Model SM Spraymaster Classic Deaerators

SPRAYMASTER CLASSIC
DEAERATORS (SINGLE TANK)

CONTENTS
FEATURES AND BENEFITS .............................................................................................................................H1a-3 
PRODUCT OFFERING ......................................................................................................................................H1a-4 
DIMENSIONS AND RATINGS ...........................................................................................................................H1a-7 
RETURN ON INVESTMENT ............................................................................................................................H1a-10 
Flash Steam..................................................................................................................................................H1a-10 
Exhaust Steam .............................................................................................................................................H1a-10 
Surface Blowdown ........................................................................................................................................H1a-10 
Chemical Treatment .....................................................................................................................................H1a-10 
Makeup Water ..............................................................................................................................................H1a-10 
Sewer............................................................................................................................................................H1a-10 
Intangibles.....................................................................................................................................................H1a-10 
SAMPLE SPECIFICATIONS ............................................................................................................................H1a-11 

ILLUSTRATIONS
Figure H1a-1. Spraymaster Tank Supports and Saddles, Details and Dimensions ..........................................H1a-7 
Figure H1a-2. Spraymaster Deaerator Dimensions and Ratings (Single Tank) – Sheet 1 of 2.........................H1a-8 

TABLES
Table H1a-1. Spraymaster Deaerator Product Offering .....................................................................................H1a-4 

Section H1a-1 Rev. 09-09

Model SM Spraymaster Classic Deaerators

The Cleaver-Brooks designed deaerator assures high purity effluent by removing oxygen
and other dissolved gases in boiler feed. Thus, it is the answer to long- lasting boiler
equipment for industrial and commercial boiler users. Built of corrosion-resistant alloys for
lifetime service, the deaerator employs those basic principles of gas removal proven most
effective and economical to every boiler owner. Contact your local Cleaver-Brooks
authorized representative for component sizing information.

Section H1a-2 Rev. 09-09

Model SM Spraymaster Classic Deaerators

FEATURES AND BENEFITS

Low Profile Design:
• Low head allows installation in space restricted areas.

Two-Stage Deaeration in a Common Vessel:

• Recycle pumps are not required.
• Packaged for easy maintenance.

ASME Code Design (Section VIII):

• Assures deaerator vessel quality in materials and fabrication to meet safety
requirements.

Internal Stainless Steel Vent Condenser:

• Protects deaerator vessel against corrosive gases while providing a means for
removal of corrosive gases from boiler feedwater.

Self-Cleaning Water Spray Valve:

• Angles associated with the water spray valve assembly and actual water spray
pattern, maintains deposit-free surfaces.
• Reduces maintenance requirements.

Internal Automatic Check Valves Prevent Back Flooding:

• Both the water spray valve and steam atomizing valve are in the normally closed
position under no flow conditions.
• Prevents steam back-flow through the water spray valve and water back flow through
the steam atomizing valve.

Removable Water Spray Inlet Assembly:

• Flanged assembly allows easy access for maintenance and/or inspections.

Stainless Steel Deaeration Assembly:

• Ensures a longer life of wetted materials in intimate contact with corrosive liquids and
released corrosive gases.

Pressurized Tank Reduces Flashing and Minimal Venting:

• Recovery of exhaust and turbine steam.
• Saves Btu’s that would normally be exhausted to atmosphere. Improves plant
efficiency.

Auto Vent Valve Eliminates Dissolved Gases at Start-Up:

• Atmospheric contamination virtually eliminated for incoming water.

Exceeds ASME Recommendations for Oxygen Level:

• Guaranteed to remove oxygen concentrations to 0.005 cc/liter while operating
between 5% and 100% capacity.
• Carbon dioxide concentrations are practically reduced to zero.

Section H1a-3 Rev. 09-09

Model SM Spraymaster Classic Deaerators

Capacity Not Affected by Mixed Inlet Temperature:

• Consistent performance under variable conditions.

Integral Level Control Automatically Introduces Cold Water Make-Up to Supplement Condensate Only
When Necessary to Meet Boiler Demand:
• Saves Btu’s by accepting condensate before cold make-up water. Maintains a
minimal water level within the deaerator vessel to prevent damage to the boiler
feedpumps, and to maintain system operation.

Variety of Tank Sizes to Handle Volume-Swings in Condensate Return:

• Provides flexibility for selecting a tank for specific applications, limiting the loss of hot
condensate to drain.

Packaged Units for Cost Effective Installation:

• Complete packages are pre-fabricated in the manufacturing facility to ensure piping
alignment and control wiring function. The unit is partially disassembled, and match
marked for efficient field re-assembly.

Available in Horizontal and Vertical Configuration:

• Provides adaptability for installation in space restricted areas.

Internal Pump Suction Vortex Breakers:

• Eliminates the problems of loss in NPSHA and cavitation associated with the creation
of vortices within pump suction piping.

PRODUCT OFFERING
Information in this section applies directly to Cleaver- Brooks packaged Spraymaster
Deaerators ranging from 7,000 to 280,000 pounds/hour. For larger capacities contact
your local Cleaver-Brooks authorized representative. The product offering for
Spraymaster Deaerators is shown in Table H1a-1.

Table H1a-1. Spraymaster Deaerator Product Offering

RATING TANK STORAGE
MODEL NO.
(LBS/H) CAPACITY CAP. (MIN)
SM- 7 7000 230 16
SM-15 15000 300 10
SM- 30 30000 600 10
SM- 45 45000 900 10
SM -70 70000 1400 10
SM-100 100000 2000 10
SM-140 140000 2800 10
SM-200 200000 4000 10
SM- 280 280000 5600 10
NOTE: Model number designation (example, SM-7) is: SM = Spraymaster Deaerator. 7 = 7,000
lbs/hr rating. Optional tank sizes available, contact your local Cleaver-Brooks authorized
representative.

Section H1a-4 Rev. 09-09

Model SM Spraymaster Classic Deaerators

The Spraymaster Deaerator is a pressurized low-headroom system designed to remove

dissolved oxygen in boiler feedwater to 0.005 cc per liter, or less, and eliminate carbon
dioxide. A typical deaerator package includes the deaerator tank mounted on a stand of
appropriate height along with all operating controls, feed pumps assembled and piped
(typically knocked down for shipment and field assembly). The tank conforms to section
VIII of the ASME code.
The main deaerating portion is located internally and consists of a water collector and
steam atomizing valve. Built into a flange on top of the tank is a spring loaded water
spray nozzle which includes an automatic and manual vent valve.
Packaged Spraymaster systems offer substantial advantages through, lower cost
installation and simplified operation and maintenance. Spraymaster Deaerators arrive on
site ready for hookup to your water, steam, and electric power connections.
The deaerator stand comes with feed pump/motor set mounted on a solid base. The
base is specially reinforced to prevent vibration wear on vital system components.
Rugged square structural tubing combines lasting strength with generous working space
for inspection or routine servicing.

Control Panel
The control panel, complete with starters, fuse protection, switches, lights and pre- wired
terminal blocks is mounted on the stand assembly. Wiring to feed pump motor and all
controls is standard.

Deaerator Tank
ASME construction - certified to 50 psig. All tanks provided with manhole, individual
pump suction tappings and other openings as required. Saddles or legs standard on all
sizes. Select from sizes for 5 to 30 minutes of storage to overflow.

Piping
Pump and motor sets are mounted on individual bases before mounting on stand base.
Individual suction piping (including strainer, shutoff valve, flexible connector) are provided
for all feed pumps.

Standard Equipment
• Spraymaster deaerator.
• Deaerator storage tank.
• Deaerator water inlet atomizing valve.
• Deaerator steam inlet atomizing valve.
• Deaerator manual and automatic vent.
• Gauge glass.
• Steam pressure gauge.
• Feedwater thermometer.
• Required tappings.

Optional Equipment
• Steam pressure reducing valve.
• Three valve bypass and strainer (PRV).

Section H1a-5 Rev. 09-09

Model SM Spraymaster Classic Deaerators

• Water level controller with make-up valve.

