Motors

Servo motors DSD2, DSC1, DSP1, DSH1

Main drives DS, DA • High-torque motors DST2
ETAη-Drive • Planetary gears BPx

be in motion
2
 Added value for our customers

Our goal is to enable more flexibility in your machine

design and ensuring your machine users the necessary
productivity and efficiency in production, thereby giving
your machines a competitive edge.

That is why the focus of our development is not just

the entire system of a machine, but also the added val-
ue that we make available to our customers with the
modularization of machines, the scalability of compo-
nents and flexible technology blocks.

www.baumueller.com

4 DSD2 28–132 – Dynamic Motors

6 DSC1 45–100 – Compact Motors

8 DSP1 45–100 – For high-speed Performance

10 DSH1 45–100 – High Precision

14 DS 45–200 & DA 100–280 – General Purpose

16 DST2 135–560 – High-torque Motors

18 ETAη-Drive – Integrated helical-bevel gearbox

20 BPx – Planetary Gears

24 Automation Solutions

26 ProMaster Engineering Framework

28 b maXX Servo Controller & Range of motors

www.baumueller.com 3
 DSD2 28-132
Dynamic Motors

The DSD servo motor, which is designed for highly dynamic applications with the highest
requirements on acceleration and the best start-stop qualities, is available in six sizes.
The DSD range from Baumüller thereby offers a suitable solution for almost any automation
application, such as in:

Packaging machines
Textile machines
Plastics machines
Handling machines
Special machines
Small robots

4
DSD2 28-132 — Dynamic motors

Maximum dynamic response due to excellent torque/inertial mass ratio

Excellent smooth running characteristics
High overload capability
Smooth housing surface — not easily soiled
Sleek, uniform housing design
Almost no cogging effect
Permanent magnet synchronous servo motors
Main connection via turnable connector or terminal box
IP65 degree of protection, regardless of cooling method
Encoders: resolver, SinCos (optional),
digital encoder (optional)
All types optionally with brake

Types of cooling Spectrum

Capacity
The DSD series is available in an uncooled, Torque
air-cooled and a water-cooled version. Acceleration

DSD2 28-132 — Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]
DSD2-028 0.3-0.6 0.4-0.8 4500-6000 0.13-0.2 0.04-0.07
0.7-1.2 0.5-0.9 2.0-3.9 1.5-2.9
DSD2-036 0.4-0.9 0.5-1.2 4000-6000 0.18-0.4 0.06-0.14
1.2-2.8 0.9-2.1 2.8-8.4 2.1-6.2
DSD2-045 0.7-7.6 0.9-10 3000-6000 1.0-1.9 0.34-0.65 2.7-13 2.0-9.6 12-28 8.9-21
DSD2-056 1.3-12 1.7-16 2000-6000 3.6-6.6 1.2-2.3 7-30 5.2-22 25-57 18-42
DSD2-071 3.0-25 4.0-33 2000-6000 12-19 4.0-6.5 17-73 12-54 53-105 39-77
DSD2-100 1.9-42 2.5-56 1200-6000 52-105 18-36 42-210 31-155 105-280 77-206
DSD2-132 16-150 21-201 1000-6000 290-760 99-260 175-770 129-568 380-1080 280-797

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 5
 DSC1 45-100
Compact Motors

With its new DSC servo motors, Baumüller makes the torque motor servo-ready. The focus
in this range is on increasing the performance data in favor of a higher torque density, while
at the same time drastically reducing the overall volume by up to 30% compared to conven-
tional servo motors. In spite of this, a typical speed range for servo motors of up to 4000 rpm
is covered. The DSC 45-100 servo motors have a smooth housing surface to avoid a build-up
of contamination, are particularly easy to mount, and have a high environmental protection
classification.

