be as per
(VFB) MORTH Table 500-
13
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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8 Mixture Composition of Lab MORTH MORTH Each - R A Proportions /
design = BC material 509 tables 500- source. If blending to be
Agg. 18 any change done as per
grading, MORTH TABLE 500-18 (FOR BC) in source MORTH Tables
binder of material 500-18& 500-
content & is 19(BC)
JOB MIX Grading Grading 1 Grading 2 proposed;
FORMULA Nominal agg. 19 mm 13 mm a new job Mix design shall be
(JMF ##) size mix submitted by
Layer thickness 50-65 mm 30-45 mm formula Contractor.
IS sieve ** (mm) Cum. % by wt.of total agg. passing should be
45 established
37.5 before
26.5 100 actually
19 79-100 100 using the # Determined by
material. Marshall method
13.2 59-79 79-100 ** The combined
9.5 52-72 70-88 agg. grading shall
4.75 35-55 53-71 not vary from the
2.36 28-44 42-58 low limit on one
sieve to the high
limit on the
adjacent sieve.
1.18 20-34 34-48 ## The procedure
0.6 15-27 26-38 for formulating the
0.3 10-20 18-28 JMF shall be
0.15 5-13 12-20 generally as
0.075 2-8 4-10 specified in

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 Bitumen 5.0 - 6.0 5.0-7.0 MORTH 507.3.3 &
content, % by the results of tests
mass of total enumerated in
mix# MORTH Table 500-
19 as obtained by
the contractor.
Bitumen grade As per Sch.B Note: JMF to be
(pen) done from SGS
Avg. Compacted Min. 2.4 Lab.
density#
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
MORTH TABLE 500-19(FOR BC) MORTH TABLE 500-12 (FOR BC)
Min. stability (KN at 600C) 9 Nominal Max. particle Min. VMA. ** The nominal
Min. flow (mm) 2 size(mm)** percent related to max. particle size
Max. flow (mm) 4 Design air voids, is one size larger
percent ## than the first sieve
to retain more
than 10%.
Compaction level (No. of 75 blows on each of 3 4 5
blows) the two faces of the 9.5 14 15 16 ## Interpolate min.
specimen 12.5 13 14 15 voids in the
% air voids 3 to 6 19.0 12 13 14 mineral agg.
(VMA) for design
air voids value
between those
listed.
% voids in mineral agg.(VMA) As per MORTH Table 25.0 11 12 13 Note: Permissible
500-12 variations from

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 % voids filled with bitumen 65-75 37.5 10 11 12 the JMF shall be as
(VFB) per MORTH Table
500-13.
Loss of Stability on immersion Min. 75% retained
in water at 60oc(ASTM D 1075) strength

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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A-Acceptance
 ACTIVITY QAP :
BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM
SR. ITEM TESTS TO METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO BE D OF E DOC. E LIMIT CHECK CO TPI PCM
. PERFORME TEST N A C
D
1 Review of Visual Field Tender HP, BP, IOC Each lot P R A Manfacturer's document
make,grade doc. Ltd. & submitted by contractor to PCMC
& batch of 60/70 along with invoices & challans for
bitumen review.
2 Quality of # # # # # # # # # As per Material QAP
Bitumen, Tests for Bitumen to be used for
C.Agg., F Tack coat is also to be done as
Agg. per Material QAP or MORTH if
required.

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM
SR. ITEM TESTS TO METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO BE D OF E DOC. E LIMIT CHECK CO TPI PCM
. PERFORME TEST N A C
D
3 Aggregate Mix Grading Lab/Fiel MORTH As per #### P R/ A ####Two tests per day per plant
Grading. d Morth table W both on individual constituents &
500-4. mixed aggregates from the dryer.
SGS shall check the individual &
mix grading at the begining of
work and randomly later. Record
to be maintained by contractor.
Proportioning of Material: The
aggregates shall be proportioned
& blended to produce a uniform
mixuture complying with the
requirement of Table of 500-4.
4 Preparation Visual Field MORTH ## Random P W A ## Surface of layer on which tack
of base for 503.4.2 coat to be applied should be dry.
Tack coat Surface should be dust free by
using Air compressor.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
5 Application Rate of Field Sch 'B', 5kg per 10 One test per P R/ A SGS shall witness random tests &
of Tack coat spread of MORTH sqm. 500m2 & not W review other test results.Record
bitumen Table 900- less than to be maintained by contractor.
4 two tests Plates & weighing balance should
per day. be kept at site. Uniform

90 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM
SR. ITEM TESTS TO METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO BE D OF E DOC. E LIMIT CHECK CO TPI PCM
. PERFORME TEST N A C
D
Temperatur Field PWD 163 0C to application to be done. Retack-
e of Tack Hand 177 ºC coating is to be done on wheel
coat Book marks of the dumper. Bitumen
47.3.3 spray set fitted on bitumen boiler
is to be used. Only in areas that
are inaccessible a pressure hand
sprayer is to be used.
6 Bitumen a) Grading Field/ MORTH As per Periodic, P R/ A SGS shall witness random tests &
content & Plant Morth subject to W review other test results.Record
gradation Lab. Table 500-4 minimum of to be maintained by contractor.
of b) ** Binder two tests ** Binder Content of LBM & BM
Bituminous content per day per shall be as per Recipe Mix report
Mix. (%) plant from Lab. Tolerances for Binder
content and gradation shall be as
per Table 500-13 of MORTH.
7 Temperatur Temp. Field * MORTH At regular P R/ A SGS shall witness random tests &
e of hotmix check Table 500- close W review other test results.Record
material. a) Bitumen 5 a) 150 to interval or to be maintained by contractor.
Mixing 165OC one test per
b) b) 150 to day.
Aggregate 170OC
Mixing

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM
SR. ITEM TESTS TO METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO BE D OF E DOC. E LIMIT CHECK CO TPI PCM
. PERFORME TEST N A C
D
c) Mixed c) Max. 165
O
Material. C
d) While d) Min. 125
O
Laying * C
e) Rolling * e) Min. 90
O
C
Note:- An efficient technical personnel is to be maintained at site by the contractor.
8 Rolling Type of Field MORTH As per Random P W A Initial rolling by 8-10 Tonnes dead
Roller 501.6 remarks wt. smooth wheeled roller or
vibratory roller.
Intermediate rolling by 8-10
Tonnes dead wt. or vibratory
roller or 12-15 Tonnes pneumatic
roller.
Final rolling by 6-8 Tonnes roller.
No rolling marks should be visible
and undulations/ uneven
surfaces should be made good.
9 Density of Relative Field MORTH 95% of lab One test per P R/ A SGS shall witness random tests &
compacted compacted Manual density 250m2 area W review other test results. Record
layer density 8.4.7.6 to be maintained by contractor.
10 Final Camber Field MORTH 2.5% to At 30 mtr. P W A

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :BITUMINOUS MACADAM / LEAN BITUMINOUS MACADAM
SR. ITEM TESTS TO METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO BE D OF E DOC. E LIMIT CHECK CO TPI PCM
. PERFORME TEST N A C
D
surface Check 902.3 3% longitudinall
y

Note:- An efficient technical personnel is to be maintained at site by the contractor.

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A-Acceptance
 ACTIVITY QAP :DBM/SDBC/BC

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
1 Review of Visual Field Sch 'B' HP, BP, IOC Each lot P R A Manfacturer's document
make & Ltd. & 60/70 submitted by contractor to
grade of client along with invoices &
bitumen challans for review.
2 Quality of # # # # # # # # # As per Material QAP
Bitumen, Tests for Bitumen to be used
C.Agg., F for Tack coat is also to be
Agg. done as per Material QAP or
MORTH if required.
3 Job Mix # # # # # # # # # As per Material QAP
The individual material needed for designing the mix shall be offered to SGS for drawing sample at the plant and designed at SGS lab. Once the
laboratory job mix formula is approved, the Contractor shall carry out plant trials at the mixer to establish that the plant can be set up to
produce a uniform mix confirming to the approved job mix formula. The permissible variations of the individual percentages of the various
ingredients in the actual mix from the actual job mix formula to be used shall be within limits as specified in table 500-13.
4 Preparation Visual Field MORTH ## Random P W A ## Surface of layer on which
of base for 503.4.2 tack coat to be applied
tack coat. should be dry. Surface
should be dust free by using
Air compressor.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

95 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
5 Application Rate of spread Field Sch 'B' , 5kg per 10 One test per P R/W A SGS shall witness random
of tack coat of bitumen MORTH sqm. 500m2 & not tests & review other test
Table 900- less than results.Record to be
4 two tests maintained by contractor.
per day. Plates & weighing balance
should be kept at site.
Uniform application to be
Temperature Field PWD Hand 163 0C to 177 P R/W A done. Retack-coating is to
of Tack coat Book ºC be done on wheel marks of
47.3.3 the dumper. Bitumen spray
set fitted on bitumen boiler
is to be used. Only in areas
that are inaccessible a
pressure hand sprayer is to
be used.
6 Bitumen a) Grading Field/ MORTH a) As per One tests P R/W A SGS shall witness random
Extraction & Plant MORTH per for each tests & review other test
Gradation Lab. Table 500-13 400 tones of results.Record to be
test of when mix subject maintained by contractor.
Bituminous b)** Binder compared to a **Binder Content as per Job
Mix.. content. with job/ minimum of Mix Design.
recipe mix two tests

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
per day per
plant
Note:- An efficient technical personnel is to be maintained at site by the contractor.
7 Marshall Stability at Field/ MORTH DBM/BC=9 *** P R/W A ***For each 400tonnes of
O
stability 60 C Plant KN & SDBC= mix product, a set of 3
Test. Lab. 8.2KN Marshall specimens to be
Flow 2-4 MM prepared & tested for
Percent air DBM/BC=3-6 stability, flow value, density
voids % & SDBC= and void content subject to
3-5% a minimum of two sets
Percent voids As per Morth being tested per palnt per
in mineral table 500-12 day.SGS shall check the
aggrgate(VMA Marshall Stability Test at the
) begining of work and
Percent voids randomly later. Record to be
filled with DBM/BC=65- maintained by contractor.
bitumen(VFB) 75 %
SDBC= 65-
78%
8 Temperatur Temp. check Field * MORTH At regular P R/W A SGS shall witness random
e of hotmix a) Bitumen Table 500- a) 150 to close tests & review other test
O
material. Mixing 5 165 C intervals or results.Record to be

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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
b) Agg. Mixing b) 150 to One test maintained by contractor.
170OC daily.
c) Mixed c) Max. 165
O
Material. C
d) While d) Min. 125
O
Laying * C
e) Rolling * e) Min. 90 OC
9 Rolling Type of Roller Field MORTH As per Random P W A Initial rolling by 8-10 Tonnes
501.6 remarks dead wt. smooth wheeled
roller or vibratory roller.
Intermediate rolling by 8-10
Tonnes dead wt. or
vibratory roller or 12-15
Tonnes pneumatic roller.
Final rolling by 6-8 Tonnes
roller.
No rolling marks should be
visible and undulations/
uneven surfaces should be
made good.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
10 Density of Relative Field MORTH 95% of lab One test per P R/W A SGS shall witness random

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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
compacted compacted Manual density for 250m2 area tests & review other test
layer density 8.4.7.6 base Cource results.Record to be
& 98% of lab maintained by contractor.
density for
wearing
Cource.
11 Final surface Camber Check Field MORTH 2.5% to 3% At 30 mtr. P W A
longitudinall
y
MORTH Table 500-13 Permissible variations from the Job mix formula.
Description Permissible variation
Base/binder course Wearing course
Agg. passing 19mm sieve or larger ± 8% ± 7%
Agg. passing 13.2mm, 9.5mm ± 7% ± 6%
Agg. passing 4.75mm ± 6% ± 5%
Agg. passing 2.36mm, 1.18mm, 0.6mm ± 5% ± 4%
Agg. passing 0.3mm, 0.15mm ± 4% ± 3%
Agg. passing 0.075mm ± 2% ± 1.5%
Binder content ± 0.3% ± 0.3%
Mixing temperature ± 10 OC ± 10 OC
MORTH TABLE 500-12 (For DBM/SDBC/BC)
Nominal Max. particle Min. VMA. percent related to Design ** The nominal max. particle size

99 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP :DBM/SDBC/BC

SR ITEM TESTS TO BE METHO REFERENC PERMISSIBLE EXTENT OF AGENCY REMARKS

N PERFORMED D OF E DOC. LIMIT CHECK CO TPI PCM
O TEST N A C
size(mm)** air voids, percent ## is one size larger than the first
sieve to retain more than 10%.
3 4 5
9.5 14 15 16 ## Interpolate min. voids in the
12.5 13 14 15 mineral agg. (VMA) for design air
19.0 12 13 14 voids value between those listed.
25.0 11 12 13
37.5 10 11 12
Note:- An efficient technical personnel is to be maintained at site by the contractor.

100 | P a g e
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 ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING

101 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING
SR. ITEM TESTS TO BE METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO PERFORMED D OF E DOC. E LIMIT CHECK CO TPI PCM
. TEST N A C
1 Review of Visual Field Sch 'B' HP, BP, IOC Each lot P R A Manfacturer's
make & Ltd. & 60/70 document submitted
grade of by contractor to
bitumen client along with
invoices & challans
for review.
2 Quality of # # # # # # # # # As per Material
Bitumen, QAP
C.Agg., F Tests for Bitumen to
Agg. be used for Tack coat
is also to be done as
per Material QAP.
3 Aggregate # # # # # P R A # Covered under
Grading.(Ra material QAP.
w material
to be used
for OGPS)
4 Preparation Visual Field MORTH ## Random P W A ## Surface of layer on
of base which tack coat to be
applied should be
dry. Surface should
be dust free by using
Air compressor.