• Three valve bypass and strainer (MUV).
• Steam relief valves.
• High water alarm.
• Low water alarm.
• Low water pump cut off.
• High temperature condensate diffuser tube (over 227 °F).
• Boiler feed pump and motor sets.
• Recirculation orifice or relief valve
• Suction shutoff valve.
• Suction strainer.
• Suction flexible fitting.
• Discharge check valve.
• Discharge shutoff valve.
• Discharge pressure gauge.
• Discharge manifold.
• Overflow drainer.
• Control panel.
• Chemical feed quill.
• Vacuum breaker.
• Insulation and lagging.
• Sentinel relief valve.
• Tank drain valve.
• Back pressure relief valve.
• Magnesium anode (not available with lined tanks).
• Stand.

Packaging
• Fully packaged, factory piped and wired.
• Half packaged, suitable for field erection with interconnecting piping and wiring by
others.

Section H1a-6 Rev. 09-09

Model SM Spraymaster Classic Deaerators

DIMENSIONS AND RATINGS

Dimensions and ratings for Spraymaster Deaerators are shown in Figure H1a-1 and
Figure H1a-2.

TANK SUPPORT LEGS SADDLES

FRONT HEAD FRONT HEAD
“E” “A” “A”

FOR .75" E BOLTS

 
(4) .875" E HOLES
“C” “D” “D” “C”

“H”

6
“B” “F” “B”
“F” “G”/2
“G”

TANK CAPACITY (GALLONS)

230 300 450 600 700 900 1000 1400 2000 2800 4000 5600
LEGS SADDLES
A 47 67.5 102 86 102 95 102.5 138 156 138 128 145
B 52.5 74 108.5 92.5 108.5 101 108.5 144 162 144 134 151
C 29.5 38 38 44.75 44.75 44.75 44.75 50 52 62 72 83
D 31.25 40 40 46.75 46.75 57 57 62 67 77.5 88 98.75
E 12 14.25 16 16 17 17 19.75 19 21.5 22.5 24.5 26
F 0.875 1 1 1 1 6.125 6.125 6 7.5 7.75 8 7.875
G 5.5 6.5 6.5 6.5 6.5 N/A N/A N/A N/A N/A N/A N/A
H 7 9.75 9.75 13.75 13.75 N/A N/A N/A N/A N/A N/A N/A

Figure H1a-1. Spraymaster Tank Supports and Saddles, Details and Dimensions

Section H1a-7 Rev. 09-09

Model SM Spraymaster Classic Deaerators

0
(Note 14) “D” “E”
“B”
4 3 5 1 1 1
(9" FOR SM15)
“C” 0” “D” “E” “F” “G” “J” “H” “K” “L”
1/2" NPT AUTO. VENT VALVE

"R" NPT. MANUAL VENT VALVE 2" DIA. HOLE

IN LIFTING LUGS
SM7 - 230 GALLON WATER &
STEAM INLET DETAIL  
“N”
12
20 2 21

TANK DIA.

8 9 10  
14

21

“M”
  11   6

(Note 1) 15
  16 (Note 2)
STAND HEIGHT VARIES
18 PER PROJECT
17 (Note 3) REQUIREMENTS  
22

19 (Note 4)

“D4” (4) "E5" DIA. HOLES “B2”

FOR "F6" DIA.
“C3” BOLTS   “A1”

Front View Right Side

1. Mounted at dim. “H” (top of tank) on non-packaged units.
2. Tank mounted on non-packaged units.
3. Packaged units only. Mounted on front of stand.
4. Suction piping includes strainer, gate valve and flexible connector.
5. All couplings are 3000# F.S.
6. All flanges are 150# F.F. except as noted.
7. SM-200 is the same as SM-100 and SM-280 is the same as SM-140 except 2 water & steam inlets are
used per vessel (dual inlet).
8. Customer to plug all fittings not being used.
9. Mount tank above pump at elevation necessary for static head including safe allowance for piping friction
as approved by pump manufacturer.
10. Deaerator tank is built to ASME Code.
11. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for
construction by certified dimension prints.
12. Add Suffix “P” to Model No. for packaged units (SMP-45).
13. Optional tanks available for 5 minutes storage (except SM7 & SM15), other combinations of capacities as
required - contact your local Cleaver-Brooks authorized representative.
14. Dimension “B” will change depending on controls required - contact your local Cleaver-Brooks authorized
representative.
15. No interconnecting piping or wiring furnished on non-packaged units unless specified, contact your local
Cleaver-Brooks representative for specific piping or wiring furnished on packaged assemblies.
16. Weights shown are without controls or packaging - contact your local Cleaver-Brooks representative for
additions.
17. Capacities other than shown as standard available by proper selection of controls - contact your local
Cleaver-Brooks authorized representative.
18. Optional tank sizes and ratings available - contact your local Cleaver-Brooks authorized representatives.
19. Lifting lugs are for lifting empty tank only.

Figure H1a-2. Spraymaster Deaerator Dimensions and Ratings (Single Tank) – Sheet 1 of 2

Section H1a-8 Rev. 09-09

Model SM Spraymaster Classic Deaerators

RATINGS SM TANK
Capacity (Gal. to Overflow) 230 300 450 600 700 900 1000 1400 2000 2800 4000 5600
Tank W eight (Dry) (lb)
Tank W eight (Flooded) (lb) 3600 7850 10700 11750 13450 15500 17000 25450 33650 41550 52500 73600
Tank Size (Dia x Length) 36 x 71 48 x 96 48 x 134 54 x 118 54 x 136 60 x 129.5 60 x 142.5 66 x 177 72 x 200 84 x 184 96 x 179 108 x 199
TANK DIMENSIONS
A Overall Height 58 70 70 76 76 82 82 88 94 108 120 132
B Overall W idth 51 63 63 69 69 75 75 81 87 99 111 123
C Front Head 8 10 10 11 11 12 12 14 15 17.5 20 21.5
D W ater Inlet - SM 7 17.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
W ater Inlet - SM 15 thru 100 N/A 20 22 22 22 22 22 22 22 22 22 22
W ater Inlet - SM140 N/A N/A N/A N/A N/A N/A N/A 18 18 18 18 18
E Steam Inlet 6.5 40 42 42 42 42 42 42 42 42 42 42
F Level Alarm 32 50 54 54 54 54 54 56 56 56 56 56
G High Temperature Return 27 55 62 62 62 62 62 63 63 63 63 63
H Level Control 44.5 60 79 79 79 79 79 90 90 90 90 90
J Relief Valve 38.5 66 * 70 70 70 70 70 100 100 100 100 100
K Relief Valve 50 66 * 86 86 86 86 86 111 111 111 111 111
L Relief Valve N/A N/A N/A N/A N/A N/A N/A 122 122 122 122 122
M Drain 10 30 98 84 98 93 103 135 153 135 127 144
N Overflow 5 10 10 10 10 10 10 14 14 14 14 14
P Overflow 10 0 0 3.75 3.75 6.75 6.75 6.5 8 14.5 26.5 27.5
Sprayhead SM15 SM30 SM45 SM70 SM100/200 SM140/280
R Manual Vent Valve Size 0.75 0.75 0.75 1 1.5 2
STAND DIMENSIONS
Capacity (Gal. to Overflow) 230 300 450 600 700 900 1000 1400 2000 2800 4000 5600
A1 Overall Length 52.5 74 108.5 92.5 108.5 101 108.5 144 162 149 134 151
B2 C/L to C/L Bolt Holes 47.5 69 102.5 87.5 102.5 95 102.5 138 155 146 127 144
C3 Overall Width 49 62 66 64 66 71 71 76 83 86.5 102 113
D4 C/L to C/L Bolt Holes 46 59 63 61 63 68 68 73 80 79.5 99 110
E5 Hole Size 0.75 1 1 0.75 1 1.125 1.125 1.25 1.125 1.125 1.125 1.25
F6 Anchor Bolt Size 0.625 0.875 0.875 0.625 0.875 1 1 1.125 1 1 1 1.125
CONNECTIONS AND TRIM
1 Relief Valve Size Contact Your Local Cleaver-Brooks Authorized Representative
2 Overflow Size 1.5" NPT 3" NPT 3" NPT 3" NPT 3" NPT 3" NPT 3" NPT 4"-150# FF 4"-150# FF 4"-150# FF 6"-150# 6"-150# FF
3 Steam Inlet Size See Table Below
4 Water Inlet Size See Table Below
5 High Temperature Return Size 1.5" NPT 1.5" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 3" NPT 3" NPT 3" NPT 3" NPT 3" NPT
6 Drain Size 1.5" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT
7 Suction Size 2.5" NPT 2.5" NPT 2.5" NPT 2.5" NPT 2.5" NPT 2.5" NPT 2.5" NPT 4"-150# FF 4"-150# FF 4"-150# FF 4"-150# 4"-150# FF
8 Thermometer (3/4" NPT)
9 Sample (1/2" NPT)
10 Chemical Feed (1" NPT)
11 Recirculation (1" NPT)
12 Gauge Glass Assembly
13 Level Controller (1.5" NPT)
14 Make-Up Valve
15 Pressure Gauge
16 Thermometer
17 Control Panel (Optional)
18 Feed Pump/Motor (Optional)
19 Suction Piping (Optional)
20 Manway Size - SM 7 20" N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Manway Size - SM 15 thru 70 N/A 28" 28" 28" 28" 28" 28" 28" 28" 28" 28" 28"
Manway Size - SM100, 200 N/A 32" 32" 32" 32" 32" 32" 32" 32" 32" 32" 32"
Manway Size - SM140, 280 N/A N/A N/A N/A N/A N/A N/A 36" 36" 36" 36" 36"
21 Level Alarms (Optional) (1" NPT)
22 Overflow Drainer (Optional)
RATINGS for
SPRAYMASTER MODEL TANK SIZES RATING (lb/hr) Conn 3 Steam Inlet Conn 4 Water Inlet
SM-7 230 7000 3"-150# FF Flg 1" NPT
SM-15 300 thru 700 15000 6"-150# FF Flg 1.5"-150# RF Flg
SM-30 300 thru 5600 30000 6"-150# FF Flg 2"-150# RF Flg
SM-45 300 thru 5600 45000 6"-150# FF Flg 2"-150# RF Flg
SM-70 300 thru 5600 70000 6"-150# FF Flg 2.5"-150# RF Flg
SM-100 300 thru 5600 100000 6"-150# FF Flg 3"-150# RF Flg
SM-140 2000 thru 5600 140000 8"-150# FF Flg 4"-150# RF Flg (2)
SM-200 (NOTE 7) 2000 thru 5600 200000 6"-150# FF Flg 3"-150# RF Flg
SM-280 (NOTE 7) 2000 thru 5600 280000 8"-150# FF Flg 4"-150# RF Flg (2)

