CAPITULO 6 Solucionario-Shigley
CAPITULO 6 Solucionario-Shigley
CAPITULO 6 Solucionario-Shigley
56767952-solucionario-shigley
Chapter 6
6-1
Sy
MSS: σ1 − σ3 = S y /n ⇒ n=
σ1 − σ3
Sy
DE: n=
σ′
1/2 2 1/2
σ ′ = σ A2 − σ A σ B + σ B2 = σx − σx σ y + σ y2 + 3τx2y
150 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
6-2 S y = 50 kpsi
Sy
MSS: σ1 − σ3 = S y /n ⇒ n=
σ1 − σ3
2 1/2 1/2
σ A − σ A σ B + σ B2 n = S y / σ A2 − σ A σ B + σ B2
DE: = S y /n ⇒
50
(a) MSS: σ1 = 12 kpsi, σ3 = 0, n = = 4.17 Ans.
12 − 0
50
DE: n= = 4.17 Ans.
[122 − (12)(12) + 122 ]1/2
50
(b) MSS: σ1 = 12 kpsi, σ3 = 0, n = = 4.17 Ans.
12
50
DE: n= = 4.81 Ans.
[122 − (12)(6) + 62 ]1/2
50
(c) MSS: σ1 = 12 kpsi, σ3 = −12 kpsi, n = = 2.08 Ans.
12 − (−12)
50
DE: n= = 2.41 Ans.
[122 − (12)(−12) + (−12) 2 ]1/3
50
(d) MSS: σ1 = 0, σ3 = −12 kpsi, n = = 4.17 Ans.
−(−12)
50
DE: n= = 4.81
[(−6) 2 − (−6)(−12) + (−12) 2 ]1/2
Chapter 6 151
160 2
160
(c) σ A , σ B = − ± − + 1002 = 48.06, −208.06 MPa = σ1 , σ3
2 2
390
MSS: n= = 1.52 Ans.
48.06 − (−208.06)
390
DE: n= = 1.65 Ans.
[−160 + 3(1002 )]1/2
2
152 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
6-5
OB 2.23
(a) MSS: n= = = 2.1
OA 1.08
OC 2.56
DE: n= = = 2.4
OA 1.08
OE 1.65
(b) MSS: n= = = 1.5
OD 1.10
OF 1.8
DE: n= = = 1.6
OD 1.1
B
(a)
C
B
Scale
1" ⫽ 200 MPa
O A
D
E F (b)
G K
L
(d)
I
(c)
OH 1.68
(c) MSS: n= = = 1.6
OG 1.05
OI 1.85
DE: n= = = 1.8
OG 1.05
OK 1.38
(d) MSS: n= = = 1.3
OJ 1.05
OL 1.62
DE: n= = = 1.5
OJ 1.05
Chapter 6 153
(a)
C
B
H
J
I
(c)
L
(d)
OH 1.55
(c) MSS: n= = = 1.2
OG 1.3
OI 1.8
DE: n= = = 1.4
OG 1.3
OK 2.82
(d) MSS: n= = = 2.2
OJ 1.3
OL 3.1
DE: n= = = 2.4
OJ 1.3
154 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
−100
MNS: Eq. (6-30b) n= = 6.25 Ans.
−16
Chapter 6 155
1 4 (−16)
BCM: Eq. (6-31b) = − ⇒ n = 3.41 Ans.
n 30 100
1 (100 − 30)4 −16
M1M: Eq. (6-32b) = − ⇒ n = 3.95 Ans.
n 100(30) 100
n(−16) + 30 2
4
M2M: Eq. (6-33b) n + =1
30 30 − 100
Reduces to n 2 − 1.1979n − 15.625 = 0
1.1979 + 1.19792 + 4(15.625)
n= = 4.60 Ans.