102 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING
SR. ITEM TESTS TO BE METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO PERFORMED D OF E DOC. E LIMIT CHECK CO TPI PCM
. TEST N A C
5 Application Rate of spread of Field Sch 'B' , 5kg per 10 One test perP R/W A Under maintioned
of tack coat bitumen MORTH sqm. 500m2 & not notes are to be
Table 900- less than two adhered too.
4 tests per
Temperature of Field PWD Hand 163 0C to day.
Tack coat Book 177 ºC
47.3.3
Record to be maintained by contractor. Plates & weighing balance should be kept at site. Uniform application to be done.
Retack-coating is to be done on wheel marks of the dumper. Bitumen spray set fitted on bitumen boiler is to be used. Only
in areas that are inaccessible a pressure hand sprayer is to be used.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

6 Agg. grading, Composition of Field MORTH As per One test per P R/W A
binder OGPC material /Plant 511 MORTH 500 m2 and
content Lab table given not less than
below 2 test per
MORTH TABLE 500- day.
23 (OGPC) From Table 500-23

Aggregates:
a) Nominal Stone Size 13.2mm (passing 0.18M3
22.4mm sieve and retained on 11.2mm IS Sieve (mm)

103 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING
SR. ITEM TESTS TO BE METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO PERFORMED D OF E DOC. E LIMIT CHECK CO TPI PCM
. TEST N A C
sieve) Cummulative
per
b) Nominal Stone Size 11.2mm (passing 0.09M3 cent by
13.2mm sieve and retained on 5.6mm sieve)
Total: 0.27M3 weight of total

aggregate

passing
Binder (quantities in terms of straight run bitumen):
a) For 0.18m3 of 13.2mm nominal size stone 9.5 kg 22.4mm
at 52kg bitumen per m3 100
13.2mm 67
- 100
11.2mm 0
- 33
5.6mm
0-5
0.075mm
0-5
b) For 0.09 m3 of 11.2 mm nominal size 5.1kg Binder Content :
stone at 56kg bitumen per m3 (3.7%+/-0.3%)
Total: 14.6kg
Note:- An efficient technical personnel is to be maintained at site by the contractor.

104 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING
SR. ITEM TESTS TO BE METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO PERFORMED D OF E DOC. E LIMIT CHECK CO TPI PCM
. TEST N A C
7 Temperature Temp. check Field MORTH At regular P R/W A SGS shall witness
of hotmix a) Bitum. Mixing 511.1.3.4 a) 150 to close random tests &
material. 163OC intervals or review other test
b) Agg. Mixing b) 155 to one test per results.Record to be
163OC day. maintained by
contractor.
c) Mixed Material. b) 130 to
160OC
d) While Laying * d) Min. 125
O
C
e) While Rolling e) Min. 100
O
C
8 Rolling Type of Roller Field MORTH As per Random P W A Initial rolling by 8-10
remarks Tonnes dead wt.
smooth wheeled
roller.or vibratory
roller.
Intermediate rolling
by 8-10 Tonnes dead
wt. or vibratory roller
or 12-15 Tonnes
pneumatic roller.
Final rolling by 6-8

105 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : OPEN - GRADED PREMIX SURFACING
SR. ITEM TESTS TO BE METHO REFERENC PERMISSIBL EXTENT OF AGENCY REMARKS
NO PERFORMED D OF E DOC. E LIMIT CHECK CO TPI PCM
. TEST N A C
Tonnes roller.
No rolling marks
should be visible and
undulations/ uneven
surfaces should be
made good.
9 Final surface Camber Check Field MORTH 2.5% to 3% At 30 mtr. P W A
902.3 longitudinall
y
Note:- An efficient technical personnel is to be maintained at site by the contractor.

106 | P a g e
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A-Acceptance
 ACTIVITY QAP : PREMIX SEAL COAT

107 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : PREMIX SEAL COAT
SR. ITEM TESTS TO BE METHO REFE. PERMISSIBL EXTENT AGENCY REMARKS
NO PERFORMED D OF DOC. E LIMIT OF CO TPI PCM
. TEST CHECK N A C
1 Review of Visual Field Sch 'B' HP, BP, IOC Each lot P R A Manfacturer's document
make & Ltd. & 60/70 submitted by contractor to
grade of client along with invoices &
bitumen challans for review.
2 Quality of # # # # # # # # # As per Material QAP
Bitumen, Tests for Bitumen to be used for
C.Agg., F Tack coat is also to be done as
Agg. per Material QAP.
3 Preparation Visual Field MORTH ## Random P W A ## Surface of layer on which
of base tack coat to be applied should
be dry. Surface should be dust
free by using Air compressor.
4 Application Rate of spread Field Sch 5kg per 10 One test P R/W A Record to be maintained by
of tack coat of bitumen 'B'MORT sqm. per contractor. Plates & weighing
H Table 500m2 & balance should be kept at site.
900-4 not less Uniform application to be done.
than two Retack-coating is to be done on
Temperature Field PWD 163 0C to tests per wheel marks of the dumper.
of Tack coat Hand 177 ºC day. Bitumen spray set fitted on

108 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : PREMIX SEAL COAT
SR. ITEM TESTS TO BE METHO REFE. PERMISSIBL EXTENT AGENCY REMARKS
NO PERFORMED D OF DOC. E LIMIT OF CO TPI PCM
. TEST CHECK N A C
Book bitumen boiler is to be used.
47.3.3 Only in areas that are
inaccessible a pressure hand
sprayer is to be used.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
5 Agg. Composition Field As per As per table One test P R/W A
grading, of 15mm thick /Plant PCMC given below. per 500 SGS shall witness random tests
binder Premix Seal Lab m2 & & review other test
content Coat material not less results.Record to be maintained
IS Sieve Cummulative per than
by contractor.
Designation cent by weight of two
(mm) total aggregate tests per
passing day .

11.2 100
75 0-5
Bitumen 5.7 % - 6.3%
content, % by
mass of total
mix#
6 Temperatur Temperature Field * MORTH At P R/W A SGS shall witness random tests
e of hotmix check Table regular & review other test
material. 500-5 close results.Record to be maintained

109 | P a g e
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Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : PREMIX SEAL COAT
SR. ITEM TESTS TO BE METHO REFE. PERMISSIBL EXTENT AGENCY REMARKS
NO PERFORMED D OF DOC. E LIMIT OF CO TPI PCM
. TEST CHECK N A C
intervals by contractor.
or One
test
daily.
a) Bitumen a) 150 to
Mixing 165OC
b) Aggregate b) 150 to
Mixing 170OC
c) Mixed c) Max. 165
O
Material. C
d) While d) Min. 125
O
Laying * C
e) Rolling * e) Min. 90 OC
Note:- An efficient technical personnel is to be maintained at site by the contractor.
7 Rolling Type of Roller Field MORTH As per Random P W A Initial rolling by 8-10 Tonnes
remark dead wt. smooth wheeled
roller.or vibratory roller.
Intermediate rolling by 8-10
Tonnes dead wt. or vibratory
roller or 12-15 Tonnes
pneumatic roller.
Final rolling by 6-8 Tonnes
roller.

110 | P a g e
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A-Acceptance
Quality Assurance Plan For Road Construction Works For PCMC, Pune
ACTIVITY QAP : PREMIX SEAL COAT
SR. ITEM TESTS TO BE METHO REFE. PERMISSIBL EXTENT AGENCY REMARKS
NO PERFORMED D OF DOC. E LIMIT OF CO TPI PCM
. TEST CHECK N A C
No rolling marks should be
visible and undulations/ uneven
surfaces should be made good.
8 Final surface Camber Check Field MORTH 2.5% to 3% At P W A
30mtr.
interval.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

111 | P a g e
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 Material QAP - Paving block

112 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
1) Paving block Visual Field IRC: SP:63- Plan dimensions 1 test per P W A All paver blocks shall
2004, Clause +/- 2mm 36000 Blocks be sound and free of
No.6.4, Thickness +/- for 'I' Shape cracks or other visual
Page. No.15 3mm Pav' block & defects.
and IS 1 test per
15658: 2006 44,000 blocks
Dimension, Lab IS 15658 : As per IS 15658 : for 'wavy' P R A
Aspect ratio, 2006 2006, Table 2 shape Pav'
Plan area, given below block. (or
Wearing 1test per
face area & 1000 sqm
Deviation area
from depending on
squareness. shape of
Water Lab IRC: SP:63- Avg.: Max. 5% block) P R A
absorption 2004, Clause
No.6.4,
Page. No.16
Compressive Lab IS 15658 : As per Table 1 of P R A
strength 2006 IS 15658:2006
given below

113 | P a g e
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 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
Abrasion Lab IS 15658 : As per Tender P R A
resistance 2006 Doc.
Tensile Lab IS 15658 : As per Tender P R A
splitting 2006 Doc.
strength
Flexural Lab IS 15658 : As per IS P R A
strength / 2006 15658:2006
Breaking Annex G-7 given
load below
Note : All material sampling for lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
IS 15658:2006, Table 2 Recommended Dimensions & Tolerance for Paver
Blocks.
Dimension Recommanded Values Tolerance Limit for paver Block.
Thickness < Thickness >/
100mm 100mm
1) Width, W To be specified by +/- 2mm +/- 3mm
manufacturer
2) Length, L To be specified by +/- 2mm +/- 3mm
manufacturer
3) Thickness, 50 to 120mm +/- 3mm +/- 4mm
T
4) Aspect Maximum : 4.0 -0.2 -0.2
ratio (L/T)
5) Arris/ Maximum : 5mm +/- 1mm +/- 1mm

114 | P a g e
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 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
chamfer Maximum : 7mm
6) Thickness Maximum : 6mm +2 mm +2 mm
of wearing
layer
7) Plan area, Maximum : 0.03 m2 +0.001 m2 +0.001 m2
ASP
8) Wearing Minimum 75 percent - 1 percent - 1 percent
face area, of Plan Area
Asw
9) Nil +/- 2mm +/- 3mm
Squareness

IS 15658:2006, Annexure G-7

Application Minimum Breaking Load, KN
Residental, pathways/ public 2
pedestrianpaths.
Residental, driveways - 3
Light vehicles /public pedesrian & light
vehicle paths.
Residential driveways - 5
Commercial vehicles/ public
pedestrian & commercial vehicle
paths.
Regularly trafficked roads. 6

115 | P a g e
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 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
Heavy duty/ Industrial roads. 7
Note : All material sampling for lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

IS 15658 : 2006 Table 1 Recommended Grades of Paver Blocks for Different Traffic Categories.
Sr. No. Grade Comp. Strength at 28 days Traffic Min. Thk. Of
of N/mm2 Category Paver Block
Paver (mm)
Block
1 M - 30 30 Non Traffic 50
2 M - 35 35 Light Traffic 60
3 M - 40 40 Medium 80
Traffic
4 M - 50 50 Heavy Traffic 100
6 M - 55 55 Very Heavy 120
Traffic

Paving blocks are to be procured from the manufacturing units approved by SGS fulfilling following details :
1) Paving block factory should be fully automated with a Vibro pressing
facility.
2) Mixer with requisite capacity having a digital water meter & moisture control
system.
3) Complete set up of laboratory for testing of paving block as per Tender
Doc.

116 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
4) Upto date calibration records.
5) Other requirements as per SGS factory inspection.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
2) Natural Sand Gradation Lab IRC: SP:63- As per Table 1 per source P R A Single-sized or gap
/ Crushed sand 2004, Clause given below. graded sands or sands
for bedding. No.6.5.1 with excessive amount
of fines or plastic fines
should not be used.
IS Sieve Size % passing
9.52 mm 100
4.75 mm 95 - 100
2.36 mm 80 - 100
1.18 mm 50 - 95
600 micron 25 - 60
300 micron 10 - 30
150 micron 0 - 15
75 micron 0 - 10
3) Natural Sand Gradation Lab IRC: As per Table 1 per source P R A
/ Crushed sand SP:63-2004 given below.
for filling joints

IS Sieve Size % passing

2.36 mm 100
1.18 mm 90 - 100

117 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
600 micron 60 - 90
300 micron 30 - 60
150 micron 15 - 30
75 micron 0 - 10
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
a) Base Material: Whenever subgrade is weak (Having CBR value below 5) Use of bound granular material like cement treated crushed rock,
requiring a relatively thinner base, should be preferred while for high strength subgrades, unbound crushed rock can be used. The climatic and
environmental factors also need to be considered during the choice of base material.
b) Sub-base material: It includes natural gravel, cement treated gravels & sands and stabilised subgrade material. The quality of sub-base
materials should be in confirmannce with IRC: 37-2001
4) River Sand 1) Visual Field PW & HD As Per A.6 Random P W A Visual inspection for
for concrete Std. Specs Fineness, Silt content
activity. & Organic impurites

2) Fineness Lab PW & HD # Concrete= 2.6 In the - R A Generally all fine agg.
Modulus Std. Specs. to 3.6 begining & if shall confirm to IS 383
and Q.C. # Masonry, 1st there is a & relevant portion of
Notebook coat Plaster= Not change of is 515. If found
more than 3.0 source unsatisfactory and
there is absence of
# Ashlar facility at site then it is
masonry,Pointing to be sent to lab for
, 2nd coat testing in the due
Plaster= Not course of work even

118 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
more than 1.6 after earlier lab tests.
3) Organic Lab IS - 2386 It should be clean - R A Measuring jar to be
impurities Part 2 & free from always kept at Site to
foreign material. check silt of sand.
4) Silt Field/ IS: 383 Not more than - W/R A
content Lab 3%
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

5) Ordinary 1) Visual Field Approved As per PW & HD Random P W A Visual inspection for
Portland Tender Std. Specs. PCMC Approved Make
Cement Document & Grade, Freshness,
Date of Mfg., Weight
of bag, Floating test.

2) Initial Lab Q.C. Not < 30 minutes For each - R A For lab. testing one
Setting Notebook consignment cement bag of each
3) Final Lab Q.C. Not > 600 of 50 T or - R A consignment is to be
Setting Notebook minutes part thereof. sampled.

