Corporate Report 2017
Corporate Report 2017
Corporate Report 2017
CONTENTS
Message 2
Zeon’s information disclosure
Zeon Products Making
3
Basic information on Zeon Corporation and Zeon Group is available on
Contributions to Society the Company Information section of the corporate website.
This Corporate Report (booklet) contains a wide range of information on
Highlight 1 Zeon corporate management and CSR. A CSR report (PDF) with detailed
S-SBR in tire helps information on initiatives and site reports is available on the CSR activities
section of the corporate website.
fight climate change 3 More information about Zeon’s management and operations is available
Highlight 2 on the Investor Relations section of the corporate website and in the Fact
Book.
Zeon’s energy materials supporting
lithium-ion batteries 5
Website▶ http://www.zeon.co.jp/index_e.html
Zeon material and component products
making contributions to society 7 Website
Company Profile 9
Zeon Group History 11
Business Overview 13
Zeon Group Locations 15
2016–2017 Topics 20
Interview with the President/
New Mid-Term Management Plan Toward
the Enterprise Blueprint for 2020 21
Elastomer Business 27
Specialty Materials Business 29 CSR Report Corporate Report Fact Book
35 Zeon’s CSR
Zeon’s CSR 36 All about Zeon! website 2017 (Japanese only)
Environment 37
Safety 38
Labor Practices 39 All about Zeon! is a
special website featuring
Editorial policy
Zeon Corporation and Zeon Group (“Zeon”) previously published a stand-alone CSR report. Since FY 2013, Zeon has published a booklet form of the CSR report renamed the
Corporate Report, which includes an annual report and corporate profile providing of overview of Zeon’s general business activities.
Highlights of the FY 2017 Corporate Report include an introduction to Zeon products that make contributions to society. The Corporate Report is divided into Zeon’s Business
and Strategy and Zeon’s CSR. Zeon’s Business and Strategy section describes the new SZ-20 Phase III mid-term management plan and Zeon’s value creation model. Zeon’s CSR
reviews social issues in the supply chain and includes updated reporting on initiatives based on ISO 26000.
1 ZEON GROUP
CORPORATE REPORT 2017
Message
Corporate Philosophy
Following our corporate philosophy, we have consistently released new products using our
pioneering, inimitable technologies. Zeon’s products are incorporated into customers’ final products
to support society through their presence all around us.
To fulfill our responsibility to society now and in the future, we are developing our business under
our enterprise blueprint for 2020 plan with the mission of “Zeon makes the future today through the
power of chemistry.”
Our new mid-term management plan starts in FY 2017 and finishes in FY 2020. As we were
embarking on this plan, our Kawasaki Plant and R&D Center were honored with a visit by His
Majesty the Emperor on July 7, 2017. This visit was a welcome opportunity to reaffirm our
responsibilities and enhance solidarity among Zeon employees of all ages and ranks. Taking to heart
the warm words of appreciation and encouragement that we received during this Imperial visit, we at
Zeon Group will work as a team to develop our business and boldly achieve our management plan so
that we may continue to contribute to the development of society.
We deeply appreciate your continued support and encouragement.
Naozumi Furukawa
Chairman
Zeon Corporation
2
ZEON GROUP
CORPORATE REPORT 2017
Highlight 1 Zeon Products Making Contributions to Society
S-SBR
3 ZEON GROUP
CORPORATE REPORT 2017
Zeon’s S-SBR boasts three world-class properties
●Relationship between rolling resistance and stopping distance
Having too little rolling resistance is dangerous, because on wet surfaces
tires will have poor wet grip performance and be slippery on
wet road surfaces. Generally speaking, rolling resistance
Long
When there is low rolling
and wet grip have an inverse relationship—when one gets resistance, wet grip
⬇
Stopping distance on wet surfaces
better, the other gets worse. performance is low,
So tire manufacturers have been innovating in many resulting in longer stopping
distance (good fuel
ways to develop tires with low rolling resistance and high efficiency but dangerous in
wet grip performance, including rubber composition, tire rainy weather)
construction, and tread patterns.
Wear resistance is another important feature that tires
need in order to deliver long life.