* 2 relief valve tappings for SM 300 located at 66" are offset 6" on either side of top centerline.

Figure H1a-2. Spraymaster Deaerator Dimensions and Ratings (Single Tank) – Sheet 2 of 2

Section H1a-9 Rev. 09-09

Model SM Spraymaster Classic Deaerators

RETURN ON INVESTMENT
Payback for a pressurized deaerator verses an atmospheric boiler feed system is based
on an additional capital expenditure required divided by the yearly operating cost savings.
The differential in yearly operating costs are in the following areas:
• Flash steam
• Exhaust steam
• Blowdown
• Chemical treatment
• Makeup water
• Sewer
• Intangibles
Flash Steam
A percentage of the high-pressure condensate returns will flash to steam and be lost in
an atmospheric vessel application. This flash steam loss can be converted to an energy
loss and associated fuel cost.
Exhaust Steam
Exhaust steam cannot be recovered in an atmospheric vessel application. This exhaust
steam loss can be converted to energy loss and associated fuel cost. An example would
be steam turbine exhaust.
Surface Blowdown
Increased makeup water is required because of lost flash and exhaust steam. This
increase in makeup water requires an increase of surface blowdown. This is directly
related to cycles of concentration in the boiler. The additional blowdown loss can be
converted to an energy loss and associated fuel cost. The additional surface blowdown
may also result in an increase in capital expenditure for a larger blowdown heat recovery
system.
Chemical Treatment
Dissolved oxygen content in an atmospheric boiler feedwater system is a function of
water temperature. Lowering the dissolved oxygen content below what is naturally
present, based on mixed water temperature at atmospheric pressure, requires the
addition of a chemical treatment program. The most common oxygen scavenger used is
sodium sulfite. Sodium sulfite reacts with dissolved oxygen as follows:
2Na2SO3 + O2  2Na2SO4
Theoretically, it takes approximately 8 ppm of sodium sulfite as Na2S03 to scavenge
1 ppm of dissolved O2
Makeup Water
Increased make-up water is required because of lost flash steam, lost exhaust steam,
and additional surface blowdown. This additional makeup water can be associated to a
cost. Makeup water cost should be a combination of the utility charge plus pretreatment
equipment consumable costs.
Sewer
Utilities often base a sewer charge on make-up water usage. Increased makeup water
usage with an associated increase in surface blowdown can affect these costs.
Intangibles
Some cost savings are difficult to calculate - in general, best practices in deaeration will
prolong the life of boiler room equipment, reducing repair and maintenance costs.

Section H1a-10 Rev. 09-09

Model SM Spraymaster Classic Deaerators

SAMPLE SPECIFICATIONS

CONTENTS
PART 1   GENERAL.....................................................................................................................................H1a-12 
1.1   DEAERATOR SPECIFICATION.......................................................................................................H1a-12 
PART 2   PRODUCTS..................................................................................................................................H1a-12 
2.1   HARDWARE.....................................................................................................................................H1a-12 
A. Deaerator ..........................................................................................................................................H1a-12
B. Make Up Valve and Controller..........................................................................................................H1a-14
C. Steam Pressure Reducing Station ...................................................................................................H1a-15
D. Boiler Feedwater Pump And Motor Set ............................................................................................H1a-16
E. Control Panel ....................................................................................................................................H1a-16
 

Section H1a-11 Rev. 09-09

Model SM Spraymaster Classic Deaerators

The following sample specifications are provided by Cleaver-Brooks to assist you in

specifying your customer’s specific needs and application.

PART 1 GENERAL
1.1 DEAERATOR SPECIFICATION
1. Provide one Cleaver-Brooks Model _____ spray type, pressurized, horizontal
deaerator rated at _____ pounds per hour. The system shall be of the single tank
design and shall guarantee oxygen removal to not more than 0.005 ccs/liter in
the effluent throughout all load conditions between 5 and 100 percent. Two-
compartment designs are not acceptable. The deaerator shall be designed for
operation at 5 psig, but shall be suitable for use from 2 to 15 psig. Atmospheric
operating designs are not acceptable.

PART 2 PRODUCTS
2.1 HARDWARE
A. Deaerator
1. Feedwater and condensate shall be admitted to the deaerator through a single
spring-loaded, self-cleaning, adjustable stainless steel spray valve, which shall
provide proper internal vent condensing and water distribution at any load
between 5 and 100 percent of rated capacity. The water temperature in the
primary heating and vent concentrating section is to be raised within 2 or 3 °F of
steam temperature and most of the gases released. The water is then to be
collected in a conical water collector. From there, it is to flow to an atomizing
valve where high velocity steam strikes it, breaks it down into a fine mist, and
heats it to a full steam saturation temperature. The mixture is to strike a
deflecting baffle, which separates water and steam. Hot, gas-free water is to then
drop to the storage compartment to complete the cycle. The steam and non-
condensables are to flow upward, through the primary heating spray, into the
internal vent concentrating section, where they contact the cold influent water.
Here, the steam is to be condensed to continue the cycle. Released gasses are
discharged to atmosphere through the vent outlet. All internal surfaces, which
come in contact with un-deaerated water, shall be constructed of Type 316
stainless steel.
2. Automatic vent valve shall be thermostatically controlled to provide a fast means
of venting when a sudden buildup of gases occurs, such as seen at start up. The
manual vent valve shall have an orifice for continuous minimum venting. Venting
rate shall not exceed 0.1 of 1% of the rated deaerator capacity at 5 psig.