Packaging
Textile
Handling
Robotics

6
DSC1 45-100 — Compact motors

Compact design with high power density

IP65 degree of protection, regardless of cooling method
Main connection and encoder connection via rotatable connectors
Excellent smooth running characteristics
Smooth housing surface — not easily soiled
Sleek, uniform housing design
Permanent magnet synchronous servo motors
High overload capability
Almost no cogging effect
Encoders: resolver, SinCos (optional),
digital encoder (optional)
All types optionally with brake

Types of cooling Spectrum

Capacity
The DSC series is available in an uncooled, Torque
air-cooled and a water-cooled version. Acceleration

DSC1 45-100 — Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]
DSC1-045 0.5-4 0.7-5.4 2000-4000 1.4-3,2 0.48-1,1 2.7-12 2.0-8.9 8.7-26 6.3-19
DSC1-056 0.6-6.5 0.8-8.7 900-4000 4.4-11 1.5-3,6 6.2-26 4.6-19 16-49 12-36
DSC1-071 1.2-14 1.6-19 750-4000 12.6-31 4.3-11 12-58 8.9-43 27-82 20-60
DSC1-100 2.3-18 3.1-24 850-3000 46-101 16-35 23-105 17-77 42-125 31-92

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 7
 DSP1 45–100
For high speed performance

For applications with higher speed requirements, the “Pace” servo motors complement the
existing DSC range, with speeds up to 6,000 rpm. The outfit is identical to that of the compact
DSC servo motors and the DSD range of dynamic servo motors. Due to excellent acceleration
and overload characteristics in addition to an increased speed and power range, the DSP
motors are especially suitable for applications in:

Handling machines
Processing machines
Servo pump drives

8
DSP1 45-100 — For high speed performance

Compact design with a nominal rotary speed of up to 6000 min-1

IP65 degree of protection, regardless of cooling method
Main connection and encoder connection via rotatable connectors
Excellent smooth running characteristics
Smooth housing surface — not easily soiled
Sleek, uniform housing design
Permanent magnet synchronous servo motors
High overload capability
Almost no cogging effect
Encoders: resolver, SinCos (optional),
digital encoder (on request)
All types optionally with brake

Types of cooling Spectrum

Capacity
The DSP series is available in an uncooled, Torque
air-cooled and a water-cooled version. Acceleration

DSP1 45-100 Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]
DSP1-045 1.2-6.3 1.6-8.4 6000 1.3-2,8 0.44-0.96
2.2-11 1.6-8 8.7-27 6.4-20
DSP1-056 2.5-12 3.3-16 4000-6000 4.0-9.8 1.4-3.3 4.8-21 3.5-15 16-47 12-35
DSP1-071 4.4-27 5.9-36 4000-6000 12-28 4.1-9.5 8.7-48 6.4-35 26-80 19-59
DSP1-100 4.9-32 6.6-43 1000-6000 36-108 12-37 18-115 13-85 39-155 29-114

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 9
 DSH1 45–100
High Precision

The DSH motors score with a not noticeable notch position and thereby reaches an extremely
high control quality especially associated to the Baumüller drive engineering. The DSH is the
best solution for a variety of applications having a speed up to 5000 U/min and an extremely
low notch position:

Robotics
Label printing machines
And many others

10
DSH1 45-100 — High precision motors

Compact size having a high power density

Extremely low notch position
Low torque ripple
Degree of protection to IP65
Main connection via a rotatable connector or a terminal housing
Excellent concentricity properties
Smooth housing surface – not susceptible to dirt
Uniform, slim-line type housing design
Permanent magnet synchronous servo motors
High overload capability
Encoders: resolver, SinCos (optional)
All types optionally with brake

Types of cooling Spectrum

The DSH series is available in an Capacity

uncooled version. Torque
Acceleration

DSH1 45-100 Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]
DSH1-045 0.5-1.3 0.68-1.7 1000-4000 1.3-3.0 0.44-1.0 2.5-6.1 1.8-4.5 7.8-23 5.8-17
DSH1-056 0.6-2.6 0.81-3,6 1000-4000 4.2-11 1.4-3.7 5.7-13 4.2-9.6 15-44 11-32
DSH1-071 1.1-5.7 1.5-7.6 1000-4000 13-30 4.3-10 11-27 7.9-20 27-78 20-57
DSH1-100 2.1-8.2 2.8-11 1000-3000 41-95 14-32 21-57 15-42 40-125 29-92

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 11
 DS 45–200 & DA 100–280
General Purpose

With shaft heights from 45 to 280 mm, Baumüller offers the widest range of synchronous and
asynchronous motors with various cooling methods. The servo motor is suitable for all applica-
tions with the highest requirements on energy efficiency, such as:

Printing machines
Packaging machines
Textile machines
Plastics machines
Handling machines
Special machines
General mechanical engineering

12
DS 45-100 – General Purpose (Synchronous)

High torque accuracy

High speed
Compact design
No wear and maintenance free
Permanent field servo motors
IP64/65 non-ventilated, IP54 surface-ventilated (DS 56-100)
Encoders: resolver, SinCos (optional)
All types optionally with brake

Types of cooling Spectrum

Capacity
The DS series is available in an Torque
uncooled and air-cooled version. Acceleration

DS 45-100 – Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]
DS 45 0.25-1.3 0.34-1.7 3000-6000 1.5-3.4 0.51-1.2 0.8-3.2 0.6-2.4 3.4-15 2.5-11
DS 56 0.38-5.8 0.51-7.8 2000-6000 3.0-16 1.0-5.4 1.9-10 1.4-7.4 5.6-30 4.1-22
DS 71 1.5-12 2.0-16 2000-6000 15-50 5.0-17 7.0-22 5.2-16 23-72 17-53
DS 100 1.5-24 2.0-32 1200-6000 36-175 12-60 12-57 9.2-42 35-159 26-117

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 13
 DS2 100-200 – General Purpose (Synchronous)

Perfect acceleration characteristics

High power density
Excellent smooth running characteristics
High variability thanks to modular system
High level of efficiency
Permanent field servo motors
Unventilated IP54, ventilated IP23, IP54
Water-cooled IP54
Encoders: resolver, SinCos (optional),
digital encoder (optional)
Optionally with brake

Types of cooling Spectrum

Capacity
DS motors are available as Torque
air- and water-cooled models. Acceleration

DS2 100-200 – Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgm2] [lb ft2] [Nm] [lbf ft] [Nm] [lbf ft]
DS2-100 5.3-47 7-63 1000-3000 0.01-0.02 0.24-0.52 48-165 35-122 120-340 89-251
DS2 -100
+
23-66 31-88 4000-4500 0.01-0.02 0.24-0.52 61-165 45-122 130-325 96-240
DS2-132 14-105 19-141 1000-3000 0.045-0.08 1.1-2.0 130-375 96-277 305-710 225-524
DS2+-132 56-123 75-165 4000-4500 0.045-0.08 1.1-2.0 180-365 133-269 340-680 251-501
DS2-160 30-155 40-208 1000-3000 0.15-0.25 3.6-5.9 320-695 236-513 690-1210 509-892
DS2-200 39-295 52-396 500-2700 0.44-0.79 10-19 570-1340 420-988 1130-2190 833-1615

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

14
DA1 100-280 – General Purpose (Asynchronous)

Excellent smooth running characteristics

Model as asynchronous cage rotor
Extremely flexible due to modular design
Large field weakening range
High level of efficiency
Compact and robust design
High torque accuracy
Unventilated IP54, ventilated IP23, IP54
Water-cooled IP54
Encoders: resolver 2-pole,
SinCos (optional)
All types optionally with brake

Types of cooling Spectrum

Capacity
The DA main drives are available Torque
as air- and water-cooled models. Acceleration

DA1 100-280 – Technical data

Type PN nN J M0 M0MAX
[kW] [hp] [min-1] [kgm2] [lb ft2] [Nm] [lbf ft] [Nm] [lbf ft]
DA1-100 3.5-25 4.7-34 1000-3000 0.02-0.03 0.47-0.71 25-86 18-64 66-138 49-102
DA1-132 10-50 13-67 1000-3000 0.07-0.12 1.7-2.8 73-215 54-159 192-350 142-258
DA1-160 10-120 13-161 400-3000 0.24-0.35 5.7-8.3 175-573 129-423 464-917 342-676
DA1-180 16-200 21-268 400-3000 0.51-0.68 12-16.1 277-955 204-704 764-1528 564-1127
DA1-225 27-265 36-355 400-3000 1.3-2.1 31-49 388-1862 286-1373 1290-2979 952-2197
DA1-280 82-400 110-536 650-2600 3.3-5.1 78-121 937-3262 691-2406 2100-5200 1549-3835

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 15
 DST2 135–560
For high speed performance