When there is high rolling
Zeon’s S-SBR technology controls the molecular resistance, wet grip
structure of the rubber to achieve high performance in the ⬆ performance is high,
three aspects of wet grip, rolling resistance, and wear Short resulting in shorter stopping
distance (poor fuel efficiency
resistance. but safe in rainy weather)
Low⬅ Rolling resistance ➡High
●S-SBR and
reinforcing fillers
Reinforcing fillers CB
CB: Carbon black Coupling Si
Powdered carbon. Blended with agent
rubber to make it stronger
Si: Silica
Powdered silicon dioxide (SiO2).
Blended with rubber to make it Coupling agent
softer and lower rolling resistance
while improving wet grip
performance
BR
S-S
Si
4
ZEON GROUP
CORPORATE REPORT 2017
Highlight 2 Zeon Products Making Contributions to Society
5 ZEON GROUP
CORPORATE REPORT 2017
Zeon’s Energy Materials
Positive terminal Safety valve
Gasket Sealants Sealants
Separator
Compounds for coating the gasket surface of cylindrical
lithium-ion batteries to increase the adhesive properties
of the cylinder’s exterior and cap.
Anode tab
Zeon’s sealants offer excellent heat resistance, cold
Cathode resistance, and electrolyte resistance. They help
prevent battery leakage to preserve battery
performance and extend operating life.
Metal case Cathode tab ➡Contributing to longer life
Anode
Cathode binder Anode binder Cathode and anode binders
Aluminum foil Active material Separator Active material Copper foil Lithium-ion rechargeable batteries comprise cathode
materials made from metal oxide including lithium, anode
materials that attract lithium ions, the electrolyte that
transfers the lithium ions between the cathode and
anode, and a separator that electrically separates the
cathode and anode. The basic function of the cathode
and anode binder is to bind the cathode and anode
particulate material to the electrodes. Binders have
received attention recently for their ability to control
interface reactions with the active material and the
electrolyte solution.
Cathode active Conductive Anode active Zeon’s binders create the right amount space in the
materials additive materials active material for lithium ions to pass and are
Functional Layer Binders resistant to volume expansion and shrinking from
battery charging and discharging.
➡Contributing to longer life
Zeon’s binders not only bind, they support the
❶Preventing electrode volume expansion chemical reactions occurring on the surface of the
active materials. This enhances the reactions to
increase battery output.
12
➡Contributing to higher output
10 Condition
Electrode swelling rate (%)
New product
6
ZEON GROUP
CORPORATE REPORT 2017
Zeon Products Making Contributions to Society
Global
Environment Improved performance and extended life of manufacturers’ products made
with Zeon’s materials and components contribute to reducing environmental
impacts through such ways as energy conservation, mitigating climate
change, and reducing waste.
Solution-polymerized Biosynthetic
styrene-butadiene rubber epichlorohydrin rubber
(S-SBR): (ECO):
Improves the performance of The first biosynthetic rubber
fuel-efficient tires and adopted in automotive vacuum
contributes to energy sensing hoses. Contributes to
conservation and reduced CO2 reduced lifecycle CO2
emissions. emissions by switching fossil
fuel-derived materials to
plant-derived materials.
Energy materials:
Zeon’s binders prevent electrode volume
expansion and greatly improve cell life. They
also increase the chemical reactions on the
surface of the active materials to increase
battery output.
Prohydrojasmon
plant growth regulator: ZEOCOATⓇ
Reduces declines in the production Coating-type insulating and
volume and quality of agricultural protective layer for displays:
products due to the effects of climate With high transparency, low
change (Jasmomate® Ekizai moisture absorption, and low
agrochemical formulation). dielectric constant, contributes to
reduced environmental impacts by
ZEORORAⓇ H improving display performance
HFC solvent: and extending the life of electronics
Contributes to climate change components.
prevention as an alternative
HFC solvent.
OMe Cyclopentyl methyl ether
(CPME)
Ⓡ
ZEORORA Hydrophobic ether solvent:
Etching gas for oxide layers: Low environmental impact
Contributes to climate change since it is easily recovered after
prevention as an etching gas use as a solvent and little is
with low global warming disposed of in wastewater.
potential.
7 ZEON GROUP
CORPORATE REPORT 2017
Improved Health and
Performance Using Zeon’s materials Living Zeon’s materials, components,
and components can and products are useful in
greatly improve daily life and benefit health
product performance. and well-being.
Thermoplastic elastomer:
Used in elastic film for
ZeonorFilmTM disposable diapers to achieve
Optical film: lighter weight and greater
ZeonorFilmTM optical film contributes to improved display comfort.
performance by combining ZEONOR® resin properties
including transparency and low water absorption with
our world-first sheet extrusion process, film stretching
technology, and other film processing technologies.