2
B
O
A
C
E
D (b)
K
F
J
L
(c) (d)
156 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
OB 1.55
(a) For all methods: n= = = 1.5
OA 1.03
OD 1.4
(b) BCM: n= = = 1.75
OC 0.8
OE 1.55
All other methods: n= = = 1.9
OC 0.8
OL 5.2
(c) For all methods: n= = = 7.6
OK 0.68
OJ 5.12
(d) MNS: n= = = 6.2
OF 0.82
OG 2.85
BCM: n= = = 3.5
OF 0.82
OH 3.3
M1M: n= = = 4.0
OF 0.82
OI 3.82
M2M: n= = = 4.7
OF 0.82
6-9 Given: S y = 42 kpsi, Sut = 66.2 kpsi, ε f = 0.90. Since ε f > 0.05, the material is ductile and
thus we may follow convention by setting S yc = S yt .
Use DE theory for analytical solution. For σ ′ , use Eq. (6-13) or (6-15) for plane stress and
Eq. (6-12) or (6-14) for general 3-D.
Chapter 6 157
B
(d)
H
1 cm ⫽ 10 kpsi
G
O
A
C (b)
D
A
B (a)
F
(c)
6-10 This heat-treated steel exhibits S yt = 235 kpsi, S yc = 275 kpsi and ε f = 0.06. The steel is
ductile (ε f > 0.05) but of unequal yield strengths. The Ductile Coulomb-Mohr hypothesis
(DCM) of Fig. 6-27 applies — confine its use to first and fourth quadrants.
158 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
(a) σx = 90 kpsi, σ y = −50 kpsi, σz = 0 ⬖ σ A = 90 kpsi and σ B = −50 kpsi. For the
fourth quadrant, from Eq. (6-13)
1 1
n= = = 1.77 Ans.
(σ A /S yt ) − (σ B /Suc ) (90/235) − (−50/275)
(b) σx = 120 kpsi, τx y = −30 kpsi ccw. σ A , σ B = 127.1, −7.08 kpsi. For the fourth
quadrant
1
n= = 1.76 Ans.
(127.1/235) − (−7.08/275)
(c) σx = −40 kpsi, σ y = −90 kpsi, τx y = 50 kpsi . σ A , σ B = −9.10, −120.9 kpsi.
Although no solution exists for the third quadrant, use
S yc 275
n=− =− = 2.27 Ans.
σy −120.9
(d) σx = 110 kpsi, σ y = 40 kpsi, τx y = 10 kpsi cw. σ A , σ B = 111.4, 38.6 kpsi. For the
first quadrant
S yt 235
n= = = 2.11 Ans.
σA 111.4
Graphical Solution:
B
OB 1.82
(a) n = = = 1.78
OA 1.02
OD 2.24
(b) n = = = 1.75
OC 1.28
OF 2.75
(c) n = = = 2.22
OE 1.24
OH 2.46
(d) n = = = 2.08 H (d)
OG 1.18
1 in ⫽ 100 kpsi
G
O A
C (b)
D
B (a)
F
(c)
Chapter 6 159
6-11 The material is brittle and exhibits unequal tensile and compressive strengths. Decision:
Use the Modified II-Mohr theory as shown in Fig. 6-28 which is limited to first and fourth
quadrants.
Sut = 22 kpsi, Suc = 83 kpsi
Parabolic failure segment:
S B + 22 2
S A = 22 1 −
22 − 83
SB SA SB SA
−22 22.0 −60 13.5
−30 21.6 −70 8.4
−40 20.1 −80 2.3
−50 17.4 −83 0
A
30
–50
Sut ⫽ 83
–90
160 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
.
6-12 Since ε f < 0.05, the material is brittle. Thus, Sut = Suc and we may use M2M which is
basically the same as MNS.
(a) σ A , σ B = 9, −5 kpsi
35
n= = 3.89 Ans.
9
(b) σ A , σ B = 12.7, −0.708 kpsi
35
n= = 2.76 Ans.
