Ludlum Model 3
Ludlum Model 3
SURVEY METER
February 2010
Serial Number 239543 and Succeeding
Serial Numbers
Table of Contents
Introduction 1
Getting Started 2
Unpacking and Repacking 2
Battery Installation 3
Connecting a Detector to the Instrument 3
Battery Test 4
Instrument Test 4
Reading the Meter Face Dial 4
Operational Check 9
Specifications 9
Safety Considerations 13
Environmental Conditions for Normal Use 13
Warning Markings and Symbols 14
Cleaning and Maintenance Precautions 15
Troubleshooting 23
Troubleshooting Electronics which utilize a
GM Detector or Scintillator 23
Troubleshooting GM Detectors 27
Troubleshooting Scintillators 27
Recycling 30
Parts List 32
Model 3 Survey Meter 32
Main Board, Drawing 464 × 204 32
Introduction
The Model 3 is a portable radiation survey instrument with
four linear ranges used with exposure rate or cpm (counts per
minute) meter dials, or a combination of both exposure rate
and count rate (referred to as “combo”) meter face dials. The
instrument features a regulated high-voltage power supply,
unimorph speaker with audio on-off capability, fast-slow meter
response, meter reset button, and a six-position switch for
selecting battery check or scale multiples of ×0.1, ×1, ×10 and
×100. Each range multiplier has its own calibration
potentiometer. The unit body and meter housing are made of
cast aluminum and the can is 0.23 cm (0.090 in.) thick
aluminum.
The audio provides a brief “click” for every radiation event
detected. It also provides a steady tone to warn the user of a
low battery condition. This low-battery warning overrides the
position of the AUD ON-OFF switch.
Any Geiger-Mueller (GM) detector offered by Ludlum
Measurements will operate with this unit as well as any
scintillation type detector. The instrument is typically set at 900
volts for GM tube operation. For special requirements of GM
or scintillation detectors, the instrument high voltage may be
adjusted from 200 to 1500 volts.
The unit is operated with two ˝d˝ cell batteries for operation
from -20 to 50 °C (-4 to 122°F). For instrument operation
below 0 °C (32 °F), either very fresh alkaline or rechargeable
NiCd batteries should be used.
Getting Started
UNPACKING AND REPACKING
Remove the calibration certificate and place it in a secure
location. Remove the instrument and accessories (batteries,
cable, etc.) and ensure that all of the items listed on the packing
list are in the carton. Check individual item serial numbers and
ensure calibration certificates match. The Model 3 serial
number is located on the front panel below the battery
compartment. Most Ludlum Measurements, Inc. detectors
have a label on the base or body of the detector for model and
serial number identification.
Important!
If multiple shipments are received, ensure that the detectors
and instruments are not interchanged. Each instrument is
calibrated to specific detector(s), and is therefore not
interchangeable.
BATTERY INSTALLATION
Ensure the Model 3 range selector switch is in the OFF
position. Open the battery lid by pushing down and turning the
quarter turn thumbscrew counterclockwise a quarter of a turn.
Install two ˝D˝ size batteries in the compartment.
Note the (+) and (-) marks inside the
battery door. Match the battery polarity
to these marks. Close the battery box lid,
push down and turn the quarter turn
thumbscrew clockwise a quarter of a
turn.
Note:
The center post of a “D” size battery is positive.
Caution!
The detector operating voltage is supplied to the detector
via the detector input connector. A mild electric shock may
occur if you make contact with the center pin of the input
connector. Switch the Model 3 range selector switch to the
OFF position before connecting or disconnecting the cable
or detector.
BATTERY TEST
Check the batteries daily or prior to use, whichever is less
frequent, to assure proper operation of the instrument. Move
the range multiplier switch to the BAT position. Ensure that the
meter needle deflects to the battery check portion on the meter
scale. If the meter does not respond, check to see if the
batteries have been correctly installed. Replace the batteries if
necessary.
INSTRUMENT TEST
After checking the batteries, turn the instrument range switch
to the ×100 position. Place the AUD ON-OFF switch in the ON
position. Expose the detector to a check source. The
instrument speaker should emit “clicks” relative to the rate of
counts detected. The AUD ON-OFF switch will silence the
audible clicks in the OFF position. When the instrument is not
in use, the AUD ON-OFF switch should be kept in the OFF
position in order to preserve battery life.
