Instruction Manual: CL-60A Centre Lathe (415V) 460 X 1500mm Turning Capacity
Instruction Manual: CL-60A Centre Lathe (415V) 460 X 1500mm Turning Capacity
INSTRUCTION MANUAL
CL-60A
Centre Lathe (415V)
460 x 1500mm Turning Capacity
L604
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Page 2 Instructions Manual for CL-60A (L604) 07/09/2017
7/7/08
# JK---- SPARES
4. Test Running
4-1 Operation Symbols………………………………………………………….18
4-2 Transmission and Stop of Main Spindle……………………………………19
4-3 Selecting Main Spindle Speed……………………………………………...19
4-4“Intermittent”Operation of Main Spindle…………………………………...20
4-5 The Importance and Methods of Spindle Levelling Adjustment…………...20
4-6 Transmission and Stop of Gear Box………………………………………...21
4-7 Operation of Gear Box……………………………………………………...21
4-8 Manual Operation…………………………………………………………..21
4-9 Auto Feed Operation………………………………………………………..22
4-10 Auto Feed Stop Operation………………………………………………....22
4-11 Four Position Auto Feed Stop Operation………………………………….22
4-12 Tailstock Operation………………………………………………………..23
5. Cutting Threads
6. Lubrication
6-1 Lubrication in Headstock…………………………………………………...30
6-2 Lubricating in Gear Box and Apron………………………………………...30
6-3 Useful Reference Lubricating Table for Other Mechanism………………...30
6-4 Lubrication Location………………………………………………………..31
9. Preventive Maintenance………………………………………………...38
Specification
Headstock
Spindle Bore φ58mm
Spindle Nose D1-6
Spindle Morse Taper in Nose, in Sleeve M.T.No.6
Spindle Speeds Number 12
Spindle Speeds Range 25-2000r.p.m
Tailstock
Total Travel of Tailstock Quill 130mm
Tailstock Quill Diameter φ60mm
Taper In Tailstock Quill M.T.No.4
Motor
Spindle Drive Motor 5.5kW(7.5HP) 3PH
Coolant Pump Motor 0.1kW(1/8HP)
10
2-4 Cleaning
All our machine are with a anti-rust
oil layer before delivery. After inspection, please remove to clean the slideways, lead
screw, shafts and other polished parts by a soft cloth with cleanser (do not use
gasoline or cellulose solvent to avoid fire or explosion). Then apply a thin layer of oil
for lubricating purpose. Push those movable parts such as: Tool Holder, Tailstock back
and forth.
11
illustration 2-3
12
illustration 2-3
13
14
PE
L1 1L1 FU1 2L1 1U FR1 U
L2 1L2 2L2 KM1 1V V M1
M
L3 1L3 2L3 1W W
S 50A
KM2
1U1 FR2 U1
KM3 1V1 V1
M M2
1W1 W1
TC FR1 17 FR2
18 0
19 FU3 3A 1
HD
FU2 5A 2 SQ3 SB1
20 4 16
SA1 XD
5 SA2 6
KM3
SB2
15
PE
L1 1L1 FU1 2L1 1U FR1 U
L2 1L2 2L2 KM1 1V V M1
M
L3 1L3 2L3 1W W
S 50A MAIN
MOTOR
KM2
1U1 FR2 U1
KM3 1V1 V1
M M2
1W1 W1
PUMP
TC FR1 17 FR2
18 0
19 FU3 3A 1
HD
FU2 5A 2 SQ3 SQ5 SB1
20 3 4 16
SA1 XD
5 SA2 6
KM3
SB2
WIRING DIAGRAM
16
PE
FR1(11A)
L1 1L1 2L1 3L1 U1
L2 1L2 2L2 KM1 3L2 V1
L3 1L3 2L3 3L3 W1
S KM4 M1
QM1(30A) M
U2
380V50Hz
KM2 W2
V2
KM3
QM4 (1A) COM
3
1U3 U3
KA1 1V3 V3
4L1
4L2
1W3 W3
M M2
TC FR2(0.4A)
0
QM3(3A)
19 1
HD
FR1 FR2 SQ3 SB3
18 17 2 3
XD
QM2(5A) SB1 4 KA3
KA3
5
SA2 6
SQ4 KA1
SB2
16
SQ5 SQ2 KA0
10 KM1 KM2
12 14
SQ1 KA0
11 KM2
KM1
7 9 13 15
KA0
KA0 8
21
T
T
KM4
KM1
KM2
KM3
22 24
KM3 KM4
23 25
17
4. Test Running
18
19
20
21
22
with its highest point outward can touch the Auto Stop Centering (15) and stops
Apron Feed, it will pass through all the rest of Eccentric Centering Rings and will not
activate at all.
