FUNCTIONAL TEST CHECKLIST 

Chilled Water System (Chwsys) - ____________

Specification Section 15____

Project:__________________________________________ Project No:_________

Associated Equipment:

____AHU - _____ thru ______

____CHWP - ____ thru ____

____VFD for CHWP _______

____B-T Station _______

[_________________]

Related Tests: ______________________________________  

1. Participants

Name Firm Participation

     
     
     
     
     
     
     
     
     
     
 

Party filling out this form & witnessing _____________________  Date of test
_________ 
Approvals.  This filled-out checklist has been reviewed.  Its completion is approved. 
Exceptions are noted below or attached. 

___________________________________           __________

General Contractor [Construction Manager]  Date  

_________________________      __________        ____________________          

__________

Commissioning Authority/Agent Date  Owner’s Representative  Date 

2. Prerequisite Checklist

a. The prefunctional checklist for the pump(s) is complete and approved: Yes   / 

No 

b. The prefunctional checklist for the piping is complete and approved: Yes   /  No 
c. The prefunctional checklist for the associated Bridge-Tender station is complete
and approved: N/A  /  Yes   /  No 
d. Testing, Adjusting and Balancing (TAB) completed and approved for the hydronic
and air systems connected: Yes  /  No 
e. TAB report provided: Yes   /  No 
f. All A/E punchlist items for this and related equipment are corrected: Yes   /  No 
g. Functional testing is complete and approved for the variable frequency drive for
the pump(s):

      N/A  /  Yes   /  No 

h. Functional testing is complete and approved for the air handling units of this
system:

      N/A  /  Yes   /  No 

i. Sequence of operation is attached: Yes   /  No 

j. Design setpoint information included on forms: Yes   /  No 
k. Controls:
i. DDC loops operational, temperature/pressure setpoints met without
hunting: Yes   /  No 
ii. Master transmission diagram is updated on device graph: Yes   /  No 
iii. Graphic programming is complete and operational: Yes   /  No 
iv. System communicates with mainframe: Yes   /  No 
v. Bridge-Tender is set to design/final setpoints: N/A  /  Yes   /  No 
 vi. Local reading of setpoints agree with remote readings: Yes   /  No 

3. Functional Testing Procedure 

a. CHW System with Bridge Tender

Pass
(Y/N/
Step Mode Test Procedure Expected Response
N/A)
1 Pump(s) Off Standby check.  HOA in Auto position(s).  Verify by visual inspection that:
Pump(s) commanded Off by BMS.
a. Pump(s) are off, zero flow.
 
b. Bridge-Tender valves V-1 and
V-2 are closed.

2 Pump P-1 HOA in Auto position.  Pump commanded Verify by visual inspection that:
Startup On by BMS.
a. Bridge-Tender valve V-1
(return pipe) opens.
b. Pump, P-1, is On, other  
pumps are Off.
c. Bridge-Tender valve V-2
(bypass) throttles.

3 Pump P-1 HOA in Auto position. Verify by local and remote reading
Operation that:
Pump and Bridge-Tender Verification: AHU
supply air (SA) discharge setpoints at initial
Pump P-1 status is On, all other pump
value 55F as a group.  Through BMS status’ are Off, B-T valves modulate
 
raise/lower setpoints per schedule record allowing blending of SCHW based on
table. change in AHU setpoints.  BMS
readings, local B-T panels readings
and local instrument readings
correspond.
4 HOA HOA in Auto position.  Move HOA switch to All pumps turned Off by HOA
Operation Off position for all pumps. Command P-1 On switches.  P-1 turns On, B-T valves
with HOA switch.  Command P-1 Off with modulate.  When commanded by HOA
HOA switch.  Repeat for all pumps.  Reset switch, all other pumps turn On.  After
 
pump, P-1, HOA switch to Auto, after start, reset of pump, P-1, to Auto, P-1
place remaining pumps in Auto position. starts.  All other pumps remain Off.
5 Pump P-2 HOA in Auto position.  Pump, P-1, Verify by visual inspection that:  
Startup commanded Off by BMS, pump, P-2,
commanded On by BMS. a. Bridge-Tender valve V-1
(return pipe) opens.
b. Pump, P-2, is On, other
pumps are Off.
c. Bridge-Tender valve V-2
 (bypass) throttles.

6 Pump P-2 HOA in Auto position. Verify by local and remote reading
Operation that:
Pump and Bridge-Tender Verification:  AHU
supply air (SA) discharge setpoints at initial
Pump P-2 status is On, all other pump
value 55F as a group.  Through BMS status’ are Off, B-T valves modulate
 
raise/lower setpoints per schedule record allowing blending of SCHW based on
table. change in AHU setpoints.  BMS
readings, local B-T panels readings
and local instrument readings
correspond.
7 Automatic HOA in Auto position.  Pump, P-2, local Pump, P-2, is Off.  Pump, P-1, starts
Start upon disconnect moved to Off position (simulating automatically.  B-T valves modulate. 
Power power failure to pump, P-2).  After pump, P- Pump, P-1, continues to run, pump, P-
 
Failure 1, starts, restore power to pump, P-2. 2, remains Off.

b. CHW System without Bridge Tender 

 

Pass
(Y/N/
Step Mode Test Procedure Expected Response
N/A)
1 Pump(s) Off Standby check.  HOA in Auto position(s).  Verify by visual inspection that
Pump(s) commanded Off by BMS. pump(s) are off, zero flow.
 
2 Pump P-1 HOA in Auto position.  Pump commanded Verify by visual inspection that Pump,
Startup On by BMS. P-1, is On, other pumps are Off.
 
3 Pump P-1 HOA in Auto position. Verify by local and remote reading
Operation that:
Pump Verification: AHU supply air (SA)
 
discharge setpoints at initial value 55F as a Pump P-1 status is On, all other pump
group.  Through BMS raise/lower setpoints status’ are Off, BMS readings and
per schedule record table. local instrument readings correspond.
4 HOA HOA in Auto position.  Move HOA switch to All pumps turned Off by HOA
Operation Off position for all pumps. Command P-1 On switches.  P-1 turns On.  When
with HOA switch.  Command P-1 Off with commanded by HOA switch, all other
HOA switch.  Repeat for all pumps.  Reset pumps turn On.  After reset of pump,
 
pump, P-1, HOA switch to Auto, after start, P-1, to Auto, P-1 starts.  All other
place remaining pumps in Auto position. pumps remain Off.
5 Pump P-2 HOA in Auto position.  Pump, P-1, Verify by visual inspection that pump,
Startup commanded Off by BMS, pump, P-2, P-2, is On, other pumps are Off.  
commanded On by BMS.
6 Pump P-2 HOA in Auto position. Verify by local and remote reading  
Operation that:
Pump Verification:  AHU supply air (SA)
discharge setpoints at initial value 55F as a Pump P-2 status is On, all other pump
group.  Through BMS raise/lower setpoints status’ are Off, BMS readings and
 per schedule record table. local instrument readings correspond.
7 Automatic HOA in Auto position.  Pump, P-2, local Pump, P-2, is Off.  Pump, P-1, starts
Start upon disconnect moved to Off position (simulating automatically.  Pump, P-1, continues
Power power failure to pump, P-2).  After pump, P- to run, pump, P-2, remains Off.
 
Failure 1, starts, restore power to pump, P-2.
 
 
 

Comments: 
 
 
 
 
 
 
 
 
 
 
-- END OF SECTION --

      FUNCTIONAL TEST CHECKLIST 

      CHILLED WATER SYSTEM

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