If the instrument has a cable connection to the radiation
detector, the detector cable can be a source of problems. Test
the detector cable by bending or flexing either end of the cable
and checking for an increase in the rate of counts detected.
Replace the cable if increases in the rate of counts are detected.
Check the meter reset function by depressing the RES
pushbutton switch and ensuring the meter needle drops to 0.
Once this procedure has been completed, the instrument is
ready for use.
READING THE METER FACE DIAL
Reading the meter face is very important for consistent
measurements. There are, in general, three types of meter
faces:
The top cpm scale is valid for the ×0.1, ×1, ×10, and the ×100
ranges. The linear (middle) mR/hr scale is valid for the ×0.1,
×1 and ×10 ranges. The non-linear mR/hr scale is valid for the
×100 range only. This meter face is commonly referred to as a
“combo” meter face, since it has both, count rate (cpm) and
exposure rate (mR/hr) arcs. Simpler meter faces may only have
a count rate or an exposure rate arc(s) like the previous meter
faces shown.
A combo meter face is specifically designed for a particular
detector. In the example above, the 1.0 mR/hr mark on the
middle arc lines up with 3.3 kcpm on the upper arc. The meter
face in this example works with a detector that receives 3.3
kcpm per mR/hr (the Ludlum Model 44-9 pancake detector).
Additional detectors may be used with this meter face, but only
the cpm dial is valid for these detectors. The mR/hr scale is
not valid for these additional detectors.
Note:
*This reading is using the bottom (non-linear) scale.
OPERATIONAL CHECK
To assure proper operation of the instrument and detectors(s)
between calibrations, an instrument operational check
including battery test and instrument test (as described on
pages 2-2 and 2-3) should be performed at least daily or prior
to use, whichever is less frequent. A reference reading (or
readings) with a check source should be obtained with the
detector(s) in a constant and reproducible manner at the time
of calibration or at the time the instrument is received in the
field.
If at any time the instrument fails to read within 20% of the
reference reading when using the same check source, it should
be sent to a calibration facility for recalibration and/or repair.
If desired, multiple readings may be taken at different distances
and/or with different sources so that other ranges or scales are
checked.
Specifications
High Voltage: adjustable from 400 to 1500 Vdc
Threshold: fixed at 40 mV ± 10 mV
Response: toggle switch for fast (4 seconds) or slow (22
seconds) from 10% to 90% of final reading
Range: typically 0-200 mR/hr, or 0-500,000 cpm
Linearity: reading within 10% of true value with detector
connected
Meter: 6.4 cm (2.5 in.) arc, 1 mA analog type
Meter Dial: 0-2 mR/hr, or 0-5k cpm, BAT TEST (others
available)
Note:
A low-battery condition results in a steady audio tone
regardless of the position of the AUD ON-OFF switch.
Note:
The slow response position is normally used when the
instrument is displaying low numbers that require a more
stable meter movement. The fast response position is used
at high rate levels.
Safety Considerations
ENVIRONMENTAL CONDITIONS FOR NORMAL USE
Indoor or outdoor use
No maximum altitude (the detector may be affected by altitude,
refer to the detector manual for more information.)
Temperature range of -20 to 50 °C (-4 to 122 °F). May be
certified for operation from -40 to 65 °C (-40 to 150 °F).
Maximum relative humidity of less then 95% (non-condensing)
Pollution Degree 3 (as defined by IEC 664). (Occurs when
conductive pollution or dry nonconductive pollution becomes
conductive due to condensation. This is typical of industrial or
construction sites.)
Water resistance is achieved by the use of rubber seals on all
front-panel switches and gaskets on the battery lid, meter bezel,
and between the instrument can and front panel.
Caution!
The operator or responsible body is cautioned that the
protection provided by the equipment may be impaired if
the equipment is used in a manner not specified by Ludlum
Measurements, Inc.
Warning!
The operator is strongly cautioned to take the following
precautions to avoid contact with internal hazardous live
parts that are accessible using a tool:
1. Turn the instrument power off and remove the
batteries.
2. Allow the instrument to sit for one minute before
accessing internal components.
Note:
Local procedures may supersede the following
Note:
Measure high voltage with a Model 500 pulser or a high-
impedance voltmeter with a high-meg probe. If one of
these instruments is not available, use a voltmeter with a
minimum of 1000 megohm input resistance.
Caution!