Section H1a-12 Rev. 09-09

Model SM Spraymaster Classic Deaerators

3. The deaerated water storage tank shall have _____ minutes of storage and have
a capacity of _____ gallons measured to overflow. The tank shall be _____
diameter x _____ long. An _____ manhole shall be provided for access. All
nozzles 3" and under shall be 3000 lbs forged steel couplings and over 3" shall
be 150 lbs flat face flanges. Heads to be ASME torispherical type constructed of
ASTM A516 GR 70 carbon steel with a minimum thickness of 0.25 inches. Shell
plate to be fabricated of ASTM A36 carbon steel with a minimum thickness of
0.25 inches. The tank shall be designed in accordance with ASME, Section VIII
of the Pressure Vessel Code for 50 psig at 650 °F and stamped accordingly.
Certification shall be required. Joint efficiencies to be 70% circumferential per
Table UW-12, which does not require stress relieving or nondestructive
examination.
4. The deaerator loads shall be as specified in the table below.
Low temperature returns are defined as condensate with a temperature below
that of the deaerator operating temperature. High temperature returns are
defined as condensate with a temperature above that of the deaerator operating
temperature.

LOAD SPECIFICATIONS
LOAD PERCENTAGE LBS/HR TEMP PRESSURE
Make up GPM 25 psig
Minimum
Pumped Low 10 psig
Temp Returns Minimum
High Temp Not To Exceed
Returns 30%

5. Optional - The tank shall be factory-insulated and lagged with blanket insulation,
pins, clips, and a durable steel jacket. Block-type insulation is not acceptable.
The blanket insulation is to be fiberglass, 2" thick, 1 lb/cu-ft, and have a rating of
R5. Pins are to be located on 18" centers and holding clips attached. The steel
jacket or lagging shall have a shell thickness of 18 gauge (0.0478") minimum and
head thickness of 18 gauge (0.0478") minimum.
6. Optional - The magnesium or sacrificial anode shall provide cathodic protection
against galvanic corrosion. This rod shall be 1-5/16" diameter with a 1/4" steel
core to assure a good electrical contact and added strength. The design shall
have a small weep hole to signal it has been consumed. Linings shall not be
acceptable in this application.
7. Optional - The high temperature diffuser or sparge tube shall be located beneath
the normal tank water level. The tube shall be constructed of 2-1/2 inch pipe.
This tube shall provide even distribution and blending of high-temperature
condensate returns.
8. Optional - The chemical feed quill shall be located beneath the normal tank water
level. The quill material shall be constructed of stainless steel. The tube shall
provide even distribution and blending of chemical.
9. Optional - The basic deaerator shall be equipped with the following trim and
accessories. Piping on packaged units shall comply with ASME Power Piping
Code B31.1.

Section H1a-13 Rev. 09-09

Model SM Spraymaster Classic Deaerators

B. Make Up Valve and Controller

1. Option (Mechanical) - _____ " inlet water regulating lever valve with _____ body
and _____ connections. The valve Cv shall not exceed _____ and be rated for
_____ gpm at _____ psig inlet pressure. The pressure drop across the valve
shall not exceed a delta-P of 10 psig. This valve shall be suitable for
temperatures up to 300 °F. The valve manufacture shall be _____, Model _____.
This valve shall be mechanically controlled by an external float cage with cast
iron body and 8" stainless steel float. The float cage manufacturer shall be
_____, Model _____.
2. Option (Electronic) - _____" inlet water motorized regulating valve with steel body
and threaded NPT connections. Motor shall be 110V bi-directional, with a
permanently lubricated gear train, and be directly coupled to the valve stem. The
valve Cv shall not exceed _____ and be rated for _____ gpm at _____psi inlet
pressure. Valve shall not exceed a delta-P of 10 psig. This valve shall have teflon
seats and be suitable for temperatures up to 300 °F. The motorized valve
manufacturer shall be _____. This valve shall be electronically controlled by a
solid state control with internally mounted capacitance probes. The electronic
solid state control shall be able to set desired level point and acceptable
deviation. The electronic solid state control shall include a selection for automatic
and manual operating mode. The internals shall include two additional probes for
high and low water alarm. The controller manufacturer shall be Cleaver-Brooks
Model TW82. A solenoid valve and float switch are not acceptable. (Available
only in the U.S.)
3. Option (Pneumatic) - _____" inlet water diaphragm actuated regulating valve with
cast iron body and _____ connections. The valve shall be globe type with
proportional control and a spring opposed diaphragm actuator arranged for 3 - 15
psig operating signal. The valve shall be normally open on loss of air. The valve
Cv shall not exceed _____ and be rated for _____ gpm at _____ psig inlet
pressure. Valve shall not exceed a delta-P of 10 psig. This valve shall have
stainless steel trim with TFE packing and be suitable for temperature up to
410 °F. The diaphragm actuated valve manufacturer shall be _____, Model
_____. This valve shall be pneumatically controlled by an external proportional
type sensor. The sensor shall be a 14" displacer that produces a pneumatic
output signal. The controller manufacturer shall be _____ Model _____. A filter
regulator is to be provided to reduce 50 psig instrument air supply to 3 - 15 psig
for proper operation.
4. Optional - The make up valve shall include a ANSI Class 125 lb three-valve
bypass with inlet Y-type cast iron strainer. Strainer screen to be removable and
of stainless steel construction.

Section H1a-14 Rev. 09-09

Model SM Spraymaster Classic Deaerators

C. Steam Pressure Reducing Station

1. Option (Mechanical) - _____" steam pressure reducing valve with cast iron body
and _____ connections. The valve shall be a self-contained unit capable of
reducing _____ psig saturated steam to the operating pressure of the deaerator
at a flow rate of _____ lbs/hr. The valve shall be 250 lb class with stainless steel
trim and an adjustable pilot. The valve manufacturer shall be _____, Model
_____.
2. Option (Pneumatic) - _____" diaphragm actuated steam pressure reducing valve
with cast iron body and _____ connections. The valve shall be globe type with
proportional control and a spring opposed diaphragm actuator arranged for
_____ psig operating signal. The valve shall be normally closed on loss of air.
The valve shall be capable of reducing _____ psig saturated steam to the
operating pressure of the deaerator at a flow rate of _____ lbs/hr. This valve shall
be 250 lb class and have stainless steel trim. The diaphragm actuated valve
manufacturer shall be _____, Model _____. This valve shall be pneumatically
controlled by an external transmitter. The transmitter set pressure shall be
adjustable. The transmitter manufacturer shall be _____, Model _____.
3. Optional - The steam pressure reducing valve shall include a three valve bypass
with Y-type cast iron strainer. Strainer screen to be removable and of stainless
steel construction.
4. Optional - Quantity _____, _____" relief valves sized to relieve full capacity of the
pressure reducing valve in the event of its failure. Valves to meet Paragraph UG-
125 of ASME Unfired Pressure Vessel Code, Section VIII. Valve body to be of
bronze construction. Relieving set pressure to be 50 psig. Relief valve
manufacturer to be _____, Model______.
5. Optional - High level alarm switch. This shall be an externally mounted float type
switch. The switch shall make contact on rise and break on fall. The float cage
construction shall be cast iron. (Not required with electronic make up controller.)
6. Optional - Low level alarm switch. This shall be an externally mounted float type
switch. The switch shall make contact on fall and break on rise. The float cage
construction shall be cast iron. (Not required with electronic make up controller.)
7. Optional - _____" overflow drainer sized to relieve full capacity at the operating
pressure of the deaerator. The overflow drainer shall be a float type trap. The
construction is to be a steel housing with stainless steel float ball. The overflow
drainer manufacturer shall be _____, Model _____.
8. Optional - Suction piping for pumps shall consist of a gate valve, cast iron Y-type
strainer with replaceable stainless steel screen and flexible connector or hose.
This piping assembly shall be 125 lb class construction. The vortex breaker shall
be located in the tank nozzle. Manifold suction lines are not acceptable.