Pad-type thermal interface material (TIM):
TIM using rubber/single-walled carbon nanotube Synthetic latex for gloves:
composite achieves low thermal resistance. Due to concern about allergic
It increases the thermal conductivity of the heat sink reactions from proteins found
and resolves the heat generation problem of servers in natural rubber, demand is
and power devices. shifting from natural to
synthetic rubber gloves made
with NBR latex and the market
is expanding.
Cyclo-olefin polymers:
COP are used in prefilled
medical syringes and
contribute to increased safety
in medical settings. With
properties including light
weight, high strength,
transparency, high purity, and
low protein absorption.
ZEOGLOBULETM
Polymerized toner: Intravascular pressure
The world’s first -sensing guidewires:
industrialized polymerized Zeon’s guidewires help lessen
toner. Contributes to patients’ pain and healthcare
improving resolution and professionals’ workloads,
print speed with its because treatment decisions
uniform spherical capsule can be accurately made using
structure. sensors and a monitor.
8
ZEON GROUP
CORPORATE REPORT 2017
Company Profile
(➡P17)
Subsidiaries and affiliates in Japan :
Tokyo Zairyo Co., Ltd., Zeon Kasei Co., Ltd.,
Zeon North Co., Ltd., Zeon Yamaguchi Co., Ltd.,
Zeon F&B Co., Ltd., Zeon Chemicals Yonezawa Co., Ltd.,
Consolidated operating income
RIMTEC Corporation, Zeon RIM Co., Ltd.,
(million JPY)
Zeon Medical Inc., Optes Inc., TFC Inc., 35,000
Zeon Polymix Inc., Tohpe Corporation, 29,901 29,856
30,767
30,000 28,245
Zeon Nano Technology Co., Ltd., ZS Elastomers Co., Ltd.,
25,000 23,696
Okayama Butadiene Co., Ltd., ZIS Information Technology Co., Ltd.
20,000
(➡P13)
Subsidiaries and affiliates outside Japan : 15,000
【Europe】
Zeon Europe GmbH, Telene S.A.S.
10,000
【USA】
Zeon Chemicals L.P., Tokyo Zairyo (USA) Inc.
【Mexico】
Zeon Kasei Mexico S.A. de C.V., 5,000
Tokyo Zairyo México S.A. de C.V. 0
2012 2013 2014 2015 2016 (FY)
【Brazil】
Zeon do Brasil Ltda
【China】
Zeon (Shanghai) Co., Ltd., Shanghai Zeon Co., Ltd.,
Zeon Trading (Shanghai) Co., Ltd.,
Zeon Polymix (Guangzhou) Co., Ltd.,
Suzhou Rui Hong Electronic Chemicals Co., Ltd.,
Zeon Kasei (Changshu) Co., Ltd., Zeon Medical (Guangzhou) Inc.,
Segment net sales (outer circle) and operating income (inner circle)
Takehara Zeon (Shanghai) Co., Ltd., Tokyo Zairyo (Shanghai) Co., Ltd.,
Tokyo Zairyo (Tianjin) Co., Ltd., Tokyo Zairyo (Guangzhou) Co., Ltd.
【South Korea】
Zeon Korea Co., Ltd., Zeon Shinhwa (Zeshin) Inc. Other Businesses
【Taiwan】
Zeon CSC Corporation
17% 9%
【Singapore】
Zeon Chemicals Singapore Pte. Ltd.,
Zeon Asia Pte. Ltd., Tokyo Zairyo (Singapore) Pte. Ltd.
Specialty Materials
【Thailand】
Zeon Chemicals (Thailand) Co., Ltd., Business 30 % FY
Elastomer Business
Zeon Advanced Polymix Co., Ltd., 2016 62 %
26 % 57%
Tokyo Zairyo (Thailand) Co., Ltd.
【Vietnam】
Zeon Manufacturing Vietnam Co., Ltd.,
Zeon Research Vietnam Co., Ltd.,
Tokyo Zairyo (Vietnam) LLC.
【Malaysia】
Zeon Asia Malaysia Sdn. Bhd.
【India】
Zeon India Private Limited, Tokyo Zairyo (India) Pvt. Ltd.