The instrument input operates at a high potential. Connect
the pulse generator through a 0.01µF, 3000-volt capacitor,
unless the pulse generator is already protected.
CPM CALIBRATION
Connect the input of the instrument to a negative pulse
generator, such as a Ludlum Model 500 Pulser.
Caution!
The instrument input operates at a high potential. Connect
the pulse generator through a 0.01µF, 3000-volt capacitor,
unless the pulse generator is already protected
Note:
In the event that any reading is not within 10% of the true
value on any scale after any of the above calibration
methods is performed, a reading within 20% of true value
shall be acceptable. It is acceptable if a calibration graph or
chart is provided with the instrument. Instruments that
cannot meet these criteria are defective and require repair.
Note:
Measure the high voltage with a Ludlum Model 500 Pulser.
If the Pulser does not have a high-voltage readout, use a
high-impedance voltmeter with at least 1000 megohm input
resistance to measure the high voltage.
Note:
If more than one detector is to be used with the instrument
and the operating voltages are different, the HV will have to
be readjusted for each detector substitution.
MAINTENANCE
Instrument maintenance consists of keeping the instrument
clean and periodically checking the batteries and the
calibration. The Model 3 instrument may be cleaned with a
damp cloth (using only water as the wetting agent). Do not
immerse instrument in any liquid. Observe the following
precautions when cleaning:
1. Turn the instrument OFF and remove the batteries.
2. Allow the instrument to sit for one minute before
accessing internal components.
RECALIBRATION
Recalibration is required after any repairs or adjustments have
been made to the instrument. Recalibration is not normally
required following instrument cleaning, battery replacement, or
detector cable replacement.
Note:
Ludlum Measurements, Inc. recommends recalibration at
intervals no greater than one year. Check the appropriate
regulations to determine required recalibration intervals.
BATTERIES
The batteries should be removed any time the instrument is
placed into storage. Battery leakage may cause corrosion on the
battery contacts, which must be scraped off and/or washed
using a paste solution made from baking soda and water. Use a
spanner wrench to unscrew the battery contact insulators,
exposing the internal contacts and battery springs. Removal of
the handle will facilitate access to these contacts.
Note:
Never store the instrument over 30 days without
removing the batteries. Although this instrument will
operate at very high ambient temperatures, battery seal
failure may occur at temperatures as low as 37.8 °C (100
°F).
Troubleshooting
TROUBLESHOOTING GM DETECTORS
1. If the tube has a thin mica window, check for window
breakage. If damage is evident, the tube must be
replaced.
2. Check the HV. For most GM tubes, the voltage is
normally 900 Vdc, or 460-550 Vdc for “peanut” tubes
(Ludlum Model 133 series).
3. If the input sensitivity is too low, the user could see
some double pulsing (where the instrument “counts”
a single pulse from the detector multiple times.)
4. Wires to the tube may be broken, or the crimped
connector could have a loose wire.
TROUBLESHOOTING SCINTILLATORS
1. Alpha or alpha/beta scintillators are prone to light
leaks. They can be tested for this problem in a dark
room or with a bright light. If a light leak is
determined, changing the Mylar window assembly will
usually fix the problem.
2. Verify that the HV and input sensitivity are correct.
Alpha and gamma scintillators typically operate from
10-35 mV. High voltage varies with the
photomultiplier tubes (PMT) from as low as 600 Vdc,
to as high as 1400 Vdc.
3. On a gamma scintillator, visually inspect the crystal
for breakage or humidity leakage. Water inside the
crystal will turn it yellow and gradually degrade
performance.
4. Check the PMT to see if the photocathode still exists.
DISCRIMINATOR
Comparator U8 provides discrimination. The discriminator is
set by a voltage divider (R21 and R23), coupled to pin 3 of U8.
As the amplified pulses at pin 4 of U8 increase above the
discriminator voltage, 5-volt negative pulses are produced at
pin 1 of U8. These pulses are coupled to pin 5 of U9 for meter
drive and pin 12 of U9 for audio.
AUDIO
Discriminator pulses are coupled to univibrator pin 12 of U9.
The front-panel audio ON-OFF selector controls the reset at
pin 13 of U9. When ON, pulses from pin 10 of U9 turn on
oscillator U12, which drives the housing-mounted unimorph
speaker. Speaker tone is set by R31 and C14. Tone duration is
controlled by R22 and C7.