Section H1a-15 Rev. 09-09

Model SM Spraymaster Classic Deaerators

D. Boiler Feedwater Pump And Motor Set

1. Option (Intermittent) - Quantity _____, turbine type boiler feedwater pump and
motor set. Centrifugal type pumps are not acceptable in this application. Pump to
be rated for _____ gpm at _____ feet TDH with _____ feet NPSH required.
Pump to be _____ materials of construction and have _____ seals for a
maximum water temperature of 250 °F. Pump impeller to be hydraulically
balanced. The pump shall be mounted on a steel baseplate and flexibly coupled
with an OSHA type coupling guard to a _____ hp, _____ phase, _____ Hz,
_____ Volt, _____ rpm, _____ enclosure motor. Motor to be non- overloading at
the rated condition without using any portion of the service factor. Pump and
motor set to be factory aligned prior to shipment. Pump manufacturer to be
__________, Model __________, size _____" x _____".
2. Option (Continuous) - Quantity _____, centrifugal type boiler feedwater pump
and motor set. Turbine type pumps are not acceptable in this application. Pump
to be rated for _____ gpm at _____ feet TDH with _____ feet NPSH required.
Pump to be _____ materials of construction as defined by the Hydraulic Institute
and have _____ seals for a maximum water temperature of 250 °F. Pump
impeller to be hydraulically balanced. The pump shall be mounted on a steel
baseplate and flexibly coupled with an OSHA type coupling guard to a _____ hp,
_____ phase, _____ Hz, _____ Volt, _____ rpm, _____ enclosed motor. Motor to
be non- overloading at the rated condition without using any portion of the
service factor. Pump and motor set to be factory aligned prior to shipment. Pump
manufacturer to be __________, Model __________, size _____" x _____". A
stainless steel recirculation orifice is to be supplied with the pump and shipped
loose for field installation to provide minimum bypass flow.
3. Optional - The stand shall elevate the deaerator tank to provide the net positive
suction head required by the pump at the rated condition to prevent cavitation
plus a 1-1/2 foot safety factor. The stand shall be constructed of heavy square
steel tubing for the legs and 1/4" steel plate covering the floor.
E. Control Panel
1. Optional (Base) - Control panel shall be in a NEMA 1 enclosure and wired to the
National Electric Code. The wire shall be black number coded. The assembly is
to contain individual motor starters with 120 Volt holding coil and fuse protection.
Individual green oil-tight pump run lights shall be provided. All switches and lights
to have nameplate identification. The assembled panel shall be given a factory
continuity test prior to shipment.
2. Optional (Electric Components) - Audible and visual high and low water alarm
function shall be provided by a bell or horn with silence switch and individual red
oil-tight lights.Control circuit transformer to supply 110-120 Volts, single-phase
power supply. The transformer shall be mounted, wired and fused. Auxiliary
contacts shall be furnished for chemical feed pump initiation. Contacts shall be
normally open.
3. Standard - The deaerator shall have a gauge glass assembly that covers the
entire tank diameter. The gauge glass shall be quartz, 0.625 inch diameter by 24
inch maximum length. Each length of glass shall be furnished with a bronze
gauge cock set and protector rods. The deaerator shall be supplied with a
pressure gauge that has a 4-1/2 inch dial with a 0-60 psig range and a
thermometer with a 50 to 300 °F range. Packaged units are required to have both
gauges bracket- mounted at eye level. The deaerator is to be hand cleaned with
a solvent to SSPC- SP-1 standards prior to painting. Prime coated to not less
than 1 mil thick and finish coated with an enamel paint to not less than 1 mil thick
prior to shipment. Unit is to be knocked down for shipment. Piping is to be

Section H1a-16 Rev. 09-09

Model SM Spraymaster Classic Deaerators

matched marked. Three, bound, Operating and Maintenance manuals to be

provided. Warranty period to be twelve months after start-up or eighteen months
after shipment, whichever comes first.

Section H1a-17 Rev. 09-09

Model SM Spraymaster Classic Deaerators

Notes

Section H1a-18 Rev. 09-09

Model BM Boilermate Deaerators

SECTION H4
BOILERMATE DEAERATORS
SAMPLE SPECIFICATIONS
PART 1   GENERAL.......................................................................................................................................H4-14 
1.01  General ...............................................................................................................................................H4-14 
PART 2   PRODUCTS....................................................................................................................................H4-14 
2.01  Hardware ............................................................................................................................................H4-14 
A. Deaerator ............................................................................................................................................H4-14
B. Make Up Valve and Controller............................................................................................................H4-15
C. Steam Pressure Reducing Station .....................................................................................................H4-16
D. Boiler Feedwater Pump and Motor Set ..............................................................................................H4-17
E. Control Panel ......................................................................................................................................H4-17

The following sample specifications are provided by Cleaver-Brooks to assist you in

specifying your customer’s specific needs and application.

Section H4-13 Rev. 09-09

Model BM Boilermate Deaerators

PART 1 GENERAL
1.01 General
The following sample specifications are provided by Cleaver-Brooks to assist you in
specifying your customer’s specific needs and application

PART 2 PRODUCTS
2.01 Hardware
A. Deaerator
1. Cleaver-Brooks Model _____ packed column type, pressurized, horizontal
deaerator is rated at _____ pounds per hour at _____ °F mixed inlet water
temperature. The system shall be of the single tank design and guarantee
oxygen removal to not more than 0.005 CCS/liter in the effluent throughout all
load conditions between 5 and 100 percent. Tray-type designs are not
acceptable. The deaerator shall be designed for operation at 5 psig, but shall be
suitable for use from 2 to 15 psig. Atmospheric operating designs are not
acceptable.
2. Feedwater and condensate shall be admitted to the deaerator through a single
spring-loaded, self-cleaning, adjustable stainless steel spray valve, which shall
provide proper internal vent condensing and water distribution at any load
between 5 and 100 percent of rated capacity. The water temperature in the
primary heating and vent concentrating section is to be raised within 2 or 3 °F of
steam temperature and most of the gases released. The water is then to drop
down through the column’s stainless steel exchange packing counterflow to the
steam, which enters at the top of the storage tank and rises up through the
column. The column is to be _____" in length and _____" in diameter. The
column shall have a stainless liner and grid support. Hot, gas-free water is to
then drop to the storage compartment to complete the cycle. The steam and non-
condensables are to flow upward, through the primary heating spray, into the
internal vent concentrating section, where they contact the cold influent water.
Here, the steam is to be condensed to continue the cycle. Released gases are
discharged to atmosphere through the vent outlet. All internal surfaces, which
come in contact with un-deaerated water, shall be constructed of Type 316
stainless steel.
3. Automatic vent valve shall be thermostatically controlled to provide a fast means
of venting when a sudden buildup of gases occurs, such as seen at start up. The
manual vent valve shall have an orifice for continuous minimum venting. Venting
rate shall not exceed 0.1 of 1% of the rated deaerator capacity at 5 psig.