【Indonesia】
PT. Tokyo Zairyo Indonesia
9 ZEON GROUP
CORPORATE REPORT 2017
Shareholder information (as of March 31, 2017) Dividends
Share price (closing price on March 31) Market capitalization (as of March 31)
500
0 0
2012 2013 2014 2015 2016 (FY) 2012 2013 2014 2015 2016 (FY)
Energy use per net sales(Zeon Group inside and outside Japan) CO2 emissions (including Zeon Group inside and outside Japan)
10
ZEON GROUP
CORPORATE REPORT 2017
Zeon Group History
Starting from PVC and synthetic rubber production World-leading C4 and C5 technologies with GPB and GPI
Zeon Corporation was founded as a PVC manufacturer in processes
1950, established with capital from three Furukawa group In the petrochemical industry, which uses crude oil as a
companies—Furukawa Electric, Yokohama Rubber, and raw material, technological capabilities are a key element
Nippon Light Metal. Zeon acquired its PVC manufacturing impacting company competitiveness. Zeon developed the
technologies from U.S.-based B.F. Goodrich Chemical GPB process in 1965 to efficiently extract high-grade
Company, which at the time was the global leader in the butadiene, which is the raw material used in PVC and
industry. Zeon continued developing the PVC business from synthetic rubber production, from C4 fractions. In 1971, Zeon
its founding until full withdrawal in 2000. developed the GPI process to efficiently extract isoprene, the
In 1959, Zeon acquired technologies from B.F. Goodrich raw material in isoprene rubber, and other useful components,
Chemical Company to operate a special synthetic rubber from C5 fractions.
(NBR) plant. This was Japan's first domestic synthetic rubber Zeon licenses its proprietary GPB process technology in
plant. Following this, Zeon embarked on the production of countries around the world. This greatly contributes to Zeon’s
general-purpose synthetic rubber (SBR). Zeon thus competitive edge and promotes the Zeon brand globally.
established its synthetic rubber business for tires and engine
components, which it continues to manufacture today.
Processed
Products Powder slush compounds (PSC)
C5 petroleum resin
Chemicals (roadmarking paints)
Specialty
Synthetic aroma chemicals Synthetic aroma chemicals
Chemicals (leaf alcohol) (jasmine aroma chemicals)
Fluorinated C5
Electronics Materials
Specialty Plastics
Dicyclopentadiene Cyclo-olefin polymers
(lenses, prisms)
RIM
RIM molded items and formulation
(large plastic products)
11 ZEON GROUP
CORPORATE REPORT 2017
Developing comprehensive uses for C5 fractions Developing more advanced materials and establishing
Isoprene rubber is a useful material with the same chemical leading manufacturing technologies
stability as natural rubber. Many byproducts are derived from In recent years, needs have grown for products with
the process of extracting isoprene feedstock from C5 advanced functions that offer higher energy efficiency in
fractions. One advantage of the GPI process is the ability to response to environmental problems, and similar expectations
extract these byproducts at a high degree of purity. Zeon has are rising for chemical materials. To meet these expectations,
focused on ways to effectively use these substances. As a Zeon developed Zetpol® hydrogenated nitrile rubber, which
result, Zeon subsequently grew its business to include provides high functionality at a competitive cost and is used
petroleum resins and thermoplastic elastomer SIS in the in automotive engine components and other applications with
1980s, synthetic aroma chemicals and RIM molded products harsh working conditions. In addition, cyclo-olefin polymers,
in the 1990s, and cyclo-olefin polymers since the 2000s. developed from comprehensive use of C5 fractions, are
These businesses now enjoy a large share of the global high-performance materials used in optical films, such as for
market. The technologies gained during this development LCD panels and lenses, and in electrical insulation.
process are being used in other areas in addition to C5
fractions.
2000 2010
Balloon catheters (IABP) 4 core catheter products Stents (bile ducts sheath)
NBR latex
(gloves)
Energy
Materials Water-based anode Solvent-based cathode Functional layer Anode and functional Water-based anode Water-based
※LIB: binder for mobile LIB binder for mobile LIB binder for mobile LIB layer binder for binders for large-capacity cathode binders
Lithium-ion batteries automobile LIB mobile batteries
Solution-SBR
(fuel-efficient tires)
Asymmetric SIS
(elastic film for diaper)
Photo resists Insulation materials LCD resists for large sized wafers
Optical Films
Melt extrusion Retardation films Retardation films High thermostability film
process by successive by diagonal by diagonal stretching process
stretching process stretching process (touch panels)
12
ZEON GROUP
CORPORATE REPORT 2017
Business Overview
Zeon's main products are created from raw materials such as butadiene and isoprene, which are extracted from the C4 and C5
fractions of naphtha using proprietary Zeon technologies. Business segments are divided into the Elastomer Business, Specialty Materials
Business, and other businesses.