12.7
(c) σ A , σ B = −0.910, −12.09 kpsi (3rd quadrant)
36
n= = 2.98 Ans. B
12.09
(d) σ A , σ B = 11.14, 3.86 kpsi
35
n= = 3.14 Ans.
11.14
1 cm ⫽ 10 kpsi
G
OB 4
(a) n = = = 4.0 Ans. A
OA 1 O
C D (b)
A
OD 3.45
(b) n = = = 2.70 Ans. E
OC 1.28
OF 3.7 B (a)
(c) n = = = 2.85 Ans. (3rd quadrant)
OE 1.3
F
OH 3.6
(d) n = = = 3.13 Ans. (c)
OG 1.15
Chapter 6 161
−25n + 30 2
n(15)
Eq. (6-33b): + =1
30 30 − 109
n = 1.90 Ans.
OB 4.25
(a) n = = = 1.50
OA 2.83
OD 4.24 B
(b) n = = = 2.00 B (a)
OC 2.12
OF 15.5
(c) n = = = 1.37 (3rd quadrant) A
OE 11.3
OH 5.3
(d) n = = = 1.83
OG 2.9
O A
1 cm ⫽ 10 kpsi
G
D
(b)
H
(d)
F
(c)
6-14 Given: AISI 1006 CD steel, F = 0.55 N, P = 8.0 kN, and T = 30 N · m, applying the
DE theory to stress elements A and B with S y = 280 MPa
32Fl 4P 32(0.55)(103 )(0.1) 4(8)(103 )
A: σx = + = +
πd 3 πd 2 π(0.0203 ) π(0.0202 )
= 95.49(106 ) Pa = 95.49 MPa
162 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
16T 16(30)
τx y = 3
= = 19.10(106 ) Pa = 19.10 MPa
πd π(0.0203 )
1/2
σ ′ = σx2 + 3τx2y = [95.492 + 3(19.1) 2 ]1/2 = 101.1 MPa
Sy 280
n= ′
= = 2.77 Ans.
σ 101.1
4P 4(8)(103 )
B: σx = 3
= 2
= 25.47(106 ) Pa = 25.47 MPa
πd π(0.020 )
0.55(103 )
16T 4V 16(30) 4
τx y = + = +
πd 3 3 A π(0.0203 ) 3 (π/4)(0.0202 )
= 21.43(106 ) Pa = 21.43 MPa
σ ′ = [25.472 + 3(21.432 )]1/2 = 45.02 MPa
280
n= = 6.22 Ans.
45.02
32(416)(15) 1/3
d= = 0.922 in
π(81 000)
Chapter 6 163
6-16 For a thin walled cylinder made of AISI 1018 steel, S y = 54 kpsi, Sut = 64 kpsi.
The state of stress is
pd p(8) pd
σt = = = 40 p, σl = = 20 p, σr = − p
4t 4(0.05) 8t
These three are all principal stresses. Therefore,
1
σ ′ = √ [(σ1 − σ2 ) 2 + (σ2 − σ3 ) 2 + (σ3 − σ1 ) 2 ]1/2
2
1
= √ [(40 p − 20 p) 2 + (20 p + p) 2 + (− p − 40 p) 2 ]
2
= 35.51 p = 54 ⇒ p = 1.52 kpsi (for yield) Ans.
. .
For rupture, 35.51 p = 64 ⇒ p = 1.80 kpsi Ans.
6-17 For hot-forged AISI steel w = 0.282 lbf/in3 , S y = 30 kpsi and ν = 0.292. Then ρ = w/g =
0.282/386 lbf · s2 /in; ri = 3 in; ro = 5 in; ri2 = 9; ro2 = 25; 3 + ν = 3.292; 1 + 3ν = 1.876.