Load Specifications
LOAD PERCENTAGE LBS/HR TEMP PRESSURE
Make up 25 psig Minimum
Pumped Low Temp Returns 10 psig Minimum
High Temp Returns Not To Exceed 30%

Section H4-14 Rev. 09-09

Model BM Boilermate Deaerators

4. The deaerated water storage tank shall have _____ minutes of storage and have
a capacity of _____ gallons measured to overflow. The tank shall be _____
diameter x _____ long. An 11" x 15" elliptical manhole shall be provided for
access. All nozzles 3" and under shall be 3000 lbs forged steel couplings and
over 3" shall be 150 lbs flat face flanges. Heads to be ASME torispherical type
constructed of ASTM A516 GR 70 carbon steel with a minimum thickness of 0.25
inches. Shell plate to be fabricated of ASTM A36 carbon steel with a minimum
thickness of 0.25 inches. The tank and column shall be designed in accordance
with ASME, Section VIII of the Pressure Vessel Code for 50 psig at 650 °F and
stamped accordingly. Certification shall be required. Joint efficiencies to be 70%
circumferential per table UW-12, which does not require stress relieving or
nondestructive examination.
5. The deaerator loads shall be as specified in the table below. Low temperature
returns are defined as condensate with a temperature below that of the deaerator
operating temperature. High temperature returns are defined as condensate with
a temperature above that of the deaerator operating temperature.
6. Optional - The tank and column shall be factory-insulated and lagged with
blanket insulation, pins, clips, and a durable steel jacket. Block-type insulation is
not acceptable. The blanket insulation is to be fiberglass, 2" thick, 1 lb/cubic foot,
and have a rating of R3.85. Pins are to be located on 18" centers and holding
clips attached. The steel jacket or lagging shall have a shell thickness of 22
gauge (0.299") minimum and head thickness of 12 gauge (0.1046") minimum.
7. Optional - The magnesium or sacrificial anode shall provide cathodic protection
against galvanic corrosion. This rod shall be 1-5/16" diameter with a 1/4" steel
core to assure a good electrical contact and added strength. The design shall
have a small weep hole to signal it has been consumed. Linings shall not be
acceptable in this application.
8. Optional - The high temperature diffuser or sparge tube shall be located beneath
the normal tank water level. The tube shall be constructed of 2 inch pipe. This
tube shall provide even distribution and blending of high-temperature condensate
returns.
9. Optional - The chemical feed quill shall be located beneath the normal tank water
level. The quill material shall be constructed of stainless steel. The tube shall
provide even distribution and blending of chemical.
10. Optional - The basic deaerator shall be equipped with the following trim and
accessories. Piping on packaged units shall comply with ASME Power Piping
Code B31.1.
B. Make Up Valve and Controller
1. Option (Mechanical) - _____ " inlet water regulating lever valve with _____ body
and _____ connections. The valve Cv shall not exceed _____ and be rated for
_____ gpm at _____ psig inlet pressure. The pressure drop across the valve
shall not exceed a delta-P of 10 psig. This valve shall be suitable for
temperatures up to 300 °F. The valve manufacture shall be _____ Model _____.
This valve shall be mechanically controlled by an external float cage with cast
iron body and 8" stainless steel float. The float cage manufacturer shall be
_____, Model _____.
2. Option (Electronic) - _____ " inlet water motorized regulating valve with steel
body and threaded NPT connections. Motor shall be 110V bi-directional type with
a permanently lubricated gear train, and be directly coupled to the valve stem.
The valve Cv shall not exceed _____ and be rated for _____ gpm at _____ psig
inlet pressure. Valve shall not exceed a delta-P of 10 psig. This valve shall have

Section H4-15 Rev. 09-09

Model BM Boilermate Deaerators

teflon seats and be suitable for temperatures up to 300 °F. The motorized valve
manufacturer shall be _____. This valve shall be electronically controlled by a
solid state control with internally mounted capacitance probes. The electronic
solid state control shall be able to set desired level point and acceptable
deviation. The electronic solid state control shall include a selection for automatic
and manual operating mode. The internals shall include two additional probes for
high and low water alarm. The controller manufacturer shall be Cleaver-Brooks
Model TW82. A solenoid valve and float switch are not acceptable. (Available
only in the U.S.)
3. Option (Pneumatic) - _____ " inlet water diaphragm actuated regulating valve
with cast iron body and _____ connections. The valve shall be globe type with
proportional control and a spring opposed diaphragm actuator arranged for 3 –
15 psig operating signal. The valve shall be normally open on loss of air. The
valve Cv shall not exceed _____ and be rated for _____ gpm at _____ psig inlet
pressure. Valve shall not exceed a delta-P of 10 psig. This valve shall have
stainless steel trim with TFE packing and be suitable for temperature up to
410 °F. The diaphragm actuated valve manufacturer shall be _____, Model
_____. This valve shall be pneumatically controlled by an external proportional
type sensor. The sensor shall be a 14" displacer that produces a pneumatic
output signal. The controller manufacturer shall be _____, Model _____. A filter
regulator is to be provided to reduce 50 psig instrument air supply to 3 - 15 psig
for proper operation.
4. Optional - The make up valve shall include a ANSI Class 125 lb three-valve
bypass with inlet Y-type cast iron strainer. Strainer screen to be removable and
of stainless steel construction.
C. Steam Pressure Reducing Station
1. Option (Mechanical) - _____" steam pressure reducing valve with cast iron body
and _____ connections. The valve shall be a self-contained unit capable of
reducing _____ psig saturated steam to the operating pressure of the deaerator
at a flow rate of _____ lbs/hr. The valve shall be 250 lb class with stainless steel
trim and an adjustable pilot. The valve manufacturer shall be _____ Model
_____.
2. Option (Pneumatic) - _____" diaphragm actuated steam pressure reducing valve
with cast iron body and _____ connections. The valve shall be globe type with
proportional control and a spring opposed diaphragm actuator arranged for
_____ psig operating signal. The valve shall be normally closed on loss of air.
The valve shall be capable of reducing _____ psig saturated steam to the
operating pressure of the deaerator at a flow rate of _____ lbs/hr. This valve shall
be 250 lb class and have stainless steel trim. The diaphragm actuated valve
manufacturer shall be _____ Model _____. This valve shall be pneumatically
controlled by an external transmitter. The transmitter set pressure shall be
adjustable. The transmitter manufacturer shall be ________, Model ________.
3. Optional - The steam pressure reducing valve shall include a three valve bypass
with Y-type cast iron strainer. Strainer screen to be removable and of stainless
steel construction.
4. Optional - Quantity _____, _____" relief valves sized to relieve full capacity of the
pressure reducing valve in the event of its failure. Valves to meet Paragraph UG-
125 of ASME Unfired Pressure Vessel Code, Section VIII. Valve body to be of
bronze construction. Relieving set pressure to be 50 psig. Relief valve
manufacturer to be ________, Model_______.

Section H4-16 Rev. 09-09

Model BM Boilermate Deaerators

5. Optional - High level alarm switch. This shall be an externally mounted float type
switch. The switch shall make contact on rise and break on fall. The float cage
construction shall be cast iron. (Not required with electronic make up controller.)
6. Optional - Low level alarm switch. This shall be an externally mounted float type
switch. The switch shall make contact on fall and break on rise. The float cage
construction shall be cast iron. (Not required with electronic make up controller.)
7. Optional - _____" overflow drainer sized to relieve full capacity at the operating
pressure of the deaerator. The overflow drainer shall be a float type trap. The
construction is to be a steel housing with stainless steel float ball. The overflow
drainer manufacturer shall be _____, Model _____.
8. Optional - Suction piping for pumps shall consist of a gate valve, cast iron Y-type
strainer with replaceable stainless steel screen and flexible connector or hose.
This piping assembly shall be 125 lb class construction. The vortex breaker shall
be located in the tank nozzle. Manifold suction lines are not acceptable.
D. Boiler Feedwater Pump and Motor Set
1. Option (Intermittent) - Quantity _____, turbine type boiler feedwater pump and
motor set. Centrifugal type pumps are not acceptable in this application. Pump to
be rated for _____ gpm at _____ feet TDH with _____ feet NPSH required.
Pump to be _____ materials of construction and have _____ seals for a
maximum water temperature of 250 °F. Pump impeller to be hydraulically
balanced. The pump shall be mounted on a steel baseplate and flexibly coupled
with an OSHA type coupling guard to a _____ hp, _____ phase, _____ Hz,
_____ Volt, _____ rpm, _____ enclosure motor. Motor to be non-overloading at
the rated condition without using any portion of the service factor. Pump and
motor set to be factory aligned prior to shipment. Pump manufacturer to be
_____, Model _____, size _____" x _____".
2. Option (Continuous) - Quantity _____, centrifugal type boiler feedwater pump
and motor set. Turbine type pumps are not acceptable in this application. Pump
to be rated for _____ gpm at _____ feet TDH with _____ feet NPSH required.
Pump to be _____ materials of construction as defined by the Hydraulic Institute
and have _____ seals for a maximum water temperature of 250 °F. Pump
impeller to be hydraulically balanced. The pump shall be mounted on a steel
baseplate and flexibly coupled with an OSHA type coupling guard to a _____ hp,
_____ phase, _____ Hz, _____ Volt, _____ rpm, _____ enclosure motor. Motor
to be non-overloading at the rated condition without using any portion of the
service factor. Pump and motor set to be factory aligned prior to shipment. Pump
manufacturer to be _____, Model _____, size _____ " x _____ ". A stainless
steel recirculation orifice is to be supplied with the pump and shipped loose for
field installation to provide minimum bypass flow.
3. Optional - The stand shall elevate the deaerator tank to provide the net positive
suction head required by the pump at the rated condition to prevent cavitation
plus a 1-1/2 foot safety factor. The stand shall be constructed of heavy square
steel tubing for the legs and 1/4" steel plate covering the floor.
E. Control Panel
1. Optional (Base) - Control panel shall be in a NEMA 1 enclosure and wired to the
National Electric Code. The wire shall be black number coded. The assembly is
to contain individual motor starters with 120 Volt holding coil and fuse protection.
Individual green oil-tight pump run lights shall be provided. All switches and lights
to have nameplate identification. The assembled panel shall be given a factory
continuity test prior to shipment.