SCALE RANGING
Detector pulses from the discriminator are coupled to
univibrator pin 5 of U9. For each scale, the pulse width of pin
6 of U9 is changed by a factor of 10 with the actual pulse width
being controlled by the front panel switch, the analog switches
U1 and U2, and the related potentiometers. This arrangement
allows the same current to be delivered to C9 by 1 count on
the ×0.1 range as 1000 counts on the ×100 range.
METER DRIVE
Pulses from pin 6 of U9 charge capacitor C9. A constant
current driver (op amp U10 and transistor Q2) delivers
proportional current to the meter. For battery test (BAT
Recycling
Parts List
Model 3 Survey Meter
TRANSISTORS:
Q1 MMBT3904LT1 05-5841
Q2 MMBT4403LT1 05-5842
Reference Description Part Number
INTEGRATED CIRCUITS:
U1-U3 MAX4542ESA 06-6453
U4-U5 CMXT3904 05-5888
U6 CMXT3906 05-5890
U7 MAX4541ESA 06-6452
U8 MAX985EUK-T 06-6459
U9 CD74HC4538M 06-6297
U10 LMC7111BIM5X 06-6410
U11 LT1304CS8-5 06-6434
U12 MIC1557BM5 06-6457
U13 LT1304CS8 06-6394
DIODES:
CR1 CMPD2005S 07-6468
CR2 RECTIFIER CMSH1-40M 07-6411
CR3-CR7 CMPD2005S 07-6468
CR9 RECTIFIER CMSH1-40M 07-6411
SWITCHES:
SW1 D5G0206S-9802 08-6761
SW2 TP11LTCQE 08-6770
SW3-SW4 7101SDCQE 08-6781
POTENTIOMETERS:
R33 250K, 64W254, ×100 09-6819
R34 250K, 64W254, ×10 09-6819
R35 500K, 64W504, ×1 09-6850
R36 250K, 64W254, ×0.1 09-6819
R42 1.2M, 3296W, HV 09-6814
RESISTORS:
R1-R5 200K, 1/8W, 1% 12-7992
R6 8.25K, 1/8W, 1% 12-7838
R7 10K, 1/8W, 1% 12-7839
R8 2.37K, 1/8W, 1% 12-7861
R9-R11 10K, 1/8W, 1% 12-7839
R12 200 Ohm, 1/8W, 1% 12-7846
R13 10K, 1/8W, 1% 12-7839
R14 4.75K, 1/8W, 1% 12-7858
R15 200K, 1/8W, 1% 12-7992
R16 10K, 1/8W, 1% 12-7839
R17 1K, 1/8W, 1% 12-7832
R18 4.75K, 1/8W, 1% 12-7858
R19 2K, 1/8W, 1% 12-7926
R20-R21 100K, 1/8W, 1% 12-7834
R22 1M, 1/8W, 1% 12-7844
R23 2.49K, 1/8W, 1% 12-7999
R24 14.7K, 1/8W, 1% 12-7068
R25 200K, 1/4W, 1% 12-7992
R26 100K, 1/4W, 1% 12-7834
R27 68.1K, 1/8W, 1% 12-7881
R28 100K, 1/8W, 1% 12-7834
R29 1K, 1/8W, 1% 12-7832
R30 100K, 1/8W, 1% 12-7834
R31 475K, 1/8W, 1% 12-7859
R32 100K, 1/8W, 1% 12-7834
R37 100K, 1/8W, 1% 12-7834
P2 640456-6 - MTA100
(installed as required) 13-8095
INDUCTOR:
L1 22 µH 21-9808
TRANSFORMER:
T1 31032R 21-9925
CONNECTORS:
J1 MTA100×5, MAIN
BOARD 5464-204 13-8140
J2 OPTIONAL (M3 overload)
MTA100×6, 5464-204 13-8171
J3 MTA100×2, MAIN
BOARD 5464-204 13-8178
AUDIO:
DS1 UNIMORPH TEC3526-PU 21-9251
BATTERIES:
B1-B2 ˝D˝ DURACELL BATTERY 21-9313
MISCELLANEOUS:
* PORTABLE BATTERY
CONTACT ASSEMBLY 2001-042
* MODEL 3 CASTING 7464-219
* MODEL 3 MAIN HOUSING 8464-035
* PORTABLE CAN
ASSEMBLY (MTA) 4363-441
* PORTABLE KNOB 08-6613
Reference Description Part Number