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New Bong Escape, Hydroelectric Power Plant Lehri, District Mirpur, Aj&K

NBEHPP Operation Policy

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Samsudin Ahmad
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61 views

New Bong Escape, Hydroelectric Power Plant Lehri, District Mirpur, Aj&K

NBEHPP Operation Policy

Uploaded by

Samsudin Ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 8

NEW BONG ESCAPE, HYDROELECTRIC POWER PLANT

LEHRI, DISTRICT MIRPUR, AJ&K

ISO 9001:2008 QUALITY MANAGEMENT SYSTEM

QUALITY PROCEDURE ISO Clause 7.5.1 : Control of Production and Service Provision

Title Operation Policy

Document No : QP-75-01 Date : 02nd June 2014


OPERATION
Issue No. 1 Rev. 0 Page : 1 of 8

Controlled Copy
Copy Number
Uncontrolled Copy

AMENDMENT RECORDS

It is the responsibility of the holder of this document to ensure that this copy is kept up-to-date by the
inclusion of all amendments. Alterations to this document are not permitted without prior approval of PGM.

Rev. No. Revision Description / History Change by Date

PREPARED BY REVIEWED & ISSUED BY APPROVED BY

Senior Engineer (Planning & Performance) Head of Operations Plant General Manager
nd nd nd
Dated : 2 June 2014 Dated : 2 June 2014 Dated : 2 June 2014

© QMS NBE HPP. No copying without TNBRP AJK’s permission except as permitted by copyright law.
1.0 OBJECTIVE

Objective of this policy is to ensure that the electricity produced from New Bong Escape
Hydroelectric Power Plant (NBEHPP) is reliable and generating plants are operated
efficiently and safely.

2.0 SCOPE

The scope of this policy shall cover for the whole operation of NBEHPP.

3.0 REFERENCES

 NBEHPP Power Purchase Agreement dated 22nd October 2009


 O&M Agreement dated 25th May 2011
 Approved Operating Procedures dated 2nd January 2013
 O&M Manuals

4.0 DEFINITION / ABBREVIATION

 O&M : Operation & Maintenance


 OEM : Original Equipment Manufacturer
 PGM : Plant General Manager
 HOD : Head of Department
 SSCE : Senior Shift Charge Engineer
 SCE : Shift Control Engineer
 SE(P&P) : Senior Engineer (Planning & Performance)
 CMMS : Computerized Maintenance Management System (MAXIMO)
 NTDC : National Transmission & Distribution Company
 NPCC : National Power Control Center
 RCC : Regional Control Center
 PTW : Permit To Work
 NBEHPP : New Bong Escape Hydroelectric Power Plant
 FF : Fire Fighting
 EDG : Emergency Diesel Generator
 MAXIMO : Computerized Maintenance Management System
 UPS : Uninterruptible Power Supply
 GIS : Gas Insulated Substation

5.0 RESPONSIBILITY

 Head (Operations)
 Senior Engineer (Planning & Performance)
 Senior Shift Charge Engineer
 Shift Control Engineer

6.0 PROCEDURE

6.1 The Operation Policy is the continuity of NBE HPP Quality Policy & Objectives.

6.2 NBEHPP Operation Policy are as follows:

CONTROLLED COPY COPYRIGHT TNBRP AJK FOR INTERNAL USE ONLY


DO NOT DUPLICATE
6.2.1 To ensure plants are operated efficiently, economically, reliably, safely and shall be
operated in full compliance to applicable legislation, regulatory, statutory and other
requirements.

6.2.2 To ensure plant operation are carried out with the prudent best practices and without
compromising issues related to health, safety & environment within the technical limits
specified in Schedule 2 of Power Purchase Agreement.

6.2.3 To ensure periodic functional test are to be carried out with assistance from
Maintenance Department so that the system/equipment are always in good working
condition.

6.2.4 To ensure that all plant/ equipment defects and abnormalities are reported in
MAXIMO System by SSCE/SCE.

6.2.5 To issue PTW for all works carried out by Maintenance Department in MAXIMO
System and implement the isolation & normalization of the plant using Key Safe System
as per QP-75-03 & QP- 75-04.

6.2.5 To ensure that isolation is being carried for safe maintenance work and PTW are
issued accordingly.

6.2.6 To ensure that normalization of plant are being carried accordingly prior to
cancellation of PTW by Maintenance Department as per QP-75-03.

6.3 It is the responsibility of SSCE & SCE to liaise with NPCC/RCC on matters with regards to
daily operations of the plant in accordance to approved Operating Procedures.