With a torque of up to 80,000 Nm, the DST range from Baumüller meets the highest demands
in direct-drive technology. The high-torque servo motor is therefore ideally suited for applica-
tions such as:

Plastics machines Wire-drawing machines

Rotary tables or swivel axis Stretching units
Printing machines Machine tools
Press technology Woodworking machines
Winders Special machines
Ship propulsion

16
DST2 135-560 – The powerful high-torque motors

Very good smooth running characteristics

Energy-efficiency is maintained through wide speed/load range
Suitable for sophisticated direct drive technology
High torque at low velocities
Low-noise
Water cooling in a stainless steel design
Compact and robust design
Smooth housing surface – easy to keep clean
Permanent field high-torque motors
IP54 type of protection
Encoders: Resolver, SinCos (option),
digital encoder (optional)
Other encoders on request

Types of cooling Spectrum

Capacity
DST high-torque motors are available in Torque
water-cooled versions. Acceleration

DST2 135-560 – Technical data

Typ PN nN M0 M0MAX
[kW] [hp] [min-1] [Nm] [lbf ft] [Nm] [lbf ft]
DST2-135 2.7-60 3.6-80 175-1500 140-580 103-427 325-1110 240-819
DST2-200 5.5-126 7.4-169 150-1000 310-2030 229-1497 790-4450 583-3282
DST2-260 20-225 27-302 150-750 1130-4760 833-3510 2410-9800 1778-7228
DST2-315 16-285 21-382 100-600 1200-8600 885-6343 3330-18400 2456-13571
DST2-400 92-530 123-711 100-300 8800-18600 6490-13718 14800-31600 10915-23305
DST2-560 * 435-1150 583-1542 100-300 14800-39500 10916-29134 29900-79800 22053-58857

Subject to change. The values specified are maximum values. *) on request

For details, please refer to the relevant technical documentation.
Subject to change

www.baumueller.com 17
 ETAη-Drive
Integrated helical-bevel gearbox

This geared motor, which has been specially designed for the food and beverage industry,
stands out with its minimal installed volume and its high system efficiency. The drive system
for aseptic applications is based on a standard servo motor of the Baumüller DSC range, from
which a motor-gearbox combination has been derived. The motor has thereby been optimized
electrically and mechanically: The integrated connection technology permits a compact sys-
tem design, and a special bearing concept also allows the integration of the two-stage bevel
helical gearbox. In combination with the integrated synchronous motor, efficiency levels of up
to 90 percent can be achieved.

The gear motor is designed as a shaft-mounted unit, and, due to its surface finish, is also
suitable for aseptic applications, for example.

Food industry
Drinks industry
Pharmaceutical industry

18
ETAη-Drive – Synchronous geared motors

Intergrated connection technology

Efficiency-optimised gearbox
Compact construction with high power density
Permanent magnet synchronous motors
Encoderless operation (depends on converter)
Smooth, easy to clean surfaces
Fully enclosed design
Optional hollow stainless steel output shaft
Optional encoder
Brake on request
Completely maintenance-free
Protection class IP66

Types of cooling Spectrum

An uncooled version of the ETAη-Drive Capacity

is available. Torque
Acceleration

ETAη-Drive – Technical data

Typ n1 Transmission ratio n2 PN M2

[min-1] [min-1] [kW] [hp] [Nm] [lbt ft]
DSC 056... 10 1000 6 / 11 / 20 / 37 164 / 90 / 49 / 27 0.6-1.5 0.8-2.0 36-400 26-295
DSC 056... 20 2000 6 / 11 / 20 / 37 329 / 180 / 99 / 54 1.2-2.5 1.6-3.3 34-400 25-295
DSC 056... 30 3000 6 / 11 / 20 / 37 493 / 270 / 148 / 81 1.6-2.9 2.1-3.9 32-337 24-241

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 19
 BPx
Planetary Gears

The BPx planetary gear ranges are perfectly The BPN series is the gearbox solution for
matched to our servo motors, and is therefore high-technology applications and reflects a
ideally suited for applications with the high- perfect combination of innovation, efficiency,
est demands on torque and dynamic response. and cost effectiveness.
Together with a wide range of transmission ratio The BPE series is used in applications where ex-
gradings, almost any possible combination of tremely low torsional backlash is not required.
motor and gear allows an optimal adaptation to
The BPV series is able to withstand high torques
customized applications.
as well as axial- and radial forces. Therefore,
The Baumüller planetary gear range is available in it is perfect for applications with high speed
three versions, with various configuration options: requirements.