Eq. (4-56) for r = ri becomes
2 3+ν 2 2 1 + 3ν
σt = ρω 2ro + ri 1 −
8 3+ν
Rearranging and substituting the above values:
Sy 0.282 3.292 1.876
= 50 + 9 1 −
ω2 386 8 3.292
= 0.016 19
164 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
= 0.001 203ω2
Applying Eq. (4-56) for σt
2 0.282 3.292 9(25) 1.876(15)
σt = ω 9 + 25 + −
386 8 15 3.292
= 0.012 16ω2
Using the Distortion-Energy theory
1/2
σ ′ = σt2 − σr σt + σr2 = 0.011 61ω2
1/2
30 000
Solving ω= = 1607 rad/s
0.011 61
So the inner radius governs and n = 13 000 rev/min Ans.
Chapter 6 165
6-19 Table A-20 gives S y as 320 MPa. The maximum significant stress condition occurs at ri
where σ1 = σr = 0, σ2 = 0, and σ3 = σt . From Eq. (4-50) for r = ri
2ro2 po 2(1502 ) po
σt = − = − = −3.6 po
ro2 − ri2 1502 − 1002
σ ′ = 3.6 po = S y = 320
320
po = = 88.9 MPa Ans.
3.6
6-20 Sut = 30 kpsi, w = 0.260 lbf/in3 , ν = 0.211, 3 + ν = 3.211, 1 + 3ν = 1.633. At the inner
radius, from Prob. 6-17
σt 3+ν 2 2 1 + 3ν 2
=ρ 2ro + ri − r
ω2 8 3+ν i
Here ro2 = 25, ri2 = 9, and so
σt 0.260 3.211 1.633(9)
= 50 + 9 − = 0.0147
ω2 386 8 3.211
Since σr is of the same sign, we use M2M failure criteria in the first quadrant. From Table
A-24, Sut = 31 kpsi, thus,
31 000 1/2
ω= = 1452 rad/s
0.0147
rpm = 60ω/(2π) = 60(1452)/(2π)
= 13 866 rev/min
Using the grade number of 30 for Sut = 30 000 kpsi gives a bursting speed of 13640 rev/min.
166 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
In the x z plane, M B = 848 lbf · in and MC = 1686 lbf · in. The resultants are
M B = [(1784) 2 + (848) 2 ]1/2 = 1975 lbf · in
MC = [(1686) 2 + (762) 2 ]1/2 = 1850 lbf · in
So point B governs and the stresses are
16T 16(1000) 5093
τx y = 3
= 3
= 3 psi
πd πd d
32M B 32(1975) 20 120
σx = = = psi
πd 3 πd 3 d3
Then 2 1/2
σx σx
σ A, σB = ± + τx2y
2 2
1/2
2
1 20.12
20.12
σ A, σB = 3 ± + (5.09) 2
d 2 2
(10.06 ± 11.27)
= kpsi · in3
d3
Then
10.06 + 11.27 21.33
σA = = kpsi
d3 d3
and
10.06 − 11.27 1.21
σB = 3
= − 3 kpsi
d d
For this state of stress, use the Brittle-Coulomb-Mohr theory for illustration. Here we use
Sut (min) = 25 kpsi, Suc (min) = 97 kpsi, and Eq. (6-31b) to arrive at
21.33 −1.21 1
− =
25d 3 97d 3 2.8
Solving gives d = 1.34 in. So use d = 1 3/8 in Ans.
Note that this has been solved as a statics problem. Fatigue will be considered in the next
chapter.