C2 fractions Ethylene
C3 fractions Propylene
Main Products
Synthetic rubbers
C4 GPB Butadiene
fractions process
Synthetic latexes
Synthetic rubbers
Isoprene
Crude oil Naphtha Thermoplastic
elastomers
Piperylene
Petroleum resins
C5 GPI
fractions process Dicyclopentadiene RIM compound
Specialty plastics
Synthetic aroma
2-butyne chemicals
Energy materials
Medical devices
Carbon nanotubes
13 ZEON GROUP
CORPORATE REPORT 2017
Applications Business Segments
Elastomer Business
business, providing 60% of total
net sales and operating income.
Automobile
components Tires Main products
Synthetic rubbers, synthetic
latexes, chemical products
(thermoplastic elastomers,
Adhesives
petroleum resins)
Paints/
coatings Inks
Other
Specialty Materials
Medical Business
Lenses Optical films containers
Specialty materials refer to
materials and components with
Specialty Materials Business
14
ZEON GROUP
CORPORATE REPORT 2017
Zeon Group Locations
Europe China
Zeon Europe GmbH Zeon (Shanghai) Co., Ltd. Suzhou Rui Hong Electronic Chemicals
Hansaallee 249, 40549 Dusseldorf, Germany Room 1502, Hongwell International Plaza, No. 1600 Zhongshan Co., Ltd.
TEL: +49-211-52670 FAX: +49-211-5267160 West Road, Xuhui District, Shanghai, 200235, China No. 501, Minfeng Road, Economic Development Zone,
• Sales, export, and import of synthetic rubbers and TEL: +86-21-6167-5776 FAX: +86-21-6040-7258 Wuzhong District, Suzuhou City, Jiangsu, 215128, China
resins • Provide assistance and exercise control over the Zeon Group TEL: +86-512-6921-7666 FAX: +86-512-6921-7555
companies in China with regard to such functions as • Manufacture and sales of photo resists
Zeon Europe GmbH - Branch in France accounting, finance, personnel management, legal, etc.
22, rue Guynemer 78600 Maisons Laffitte, France Zeon Kasei (Changshu) Co., Ltd.
TEL: +33-1-39-12-75-20 FAX: +33-1-39-12-75-26 Shanghai Zeon Co., Ltd. Huangpujiang Road 96, Dongnankaifa District, Changshu
No. 380 Shennan Road, Xinzhuang Industry District, Minhang, City, Jiangsu Province, 215500, China
Zeon Europe GmbH - Branch in Spain Shanghai, 201108, China TEL: +86-512-5235-7000 FAX: +86-512-5235-7308
C/Beethoven, 15, 4O08021 Barcelona, Spain TEL: +86-21-6489-6160 FAX: +86-21-6442-0569 • Manufacture and sales of powder slush compounds
TEL: +34-93-183-87-08 FAX: +34-93-183-87-58 (Push “0” after announcements)
• Manufacture and sales of rubber compounds (CM) Zeon Medical (Guangzhou) Inc.
Zeon Europe GmbH - Branch in Italy Room 1706A, Goldlion Digital Network Center, No. 138 Ti Yu
Via Mauro Macchi, 27, 20124 Milano, Italia Zeon Trading (Shanghai) Co., Ltd. Dong Road, Tianhe District, Guangzhou, Guangdong,
TEL: +39-02-36680101 FAX: +39-02-36680124 Room 1501, Hongwell International Plaza, No. 1600 Zhongshan 510620, China
West Road, Xuhui District, Shanghai, 200235, China TEL: +86-20-2283-6788 FAX: +86-20-2283-6789
Telene S.A.S. TEL: +86-21-6040-7255 FAX: +86-21-6040-7258 • Sales, export, and import of medical devices
• Purchase and sales of synthetic rubbers, chemical (cardiovascular and endoscopic accessory, etc.)