20
BPN Precision series

BPN is a precision gearbox for connection to

standard flanged ends and shaft ends of the
Baumüller DS, DSD, and DSC motor series. The
gearbox series is available in standard, angle or
flange vesions.

BPNA

BPN
BPNF

BP X Bg Type code BPN Spectrum

FS Frame Size
Capacity
X N = Precision
NA = Precision Angle Torque
NF = Precision Flange
Acceleration
BP Baumüller Planetary

BPN / BPNA / BPNF – Technical data

Type ninput max Mn2 i

[min-1] [Nm] [lbt ft]
BPN 35 14000 27-77 20-57 3-100
BPN 45 10000 60-150 44-111 3-100
BPN 56 8500 125-300 92-221 3-100
BPN 71 6500 305-1000 225-738 3-100
BPN 95 6000 630-1800 465-1328 3-100
BPNA 35 16000 22-77 16-57 4-100
BPNA 45 16000 40-150 29-111 4-100
BPNA 56 14000 75-300 55-221 4-100
BPNA 71 9500 160-800 118-590 4-100
BPNF 32 14000 27-77 20-57 4-100
BPNF 45 14000 60-150 44-111 4-100
BPNF 56 10000 125-300 92-221 4-100
BPNF 71 8500 305-1000 225-738 4-100
BPNF 100 6500 630-1800 465-1328 4-100

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 21
 BPE Economy series

The Economy version (standard, angled, or

flanged) is available for simple applications with
less stringent torque and speed requirements.

BPE

BPEF
BPEA

BP X Bg Type code BPE Spectrum

FS Frame Size
Capacity
X E = Economy
EA = Economy Angle Torque
EF = Economy Flange
Acceleration
BP Baumüller Planetary

BPE / BPEA / BPEF – Technical data

Type ninput max Mn2 i

[min-1] [Nm] [lbt ft]
BPE 20 18000 5-20 4-15 3-512
BPE 30 13000 15-44 11-32 3-512
BPE 30/35 13000 15-44 11-32 3-512
BPE 40 7000 38-130 28-96 3-512
BPE 40/45 7000 38-130 28-96 3-512
BPE 60 6500 95-260 70-192 3-512
BPE 60/56 6500 95-260 70-192 3-512
BPE 80 6500 400-800 295-590 3-64
BPEA 20 18000 4-20 3-15 3-512
BPEA 30 13000 14-44 10-32 3-512
BPEA 30/35 13000 14-44 10-32 3-512
BPEA 40 7000 38-130 28-96 3-512
BPEA 40/45 7000 38-130 28-96 3-512
BPEA 60/56 6500 80-260 59-192 3-512
BPEA 60 6500 80-260 59-192 3-512
BPEF 32 13000 15-44 11-32 3-64
BPEF 45 7000 38-130 28-96 3-64
BPEF 56 6500 95-260 70-192 3-64

22
BPV Velocity series

The BPV gear version is perfect for applications

with high speed requirements, due to its helical-
toothed planet gear. Furthermore, this version
withstands extreme torques and in addition it
is able to absorb high axial- and radial forces.
Therewith the velocity series is a suitable gear
extension for DSP- and DSC- Baumüller motors. It
can be obtained in a standard version as well as
BPV BPVF
in a flange version.