Section H4-17 Rev. 09-09

Model BM Boilermate Deaerators

2. Optional (Electric Components) - Audible and visual high and low water alarm
function shall be provided by a bell or horn with silence switch and individual red
oil-tight lights.
a. Control circuit transformer to supply 110-120 volts, single-phase power
supply. The transformer shall be mounted, wired and fused.
b. Auxiliary contacts shall be furnished for chemical feed pump initiation.
Contacts shall be normally open.
3. Standard
a. The deaerator shall have a gauge glass assembly that covers the entire tank
diameter. The gauge glass shall be quartz 0.625 inch diameter by 24 inch
maximum length. Each length of glass shall be furnished with a bronze
gauge cock set and protector rods.
b. The deaerator shall be supplied with a pressure gauge that has a 4-1/2 inch
dial with a 0-60 psig range and a thermometer with a 50 to 300 °F range.
Packaged units are required to have both gauges bracket-mounted at eye
level.
c. The deaerator is to be hand cleaned with a solvent to SSPC- SP-1 standards
prior to painting. Prime coated to not less than 1 mil thick and finish coated
with an enamel paint to not less than 1 mil thick prior to shipment.
d. Unit is to be knocked down for shipment. Piping is to be matched marked.
Three bound Operating and Maintenance manuals to be provided. Warranty
period to be twelve months after start-up or eighteen months after shipment,
whichever comes first.

Section H4-18 Rev. 09-09

BOILER FEED
AND CONDENSATE
RECOVERY
SYSTEMS
Extend the life and efficiency of your boiler system
 INTEGRATE BOILER FEED AND
RECOVERY TO GET THE MOST
FROM YOUR BOILER SYSTEM.
Increase the safety, reliability, and useful life of your system with deaerators, surge tanks, feedwater systems, and
water treatment that can integrate into any system, regardless of size or application. It’s an example of Cleaver-
Brooks Total Integration—more efficiency, lower emissions, higher reliability. Untreated water contains as much as
ten cubic centimeters of corrosion-causing dissolved oxygen per liter – which, left untreated, will lead to premature
piping and tube failure. Implementing a boiler feed system can reduce the need for certain chemical treatments,
and by preheating boiler feedwater, will also reduce the effects of thermal shock to the boiler. Treating your boiler
feed water will ensure longer equipment life, reduced maintenance, and lower operating costs.

We build our deaerators so all internal surfaces that come in contact with undeaerated water are constructed with
corrosion-resistant alloys for a lifetime of service, and employ the basic principles of gas removal proven most
effective and economical to every boiler owner.

Cleaver-Brooks surge tank products provide additional storage time and handle volume swings in condensate returns.
Because condensate return volume is largely unpredictable, a surge tank provides a means to collect intermittent
condensate returns and supply water at a relatively constant volume, while limiting wasteful discharge to drain.

From the initial fuel inlet to the stack outlet, Cleaver-Brooks can fully design, engineer, manufacture, and integrate
every component of a boiler system. Total integration of components provided by Cleaver-Brooks engineering can
ensure that your boiler system is operating at peak efficiency.

The Steam System

Boiler Feed and Recovery Products
Steam

Make-up Water

Economizer
Deaerated Feed Water

Chemical Feed
System

Deaerator

Boiler
Chemical Feed Water

Blowdown

Blowdown Heat Recovery To drain

2
Boiler Feed and Recovery Products Water
Systems

Steam Capacity Features

TRAYMASTER

TMV • 30,000–500,000 lb/hr Vertical heater column, spray head design with trays for deaeration.
(Vertical)

TMH 500,000–1,000,000 lb/hr Horizontal heater column with spray head design, most effective
•
(Horizontal) deaeration for large boilers.
DEAERATORS

SPRAYMASTER

Allows custom ordering on configurator. Special components can

Spraymaster • 7,000–280,000 lb/hr be selected. Spray cone design with a compact footprint. Custom
configurations available.

Duo Tank • 7,000–280,000 lb/hr Combined deaerator and surge tank in multiple configurations.

BOILERMATE

Boilermate • 1,500–135,000 lb/hr Preheats feedwater. Packed-column design for deaeration.

Boiler Feed Up to 1,000 Preheats boiler feedwater. Packaged with tank, stand, pumps, and
•
System gallons controls. Engineered to go with Cleaver-Brooks packaged boilers.

300–3,000
Surge Tank • Collects condensate for reuse, which reduces fuel costs.
gallons

Condensate 10-, 15-, 25-, 35- Standard and custom systems available, with a variety of
•
Return System gallon cap optional features.

Water Treatment Products

Water
Inlet

Dealkalizer Water Softener Water Filter

Water Systems  rocess Steam, Sterilization, Hospital/Healthcare, Laundry and Drycleaning,

P
Applications Industrial Process, Humidification, Power Utilities, Building Heat,
Waste-water Recovery, R  efineries and Petrochemical

3
 Traymaster Deaerator
Our pressurized, low-maintenance tray-style systems are designed to remove dissolved oxygen in boiler
feedwater and eliminate carbon dioxide. Our deaerators are designed standard for faster delivery, however,
both vertical and horizontal configurations are flexible for custom configurations as requested. The tray design is
recognized as the most versatile and efficient method of reducing dissolved oxygen content in boiler feedwater
to levels less than .005 cc/liter (7 ppb) while also removing carbon dioxide.

Protects the Boiler

 echanically reduces corrosive oxygen
M
content from incoming feedwater to less than
.005 cc/liter (7 ppb), thereby protecting the
boiler tubes from oxygen corrosion.

Saves Fuel and Reduces Water Use

Permits recovery of valuable, high-purity,
pretreated condensate return to be used as
boiler feedwater.

Saves Fuel and Reduces Chemical Use

By using mostly mechanical means rather
than purely chemical methods to remove
dissolved oxygen from the feedwater, the
need for additional chemical treatment will
be reduced. This also reduces the amount of
boiler blowdown required.

Protects the Entire System

Mechanically eliminates corrosive carbon
dioxide from incoming feedwater to lower the
possibility of carbonic acid attack on the entire
steam system.

Traymaster Vertical

4
 Water

Traymaster Vertical (TMV) Traymaster Horizontal (TMH) Systems

30,000–500,000 lb/hr 500,000–1,000,000 lb/hr

Vertical tray column design requires no maintenance Horizontal tray column design requires less vertical
and is best for handling high-temperature space and provides a larger capacity level.
condensate returns.