119 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
4) Fineness Lab Q.C. Residue < 10% - R A
by dry Notebook on 90 micron
seiving seive
5) Specific Lab Q.C. 3.10 to 3.15 - R A
Gravity Notebook
6) Lab Q.C. Expansion not - R A ## Grade 33/43/53
Soundness Notebook more than 10mm
(Le 3 Days 16/23/27
Chatelier)
7) Lab As per IS ## - R A 7Days 22/33/37
Compressive 4031 (Part 28Days 33/43/53
Strength 6)-1988
6) Pozzolona 1) Visual Field Approved As per PW & HD Random P W A Visual inspection for
Portland Tender Std. Specs. PCMC Approved Make
Cement Document & Grade, Freshness,
(Subject to Date of Mfg., Weight
PCMC of bag, Floating test.
approval) MTC.
2) Initial Lab Q.C. > 30 minutes For each - R A
Setting Notebook consignment For lab. testing one
3) Final Lab Q.C. < 600 minutes of 50 T or - R A cement bag of each
Setting Notebook part thereof. consignment is to be
4) Fineness Lab Q.C. < 5% on 90 - R A sampled
by dry Notebook micron seive

120 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
seiving
5) Specific Lab Q.C. 3.0 to 3.05 - R A
Gravity Notebook
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
6) contd. 6) Lab Q.C. Expansion not For each - R A
Pozzolona Soundness Notebook more than10mm consignment
Portland (Le of 50 T or
Cement(Subjec Chatelier) part thereof.
t to PCMC 7) Lab As per IS ### - R A ### 3 Days 16
approval) Compressive 4031 (Part N/mm2
Strength 6)-1988 7Days 22 N/mm2
(N/mm2) 28Days 33 N/mm2

7) Coarse 1) Visual Field PW & HD As per A.7 Random P W A Visual inspection for
Aggregate Std. Specs Porosity, Flakiness,
Elongated, Dust
content & Size.
2) Impact Lab Q.C. Max. 45% In the - R A Generally all the
value Notebook, begining & if coarse aggregates shall
3) Crushing Lab I.S. 2386 ( Max. 45% there is - R A comply with IS:383 &
value Pt. 4) change of IS:515..The sieved
4) L.A. value Lab Max. 16% source. - R A sample shall be kept at
5) Water Lab Q.C. Max. 5% - R A site office for

121 | P a g e
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A-Acceptance
 MATERIAL QAP

Item Tests to be Metho Reference Permissible Limit Frequency Agency Remarks

performed d of Document
Test CON TPIA PCMC
absorption Notebook , comparison during
I.S. 2386 (Pt. actual execution of
3) work.
6) Gradation Lab Q.C. # 1) 1/4 th the - R A
#M.S.A. of Notebook min. thickness of
agg. should ,I.S.2386( Pt. member
be min. of- 1)
# 2) 6mm less
than the min.
lateral clear dist.
between the bars
# 3) 6mm less
than cover
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

122 | P a g e
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A-Acceptance
 ACTIVITY QAP -Paving Block

123 | P a g e
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A-Acceptance
Quality Assurance Plan For Paving Block Works For PCMC, Pimpri, Pune.

Project Improvemen
: t of road
from (vision-
2005)
ACTIVITY QAP

Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit y CO TPI PCM
N A C
1 Subgrade Field IRC: SP:63- Surface Random P W A The water
check 2004, Clause evenness = table should
No. 8.2 Page. within 15mm be at a min.
No.19 under a 3 mtr. depth of
straight edge. 600mm below
the subgrade.
Subgrade
should be
compacted in
layers of 150
or 100mm
thickness as
per IRC:36-
1970. A
Crossfall of

124 | P a g e
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PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
Quality Assurance Plan For Paving Block Works For PCMC, Pimpri, Pune.

Project Improvemen
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ACTIVITY QAP

Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit y 3% slope to
be maintain in
subgrade
surface.

2 CBR Field / Lab IRC: SP:63- Min. 5 % Random P W/ A CBR test to be

2004. R done on
subgrade soil
if required.
3 Field Dry Field / Lab As per Rd. 12 Min 95% of Lab 1 Set of 3 P W/ A Lab Density
density. Density. core R Should be as
sample per QC
for every notebook.FDD
100Sqm. test to be
Of each done on
sample. subgrade soil
if required.

125 | P a g e
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Project Improvemen
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ACTIVITY QAP

Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

4 performed
Base and Test
Field Document
IRC: SP:63- Limit
Surface y
Random P W A Base and Sub-
Sub-base 2004, Clause evenness = base courses
No.8.8.6 Page. 10mm deviation are to be
No.29 from a 3mtr. constructed
Straight edge. as per
standard
procedures
contained in
the relevant
IRC specs. like
IRC:37-2001,
IRC:50-1973,
IRC:51-1993,
IRC:63-1976,
IRC:19-1977.
In the case of
cement
bound base it
is to be

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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit y constructed
using roll lean
concrete as
per IRC:SP-49.
Quality
control
should be as
per IRC:SP-
11.A Crossfall
of 3% slope to
be maintain in
base &
subbase
surface.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
5 Concreting:
a) Mix Field As per PW & As per remark Random P W A The
HD Std. Specs. proportion of

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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document
Bd.E , F, B 6, / Limit y mix shall be
IS 456. as specified in
tender
document &
shall be
maintain by
using
standard size
Box(Pharma).I
n case of Mix
design Weigh
batcer shall
be used.
b) Mixing, Field As per PW & As per remark Random P W A
Trabnsportin HD Std. Specs. given below
g, Placing, Bd.E , F, B 6, /
Compaction IS 456.
& Finishing
The cement concrete shall be mixed mechanically.In no case mixing shall be done for less than 1 to 1.5 minute.

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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed
Transportation Test shall notDocument
process Limit15min. The concrete
take time more than y shall be placed into its final position,
compacted and finished within 30minutes of mixing the water & before setting commences. The metod of placing
shall be such as to avoid segregation. In case of concrete bedding below paver floor a screed board shall be used to
get a level or sloped surface as required for the top of bedding. Top surface shall be rough for good bond.
Compaction shall be by using Vibrator needle for good compaction.A Crossfall of 3% slope to be maintained for
Concrete surface.In case of lime or cement treated layers in the pavement, at least 14 and 7days respectively curing
to be done, before traffic is pemitted.
c) Slump Field As per PW & As per remark Random P W A
HD Std. Specs. given below
Bd.E , F, B 6, /
IS 456.
For Low Degree of workability-Slump-25-75mm & For Medium degree of workbility- Slump-50-100 . Concrete shall
have a consistency such that it will be workable in the required position & in the case of R.C.C flow around
reinforcing steel also.
Note:- An efficient
technical personnel is to
be maintained at site by
the contractor.

129 | P a g e
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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

5) Continue performed
d) Cohesion Test
Field Document
As per PW & Limit
As per remark y
Random P W A Concrete shall
& Colour HD Std. Specs. be cohesive &
Bd.E , F, B 6, / green in
IS 456. colour.
e) Lab As per PW & Not less than Random - R A 150mm x
Compressive HD Std. Specs. table given 150mm x
Strength B.6.12 below 150mm -6
Nos. Cube
Casted in IS
moulds at site
for 7 & 28
days
Comp.Strengt
h Test.
As per Red hand book Specification No. B.6.12
Sr.No. Mix Compressive Strength at 7 days in Compressive Strength at Defective
Kg/ Sq.cm 28days in Kg/ Sq.cm concrete
having
1 1:1:2 158 242

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Project Improvemen
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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed
2 Test
1:1.5:3 Document
131 Limit y
200 strength
3 1:2:4 105 158 below 80% of
4 1:3:6 66 100 the required
5 1:4 :8 49 73 strength is
liable to be
rejected.
Concrete of
strength upto
80 % of the
required
strength may
be accepted
as
substandard
work at a
reduced rate
provided such
weak
concrete is

131 | P a g e
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Project Improvemen
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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit y restricted to
such
members & in
such
quantities as
will not
endanger the
safety of the
structure.
6 Formwork:
Dimension Field As per As per remark Random P W A Shuttering
check approved should be
tender doc./ sturdy, new &
drg. of good
quality
without
leakages.
Trueness of
line, level,

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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit y plumb,
diagonal etc.
are to
verified.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

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Project Improvemen
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ACTIVITY QAP

Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

7 performed
Bedding and Test
Field Document
As per Limit
Thickness y
Random P W A Under
laying of Sch.'B'IRC:SP:6 should be as per mentioned
blocks 3-2004 Clause Sch'B'.Loose = notes are to
No.8.4 & 8.4 25 to be adhered
Page No.23 50mmCompacte to.
d = 20 to 40mm
(Preferably 20
to 25mm)
The sand should be slightly moist, and the moisture content shall be about 6% to 8% (uniform) by weight.
Sand should contain not more than 3% by weight of clay & silt and the materials shall be free from deleterious salts
or contaminates.
Sand is to be compacted with plate vibrators weighing 0.6 tonnes or more.
Laying should commence from edge strip and proceed towards the inner side. Laying should proceed in one direction
along the entire width of the area to be paved. While locating the starting line, the following should be considered:
a) On a sloping site, start from the lowest point uphill on a continous basis.
b) In case of irregular sharp edge restraint or strip, it is better to start from straight string line.
c) Influence of alignment of edge restraint on acheiving and maintaing laying bond.
Under no circumstances should the blocks be forced or hammered into the bedding sand at the stage of laying. Cut
units less than 50mm min. dimensions should not be used. Use of premixed concrete or a sand cement mortar

134 | P a g e
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Quality Assurance Plan For Paving Block Works For PCMC, Pimpri, Pune.

Project Improvemen
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Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed
maybe used. Test Document Limit y

Note:- An efficient technical personnel is to be maintained at site by the contractor.

135 | P a g e
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Quality Assurance Plan For Paving Block Works For PCMC, Pimpri, Pune.

Project Improvemen
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7. Continue performed
For Compaction Test Document
of the bedding sand Limit
and the blocks y
laid over it, Vibratory plate compactor are used over laid paving
units.Such vibratory compaction should be continued till the top of each paving block is level with its adjacent blocks.
It is not good practice to leave compaction till end of the day as some blocks may move under construction traffic.
Standard compactor may have weight of about 90kg, plate area of about 0.3 Sqm. and apply a centrifugal force of
15KN, While heavy duty compactor may have weigh 300-600kg, have plate area of about 0.5-0.6 Sqm. and apply a
centrifugal force of 30-65 KN. After compaction by vibratory plate compactors some 2 to 6 passes of vibratory roller
(with rubber coated drums or those of static weight less than 4 tonnes and nominal amplitude of not more than
0.6mm) will further help in compaction of bedding and sand filling.Joint Filling: The joints should be completey filled
with sand meeting the desired specification by spreading a thin layer and brooming. following this passes of heavy
plate compactor are applied.Dry sand & dry blocks are to be used.If the weather does not allow sand & blocks to be
dry, several cycles of application of sand, water sprinkling & plate compaction will be necessary.
8 Final finish Field IRC: SP:63- Joint Width Random P W A Under
2004, Clause range = 2mm to mentioned
No.8.8.6 Page. 4mm. notes are to
No.29 Max. difference be adhered
in surface level to.
between
adajacent
paving units =

136 | P a g e
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Quality Assurance Plan For Paving Block Works For PCMC, Pimpri, Pune.

Project Improvemen
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ACTIVITY QAP

Item Tests to be Method of Reference Permissible Frequenc Agency Remarks

performed Test Document Limit to -
+10mm y
15mm

1) Percentage of joints outside range = 10% max. along 10mtr. line.

2) A Crossfall of 3% slope to be maintain paving block surface.
3) The block pavement should be at least 5mm above the manholes, side drains, etc.
4) Untill all the joints are completely filled, no traffic should be permitted over the block Pavement.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

137 | P a g e
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 MATERIAL QAP-STORM WATER &
PIPE DRAINAGE WORK

138 | P a g e
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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
Project Improvement
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MATERIAL QAP
Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
1 RCC Pipes Visual Field Sch'B' & Is: As per remarks & Per lot with - W A Length,
(Pressure 458-2003 details given relation to Thickness and
& Non- below. MTC. Diameter &
pressure) finishing are to
be
checked.Under
mentioned
notes are to
be adhered to.
Pipes shall be straight & free from cracks except that craze cracks may be permitted. The ends of pipes shall be square
with their longitudinal axis so that when placed in a straight line in the trench, no opening between ends in contact shall
exceed 3mm in pipes upto 600mm diameter (inclusive), and 6mm in pipes larger than 600mm diameter.
The outside & inside surfaces of the pipes shall be dense and hard & shall not be coated with cement wash or other
preparation unless otherwise agreed to between the purchaser & the manufacturer or the supplieer. The inside surface
of the pipes shall be smooth. For better bond, inner surface of the collar may be finished rough.
The pipes shall be free from defects resulting from imperfect grading of the aggregate, mixing, or moulding.
The pipes shall be free from local dents or bulges greater than 3.0mm in depth and extending over a length in any
direction greater than twice the barrel wall thickness.
Pipes may be repaired, if necessary, because of accidental injury during manufacture or handling and shall be accepted

139 | P a g e
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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
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MATERIAL QAP
Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
if in the opinion of the purchaser, the repair are sound & appropriately finished and cured, and the repaired pipe
conforms to the requirements of IS: 458: 2003 specification.