BP X Bg Type code BPV Spectrum

FS Frame Size
Capacity
X V = Precision
VF = Precision Flange Torque
Acceleration
BP Baumüller Planetary

BPV / BPVF – Technical data

Type ninput max Mn2 i

[min-1] [Nm] [lbt ft]
BPV 35 14000 40 29 3-100
BPF 45 14000 80 59 3-100
BPV 56 10000 180 132 3-100
BPV 71 8500 470 346 3-100
BPV 95 6500 950 700 3-100
BPVF 32 14000 40 29 4-100
BPVF 45 14000 80 59 4-100
BPVF 56 10000 180 132 4-100
BPVF 71 8500 470 346 4-100
BPVF 100 6500 950 700 4-100

Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation. Subject to change

www.baumueller.com 23
 Automation solutions
by Baumüller

Automation solutions
Planning & development
Project management
Hardware & software engineering
Control cabinet design
Sheet metal solutions
Components
Electrical installation
Commissioning
Expansion of existing systems
Technical support worldwide
Assembly
Training
Service
Maintenance
Repair
Retrofit

You can contact us on our Service Hotline +49 (0) 911 5432 - 133 twenty-four hours a day on 365 days of the year.

Cooperation with development partners, who con- an innovative system partner of the capital goods
tribute to the entire solution in a system-oriented industry. We provide solutions for automation,
way, is a precondition if you want to concentrate electrical and drive engineering throughout the
on your own competencies in the field of machine entire life cycle of a plant.
building. If your automation partner supports you
It goes without saying that in addition to our com-
during the realization of your system concept, you
plete package consisting of engineering, installation,
receive the development, project management and
commissioning and services, we offer customer
the optimal adaptation of a drive solution from
service with perfect coverage – namely anywhere
one source.
in the world and at any time.
From the plastics to the packaging industry, from
the textile to the printing industry, Baumüller is We are the partner for your success.

24
Planning and development: Baumüller is an innovative de- Assembly: The Nürmont Installations GmbH & Co. KG has over
velopment partner of machine builders. Already in the early twenty years of experience in the field of assembly and re-
development stages, we concept and develop an economical location of machines and plants. Nürmont operates globally
and technologically future-proof plant together with you. and offers solutions from one source. Beginning with project
planning up to after sales service – also as a main contractor
Project management: Our project leaders ensure the
– Nürmont covers all relevant services in the assembly and
implementation of turnkey equipment.
relocation field. Together with logistics, special part manu-
Hardware and software engineering: From the dimensioning facturing and electrical assembly, as well as commissioning
via cabling to air conditioning of your control cabinets, we and service support.
design your hardware taking account of all design and manu-
facturing options that are technologically innovative, user-
Training: Only with well-trained employees you can quickly
oriented and as economical as possible.
respond to challenges. We offer training onsite and in our
Control cabinet design and sheet metal solutions: From training center. On the basics of electrical drive engineering,
sheet pieces to completely wired control cabinets, Baumüller on maintenance of switching stations, controllers and drives,
has realized individual solutions for well-known machine and and on selective troubleshooting in the broader range of
plant builders as well as for medical and electro engineering printing technology and drive engineering. In cooperation
for years. In order to meet the needs and requirements of the with you, we create a flexible training program that is spe-
capital goods industry of demand-oriented products, as a cifically tailored to the training needs of your employees.
competent system partner we offer everything from one source.
From planning to construction, over sheet metal production Service: The correct repair and spare parts must instantly be
and series wiring up to assembly and installation on site – available to immediately remedy a failure of your system. In
worldwide. Our control cabinet design is certified according cooperation with you, we develop an extensive service plan
to UL 508a. and make a technically sound and cost-optimized selection
of components that you should keep on hand. We ensure
the functional state of your stock of spare parts and deliver
components that are missing in an emergency – day and
Electrical installation and Commissioning: You construct the
night via express.
mechanics of your system, we design and install the elec-
tronics. Whether inhouse or worldwide at your customer’s
Maintenance: A professionally maintained machine means
site – with our software solutions and drive techno-logies
safety. Safeguarded production and safety for your employ-
we set your machine ideas in motion. For the worldwide
ees. Our Condition Monitoring Systems, for example, recog-
installation and commissioning of your systems, we always
nize in advance possible causes of failure and increase the
take account of the respective country-specific standards.
availability of your machine.
Expansion of existing systems: Innovative and custom-
er-specific products require state-of-the-art production Repair: The extensive experience, our know-how, as well as
methods and machine functions. Using an adaptation or the technical equipment of our worldwide subsidiaries are
expansion of your existing machine architecture, you quickly the basis for high quality repair of your electronical units
achieve an increased flexibility and availability of your and electrical machines, from exchanging broken parts up to
systems – while allowing you to estimate your expenses and general overhaul – independent of the manufacturer.
manage your investments.