6.4 As a general guidelines on the selection of Unit Operation in view of available hydrology
from Mangla Power Station, following is the criteria to be followed:

(i) Priority for starting up the machine :


a) Lowest running hours
b) Connected to Station Service Transformer
c) Free from any technical problem

(ii) Priority for shutting down the machine :


a) Highest running hours
b) Not connected to Station Service Transformer

(iii) For the safe & reliable operation of the Power Complex, selection on number of
Unit running based on available hydrology are as under :

Total Complex Total Complex Load Total Complex Load Total Complex Load >
Load < 16 MW > 16 MW – 30 MW > 30 MW – 48 MW 48 MW
1 Unit in operation Minimum 2 Unit in Minimum 3 Unit in 4 Unit in Operation
Operation Operation

(iv) If more than 1 unit is running, complex load to be equally distributed among the
running Units.

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DO NOT DUPLICATE
6.5 SSCE/SCE on duty is responsible to monitor all the operating parameters of power complex
is within the technical limit and ensure that his subordinate to carry out regular inspection of all
plant equipment and operational area throughout their shift duty. Detail of inspection and check
sheet is in Appendix 2.

6.6 SSCE on duty has to submit necessary operational report and activity log to all relevant
personnel on daily basis.

6.7 The schedule Outage and Force Outage limit as per Schedule 2 of O&M Agreement are as
follows:

1st & 2nd 3rd – 25th


No. Description
Agreement Year Agreement Year
1 Total hours in a year 8760 8760
2 Schedule Outage hours per Unit 480 480
Forced or Partial Forced Outage
3 396 133
hours per Unit
4 Total Outage hours per Unit 876 613
5 Total Available hours per Unit 7884 8147

6.7 It is the responsibility of SE (P&P) to monitor closely the performance of the plant and
inform NBEHPP Management. Plant Performance Report to be submitted on daily, weekly,
monthly, quarterly & annual basis.

7.0 RELATED DOCUMENTS

 Procedure No QP-75-02
 Procedure No QP-75-03
 Procedure No QP-75-04
 Procedure No QP-75-05
 Procedure No QP-75-06
 Procedure No QP-75-07

8.0 APPENDIX
 Appendix 1: Schedule 2 of Power Purchase Agreement
 Appendix 2 : Check sheet of routine inspection

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DO NOT DUPLICATE
Appendix 2

CONTROLLED COPY COPYRIGHT TNBRP AJK FOR INTERNAL USE ONLY


DO NOT DUPLICATE
CONTROLLED COPY COPYRIGHT TNBRP AJK FOR INTERNAL USE ONLY
DO NOT DUPLICATE
Appendix 2 : List of Operational Routine Check Sheet

Sr. No Quality Record No Quality Record Description Retention Period

1 QR-OP-75-01-001 Main Transformer & 132kV Switchyard 5 Years


2 QR-OP-75-01-002 Battery 220 Vdc & UPS System 5 Years
3 QR-OP-75-01-003 Local Control Unit 1-4 5 Years
4 QR-OP-75-01-004 Digital Governor System 5 Years
5 QR-OP-75-01-005 Station Service & Excitation Transformer 5 Years
6 QR-OP-75-01-006 400 Vac Distribution System 5 Years

CONTROLLED COPY COPYRIGHT TNBRP AJK FOR INTERNAL USE ONLY


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7 QR-OP-75-01-007 11kV Switchgear System 5 Years
8 QR-OP-75-01-008 Gas Insulated Substation 5 Years
9 QR-OP-75-01-009 Dewatering Pump System 5 Years
10 QR-OP-75-01-010 Cooling Water System 5 Years
11 QR-OP-75-01-011 Drainage Pump System 5 Years
12 QR-OP-75-01-012 Air Compressor System 5 Years
13 QR-OP-75-01-013 Plant Lubrication System 5 Years
14 QR-OP-75-01-014 Diesel Generator 5 Years
15 QR-OP-75-01-015 Water Treatment Plant 5 Years
16 QR-OP-75-01-016 NBE Gates 5 Years
17 QR-OP-75-01-017 GIS Gas Chamber Pressure Reading 5 Years
18 QR-OP-75-01-018 Waste Water Treatment Plant 5 Years
19 QR-OP-75-01-019 Weekly Testing of EDG & FF System 5 Years

CONTROLLED COPY COPYRIGHT TNBRP AJK FOR INTERNAL USE ONLY


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