2 P1, P2, P3 a) Field IS: 458- P1, P2, P3 should --do-- P R A MTC is to be
Class Hydrostatic 2003, MTC, be tested to a procured by
(Pressure test IS 3597- hydrostatic contractor and
Pipes) & 1998 pressure of 0.2 submitted to
NP1, NP2, Mpa ( 20 m SGS for
NP3, NP4 head), 0.4 Mpa, REVIEW. Pipe
Class (Non 0.6 Mpa should be leak
pressure respectively. proof.
pipe) Non-pressure
pipes shall be

140 | P a g e
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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
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MATERIAL QAP
Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
tested to a
hydrostatic
pressure of 0.07
Mpa ( 7m head.)

b) Three- Lab IS: 458- As per Table1 to --do-- P R A --do--

edge load 2003.& IS: Table7 given in IS:
bearing test 3597-1985 458-2003
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

2. P1, P2, P3 c) Lab IS: 458- Not exceed 0.3 --do-- P R A --do--
Continue Class Permeability 2003.& IS: Cm3
(Pressure test 3597-1985

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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
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Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
Pipes) & d) Lab --do-- As per remark --do-- P R A The
NP1, NP2, Compressive given below. manufacturer
NP3, NP4 strength of shall give a
Class (Non concrete certificate
pressure indicating the
pipe) quantity of
cement in the
concrete mix.
The concrete quality shall be as per IS: 456 for at least very severe environment exposure condition.(Maximum free
water cement ratio-0.45, Minimum cement content - 340 kg/m3, Minimum grade of concrete- M35.)
3 Rubber Visual Field IS 5382- As per remark Per lot with P W A To be checked
ring 1985 relation to for size and
MTC. any
irregularities &
it should be
smooth &
uniform.Under
mentioned
notes are to
be adhered to.

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MATERIAL QAP
Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
The rings shall be homogeneous, free from porosity, grit, excessive blooms, blisters or other visible surface
imperfections. The fin or flash shall be reduced as much as possible and in any case the thickness of it shall not exceed
0.4mm & the width 0.8mm.
The rubber shall be free from extractable substances which impart taste, odour or toxicity to water.
If the pipe is to convey drinking water, substances, capable of affecting the organoleptic properties of the water, or toxic
materials, such as compounds of mercury, antimony, manganese, lead or copper shall not be inclided in the composition
of rings. ( For that MTC is to be varified.)
4 Bricks 1st a) Visual Field PW & HD As per A.9 Random P W A Visual
Class / Std. Specs inspection for
2nd Class Size, Colour,
Edges, Frog,
Soundness,
Burning,
Breaking &
Strength.
b) Size Lab --do-- 1st Class Bricks- 1test for - R A Conventional
Length= ± 3.0mm each brick size may
Breadth= ± consignment vary from
1.5mm of 12000 22.23 x10.64 x
Depth= ± 1.5mm Nos. or part 6.67 cm to
thereof. 22.86 x 10.8 x
2nd Class Bricks-

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performed Test Document CON TPIA PCMC
Depth= ± 3.0mm 7.62 cm. If IS
bricks are used
they shall
comply with IS
1077-1970
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
4 (Cont.) Bricks 1st c) Water Lab PW & HD 1st Class Bricks- 1test for - R A 2nd Class
Class / Absorption Std. Specs Not more than each Bricks shall be
2nd Class IS- 1077-92 20% of its dry wt. consignment similar to 1st
IS- 3495 2nd Class Bricks- of 12000 Class Bricks
(Part Not more than Nos. or part except that
2)1992 22% of its dry wt. thereof. they shall be
d) Crushing Field PW & HD 1st Class Bricks- - R A slightly
Strength Std. Specs Min 43.7 kg/ cm2 overburnt &
when dry. may not have
Min 32.2 kg/ cm2 very sharp
when wet edges &
crushing may
be 10% less
than that
prescribed for

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performed Test Document CON TPIA PCMC
1st Class
Bricks. All
other
provisions
specified for
1st Class Bricks
also apply to
2nd Class
Bricks
e) Lab IS- 3495 Slight - R A For both the
Efflorescence (Part Classes.
3)1992
5 Sand a) Visual Field PW & HD As Per A.6 Random P W A Visual
Std. Specs inspection for
Fineness &
Organic
impurites
b) Fineness Lab PW & HD # Concrete= 2.6 In the - R A Generally all
Modulus Std. Specs. to 3.6 begining & if fine agg. shall
and Q.C. # Masonry, 1st there is a confirm to IS
Notebook coat Plaster= Not change of 383 & relevant

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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
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performed Test Document CON TPIA PCMC
more than 3.0 source portion of is
# Ashlar 515. If found
masonry,Pointing, unsatisfactory
2nd coat Plaster= and there is
Not more than absence of
1.6 facitlity at site
c) Organic Lab IS - 2386 It should be clean - R A then it is to be
impurities Part 2 &free from sent to lab for
foreign material. testing in the
d) Silt Field/ Lab IS: 383 Not more than - W/R A due course of
content 3% work even
after earlier
lab tests.
Measuring jar
to be always
kept at site to
check silt of
sand.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
6 Coarse a) Visual Field PW & HD As per A.7 Random P W A Visual
Aggregate Std. Specs inspection for

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 Quality Assurance Plan For Storm water & Drainage Pipe Works For PCMC, Pimpri, Pune.
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performed Test Document CON TPIA PCMC
Porosity,
Flakiness,
Elongated,
Dust content
& Size.
b) Impact Lab Q.C. Max. 45% In the - R A Generally all
value Notebook, begining & if the coarse
c) Crushing Lab I.S. 2386 ( Max. 45% there is a - R A aggregates
value Pt. 4) change of shall comply
d) L.A. value Lab Max. 16% source - R A with IS:383 &
e) Water Lab Q.C. Max. 5% - R A IS:515. If
absorption Notebook , found
I.S. 2386 unsatisfactory
(Pt. 3) and there is
f) Gradation Lab Q.C. # 1) 1/4 th the - R A absence of
(M.S.A. of Notebook min. thickness of facitlity at site
agg. should ,I.S.2386( member then it is to be
be min. of #) Pt. 1) sent to lab for
testing in the
due course of
work even

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after earlier
lab tests.
# 2) 6mm less
than the min.
lateral clear dist.
between the bars
# 3) 6mm less
than cover
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
7 Ordinary a) Visual Field Approved As per PW & HD Random P W A Visual
Portland Tender Std. Specs. inspection for
Cement Document PCMC
Approved
Make &
Grade,
Freshness,
Date of Mfg.,
Weight of bag,
Floating test.
b) Initial Lab Q.C. Not < 30 minutes For each - R A I.S. 4031 For

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Setting Notebook consignment lab. testing
c) Final Lab Q.C. Not > 600 of 50 T or - R A one cement
Setting Notebook minutes part thereof. bag of each
consignment is
to be sampled.
d) Fineness Lab Q.C. Residue < 10% - R A
by dry Notebook on 90 micron
seiving seive
e) Specific Lab Q.C. 3.10 to 3.15 - R A
Gravity Notebook
f) Soundness Lab Q.C. Expansion not - R A ## Grade
(Le Chatelier) Notebook more than 10mm 33/43/53
3 Days
16/23/27
g) Lab As per IS ## - R A 7Days
Compressive 4031 (Part 22/33/37
Strength 6)-1988 28Days
(N/mm2) 33/43/53
8 Pozzolona a) Visual Field Approved As per PW & HD Random P W A Visual
Portland Tender Std. Specs. inspection for
Cement Document PCMC

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MATERIAL QAP
Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
(Subject Approved
to PCMC Make &
approval.) Grade,
Freshness,
Date of Mfg.,
Weight of bag,
Floating test.
MTC.
b) Initial Lab Q.C. Not < 30 minutes For each - R A
Setting Notebook consignment For lab. testing
c) Final Lab Q.C. Not < 600 of 50 T or - R A one cement
Setting Notebook minutes part thereof. bag of each
d) Fineness Lab Q.C. Not < 5% on 90 - R A consignment is
by dry Notebook micron seive to be sampled
seiving
e) Specific Lab Q.C. 3.0 to 3.05 - R A
Gravity Notebook
f) Soundness Lab Q.C. Expansion not - R A ### 3 Days
(Le Chatelier) Notebook more than 10mm 16
7Days
22

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Sr.No. Item Tests to be Method of Reference Permissible Limit Frequency Agency Remarks
performed Test Document CON TPIA PCMC
g) Lab As per IS ### - R A 28Days
Compressive 4031 (Part 33
Strength 6)-1988
(N/mm2)
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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 ACTIVITY- QAP-STORM WATER &
PIPE DRAINAGE WORK

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Sr.No. Item Tests to be Method of Test Referen Permissi Frequen Agency Remarks
performed ce ble Limit cy CO TPI PCM
Docume N A C
nt
1 Excavati Pit and Field MORTH As Random P W A Width on either side of the
on Trench 2903, mention pipe shall be a min. of
dimensions Sch'B', ed in 150mm or 1/4th of the pipe
IS 783- Remarks whichever is more and shall
1985 column not be more than 1/3rd the
dia.of the pipe. The sides of
the trench shall be as nearly
vertical as possible.
2 Bedding Checking Field MORTH Compact Random P W A The bedding material shall
bedding 2904, ed be well graded sand or
thickness Sch'B', thickness granular material passing
and IS 783- shall be 5.6mm sieve suitably
Material 1985 Min. compacted /rammed for
used for 75mm or 1st class bedding OR
bedding as per concrete cradle bedding.
Appendix
'B' of IS:
783-
1985 or

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Sch 'B'

3 Laying of Checks as Field MORTH Where Random P W A Pipes are to be laid only
pipes per 2905, two or after the foundation has
remarks. Sch'B', more been approved. The laying
IS 783- pipes are of pipes on the prepared
1985 to be laid foundation shall start from
adjacent the outlet and proceed
to each towards the inlet and be
other completed to the specifed
they lines and grades. Any
shall be defective or damaged pipe
separate is to be removed.
d by a
distance
equal to
atleast
half the
dia. of

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the pipe
subject
to a min.
450mm.

4 Jointing a) Caulking Field MORTH 13 to Random P W A

of pipes. 2906, 20mm
(Rigid) Sch'B',
IS783-
1959
Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"
mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

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4 Jointing b) Cement Field MORTH 1:1.5 for Random P W A The caulking shall be
(Cont.) of pipes. sand 2906, Pressure employed at both ends in a
(Rigid) mortar Sch'B', pipe1:2 slope of 1:1. Care shall be
joint check IS783- for Non- taken to fill all voids and
1959 pressure excess mortar shall be
pipe. removed. Curing shall be
done for a period of min. 10
days. For jointing pipe lines
under light hydraulic
pressure the recess at the
end of the pipe shall be
filled by jute braiding
dipped in hot bitumen or
suitable compound. The
interior surface should be
smooth and consistent with
the interior surface of the
pipe.
c) Interval Field --do-- Buried Random P W A
of pipes =
Expansion Max.100
joint m.
Exposed

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pipes =
Max.
45m.

5 Jointing Placement Field MORTH The Random P W A Displaced rubber ring is not
of pipes. of Rubber 2906, rubber acceptable in any case.
(Flexible) ring Sch'B', ring
IS783- should
1959 be in the
assigned
location
of the
pipe. (ie.
in the
groove)
6 Gradient Gradient Field CD. 7.3, As Random P W A The pipes shall be laid to
check Sch 'B" mention the lines and levels shown
ed in on the drgs. The slope shall
Remarks be 1:100 towards the down
column stream unless mentioned in
the drg. or as directed by
Engineer.
Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"

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mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
7 Testing Hydrostatic Field IS:783- As per 100% P W A Pipe should be leak
of test. 1985 IS:783- prooof.Under mentioned
Pipeline Clause 1985 notes are to be adhered to.
15.5 Clause
15.5.1 to
15.5.5 &
remark
given
All pipe line should be tested before being brought into service.Test should be hydrostatic test performed by filling the
pipeline with water and raising the pressure to the selected test pressure & maintaining this for sufficient period. In case of
large diameter low pressure pipes consideration may be given to the internal testing of joints only.
8 Brick a) Line, Field As per As per Random P W A It should be in line, level &
masonry Level & approve remark complete plumb.
Plumb d tender
doc./
drg.
b) Mortar Field As PWD As per Random P W A
Proportion Red remark
Hand given
Book, below.#

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Clause
no.
B.5(a)

# Cement & sand shall be mixed in specified proportions sand being measured in measuring boxes. The hand-mixed
mortar, cement & sand in the specified proprtions shall be througly mixed dry on a clean impervious plateform by turning
over at least 3 times or more till a homogeneous mixture of uniform color is obtained. Fresh & clean water as specified
above shall be added gradually through a rose & throughly mixed to form a stiff plastic mass of uniform colour. The water
cement ratio shall be as per Table given below-
For Machine mixed mortar, water cement ratio shall be same. About 5 percent to 10 per cent of mixing water shall be put
into the mixer & Sand and cement in the required proportions shall be then added.Only such quantity of mortar shall be
prepared as can be used within 30 minutes. The mortar remaining unused after that period or mortar which has
particularly hardened or is otherwise damaged shall not be retampered or remixed. It shall be destroyed or thrown away.

Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"
mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
As PWD Red hand Book Specification No.B.5. (a)
Cement Sand Water Quantity
Cement of water
ratio per 50kg
of
cement

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(litres)

1 1 0.25 12.5
1 1.5 0.28 14
1 2 0.3 15
1 2.5 0.35 17.5
1 3 0.4 20
1 4 0.53 26.5
1 5 0.6 30
1 6 0.7 35
1 8 0.9 45
8 Brick c) Field As PWD As per Random P W A The thickness of joints in
Contin masonry Thickness Red remark brick work shall be 12mm
ue of joint Hand for conventional bricks and
Book, 10mm for I.S type bricks.
Clause
no.
B.G.1
d) Raking Field As PWD As per Random P W A
of joints Red remark
Hand
Book,

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Clause
no.
B.G.1.6

The joints shall be racked out to a depth, of not less than the thickness of joints when mortar is green.If the racking is not
done when the mortar is green chipping of mortar in the joints shall be done without damaging the brickwork. The raked
joints shall be cleaned of all loose particles wetted & filled with 1:3 cement mortar pressed & struck smooth with trowel.It
shall be watered for 14days.Joints & surface cleaning daily after completion of work
9 Plasterin a) Mortar Field As per Same as Random P W A Brick masonry shall be
g proportion PW & per plastered with 1 : 3 cemnt
HD Std. remark mortar on the inside.
Specs. B given in
5, Bd. L brick
masonar
y#
b) Finishing Field As per As per Random P W A In any continuous face of
PW & remark wall, finishing treatment of
HD Std. any type should be carried
Specs. out continuously & day to
Bd.V. & day breabs made.
B 11.
Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"

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mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
10 Concreti a) Mix Field As per As per Random P W A The proportion of mix shall
ng: PW & remark be as specified in tender
HD Std. document & shall be
Specs. maintain by using standard
Bd.E , F, size Box(Pharma).In case of
B 6, / IS Mix design Weigh batcer
456. shall be used.
b) Mixing, Field As per As per Random P W A
Trabnsporti PW & remark
ng, Placing, HD Std. given
Compactio Specs. below
n& Bd.E , F,
Finishing B 6, / IS
456.
The cement concrete shall be mixed mechanically.In no case mixing shall be done for less than 1 to 1.5 minute.
Transportation process shall not take time more than 15min. The concrete shall be placed into its final position, compacted
and finished within 30minutes of mixing the water & before setting commences. The metod of placing shall be such as to
avoid segregation. In case of concrete bedding below paver floor a screed board shall be used to get a level or sloped
surface as required for the top of bedding. Top surface shall be rough for good bond. Compaction shall be by using

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Vibrator needle for good compaction.A Crossfall of 3% slope to be maintained for Concrete surface.In case of lime or
cement treated layers in the pavement, at least 14 and 7days respectively curing to be done, before traffic is pemitted.
c) Slump Field As per As per Random P W A
PW & remark
HD Std. given
Specs. below
Bd.E , F,
B 6, / IS
456.
For Low Degree of workability-Slump-25-75mm & For Medium degree of workbility- Slump-50-100 . Concrete shall have a
consistency such that it will be workable in the required position & in the case of R.C.C flow around reinforcing steel also.
d) Field As per As per Random P W A Concrete shall be cohesive
Cohesion & PW & remark & green in colour.
Colour HD Std.
Specs.
Bd.E , F,
B 6, / IS
456.
e) Lab As per Not less Random - R A 150mm x 150mm x 150mm
Compressiv PW & than -6 Nos. Cube Casted in IS
e Strength HD Std. table moulds at site for 7 & 28
Specs. given days Comp.Strength Test.

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B.6.12 below
Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"
mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the
contractor.

As per Red hand book Specification No. B.6.12

10. Concreti e) Sr.No. Mix Compressive Compressive Strength at 28days in Kg/ Sq.cm
Contin ng Compressiv Strength at 7 days
ue e Strength in Kg/ Sq.cm
1 1:1:2 158 242
2 1:1.5:3 131 200
3 1:2:4 105 158
4 1:3:6 66 100
5 1:4 :8 49 73
Defective concrete having strength below 80% of the required strength is liable to be rejected. Concrete of strength upto
80 % of the required strength may be accepted as substandard work at a reduced rate provided such weak concrete is
restricted to such members & in such quantities as will not endanger the safety of the structure.
11 Formwor Dimension Field As per As per Random P W A Shuttering should be sturdy,
k: check approve remark new & of good quality
d tender without leakages. Trueness
doc./ of line, level, plumb,

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drg. diagonal etc. are to verified.

Note:- Each pipe should have following mark. a) Name of manufacturer or its trademark. b) Class & size of pipe c) Date of manufacture d) "ISI"
mark if applicable.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

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 MATERIAL QAP- BUILDING WORK

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
1) Bricks 1st 1) Visual Field PW & HD As per remark Random P W A Visual inspection
Class / 2nd Std. Specs & for Size, Colour,
Class as per A.9 Edges, Frog,
Soundness,
Burning, Breaking
& Strength.
2) Size Lab PW & HD 1st Class Bricks- 1test for - R A Conventional
Std. Specs Length=±3.0mm each brick size may
Breadth=±1.5mm consignmen vary from 22.23
Depth= ± 1.5mm t of 50000 x10.64 x 6.67 cm
2nd Class Bricks- Nos or part to 22.86 x 10.8 x
Depth= ± 3.0mm thereof. 7.62 cm. If IS
bricks are used
they shall comply
with IS 1077-1970
3) Water PW & HD 1st Class Bricks- 2nd Class Bricks
Absorption Std. Specs, Not more than shall be similar to
IS- 1077-92, 20% of its dry wt. 1st Class Bricks
IS- 3495 (Part 2nd Class Bricks- except that they
2) 1992 Not more than shall be slightly
22% of its dry wt. overburnt & may

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
4) Crushing PW & HD 1st Class Bricks- not have very
Strength Std. Specs Min 43.7 kg/ cm2 sharp edges &
when dry. Min crushing may be
32.2 kg/ cm2 10% less than that
when wet. prescribed for 1st
Class Bricks. All
other provisions
specified for 1st
Class Bricks also
apply to 2nd Class
Bricks.
5)Efflorescence IS- 3495 (Part Slight For both the
3)1992 Classes.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
2) Stone for 1) Visual Field PW & HD As per remark Random P W A
Masonry / Std. Specs &
Soling as per A8

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
The stones to be used in the face shall be tough, hard, dense, sound & durable, resistant to weathering action, reasonably
fine-grained, uniform in colour and texture & free from seams cracks or other defects which would adversley affect their
strength,durability or appearance.They shall also be free from weathered portion & skin.The expose surface shall be entirely
free from any type of discoloration. Stones shall generally be freshly quarried with clean faces and sharp edges all round and
shall be of such a character that it can be wrought to such lines and surfaces, whether curved or plane as may be required.
Size and shape of stones shall be as per the requirements of each item.

2) Water Lab PW & HD Shall not absorb 1 test per P R A

absorption Std. Specs & water more than lot
IS- 1124-1957 5% of its dry
weight
3) Hollow & 1) Visual Field Approved As per remark Random P W A Visual inspection
Solid Tender for Size, Edges,
Concrete Document Cavity, Curing,
Blocks Breaking &
Strength.
2) Size Lab Approved Length= ± 5mm 20 blocks - R A
Tender doc. Ht. & Wd= ± from every
3mm consignmen

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
3) Compressive Lab Appd. Tender Min. Av. Comp. t of 5000
strength Doc. & as per Strength should blocks or
Q.C. be as per part thereof
Notebook respective Grade

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

3) Hollow & 4) Block density Lab Appd. Tender Grade 3.5 to 5.5= 20 blocks - R A
Solid Doc. & as per Min. 1500 kg/m3 from every
Concrete Q.C. consignmen
Blocks Notebook t of 5000
5) Water Lab IS- 2185 (part- Not more than blocks or
absorption 1) 10 % by mass part thereof

6) Lab Approved As per Q.C. To be produced

Manufacturer's Tender Doc. Notebook by Contractor
Test Certificate from Manf'

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
4) Sand 1) Visual Field PW & HD As per remark Random P W A Visual inspection
Std. Specs for Fineness, Silt
and as Per content & Organic
A.6 impurites.

2) Fineness Lab PW & HD Std. # Concrete= 2.6 In the - W A Generally all fine
Modulus Specs. and to 3.6 # beginning & agg. shall confirm
Q.C. Masonry, 1st if there is a to IS 383 &
Notebook coat Plaster= Not change of relevant portion
more than 3.0 source. of is 515. If found
# Ashlar unsatisfactory
masonry,Pointing and there is
, 2nd coat absence of facility
Plaster= Not at site then it is to
more than 1.6 be sent to lab for
3) Organic Lab IS - 2386 Part It should be clean testing in the due
impurities 2 & free from course of work
foreign particle. even after earlier
4) Silt content Lab IS 383 Not more than lab tests.
3%. Measuring jar to
be always kept at
Site to Check silt

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
of sand.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
5) Ordinary 1) Visual Field Approved As per PW & HD Random P W A Visual inspection
Portland Tender Std. Specs. for Make &
Cement Document Grade, Freshness,
Date of Mfg.,
Weight of bag,
Floating test.
2) Initial Setting Lab Q.C. Not < 30 minutes For each - R A For lab. testing
Notebook consignmen one cement bag
3) Final Setting Lab Q.C. Not > 600 t of 50 T or of each
Notebook minutes part consignment is to
thereof. be sampled.
4) Fineness by Lab Q.C. Residue < 10%
dry seiving Notebook on 90 micron
seive
5) Specific Lab Q.C. 3.10 to 3.15
Gravity Notebook

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
6) Soundness (Le Lab Q.C. Expansion not ## Grades
Chatelier) Notebook more than 10mm 33/43/53
3 Days 16/23/27
7Days 22/33/37
28Days 33/43/53
7) Compressive Lab As per IS 4031 ##
Strength (Part 6)-1988
(N/mm2)
6)Pozzolona 1) Visual Field Approved As per PW & HD Random P W A Visual inspection
Portland Tender Std. Specs. for Make &
Cement Document Grade, Freshness,
(Subject to Date of Mfg.,
PCMC Weight of bag,
approval) Floating test.
MTC.
2) Initial Setting Lab Q.C. > 30 minutes For each - R A
Notebook consignmen For lab. testing
3) Final Setting Lab Q.C. < 600 minutes t of 50 T or one cement bag
Notebook part of each
thereof. consignment is to
4) Fineness by Lab Q.C. < 5% on 90
be sampled.
dry seiving Notebook micron seive

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
6)Pozzolona 5) Specific Lab Q.C. 3.0 to 3.05 For each - R A
Portland Gravity Notebook consignmen
Cement 6) Soundness (Le Lab Q.C. Expansion not t of 50 T or
(Subject to Chatelier) Notebook more than 10mm part
PCMC thereof.
7) Compressive Lab As per IS 4031 ### ###3 Days 16
approval)
Strength (Part 6)-1988 7Days 22
(N/mm2) 28Days 33

7) Coarse 1) Visual Field PW & HD As per A.7 Random P W A Visual inspection

Aggregate Std. Specs for Porosity,
Flakiness,
Elongated, Dust
content & Size.
2) Impact value Lab Q.C. Max. 45% In the - R A Generally all
3) Crushing Lab Notebook, Max. 45% beginning & coarse agg. shall
value I.S. 2386 ( Pt. if there is a confirm to IS 383
4) L.A. value Lab 4) Max. 16% change of & relevant

174 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
5) Water Lab Q.C. Max. 5% source. portion of is 515.
absorption Notebook , If found
I.S. 2386 (Pt. unsatisfactory
3) and there is
absence of facility
6) Gradation Lab Q.C. # 1) 1/4 th the
at site then it is to
#M.S.A. of agg. Notebook, min. thickness of
be sent to lab for
should be min. I.S.2386( Pt. member
testing in the due
of- 1) # 2) 6mm less
course of work
than the min.
even after earlier
lateral clear dist.
lab tests.
between the bars
# 3) 6mm less
than cover
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

8) Rough 1) Visual Field Approved As per remark Random P W A Approved Sample

Shahbad/ Tender Doc./ stone to be
Tandur/Kota AS per Bd. M. review by SGS.
1, 2

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
At its thineest part no stone shall be thinner than thickness as per Sch. B. The flag stones shall be hard, sound, durable,
resistant to wear, rectangular in shape or square & of specified width. They shall have plain surface.Uniformity of size shall
generally be maintained for the flags used in any one room.The stone flags shall be without any soft veins, cracks or flows
and shall have a uniform colour. They shall have even natural surfaces free from broken flakes on top & shall be chiselled on
edges to half its depth, true and square to ensure uniform width of joint. The eveness of the surface & edges of the slab shall
not be marked by careless dressing of slabs & no patching up shall be owed for the slabs. The edges shall be quite straight.
The under face may be left as quarried.Samples of stones slabs to be used & their dressing shall be got approved by the
Engineer & the slabs to be used shall confirm to the approved sample.

9) Polished 1) Visual Field Approved As per remark Random P W A Approved Sample

Shahbad/ Tender Doc./ stone to be
Tandur/ As per Bd.M. review by SGS.
Kotah 3,4,5

176 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
1) All the stones shall be square in shape.Thec dimensions shall be 24.85 x 29.85 cm or other dimensions as specified in the
special provisions or directed by the Engineer. Tolerance in thickness shall be +/- 3mm.
2) The exposed surface of specified stones flags shall be machine polished to a smooth, even & true plane & the edges
machine cut square & to the required shape when necessary. Samples shall be got approved by the Engineer.
3) The thickness of joints shall not exceed 1.5mm.
4) Joints shall be grouted with neat cement slurry.
5) When the bedding & joints of the flooring have completely set, the surface shall be machine polished to give a smooth,
even and true plane to the floor and throughly cleaned.

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

10) White 1) Visual Field Approved As per approved Random P W A For Make, Colour,
Glazed Tiles Tender Doc./ sample Size, Thickness,
BD. M12,13 Plainess and
Finish.
The tiles shall be of earthenware covered by a glaze througly matured & fitted to to the body.The tiles shall be sound, true to
shape, flat & free from flaws & other manufacturing defects.The glaze shall be either glossy or Mat as specified.

177 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
2)Dimension & Lab IS: 777 - 1988 Plan Dimensions One set of - R A The variation of
Surface quality Avg.= +/- 0.8mm, 18 tiles individual
Thickness = from every dimension from
+/-0.4mm 2000 tiles or average value
part thereof shall not exceed
+/- 0.5mm. MTC
should be
porduced by
contractor for
review.
3) Water Max.20%
Absorption

4) Crazing Tiles have not

show any signs of
crazing.