Technical support worldwide: Whether it is remote diagnosis Retrofit: We retrofit existing systems with up-to-date drive
and remote maintenance using telecommunication or the systems, control cabinets and user interfaces, so that your
Internet, through our 24-hour hotline or our contact partners system can execute a failure-free, state-of-the-art produc-
at branch offices onsite in more than 40 locations worldwide tion. With a retrofit of your existing machine architecture,
– the experts from Baumüller provide full explanations to all you are able to achieve higher system flexibility and avail-
your questions concerning automation and drive solutions. ability in a very short time.

www.baumueller.com 25
 ProMaster Engineering Framework

The more intuitive the engineering, the more ef- aspects for a machine-oriented application. The
ficient will be the automation solution. ProMaster implementation of the independent standards
allows you to introduce new machine concepts to such as Motion Control functionalities in accordance
the marketplace more quickly and you systemati- with PLCopen or EtherCAT field bus are used. Your
cally increase the added value of your machine. knowledge is managed in the form of parameters
Consistent machine configuration, parametrization, and functions in data-sets and libraries —
programming and diagnosis are the fundamental over the entire machine life cycle.

26
Operating and visualizing with b maXX HMI
With the b maXX HMIs, Baumüller offers an extensive portfolio of operating
devices: Various formats with 16 million colors, LED background lighting
and front frames in aluminum, aluminum true flat or glass. The devices
are available with display sizes from 4.3 to 15.6 inches in the Basic and
Standard product lines, and 7.0 to 15.6 inches in the Premium product
line. They are equipped with USB and Ethernet ports and a configurable
serial interface.

Drive-integrated control system

The intelligent control b maXX-drivePLC, which is completely integrated in
the Engineering Framework ProMaster, allows a very fast access to the set-
points and actual values of the drive controller. With this, the drive function
can now be extended by complex motion control-, technology- and control
functions. Furthermore, with the use of the softdrivePLC, Baumüller has
integrated SPS functions directly in the controller and thus additional con-
trol hardware for specific applications is no longer necessary. In this way,
a decentralized control architecture for the programming in accordance to
IEC 61131 was created. Control jobs, as for example simple calculations of
digital inputs as well as extremely sophisticated control algorithms, can
now be easily implemented via the parameterization tool ProDrive.

b maXX-controllerPLC — modular and safe

The b maXX-controllerPLC consistently implements the concept of
scal-ability and modularity for flexible individual adapting by the
mechanical engineer. Thus the b maXX-safePLC has extended the standard
motion control range by a two-channel safety control system that fulfils
the requirements of IEC 61508 to SIL3 and EN 13849 to PL e.

b maXX PCC-04
The calculation performance of an industrial PC in combination with a powerful PLC
supplements the range of control systems with a reliable and innovative platform.
It is equipped with components of the highest level of performance and is based on
open standards in the fields of automation and IT. The b maXX PCC-04 is the latest
generation of industrial PCs from Baumüller. It offers users a scalable and versatile
platform that provides a large number of interfaces, can be expanded, and thus
enables a flexible machine design.

www.baumueller.com 27
 b maXX Servo Controllers

b maXX 5000 — Unachieved dynamics and compactness

News from the pioneer of direct drive technology: We present to you the
new alignable drive system b maXX 5000 as supplement of our successful
b maXX 4000 range. The new range offers a performance spectrum of 1 kW
to 100 kW in a rack system and up to 315 kW as a mono output. With power
supplied and regenerative systems, b maXX 5000 can be use worldwide
as an energy efficient drive system. With its Connect Drive System, which
enables you to commission our drives efficiently and economically, it dis-
plays the perfect expansion of our existing product range.

By simply plugging in the safety module the user can quickly and flexibly
respond to new security requirements. The b maXX 5000 ideally met with
the scalable safety functionality of the modules the guidelines of DIN EN
ISO 13849 up to SIL 3.