4 - 12
23
5. Cutting Threads
24
25
C6246H (Metric)
26
C6246H (Inch)
27
6. Lubrication
30
20# 40#
31
7-1 Headstock
1) Prevent from oil leakage from top cover of Headstock:
Before covering the top cover of Headstock, whenever it is removed, please wipe to
clean the contact surface and apply some grease on it. Make sure it is tightly
securing by setscrews.
2) Prevent from blocking up the oil circuit:
The leakage of front headstock cover mostly caused by over-filling the oil or a
block-up of oil circuit. In this moment, remove the Headstock cover first, then blow
the air jet into two oil circuit hole, which is on up side and down side of front
Spindle bearing, in the same time to rotate the Spindle and it will work again.
3) Adjustment on Spindle Bearing:
The front and the intermediate section of spindle roller bearing. For high accuracy
and to meet the request of operation function, you may be asked to adjust the
appropriate pressure on bearing. After a long period of operation, nut “G” probably
will get loose and result the “wave trace” on cutting surface. You need to adjust it at
this moment. Use a hexagon socket wrench to remove the setscrew and install back
with the fixing nut again properly. Only an appropriate pressure is enough. Never
have it too tight, as it will lead to the bearing to over-heated or damage the rolling
surface of bearing and lessen its
dynamics. Make sure to fix the illustration 7-1-3
setscrew completely
after adjustment as
illustrated.
32
illustration 7-2-5
33
34
illustration 7-6
35
illustration 7-8
36
37
9. Preventive Maintenance
1. Daily Inspection:
Inspection of lathe is carried out on basis of each shift. The inspection work accords
to the following item 1-1.
38
obstacles.
2. Weekly Inspection:
1) Lubricating system:
Clean up the whole lubricating system and replenish with fresh lubricating oil.
2) Cooling system:
Clean up the whole cooling system and replenish with new cooling oil.
3) Transmission system:
Check the damage of rubber V-belt and readjust the tensile strength of V-belt.
3. Monthly Inspection:
1) Dismantle and clean all the dust, chips and foreign matter from moving parts.
2) Electrical system:
Carefully examine the connection of all electrical wires, terminals and switches,
39
4. Semi-yearly Inspection:
1) Change oil in gearbox:
Remove the used oil from gearbox of headstock, feed and replenish with fresh oil.
2) Check the wear and tear of all gears and packing:
Inspect the damage of all gears in various box, spindle and bearings, and packing.
Repair or replace it if necessary.
3) Check the clearance fit of complicated feed mechanism:
Check the clearance fit between feeding screw lever and nut and main screw
spindle and nut whether they are right or not.
4) The stability of machine body:
Tighten up the foundation bolts of machine body to the ground and make the body
stable.
5. Yearly Inspection:
1) Positioning and leveling:
According to the inspection regulation, recheck the positioning and leveling after a
year service.
2) Inspection for accuracy:
According to the regulation. Inspection work for accuracy should be rechecked. If
the accuracy is over specified limit, the adjustment or alignment will be done
accordingly.
3) Bearing inspection:
Reexamine the insulating materials and clearance fit & lubrication of all bearings.
4) Inspection for appearance:
a. If paints are peeled off, repaint it with the same color.
b. Check the exposed parts whether they have been damaged, corroded, or deformed,
repair or replace them if necessary.
40
Overheat of 1. Oil level in headstock is too Check the oil level and replenish or
headstock bearing low or too high. discharge the oil to the proper level.
4.Oil hole in bearing Remove the dirt from the oil hole.
obstructed by dirt.
Oil leakage from 10.Plug of drain not tightly. Remove recement threat; replace and
gearbox. tighten.
11.Headstock cracking,
Repaired by special welding.
12.Leakage from overflow
headstock cover. Tighten cover screw or replace gasket.
41
25.Weak of tool shank and too Replace with rigid tools or reset the
long for extension. tools.
Bending, when long 29.Feed valve too large. Reduce feed valve size.
workpiece cutting
30.Workpiece too thin or too Use following rest and adjust position
long. of tool.
Uneasy to hold gear 32.Set spring broken or too Adjust adjusting screw or replace the
change lever. weak. spring.
42
Uneasy to cut 34.Excessive clearance of lead Adjust the thrust nut of the lead screw
thread screw in axial direction. holder.
Tailstock is uneasy 38.Clamp handle lever too Adjust the adjusting nut of clamp
to clamp with bed long or too short. block.
stably
43
Headstock
44
45
46
47
48
49
50
51
52
53
54
Gearbox
55
56
57
58
59
60
61
62
Saddle
63
64
65
66
67
68
69
Apron
134
70
71
72
73
74
75
76
Tailstock
77
78
79
Bed Assembly
80
81
(Metric)
82
(Inch)
83
84
85
86
87
88
Steady Rest
89
90
Follow Rest
91
92