6-22 As in Prob. 6-21, we will assume this to be statics problem. Since the proportions are un-
changed, the bearing reactions will be the same as in Prob. 6-21. Thus
x y plane: M B = 223(4) = 892 lbf · in
x z plane: M B = 106(4) = 424 lbf · in
Chapter 6 167
So
Mmax = [(892) 2 + (424) 2 ]1/2 = 988 lbf · in
32M B 32(988) 10 060
σx = = = psi
πd 3 πd 3 d3
Since the torsional stress is unchanged,
τx z = 5.09/d 3 kpsi
1/2
2
1 10.06 10.06
σ A, σB = 3 ± + (5.09) 2
d 2 2
ROy = 193.7 lbf 246.3 lbf ROz = 233.5 lbf 676.6 lbf
A B C A B C
O x O x
20" 16" 10" 20" 16" 10"
RBy = 158.1 lbf z RBz = 807.5 lbf
281.9 lbf 102.6 lbf
xy plane xz plane
M A = 20 193.72 + 233.52 = 6068 lbf · in
M B = 10 246.32 + 676.62 = 7200 lbf · in (maximum)
32(7200) 73 340
σx = 3
=
πd d3
16(3383) 17 230
τx y = 3
=
πd d3
1/2 Sy
σ ′ = σx2 + 3τx2y
=
n
2
1/2
17 230 2
73 340 79 180 60 000
3
+3 3
= 3
=
d d d 3.5
168 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
y 107.0 N 252.6 N
M A = 0.3 163.42 + 1072 = 58.59 N · m (maximum)
M B = 0.15 89.22 + 174.42 = 29.38 N · m
32(58.59) 596.8
σx = 3
=
πd d3
16(33) 168.1
τx y = 3
=
πd d3
2 2
1/2
370(106 )
′
2 2 1/2
596.8 168.1 664.0
σ = σx + 3τx y = +3 = =
d3 d3 d3 3.0
Chapter 6 169
170 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
Based on Figure (d) and using Eq. (6-15) and the solution of Prob. 6-27,
1/2
σ ′ = σx2 − σx σ y + σ y2
6-29
When the ring is set, the hoop tension in the ring is
w
equal to the screw tension.
dF
ri2 pi ro2
σt = 2 1+ 2
r ro − ri2 r
We have the hoop tension at any radius. The differential hoop tension d F is
d F = wσt dr
wri2 pi
ro ro
ro2
F= wσt dr = 2 1 + 2 dr = wri pi (1)
ri ro − ri2 ri r
6-30
(a) From Prob. 6-29, T = 0.2Fi d
T 190
Fi = = = 3800 lbf Ans.
0.2d 0.2(0.25)
(b) From Prob. 6-29, F = wri pi
F Fi 3800
pi = = = = 15 200 psi Ans.
wri wri 0.5(0.5)
Chapter 6 171
pi ri2 + ro2
ri2 pi ro2
(c) σt = 2 1+ =
ro − ri2 r r=ri ro2 − ri2
15 200(0.52 + 12 )
= = 25 333 psi Ans.
12 − 0.52
σr = − pi = −15 200 psi
σ1 − σ3 σt − σr
(d) τmax = =
2 2
25 333 − (−15 200)
= = 20 267 psi Ans.
2
1/2
σ ′ = σ A2 + σ B2 − σ A σ B
6-31
1"R
re The moment about the center caused by force F
1" is Fre where re is the effective radius. This is
R
2 balanced by the moment about the center
caused by the tangential (hoop) stress.
ro
Fre = rσt w dr
t ri
wpi r 2
ro2 ro
r
= 2 i2
r+ dr
ri r o − ri
r
wpi ri2 ro2 − ri2 2 ro
re = 2 + ro ln
F ro − ri2
2 ri
172 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
Chapter 6 173
752 + 502
Eq. (4-58) (σt ) o = 19.41 = 50.47 MPa,
752 − 502
(σr ) o = −19.41 MPa
σo′ = [50.472 − 50.47(−19.41) + (−19.41) 2 ]1/2 = 62.48 MPa Ans.
6-34
1.9998 1.999
δ= − = 0.0004 in
2 2
Eq. (4-59)
2
2 + 12
2
p(1) p(1) 1 +0
0.0004 = + 0.211 + − 0.292
14.5(106 ) 22 − 12 30(106 ) 12 − 0
p = 2613 psi
Applying Eq. (4-58) at R,
22 + 12
(σt ) o = 2613 2 = 4355 psi
2 − 12
(σr ) o = −2613 psi, Sut = 20 kpsi, Suc = 83 kpsi
−2613n + 20 000 2
n(4355)
Eq. (6-33b) + =1
20 000 20 000 − 83 000
n = 4.52 Ans.