Features (TMV and TMH)

• Exceeds ASME recommendations for oxygen level
• Carbon dioxide concentration is reduced to practically zero
• Two-stage deaeration in a common vessel with no recycle pump needed
•T
 he water spray valve is the only internal moving component for less
mechanical movement and wear
• Self-cleaning water spray valve reduces maintenance
•S
 tainless steel deaeration assembly for longer life of wetted materials in
contact with corrosive liquids and gases
•P
 ressurized tank reduces flashing and minimizes venting to save BTUs that
would normally be exhausted
•T
 rays are constructed of 430 stainless steel to provide long service life

Traymaster Horizontal

5
 Spraymaster Deaerator
The Cleaver-Brooks Spraymaster deaerator provides high purity effluent by removing oxygen and other dissolved
gases in the boiler feedwater, and preheats condensate for energy savings. Built of corrosion-resistant alloys
for a lifetime of service, the deaerator employs the proven principles of gas removal to economically extend
boiler and steam system life while saving considerable energy in the process. Spraymaster design also allows
installation in lower ceiling height boiler rooms or where there are overhead restrictions.

7,000–280,000 lb/hr

The Spraymaster deaerator is a compact, pressurized, low-headroom, spray-type deaerator system

designed to remove dissolved oxygen in boiler feedwater and eliminate carbon dioxide. The Spraymaster is
built to Cleaver-Brooks specifications with our high standards for efficiency and performance. It’s delivered
fast and competitively priced.

Features
• Stainless steel deaeration assembly
• Pressurized tank reduces flashing and
provides minimal venting
• Recovery of flash steam, exhaust, and
turbine steam
• Exceeds ASME recommendations for
oxygen level
• Packaged units for cost-effective
installation
• Internal pump suction vortex breakers
• Allows for pre-engineered custom ordering
to occur so that special components can
be selected

6
 Water

Duo Tank
Systems

7,000–280,000 lb/hr

The Duo Tank combines a deaerator and surge tank in one package, providing water treatment and
protection from boiler load swings in one component. The combination allows for a compact design for both
units, which are engineered to work together in tandem. The Duo Tank is also available as two separate
vessels on a single skid either end-to-end or stacked vertically in a piggy back configuration.

Features
•D
 ouble inner head separates the deaerator pressure vessel from surge tank
•V
 ented and insulated gap between the deaerator and surge tank
• Low-profile design
• Two-stage deaeration in a common vessel
• Packaged units for cost-effective installation

4
3 6

5 7
1

8 8

1 Manway for easy access 4 Self-cleaning water spray valve 7 Surge tank: boosts condensate
maintains deposit free surfaces return pressure and accepts
2 ADAC - Advanced Deaerator gravity returns
Control manages and monitors 5 Dearator tank: removes oxygen
the complete system and CO2 8 Pumps, offered standard

3 Stainless steel Dearation 6 Air space divides the two inner 9 Reinforced base
Assembly heads and is packed with
fiberglass insulation with breather
and drain connections
7
 Boilermate® Deaerator
The Boilermate deaerator economically effects oxygen removal through a design that is trouble-free in
performance. A typical deaerator package includes the packed column and storage tank mounted on a stand
of appropriate height, along with all operating controls, and feed pumps, assembled and piped.

Boilermate Deaerator
1,500–135,000 lb/hr

A pressurized packed-column, low-

maintenance system designed to remove
dissolved oxygen in boiler feedwater and
eliminate carbon dioxide.

Features
• Less mechanical movement of
deaerator components.
• Two-stage deaeration in a common vessel
• Variety of tank sizes to handle volume-swings
in condensate return
• Internal stainless steel vent condenser
• Self-cleaning water spray valve

8
Boiler Feed System
Water
Systems

For any boiler system to operate at its optimal performance, the Cleaver-Brooks atmospheric boiler feed
has to be specially conditioned to filter out any impurities that may lead to significant problems in the
system. Cleaver-Brooks boiler feed systems help maintain peak efficiency and prolong the life of boilers
where investment in a deaerator cannot be justified.

Boiler Feed System

1,500–55,200 lb/hr

Consisting of one or more feed pumps and a

corrosion-resistant receiver tank, the system
automatically supplements condensate with
makeup water to replace system losses.

Features
• Boiler horsepower max: 800 HP per pump
• Allowable boiler operating pressures:
10 psi to 200 psi
• Tank sizes available: 45, 75, 100, 200, 270,
340, 500, 750, 1000, 1200, 1400, 1800 and
2200 gallon
• NEMA 1 control panel includes:
4Magnetic motor starters
4Pump control selector switches
4Motor overload resets
4Dedicated electronic pump and level
controls are available
• Level float switch
• Solenoid-operated makeup water valve
• Gauge glass with shutoff valve
• Sample and chemical feed tappings
• Thermometer
• Piping with flexible coupler
• Available in stainless steel or galvanized
tank options

9
 Surge Tank
A surge tank is an attachment to a steam system designed to accommodate pressure changes and neutralize
peaks and drops in pressure to prevent system failures and energy waste. Cleaver-Brooks surge tanks collect
condensate for reuse in the boiler, greatly reducing energy usage and dependence on replacing boiler system
losses with cold, untreated, raw water. Dedicated surge tanks are required when intermittent peak loads of
condensate can exceed the surge capacity of the deaerator.

Surge Tank
300–3,000 gallons

Features
• 1/4" thick shell (minimum)
•B
 oosts condensate return
• Accepts gravity and pressure returns
•A
 SME tanks (optional)

Condensate Return System

Condensate Return Systems improve energy efficiency, reduce chemical costs, reduce make-up water costs,
reduce sewer system disposal costs, and help meet environmental regulations. Cleaver-Brooks offers options
with both standard compact and custom systems. Our standard system features vertical immersion pumps,
which do not require an isolation valve. These pumps are cast iron-stainless steel construction with a wide range
of pump sizes and multiple stages and operate at numerous duty points and pressures.

Condensate Return
10–35 gallon cap

Features
• Simplex and duplex units
• Carbon steel tanks, stainless steel optional
•S
 tandard unit factory-wired for 1/60/115/230v or
3/60/208-230/460v operation
• Optional control panel
•P
 ump is immersion style for top pull-out design
•S
 tandard tank sizes are: 10-, 15-, 25-, 35-gallon;
larger and custom sizes are also available
10
Packaged
Water
Systems

Water Controls
Engineered to work seamlessly with other Cleaver-Brooks boiler system controls, our packaged water controls
monitor and manage all of your system’s water-related touch points, including pumps and levels. With three
flexible controls options, Cleaver-Brooks provides a solution for any system.

ADAC (Advanced Deaerator Control)

Packaged water control manages deaerators, duo tanks, and surge tanks for steam applications. Provides
level control and alarms, pump control and alarms, steam pressure control and alarms, and is available for
new equipment and conversions, even if it is not equipment manufactured by Cleaver-Brooks.

Features
• Allen-Bradley Compact Logix PLC • Remote External Communications
• Variable Frequency Drive • Automatic Pump Lead/Lag Rotation
• Soft Starter or Contactor • Interface Building Automation Systems
• Color Touch Screen • Level and Pressure Alarms and Control

LCS150e.1
• Single deaerator, surge or boiler feed system.
• Provides level control and alarms.
• Available for new equipment and conversions.

LCS250e.1
•A
 simple and flexible two-tank level controls and alarms
system for deaerator and surge combination applications.
• Available for new equipment and conversions.

PCS140e
• Pump control system for up to 4 pumps for single deaerator, surge and boiler feed system.
• Simplify your pump control lead lag and alternation.
• Available in new applications and retrofit.
• Can be used with pumps featuring VSD.

11
 Total Integration goes far
beyond water systems.
For more than 80 years, Cleaver-Brooks has built a reputation for innovation in
the boiler solutions industry. We remain committed to introducing technology
and products that enable a more energy-efficient and environmentally friendly
generation of steam and hot water.

When you come to us for a fully integrated solution, you can know that
each element is created to the highest standards, and all will work together
seamlessly to give you a highly efficient and reliable solution for protecting your
boiler system. To learn more, please call or visit us online at cleaverbrooks.com.

11950 West Lake Park Drive, Milwaukee, WI 53224

414-359-0600 · info@cleaverbrooks.com
cleaverbrooks.com

Printed in the USA

©2013 Cleaver-Brooks, Inc
CB-8489
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