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
5) Impact Tiles should be
Resistance intact, apart
from surface
marking after
test.
6) Chemical As per remark The glazed
Resistance surface of tiles
and/or the fittings
having a white or
cream coloured
glossy glaze shall
show no
modification.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

179 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
11) 1) Visual Field Approved As per remark Random P W A Make, Colour,
Chequered Tender Doc./ Size, Thickness,
Tiles Bd. M.33a,b,c Plainess and
Finish.The upper
layer of tile shall
be free from
projections,
depressions,
cracks (hair cracks
not included),
holes, cavities and
other blemishes.
Finish: The Colour & texture of the wearing layer shall be uniform throught its thickness. No appreciable differance in the
appreance of the tiles, from the point of view of colour of aggregate, its type and its distribution on the surface of the wiring
layer shall be present.
2) Dimension Lab Tolerances as Length or One set of - R A
per IS-13801 Breadth = +/- 18 tiles
1mm. from every
Thickness= +/- 2000 tiles or
5mm. part

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
3) Flatness Lab Tolerances as Concavity and thereof.
per IS-13801 Convexity = Max.
1mm
4) Lab Tolerances as As per remark The longest gap
Perpendicularity per IS-13801 between the arm
of the 'square'
and the adge of
the tiles is
Max.2% of the
edge.
5) Straightness Lab Tolerances as As per remark The gap between
per IS-13801 the thread & the
plane of the tile
shall not exceed 1
percent of the
length of the
edge.
6) Water Lab Tolerances as Max. 10%
absorption per IS-13801

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

181 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC

11) 7) Wet Lab Tolerances as Avg. Min. 3 N/ One set of - R A

Chequered transverse per IS-13801 mm2 18 tiles
Tiles strength from every
2000 tiles or
8) Resistance to Tolerances as Average Wear-
part
Wear per IS-13801 Max.2mm
thereof.
Wear on
Individual
Speciman-Max.
2.5mm
12) Ceramic 1) Visual Field Approved As per approved Random P W A For Make, Colour,
Tiles Tender Doc./ sample & as per Size, Thickness,
Bd. M remark Plainess and
8,9,10,11 Finish.
MTC to be provided by contractor to ascertain method of manufacture & Water absorption Group.
2) Dimension & Lab As per IS- Depend on One set of - R A
surface quality. 13630 Classification of 18 tiles
Ceramic Tiles. from every
2000 tiles or
part
thereof.

182 | P a g e
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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Physical Properties
3) Water Lab As per IS- Depend on One set of - R A **Manufacturer's
absorption 13630 Classification of 18 tiles Certificate for
4) Modulas Of Ceramic Tiles. from every Review.
Rupture in 2000 tiles or
N/mm2 part
thereof.
5) Scratch
hardness of
surface(Mohs'
scale)
a) Glazed tiles
b) Unglazed Tile
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
12)(Continue 6) Abrasion Lab As per IS- Depend on One set of - R A
) Ceramic resistance 13630 Classification of 18 tiles

183 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Tiles a) Resistance to Ceramic Tiles. from every
deep abrasion 2000 tiles or
of unglazed part
tiles, removed thereof.
volume in mm3

b) Resistance of
abrasion of
glazed tiles Class
I- IV
7) Co-efficient of
linear thermal
expansion from
ambient
temperature to
100oC (K-1)

8) Thermal
Shock resistance

184 | P a g e
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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
9) Grazing
resistance
glazed tiles.
10) Frost
resistance
Chemical
Properties
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

12) Cement 1) Visual Field Approved As per approved Random P W A For Make, Colour,
Concrete Tender Doc./ sample / Size, Thickness,
Flooring Bd. M Plainess and
Tiles 8,9,10,11/ As Finish.
per IS-1237 Manufacturer's
Certificate for
Review.
Finish: The Colour & texture of the wearing layer shall be uniform throught its thickness. No appreciable differance in the
appreance of the tiles, from the point of view of colour of aggregate, its type and its distribution on the surface of the wiring
layer shall be present.

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
2)Dimension Lab Length or One set of - R A In addition the
Breadth = +/- 18 tiles difference in
1mm. Thickness from every length of side
= +/- 5mm. 2000 tiles or between the
part longest side & the
thereof. shorter side in the
sample =max.
1mm.& the
difference in
thickness
between the
thickest & the
thinnest tile in the
sam[ple=
Max.3mm
3) Physical requirements
i) Flatness Lab Tolerances as Concavity and - R A
per IS-1237- Convexity = Max.
1980 1mm

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
ii) As per remark The longest gap
Perpendicularity between the arm
of the 'square'
and the adge of
the tiles is
Max.2% of the
edge.
iii) Straightness As per remark The gap between
the thread & the
plane of the tile
shall not exceed 1
percent of the
length of the
edge.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

12)(continue. iv) Water Lab Tolerances as Max. 10% One set of - R A

) Cement absorption per IS-1237- 18 tiles
Concrete 1980 from every

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Flooring v) Wet Avg. Min. 3 N/ 2000 tiles or
Tiles Transverse mm2 part
strength thereof.

vi) Resistance to
wear.

a) For General Average Wear-

pupose tiles Max.3.5mm
Wear on
Individual
Speciman-Max.
4mm
b) for heavy Average Wear-
duty floor tiles Max.2mm
Wear on
Individual
Speciman-Max.
2.5mm
13)Marble 1) Visual Field Approved AS Per Remark Random P W A For Make, Colour,
Mosaic Tender Doc./ Size,
(Terrazo) Bd.M. 14,15/ Thickness,Plainess

188 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Tiles As per IS- .
1237
2)Dimension Lab Same as given for One set of - R A
3)Physical Cement Concrete 18 tiles
requirements Flooring Tiles. from every
2000 tiles or
-Flatness
part
-Straightness thereof. **Manufacturer's
Water absorp. Certificate for
Review.
**-Transverse
strength
**Resist.to wear
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
14) Marble 1) Visual Field Approved As per approved Each lot P W A For Colour, Size,
Tender Doc./ sample / Thickness,
As per IS 1130 Bd. M. 16,17, Blemishes,
/ Bd.M.16,17 prominent cracks.
2) Dimensions Lab - R A
Blocks Length or
Breadth or

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Thickness- +2%

Slabs Length or
Breadth- +2% &
Thickness- +/-3%
Tiles Linear
dimensions - 4%
Thickness 18 to
24mm in the
same piece.
3) Specific Min. 2.5
gravity
4) Moisture Max. 0.4% by
absorption. weight
5) Hardness Min. 3
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

190 | P a g e
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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
15) Granite 1) Visual Field Approved As per Remark 1 test per P W A For Colour, Size,
Tender Doc./ lot Thickness and
As per IS 3316 Blemishes.It
/ Bd. M. should be free
37,38,39 from flaws,
injurious veins,
cavities & similar
imperfections
that would impair
its structural
integrity & would
adversely affect
its strength &
appearance.
For slab bottom face may be rough but the top surface shall be fine dressed & joint faces shall be dressed back square with
the top surface for at least 50mm, without hollowness or spalling off.
2) Dimensions Lab As per IS 3316
a) Slabs Length or 1 test per - R A
Breadth- +/-2mm lot
& Thickness- +/-
1mm

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
b) Blocks for For Facing
Masonry Blocks- +/- 5mm.
3) Compressive Min. 1000 Kg/
Strength cm2
4) Specific Min.2.6
gravity
5)Water Max. 0.50%
absorption.
16) Synthetic 1) Visual /Mfg. Field Approved As per Sch B Each lot / - W/R A MTC should be
Flooring Test Certificate tender doc. / approved or
(PVC) Review drg Certified by
2) Weight P W A IFB,FIVB,FIBA
3) Thickness P W A
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

17) Water Visual Field Approved As per remark Per source P W A Inspection for
Tender Doc./ potability &
As per A. 5 unwanted matter.
If found

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
unsatisfactory to
be tested in lab as
per IS-269, IS-
3025
18) Neeru / Visual Field Approved As per A. 4 1 test per P W A Visual inspection
Sanla Tender Doc./ lot for Make, Date of
PW & HD Std. Manufacture, Wt.
Specs. of bag
19) Steel - 1) Visual Field Approved As per remark Each lot P W A Visual inspection
M.S Bars Tender Doc./ for PCMC
PW & HD Std. Approved Make,
Specs. rust, scales &
cracks, MTC.
2) Dimension & Field / As per PCMC P/ - W/ R A Dimension check
Wt. per meter. Lab Drawing. on field & weight
check in lab.

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
2
3) Ultimate Lab Approved Min. 42 kg/mm - R A Tests are to be as
Tensile Stress Tender Doc./ per IS- 226, IS-
Q.C. 1521, IS-1608, IS-
Notebook 1786
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
19) Continue 4) Yield Stress Lab Approved a) Upto 20mm Each lot - R A
Steel -M.S Tender Doc./ dia.= 26kg /
Bars Q.C. mm2b) Over
Notebook 20mm & upto
40mm dia.=
24kg/ mm2c)
Bars over 40
mm= 24kg / mm2
5) % Elongation a) Bars below
10mm = 23%
b) Bars upto &
including 20mm=
23%
c) Bars over
20mm= 23%

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
6) Cold Bend ** **Test peice shall
Test withstand one
complete sample
of reverse bent
without showing
any sign of
fracture.
20) Steel - 1) Visual / Field / Approved As per remark Random P W/R A Visual inspection
H.Y.S.D Bars Manufacturer's Lab Tender Doc./ for PCMC
test certificate PW & HD Std. Approved Make.
review Specs. All material shall
be new, unused &
free from defect
2) Dimension / Field / Approved AS per PCMC Random P/- W/R A Dimension check
Weight Lab Tender Doc./ Drawing on field & weight
PW & HD Std. in lab.
Spec
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
20) Continue 3) Tensile Lab Approved Fe 415: 10% Each lot - R A
Steel -H.Y.S.D Strength, Min. Tender Doc./ more than the
Bars IS : 1786-1985 actual 0.2% proof
stress but not
less than 485
N/mm2Fe 500:
8% more than
the actual 0.2%
proof stress but
not less than 545
N/mm2Fe 550:
6% more than
the actual 0.2%
proof stress but
not less than 585
N/mm2
4) 0.2 % Proof Fe 415= 415.0
stress / Yield Fe 500= 500.0
Stress, Min Fe 550= 550.0

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
5) % Elongation , Fe 415= 14.5
Min, on guage Fe 500= 12.0
length 5.65 √A Fe 550= 8.0

6) Rebend Test The specimen

shall be
considered to
have passed the
test if there is no
fracture in the
bent portion.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
21) Ironwork Visual Field Approved AS per remark Each lot P W A Visual inspection
Tender Doc./ for PCMC
As per A. Approved Make,
10,11,12,13,1 rust, scales &
4 cracks, MTC.
Dimension / Wt. As per Sch 'B' /
Drg.

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 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
22) Visual / Field / Approved As per A.11 Each lot P W/R A Visual inspection
Structural Manufacturer's Lab Tender Doc./ for PCMC
Steel test certificate As per A.11 Approved Make,
review rust, scales &
cracks, MTC.
2) Chemical / Lab As per IS-226, IS- - R If further tests be
Mechanical 800, IS- necessary they
properties 1148, IS-1521, are to be as per
IS-1608 IS- 226, IS-1521,
IS-1608
23) Water Visual / Field / Approved AS per remark Each lot P W/R A Make, Batch no.,
proofing Manufacturer's Lab Tender Doc./ Mfg. date Review
compound/ test certificate As per Bd. J with purchase
Bitumen review challan.

24)G.I. Sheet 1) Visual Field Approved AS per remark Each lot P W A Visual inspection
& Fastenings Tender Doc./ for PCMC
As per Bd. R. Approved Make,
5,6,10 / IS- rust, scales &
277 cracks, MTC.
2)Dimension / IS-277 AS per PCMC
Gauge of sheet Drg. / Sch. 'B'

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
3) Zinc Coating Lab As perTab. Given - R A
on page 19
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

Zinc Coating
Thickness Grade of Zinc
Coating
0.18 to 0.28 (both inclusive) 200
0.30 to 0.55 (both inclusive) 220
0.63 to 1.0 (both inclusive) 275
Above 1.00mm 350
24)Continue 4) Bend Test Lab IS-277 Crack or fracture One set of 2 - R A Bend test not
G.I. Sheet & should not be samples for conducted on
Fastenings permitted. every 1000 sheets intended
plain for corrugation.
sheets.

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BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
5) Coating Test As per table As per Frequency-One
givenn below Remark set of 3 samples
each 50mm2 or
50mm dia. for
every 1000 plain
sheets.
Mass of Coating
Grade of Coating Min. Avg. Coating triple spot Test G/m2 Min.Coating Single spot Test G/m2
600 600 510
450 450 380
350 350 300
275 275 235
220 220 190
200 200 170
180 180 155
120 120 100
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

200 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC

25) A.C. 1) Visual Field Approved As per Bd.R. Each lot P W A

Sheet Tender Doc./ 7,8,9,14,16
PW & HD Std.
Specs.
2)Dimension Field IS: 1626 (Part Length of gutter-
2) : 1994 +/- 10mm
Profile of Gutter
& Gutter fitting -
+/- 10mm
Thickness - +/-
1.5mm

201 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
3)Impermeabilit Lab IS: 1626 (Part As per remark - R A The specimens
y Test 2) : 1994 shall not show
during 24hrs. of
test any
formation of
drops of water,
except traces of
moisture on the
lower surface.This
test on gutter
may be done at
any suitable place
on the gutter
without cutting
any separate test
piece.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

202 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
26) Water Visual / Field / Approved As per Bd.V Each lot P W/R A
Supply & Manufacturer's Lab Tender Doc./
Sanitary certificate PW & HD Std.
ware fittings review Specs.