Outer member:
1.752 (2.997)
Outer radius: (σt ) o = (2) = 19.58 kpsi, (σr ) o = 0
22 − 1.752
1.752 (2.997) 22
Inner radius: (σt ) i = 2 1+ = 22.58 kpsi, (σr ) i = −2.997 kpsi
2 − 1.752 1.752
Bending:
6.000(2/2)
ro : (σx ) o = = 11.18 kpsi
0.5369
6.000(1.75/2)
ri : (σx ) i = = 9.78 kpsi
0.5369
174 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
–2.997 kpsi
9.78 kpsi
22.58 kpsi
x y
6.52 kpsi
6-36 From Prob. 6-35: p = 2.997 kpsi, I = 0.5369 in4 , J = 1.0738 in4
Inner member:
(0.8752 + 0.752 )
Outer radius: (σt ) o = −2.997 = −19.60 kpsi
(0.8752 − 0.752 )
(σr ) o = −2.997 kpsi
2(2.997)(0.8752 )
Inner radius: (σt ) i = − = −22.59 kpsi
0.8752 − 0.752
(σr ) i = 0
Bending:
6(0.875)
ro : (σx ) o = = 9.78 kpsi
0.5369
6(0.75)
ri : (σx ) i = = 8.38 kpsi
0.5369
Chapter 6 175
Torsion:
8(0.875)
ro : (τx y ) o = = 6.52 kpsi
1.0738
8(0.75)
ri : (τx y ) i = = 5.59 kpsi
1.0738
The inner radius is in plane stress: σx = 8.38 kpsi, σ y = −22.59 kpsi, τx y = 5.59 kpsi
σi′ = [8.382 − (8.38)(−22.59) + (−22.59) 2 + 3(5.592 )]1/2 = 29.4 kpsi
Sy 60
ni = ′ = = 2.04 Ans.
σi 29.4
Outer radius experiences a radial stress, σr
1 1/2
σo′ = √ (−19.60 + 2.997) 2 + (−2.997 − 9.78) 2 + (9.78 + 19.60) 2 + 6(6.52) 2
2
= 27.9 kpsi
60
no = = 2.15 Ans.
27.9
6-37
3θ 2
1 KI θ KI θ θ
σp = 2√ cos ± √ sin cos sin
2 2πr 2 2πr 2 2 2
1/2
3θ 2
KI θ θ
+ √ sin cos cos
2πr 2 2 2
1/2
KI θ 2 θ 2 θ 2 3θ 2 θ 2 θ 2 3θ
=√ cos ± sin cos sin + sin cos cos
2πr 2 2 2 2 2 2 2
KI θ θ θ KI θ θ
=√ cos ± cos sin =√ cos 1 ± sin
2πr 2 2 2 2πr 2 2
Plane stress: The third principal stress is zero and
KI θ θ KI θ θ
σ1 = √ cos 1 + sin , σ2 = √ cos 1 − sin , σ3 = 0 Ans.
2πr 2 2 2πr 2 2
Plane strain: σ1 and σ2 equations still valid however,
KI θ
σ3 = ν(σx + σ y ) = 2ν √ cos Ans.
2πr 2
6-38 For θ = 0 and plane strain, the principal stress equations of Prob. 6-37 give
KI KI
σ1 = σ2 = √ , σ3 = 2ν √ = 2νσ1
2πr 2πr
176 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
1
(a) DE: √ [(σ1 − σ1 ) 2 + (σ1 − 2νσ1 ) 2 + (2νσ1 − σ1 ) 2 ]1/2 = S y
2
σ1 − 2νσ1 = S y
1 1
For ν = , 1−2 σ1 = S y ⇒ σ1 = 3S y Ans.
3 3
(b) MSS: σ1 − σ3 = S y ⇒ σ1 − 2νσ1 = S y
1
ν= ⇒ σ1 = 3S y Ans.