28
b maXX 4000 — Modular, scalable, open
Baumüller’s approved automation and drive solution b maXX can be adapted to
the corresponding demands with respect to performance and equipment through
its modularity and flexibility. b maXX 4000 offers a power spectrum from 1.1 kW
up to 315 kW with different cooling concepts, such as air and water cooling or cold
plate variants. With the series b maXX 4100 a regenerative system is at your disposal,
which inserts itself smoothly into the automation solution b maXX. Functional safety
relay integrated into the drive available as an option.

b maXX 3300 — Versatile mini servo controller

The servo inverter b maXX 3300 is a high-quality servo controller with integrat-
ed position control for power ratings up to 5 kW. b maXX 3300 excels through its
compact, space-saving design. The field-oriented control provides for excellent
performance. Higher-level speed and position control ensure dynamic and exact
positioning. The servo controller is specifically designed for operation with servo-
motors of the DSC, DSP and DSD series and the pancake and linear motor series from
Baumüller. Functional safety features integrated into the drive are available, as is a
manual control device.

b maXX 2500 — Compact small servo controller

In the b maXX 2500 the established converters of the 3300 series are combined with
the robust servo motors DSD2, DSC and DSP1. This way, a compact drive including
integrated electronic circuits for the high-end segment was developed.

b maXX 2400 — Compact small servo controller

The b maXX 2400 completes the b maXX generation of controllers within the low
power range. Particularly, b maXX 2400 (< 60 V) was designed to be operated with the
servo motors DSD 28–36 and with the disc motor series of Baumüller.

b maXX 1000 — Highly efficient frequency converter

For a vector control of standard electric motors Baumüller added an high-efficient
and easy to operate frequency converter into the program: The b maXX 1000 is available
in three sizes with capacity ranges from 0.2 to 11 kW.

DSDI/DSMI — Motors with integrated control/power electronics

The DSDI and DSMI servo motors with integrated control and power electronics meet
the requirements of modern, decentralized drive architectures. The DSDI is a highly
dynamic motor and the DSMI is a high torque servo drive. Power range 170–385 W
(0.23–0.52 hp), speeds up to 6000 min-1, type of protection up to IP65

www.baumueller.com 29
 Range of motors

100000 Nm

10000 Nm

1000 Nm

DSH1
100 Nm 100

DSH1
71
DSC1
DSH1 56
56
DSD2
DSH1 DSC1 DSP1 45
45 45 45

10 Nm

DSD2
36

DSD2
28

1 Nm
1 kW 10
The stated data are maximum values. (1.34 hp) (13.41

30
 DST2
560

DST2
400

DST2
315

DST2
260

DA
DST2 280
200
DA
225
DS2
200
DA
DST2 DS2 180
135 DSD2
160
DA 132
DS2 160 +
132 DS2
132

DS2 DA DS2+
DSD2 100 132 100
100

DSP1
DA
DSC1 100
100
100 DSD2
DSC1 DSP1 71
71 71
DSD2
DSP1
56
56

kW 100 kW 1000 kW
hp) (134.10 hp) (1340 hp)

www.baumueller.com 31
 Baumüller Nürnberg GmbH, Ostendstraße 80–90, 90482 Nürnberg, Phone: +49 (0) 911 5432 - 0, Fax: +49 (0) 911 5432 - 130
Baumüller Anlagen-Systemtechnik GmbH & Co. KG, Ostendstr. 84, 90482 Nürnberg, Phone: +49 (0)  911 54408 - 0, Fax: +49 (0) 911 54408 - 769
Baumüller Reparaturwerk GmbH & Co. KG, Andernacher Straße 19, 90411 Nürnberg, Phone: +49 (0) 911 9552 - 0, Fax: +49 (0) 911 9552 - 999
Baumüller DirectMotion GmbH, Flugplatzweg 2, 37581 Bad Gandersheim, Phone: +49 (0) 5382 9805- 0, Fax: +49 (0) 5382 9805 - 55

Find more information about the Baumüller group online:

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All data/information and particulars given in this brochure is non-binding customer information, subject to constant further development and continuously updated by our
permanent alteration service. Please note that all particulars/figures/information is current data at the date of printing. These particulars are not legally binding for the purpose
of measurement, calculation or cost accounting. Prior to using any of the information contained in this brochure as a basis for your own calculations and/or applications, please
inform yourself about whether the information you have at your disposal is up to date. Therefore, no liability is assumed for the correctness of the information.

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