27) Paints Visual Field Approved As per approved Each lot P WR A Make, Batch no.,
(Oil) , Acrylic. Tender Doc./ sample / A Mfg. date ,
PW & HD Std. 17,17a, 17b, B.21 Literature Review
Specs. with purchase
challan.
28) Colour Visual Field Approved As per approved Each lot P W/R A Make, Batch no.,
Wash, Putty, Tender Doc./ sample / Bd. P Mfg. date
White wash, PW & HD Std. ,Literature Review
Distemper, Specs. with purchase
Cement Paint challan.

203 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
29) Emulsion Visual Field Approved As per approved Each lot P W/R A Approved Make,
Tender Doc./ sample / Bd. P Batch no., Mfg.
PW & HD Std. date, Literature
Specs. Review with
purchase challan.
30) Thermo Visual Field Approved As Per Sch. B Each lot P W/R A Approved Make,
Reflective Tender Batch no., Mfg.
Paint Doc./Drg. date, Literature
/MORTH Review with
803.4 purchase challan.
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

31) Polymer Visual Field Approved As per approved Random P W A MTC, Thickness
Expansion Tender Doc./ sample /Sch. B ,Size, Literature
Joints Drg. for Review.

204 | P a g e
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PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
32) Wood Visual Field Approved As per approved Random P W A Type of Wood ,
Work Tender Doc./ sample / B.20 Glue, Nails,
PW & HD Std. Screws etc.
Specs. Precaution
against decaying,
All parts of wood
work resting on or
set in masnory
shall be well
painted with 2
coats of hot
boiled tar. The tar
shall be so
applied shall not
appear on the
exposed timber.
33) Timber Visual Field Approved As per A.16, B.20 1 test per P W A Loose or dead
Tender Doc./ lot Knots , flaws,
PW & HD Std. warp, etc. It
Specs. should be free
from spongy,
sapwood & borer

205 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
holes .

Water Lab As per A 16.5 ### 1 test per P R A

Absorption & IS 287-1973 lot

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

33) Timber ### The max. permissible moisture content for timber for various purpose shall be as during seasoning.
(Cont.) Moisture Content (% of over dry wt. of timber)
Purpose Zone 1 Zone 2 Zone 3 Mod. Zone 4
Dry Area Mod. Dry Humid Area Humid
Annual Rainfall Area Ann. Ann. Rainfall Area
<50cm Rainfall 50 100 to 200cm Ann.
to 100 cm Rainfall
>200c
m
For roof,floor timbers, roof & weather 12 14 17 20
boarding and other carpenter's work.

206 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
For joinery including frames, 10 12 14 16
staircases,mouldingther joiner's work.
Floor & Match boarding 8 10 10 12

Note:- The above limits may be relaxed for timber intended for temporary construction such as shoring
form work bullies, and the like.

34) Doors, Visual Field Approved As per Bd. T / Each lot P W A

Windows, Tender Doc./ B.20
Ventilators, 2) Dimension Field Drg. PW & HD As Per Sch B Each lot P W A
Partitions, & Std. Specs.
Furnitures.

Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

207 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
35) Glazier's 1) Visual Field Approved As per Bd. S & Random P W A
Work Tender Doc./ remark given
PW & HD Std. below
Specs.
Type of Glass, Putty, Moulded wooden fillets, . Make, Batch No. thickness etc. Glass shall be free from specks, bubbles,
smoke, veins, air holes, blisters & other defects. Size, wt. check Kg/sq.m as per type of glass. Putty to be used for fixing the
glass in wooden frames shall confirm to I.S. 419-1967. For metal frame shall confirm to I. S. 420-1953 Moulded wooden
fillets fixed with brass screws.

2) Dimension Field Approved As Per Sch B Random P W A

Tender Doc./
PW & HD Std.
Specs.
36) Steam 1) Visual Field Approved As Per Sch B Each lot P W A
Bath, Sauna Tender Doc./ Proper
Bath, Jacuzzi Drg functioning to be
ascertained.

208 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
2) Dimension , Field / As per Sch. B Each lot P W/R A Make, Size,
Quality Check Lab Literature for
Review
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.
37) 1) Visual Field Approved As Per Sch. B Each lot P W A For Fixtures
Aluminium Tender Doc./ /Fittings, Make &
Doors & Drg Quality.
Windows

2) Wt. Per sq.m Field 6.9 kg/sqm OR as Each lot P W A

per Sch B
38)Plywood 1) Visual Field Approved As Per Sch B Each lot P W A For Make ,Size ,
Tender Doc./ Thickness and
Drg Type.
2) Water Proof Lab W/R
39) Concrete Visual Field Approved As per Sch B Random P W A Shape and Finish
Kerb Stone Tender Doc./ check.
Dimension , Drg. MTC / Cube
Quality Check strength.

209 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Works For PCMC, Pune.

BUILDING MATERIAL
Item Tests to be Metho Reference Permissible Limit Frequency Agenc Remarks
performed d of Document y
Test CON TPIA PCMC
Note : All material sampling for Lab testing is to be offered by the contractor to SGS in consultation with PCMC Engineer for readiness.

ACTIVITY QAP- BUILDING WORK

210 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Off-set Dimension Field As per approved - 100% P W A
distances check layout plan
from
boundary/
benchmark/
other
references
2 Marking of

211 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
building
ACTIVITY - 02 - EXCAVATION & FOUNDATION
1 Soil strata Bearing Lab As per approved As required 100% - R A Review of
Capacity tender doc./ Drg. as per Classification of
& as per PW & PCMC strata. Type of
HD Std. Specs. approved strata to be
Bd. A / IS 456 drg. & as verified.
2 Excavation Pit dimension Field per remark Random P W A Under mentioned
check notes are to be
adhered to.
The bed of the foundation trenches shall be cleaned of all loose material & well watered, if dry to prevent absorption of water
from the green concrete.
If the area on which concrete is to be placed is under water, water shall be completely removed.The contractor shall plan ,
construct, and maintain satisfactoryly, safe and pool-proof arrangement for dewateruing to ensure safe foundation excavation &
laying concrete & masonary in the dry. No pumping shall be allowed during laying of concrete or masonary and for a period of at
least 24 hours thereafter unless it is done from a suitable sump separated from concrete or masonary by effective means.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 02 - EXCAVATION & FOUNDATION
3 Footing

212 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
a) Levelling Dimension Field As per approved As required Random P W A
course check tender doc./ Drg. as per
b) Shuttering Dimension Field & as per PW & PCMC Shuttering should
check HD Std. Specs. approved be sturdy, new &
Bd. E / IS 456 drg. & as of good quality.
c) Steel Dimension Field per remark
check Trueness of line,
level,plumb,
diagonal etc.
shall be verified.
d) Covering & Dimension Field
other check
relevant
checks
4 Masonry - - - - - - - - Covered under
Masonry work
Activity.
5 Plinth a) Reduced Field As per approved As required Random P W A
levels tender doc./ drg. as per
b) Offsets / PCMC
setbacks approved

213 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
c) drg.
Dimensions
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 03 - BRICK MASONRY
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Brick a) Soaking of Field As per approved As per Random P W A Brick shall be
masonry brick tender doc./ drg. remark thoroughly
Workmanshi And as per PW & soaked by
p HD Std. Specs. keeping them
Bd. G under water for
atleast 12 hrs.
before use.
b) Laying of Field Frog of bricks
bricks. shall be laid face
up on each layer
of mortar.

214 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
c) Line, Level Field It should be in
& Plumb line, level &
complete plumb.
d) Mortar Field Under mentioned
Proportion notes are to be
adhered to.

# Cement & sand shall be mixed in specified proportions. Sand being measured in measuring boxes.The hand-
mixed mortar, cement & sand in the specified proprtions shall be througly mixed dry on a clean impervious
plateform by turning over at least 3 times or more till a homogeneous mixture of uniform color is obtained. Fresh
& clean water as specified shall be added gradually through a rose & throughly mixed to form a stiff plastic mass
of uniform colour. The water cement ratio shall be as per Table given below-
For Machine mixed mortar, water cement ratio shall be same. About 5 percent to 10 per cent of mixing water shall
be put into the mixer & Sand and cement in the required proportions shall be then added.Only such quantity of
mortar shall be prepared as can be used within 30 minutes. The mortar remaining unused after that period or
mortar which has particularly hardened or is otherwise damaged shall not be retampered or remixed. It shall be
destroyed or thrown away.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

215 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
ACTIVITY - 03 - BRICK MASONRY
2. Brick As PWD Red hand Book Specification No.B.5. (a)
Continu masonry Cement Sand Water Cement Quantity of water per
e Workmanshi ratio 50kg of cement (litres)
p
1 1 0.25 12.5
1 1.5 0.28 14
1 2 0.3 15
1 2.5 0.35 17.5
1 3 0.4 20
1 4 0.53 26.5
1 5 0.6 30
1 6 0.7 35
1 8 0.9 45
e) Thickness Field As per approved As per Random P W A As required
of wall, tender doc./ drg. remark
Openings And as per PW &
f) Thickness HD Std. Specs. The thickness of
of joint Bd. G joints in brick
work shall be

216 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
12mm for
conventional
bricks and 10mm
for I.S type
bricks.
g) Door & Refer for
Window detailed Activity
Frames no. 14
Doors/Windows/
Ventilators.
h) Providing At every 1.0m ht.
Patli (RCC.
Band)
i) Raking of Under mentioned
joints notes are to be
adhered to.
The joints shall be racked out to a depth, of not less than the thickness of joints when mortar is green.If the
racking is not done when the mortar is green chipping of mortar in the joints shall be done without damaging the
brickwork. The raked joints shall be cleaned of all loose particles wetted & filled with 1:3 cement mortar pressed
& struck smooth with trowel.It shall be watered for 14days.Joints & surface cleaning daily after completion of
work

217 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Note:- An efficient technical personnel is to be maintained at site by the contractor.

ACTIVITY - 04 - STONE MASONRY

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Stone a) Line, Level Field As per approved AS per Random P W A Trueness of line,
masonry & Plumb tender doc./ drg. remark level, & plumb.
Workmanshi b) Mortar And as per PW & Mortar mix
p Proportion HD Std. Specs. Proportion as per
Bd. H, B5(a), B. Sch B, The bed of
c) Thickness 9, Bd. L, BD.L.16.2 footing shall be
of wall, cleared of all
Openings loose materials,
cleaned and
wetted just
before laying

218 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
masonry. Bushing
shall not project
more than 40mm
in faces where
joints are to be
pointed. Raking
of joints are to be
done. Curing
should be proper.
All other
requirement for
mortar
proportion shall
be same as note
given in brick
masonary.
3 Pointing a) Visual Field Sample pointing
Workmanshi is to be done and
p after approval
same is to be
followed on

219 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
entire work.Mix
Proportion &
Type of pointing
are to be
verified. Curing
to be done for
atleast for 7 days.
The racked out joints shall be filled with mortar of the specified mix and required consistancy & well pressed &
rubbed smooth with the mortar projecting beyond the face of the masonry joint by half the thickness of the
joint.The protruding strip of the pointing shall have its centre line coinciding with the centre line of the joint.The
width & depth of the projection shall be uniform throught. The junction of horizontal & vertical joints shall be
finished neatly. Where joints are not horizontal or vertical as in the case of U.C.R. masonry, the pointing shall be
made along the centre line of actual joints to uniform width & depth as directed & junctions of pointing made
neatly. The mortar shall not spread over the adjoining stones.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

ACTIVITY - 05 - SOLING
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST

220 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Soling Visual Field As per approved ## 100% P W A ## Horizontal
workmanship tender doc./ drg. type soling is to
be avoided.
Inclined type
soling is to be
done.

ACTIVITY - 06 - CONCRETE ( P.C.C and R.C.C.)

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Concreting: a) Mix Field As per PW & HD As per Random P W A The proportion of
Std. Specs. Bd.E , remark mix shall be as
F, B 6, / IS 456. specified in
tender document

221 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
& shall be
maintain by using
standard size
Box(Pharma).In
case of Mix
design Weigh
batcer shall be
used.
b) Mixing, Field As per PW & HD As per Random P W A
Trabnsportin Std. Specs. Bd.E , remark
g, Placing, F, B 6, / IS 456. given below
Compaction
& Finishing

The cement concrete shall be mixed mechanically.In no case mixing shall be done for less than 1 to 1.5 minute.
Transportation process shall not take time more than 15min. The concrete shall be placed into its final position,
compacted and finished within 30minutes of mixing the water & before setting commences. The metod of placing
shall be such as to avoid segregation. In case of concrete bedding below paver floor a screed board shall be used
to get a level or sloped surface as required for the top of bedding. Top surface shall be rough for good bond.
Compaction shall be by using Vibrator needle for good compaction.A Crossfall of 3% slope to be maintained for
Concrete surface.In case of lime or cement treated layers in the pavement, at least 14 and 7days respectively
curing to be done, before traffic is pemitted.

222 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Note:- An efficient technical personnel is to be maintained at site by the contractor.

ACTIVITY - 06 - CONCRETE ( P.C.C and R.C.C.)