3
2
σ3 = σ1
3
F
Eq. (6-51) 70 = 1.3 π(0.625)
4(0.5)
F = 76.9 kips Ans.
√
6-40 Given: a = 12.5 mm, K I c = 80 MPa · m, S y = 1200 MPa, Sut = 1350 MPa
350 350 − 50
ro = = 175 mm, ri = = 150 mm
2 2
12.5
a/(ro − ri ) = = 0.5
175 − 150
150
ri /ro = = 0.857
175
.
Fig. 6-40: β = 2.5
√
Eq. (6-51): K I c = βσ πa
80 = 2.5σ π(0.0125)
σ = 161.5 MPa
Chapter 6 177
Eq. (4-51) at r = ro :
ri2 pi
σ = 2 (2)
ro − ri2
1502 pi (2)
161.5 =
1752 − 1502
pi = 29.2 MPa Ans.
6-41
(a) First convert the data to radial dimensions to agree with the formulations of Fig. 4-25.
Thus
ro = 0.5625 ± 0.001in
ri = 0.1875 ± 0.001 in
Ro = 0.375 ± 0.0002 in
Ri = 0.376 ± 0.0002 in
The stochastic nature of the dimensions affects the δ = |Ri | − |Ro | relation in
Eq. (4-60) but not the others. Set R = (1/2)( Ri + Ro ) = 0.3755. From Eq. (4-60)
Eδ ro2 − R 2 R 2 − ri2
p=
2R 2 ro2 − ri2
R
= 0.000 070 7 in
Then
σ̂δ 0.000 070 7
Cδ = = = 0.0707
δ̄ 0.001
The tangential inner-cylinder stress at the shrink-fit surface is given by
R̄ 2 + r̄i2
σit = −p
R̄ 2 − r̄i2
0.37552 + 0.18752
6
= −18.70(10 ) δ
0.37552 − 0.18752
= −31.1(106 ) δ
σ̄it = −31.1(106 ) δ̄ = −31.1(106 )(0.001)
= −31.1(103 ) psi
178 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design
Also
σ̂σit = |Cδ σ̄it | = 0.0707(−31.1)103
= 2899 psi
σit = N(−31 100, 2899) psi Ans.
(b) The tangential stress for the outer cylinder at the shrink-fit surface is given by
2
r̄o + R̄ 2
σot = p 2
r̄o − R̄ 2
0.56252 + 0.37552
6
= 18.70(10 ) δ
0.56252 − 0.37552
= 48.76(106 ) δ psi
σ̄ot = 48.76(106 )(0.001) = 48.76(103 ) psi
σ̂σot = Cδ σ̄ot = 0.0707(48.76)(103 ) = 34.45 psi
6-42 From Prob. 6-41, at the fit surface σot = N(48.8, 3.45) kpsi. The radial stress is the fit
pressure which was found to be
p = 18.70(106 ) δ
p̄ = 18.70(106 )(0.001) = 18.7(103 ) psi
σ̂ p = Cδ p̄ = 0.0707(18.70)(103 )
= 1322 psi
and so
p = N(18.7, 1.32) kpsi
and
σor = −N(18.7, 1.32) kpsi
These represent the principal stresses. The von Mises stress is next assessed.
σ̄ A = 48.8 kpsi, σ̄ B = −18.7 kpsi
k = σ̄ B /σ̄ A = −18.7/48.8 = −0.383
σ̄ ′ = σ̄ A (1 − k + k 2 ) 1/2
= 48.8[1 − (−0.383) + (−0.383) 2 ]1/2
= 60.4 kpsi
σ̂σ ′ = C p σ̄ ′ = 0.0707(60.4) = 4.27 kpsi
Chapter 6 179
6-43
pd 6000N(1, 0.083 33)(0.75)
σt = =
2t 2(0.125)
= 18N(1, 0.083 33) kpsi