2. Concreting: c) Slump Field As per PW & HD As per Random P W A
continu Std. Specs. Bd.E , remark
e F, B 6, / IS 456. given below

For Low Degree of workability-Slump-25-75mm & For Medium degree of workbility- Slump-50-100 . Concrete shall
have a consistency such that it will be workable in the required position & in the case of R.C.C flow around
reinforcing steel also.
d) Cohesion Field As per PW & HD As per Random P W A Concrete shall be
& Colour Std. Specs. Bd.E , remark cohesive & green
F, B 6, / IS 456. in colour.

e) Lab As per PW & HD Not less Random - R A 150mm x 150mm

Compressive Std. Specs. B.6.12 than table x 150mm -6 Nos.
Strength given below Cube Casted in IS
moulds at site for
7 & 28 days

223 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Comp.Strength
Test.
As per Red hand book Specification No. B.6.12
Sr.No. Mix Compressive Strength at Compressive Strength at 28days in Kg/
7 days in Kg/ Sq.cm Sq.cm
1 1:1:2 158 242
2 1:1.5:3 131 200
3 1:2:4 105 158
4 1:3:6 66 100
5 1:4 :8 49 73
Defective concrete having strength below 80% of the required strength is liable to be rejected. Concrete of
strength upto 80 % of the required strength may be accepted as substandard work at a reduced rate provided such
weak concrete is restricted to such members & in such quantities as will not endanger the safety of the structure.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 06 - CONCRETE ( P.C.C and R.C.C.)
3 Formwork Dimension Field As per approved As per Random P W A Shuttering should
check tender doc./ drg. remark be sturdy, new &
of good quality

224 | P a g e
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TPIA- Third Party Inspection Agency R- Review
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 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
without leakages.
Trueness of line,
level,plumb,
diagonal etc. are
to be verified.
Starters for
columns & lifts to
be casted.
4 Reinforceme Dimension / 100%
nt placement reinforcement of
check slab is to be
offered for
checking to SGS
5 Slab Concreting Field As per approved As per 100% P W A All relevant
tender doc./ drg. remark checks shall be as
per Sr. No. 2,3,4
atleast one day
prior to casting of
slab
6 Curing & Visual Type of
Deshuttering curing,Quality of

225 | P a g e
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 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
concrete,
Hacking(Tachha).
Deshuttering
shall be as per IS
456.
Notes: 1) A sample patch of hacking (0.3 m X 0.3 m) is to be prepared & offered by contractor for approval and
same followed.
2) An efficient technical personnel is to be maintained at site by the
contractor.

ACTIVITY - 07 - PLASTERING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 PRE - a) Conduiting Field As per approved As per Random P W A To be properly
PLASTERING for elect., tender doc./ remark embeded in the
telephone, drg.And as per BBM. Use of
computer PW & HD Std. machine cutter

226 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
cables Specs.Bd. L / IS- & then chiselling
1630, IS-1661 to be done.
b) Hacking Field Random P W A A 0.3m x 0.3m
sample. sample patch
shall be prepared
& offered by
contractor for
approval and
same is to be
followed. (Apprx.
40 nos. ±5 min.
5mm deep marks
shall be
maintained)
b) Precuring Field Random P W A
c) Use of Field Random P W A Atleast 50mm
chicken mesh lapping required
on joint of on eaither sides
R.C.C. & BBM of concrete &
BBM.
d) Thickness Field Random P W A Level buttons

227 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
(thiya) to be
made.
e) Mortar Field Random P W A same as note
proportion given in brick
masonary.
f) Cement Lab Q.C. Notebook Refer Random P R A Compressive
Mortar cubes Remarks strength @ 28
Column days of cubes. IS
Cube moulds of
size
70.6x70.6x70.6m
m are to be
continously
maintained at
site.
1:3 127-211
Kg/cm2
1:4 -84 -
126Kg/cm2
1:5-56-84Kg/cm2
1:6-35-56Kg/cm2.

228 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
g) Sample Field As per approved As per Sch Before P W A A 1m x 1m
plaster. tender doc./ drg. B Plaster sample patch
acitvity shall be prepared
starts. & offered by
contractor for
approval and
same is to be
followed.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 07 - PLASTERING (contd.)
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
3 POST - a) Trueness Field As per approved As per Random P W A It should be in
PLASTERING for Line, tender doc./ drg. remark line, level &
Level, Plumb And as per PW & complete plumb.

229 | P a g e
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 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
& Right angle HD Std. Specs. B
11, Bd. L / IS-
1630, IS- 1661

b) Finishing Field As per approved As per 100% P W A As Per approved

tender doc./ drg. remark sample plaster
And As per PW & same finish shall
HD Std. Specs. be maintained in
Bd. L / IS- 1630, entire
IS- 1661 work.Under
mentioned notes
are to be
adhered to.
When no finish is specified the plastered surface shall be rubbed well to an even plane with a wooden float for
external surfaces & finished smooth with a steel trowel for internal surface.
When cement finished is specified, a coat of pure portland cement slurry 1.5mm thick shall be applied to the
plastered surface while the bas coat is still fresh.
The cement mortar for sand faced plaster shall have washed Kharsalia or Kasaba or similar type of appoved sand
with slightly larger proportion of coarse material. The proportion of cement to sand shall be 1:4.
When the finishing coat has hardened, the surface shall be kept wet continuously for 14days.

230 | P a g e
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A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C

ACTIVITY - 08 - FLOORING / SKIRTING / DADO / STEPS / SILLS

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Bedding/ Visual Field As per approved As per Random P W A Surface shall be
Surface tender doc./ remark hard, rough &
Preparation drg.And as per clean from all
for dado/ PW & HD Std. debris. Mortar
flooring. Specs. Bd. M / IS- Mix as per Sch.B.
1443 Sch. B. Bedding shall be
in uniform level
,thickness,slope.
Rough surface for
dado. Edges
chamfered or
moulding or edge
polish for steps &
sills. The tiles

231 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
shall be sorted
for size, color,
any deformities
and used after
pre-curing if
required.
3 Final Finish Visual Field 100% P W A Type of
tiles,level, slope,
line, right
angle,joints ,
cleanness, shade
variation,butt
filling, cracked
tiles, curing etc..
Material of joint
filling should be
match with
shade of tiles.
Polishing of
Kadappa kitchen
otta & shelves.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

232 | P a g e
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TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C

ACTIVITY - 09 - IRON WORK / STRUCTURAL STEEL

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Dimension / Visual Field As per approved Wt. per Rft. Random P W A Rust must be
Painting/ Wt. tender doc./ drg. or Rm. shall removed by
check be verified applying
as per Sch rustolene of
'B' approved make
before applying
Zinc chromate
primer, DFT : 70-
75 micron. Holes
are to be of a dia.
1.5 to 2 mm

233 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
larger than the
specified dia.of
bolts or rivets.
3 Final finish Visual Field As per approved As per 100% P W A Plumb, level, line
tender doc./ drg. remark type of joints,
And as per PW & type of welds are
HD Std. Specs. to checked.
Bd. U, Bd. C, B Holdfasts or
18(a), B 19 undesired
members are to
be embedded in
masonry /
plaster.
Approved make
nuts & bolts are
to be used.
Furhter checks if
required are to
be done as IS
822, IS 2062, IS
2102, IS 7215, IS
12843

234 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C

ACTIVITY - 10 - WATER-PROOFING
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Surface Visual Field As per approved As per Random P W A Surface shall be
preparation/ tender doc./ remark clean from all
Bedding drg.And as per debris & rough
PW & HD Std. (Chipping).
Specs. Bd.J Mortar
proportion,
Slope,Silt % in
sand, Brickbat
coba, thickness &
break joints shall
be checked.
3 Final finish Visual Field As per approved AS per 100% P W/ A
tender doc./ drg. remark R
given below

235 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Standing water for a period of 24 hrs shall be kept and verified for leakages. Review of doc. for guarantee of work submitted by
Con't. to PCMC.
Covaing is to be provided at corner & edges. Spout free from mortar debris. The leakage ,failure to stay in place,splitting,pulling
loose,bulging,
tearing or cracking due to excessive expansion & contraction shall be judged as defective
work.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 11 - ROOFING (G.I. & A.C. SHEETS)
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Laying of Visual Field As per approved As per Random P W A Lapping
Sheets,Fitting tender doc./ remark min.15cm
s drg.And as per between two
PW & HD Std. sheets, slope as
Specs. Bd.R per drg., J -Bolts ,
Purlins, Washers
3 Final finish 100% The visible

236 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
surface shall be
painted in coats
as required as
per sch. B

ACTIVITY - 12 - PLUMBING & SANITARY FITTING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 After GI pipe Hydrostatic Field As per approved As per Random P W A Make, type,
line work pressure test tender doc./ remark location,
drg.And as per given clamping, as per
PW & HD Std. below. Sch. B &
Specs. Bd.V approved
drawing. The
pipes shall be
used in standard
length. Cut
lengths maybe

237 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
used where
necessary to
make up the
exact length.
On completion of laying the pipe line & fixing taps, etc., the pipeline shall be tested with a hydraulic pressure of
7kg/ sqcm. or any other pressure if specifically mention in tender document.
3 Verification Visual Field As per approved As per 100% P W A Approved make
of Sanitary tender doc./ remark ,Location,
wares drg.And as per colour,size.
PW & HD Std.
Specs. Bd.V
4 Fixing of Random GT,NT,IC & all
Sanitary sewer line must
wares & be clean from
Inspection undesirable
chamber material. IC. must
have sufficient
trough in level &
slope, so as to
avoid water

238 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
logging in
chamber.

Note:- An efficient technical personnel is to be maintained at site by the contractor.

ACTIVITY - 13 - WOOD FINISHES
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Final finish Visual Field As per approved As per 100% P W A A sample is to be
tender doc./ remark prepared &
drg.And as per offered by
PW & HD Std. contractor for
Specs. Bd. N, B 20 approval and
same followed.
Review of
manufacturer's

239 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
test certificate

ACTIVITY - 14 - GLAZIER'S WORK

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Fixing & Visual - As per approved As pe Random P W A The glass panels
Workmanshi tender doc./ drg. remark properly cut to fit
p And as per PW & the rebates of
HD Std. Specs. the frames and
Bd. S sashes truly with
of margin (-
1.5mm.) on all
sides.The rebate
should not be
less than 8mm in
the frames &

240 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
sashes.
3 Final finish Visual Field 100% P W A All stains shall be
removed from
the glass
surface.Also
Check for cracks.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 15 - DOORS / WINDOWS / VENTILATORS
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Fixing & Visual Field As per approved AS per Random P W A Trueness in
Workmanshi tender doc./ drg. remark plumb, right
p for door/ And as per PW & angle, Type of
window / HD Std. Specs. joints, Nails,
ventilators. Bd. T, IS: 4021- Screws,
1995 Thickness. Hold
fast at least 3

241 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
nos. for door one
at centre & 2 nos.
at 30 cm from
top & bottom.
For window &
ventilator one
no. for 60 cm ht.
2 nos. for above
60 cm ht.
3 Final Finish & 100% Cleanness, Easy
Workmanshi movement,
p Finished surface
shall be as per
item by oiling or
two coats of oil
paint of
approved
coloured and
shade . The
rebate of frames
shall not be oiled.
Fixtures &

242 | P a g e
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 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Fasteners to be
check as per
approved make,
type,location,
freely work. etc.

ACTIVITY - 16 - PAINTING
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Approved Visual Field As per approved As Per Sch Random P W A A 0.3 m x 1.0m
Shades tender doc./ B size sample patch
drg.And as per shall be prepared
PW & HD Std. & offered by
Specs. Bd. P, B 21 contractor for
approval.

243 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
3 Surface Visual Field As per Random Surface shall be
Preparation remark repaired with
gypsum/ putty,
& allow to set
hard. All
irregularities
shall be sand
papered smooth
& wiped clean.
Surface shall be
dry & free from
dust.
4 Final finish Visual Field 100% Final surface
finished as per
approved shades.
Note:- An efficient technical personnel is to be maintained at site by the contractor.
ACTIVITY - 17 - SYNTHETIC FLOORING
SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM

244 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Surface Visual Field As per approved AS per Random P W A Surface should be
Preparation tender doc./drg remark clean &
And as per Sch. B, completely dust
IS:13199-1991 free.
3 Bonding Visual Field As per Sch. Random P W A Pasted on
B grooved PCC
floor with water
based Acrylic
glue.
4 Final finish Visual Field As per Sch. 100% P W A Trueness in
B line,level.

ACTIVITY - 18 - STEAM BATH/SAUNA BATH/JACUZZI

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM
N A C

245 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
1 Material - - - - - - - - Covered in
material QAP
2 Installation & Visual Field As per approved As per Sch 100% P W A Working
Commisionin tender doc./ drg. B operation.
g
3 Final finish Cleanness, level,
location.

ACTIVITY - 19- CONCRETE KERB STONE

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Casting at Concrete Field As per approved As per Sch Random P W A Concrete Mix,
site Cube tender doc./ drg. B Mould sizes.
3 Final finish Visual 100% Trueness in
line,level, plumb.

246 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
Type of curing.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

ACTIVITY - 20 - PLYWOOD WORK

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Verification Visual Field As per approved As per Random P W A Approved make
of Plywood tender doc./ drg. remark plywood to be
&Sch B verified at site by
SGS. MTC to be
reviewed.
3 Final finish 100% Under mentioned
notes are to be
adhered to.

247 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
The covered wood work in contact with masonry shall be finished with a coat of hot coal tar.The facing opf lining shall be finished
as mentioned in the item with varnishing, french polishing or waxing as per Bd.N

ACTIVITY - 21- ALUMINIUM DOOR & WINDOW

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y
TEST CO TPI PCM
N A C
1 Material - - - - - - - - Covered in
material QAP
2 Final finish Visual Field As per approved As per Sch 100% P W A Trueness in
tender doc./ drg. B. & as per plumb, right
remark. angle, line &
level. Wool pile
to shutter side
rail, Drain hole at
bottom rail. Anti
lifter at top rail.
Working of lock
,Pivot & floor

248 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance
 Quality Assurance Plan For Building Construction Work For PCMC, PUNE

ACTIVITY - 01 - MARKING

SR. NO. ITEM TESTS TO BE METHO REFERENCE DOC. PERMISSIBL FREQUENC AGENCY REMARKS
PERFORMED D OF E LIMIT Y CO TPI PCM
TEST N A C
spring. Gap
between
aluminium
window and
plaster is to be
avoided. Sealant
is to be used to
close such gaps.
Note:- An efficient technical personnel is to be maintained at site by the contractor.

249 | P a g e
CON-Contractor P-Perform
TPIA- Third Party Inspection Agency R- Review
PCMC- Pimpri Chinchwad Municipal Cor. W- Witness
A-Acceptance