2, rue Marie Curie - 59910 Bondues, France
products, and other products (including international trade)
TEL: +33-3-20-69-57-10 FAX: +33-3-20-69-57-11
• Development and sales of Telene® DCP-RIM resin Takehara Zeon (Shanghai) Co., Ltd.
Zeon Polymix (Guangzhou) Co., Ltd. No. 380 Shennan Road, Xinzhuang Industrial Zone, Minhang
Jing Quan 1st Road, Yong He Economic Zone, Guangzhou, District, Shanghai, 201108, China
511356, China • Manufacture and sales of silicon rubber compounds (CM)
TEL: +86-20-3222-1171 FAX: +86-20-3222-1820
• Manufacture and sales of rubber compounds (CM)
India Vietnam
Zeon India Private Limited Zeon Manufacturing Vietnam Co., Ltd.
Time Tower, Unit No.507, Sector-28, M.G Road, No.109, Road No.10, VSIP Haiphong Township, Industrial and
Gurgaon-122002, Haryana, India Service Park, Dinh Vu-Cat Hai Economic Zone, Thuy Nguyen
TEL: +91-124-4229461 FAX: +91-124-4229462 District, Haiphong City, Vietnam
• Import, sales, and marketing of synthetic rubbers and TEL: +84-225-3797-027 FAX: +84-225-3797-028
other Zeon products • Manufacture and sales of packing containers
Tokyo Zairyo (India) Pvt, Ltd. Zeon Research Vietnam Co., Ltd.
Time Tower, Unit No.507, 5th floor, Sector-28, M.G Road, 6th Floor, Building 85 Nguyen Du Str., Hai Ba Trung District,
Gurgaon-122002, Haryana, India Hanoi, Vietnam 100000
TEL: +91-124-424-9011 FAX: +91-124-424-9005 TEL: +84-4-3632-0557 FAX: +84-4-3632-0557
• Purchase and sales of synthetic rubbers, chemical • Design simulation of optical materials and molded
products, and other products (including international trade) products, and market research for Zeon products in
Southeast Asia Singapore
Thailand Zeon Chemicals Singapore Pte. Ltd.
Tokyo Zairyo (Vietnam) LLC. 100 Banyan Drive, Jurong Island, Singapore 627571
Zeon Chemicals (Thailand) Co., Ltd. 4th Floor, Building 85 Nguyen Du Str., Hai Ba Trung District, TEL: +65-6933-4400 FAX: +65-6933-4413
3 Soi G-14, Pakorn-Songkhrorad Road, Tambol Huaypong, Hanoi, Vietnam 100000 • Manufacture and sales of synthetic rubbers
Amphur Muangrayong, Rayong 21150, Thailand TEL: +84-4-3941-3825 FAX: +84-4-3941-3826
TEL: +66-3-868-5973~5 FAX: +66-3-868-5972 • Purchase and sales of synthetic rubbers, chemical
Zeon Asia Pte. Ltd.
• Manufacture and sales of petroleum resins products, and other products (including international trade)
331 North Bridge Road, #20-01/02, Odeon Towers,
Singapore 188720
Zeon Advanced Polymix Co., Ltd. Malaysia TEL: +65-6332-2338 FAX: +65-6332-2339
591 UBCII BLDG, Office No.2206, 22thFL, Sukhumvit 33rd, • Sales, export, and import of synthetic rubbers,
Klongton Nua, Wattana, Bangkok 10110, Thailand Zeon Asia Malaysia Sdn. Bhd. synthetic latex, and petroleum resins
TEL: +66-2-261-0175 FAX: +66-2-261-0172 Unit 208, Block B, Phileo Damansara II, No.15, Jalan16/11, Off
• Manufacture and sales of rubber compounds (CM) Jalan Damansara, 46350 Petaling Jaya, Selangor, Malaysia Tokyo Zairyo (Singapore) Pte. Ltd.
TEL: +603-7956-7069 FAX: +603-7957-1758 331 North Bridge Road, #20-01/02, Odeon Towers,
Tokyo Zairyo (Thailand) Co., Ltd. • Sales of synthetic latexes
Singapore 188720
29th Floor Room 2903, Empire Tower 1 South Sathorn Rd., TEL: +65-6337-5053 FAX: +65-6337-4557
Yannawa, Sathorn, Bangkok 10120, Thailand • Purchase and sales of synthetic rubbers, chemical
TEL: +66-2-670-0285 FAX: +66-2-670-0283 products, and other products (including international trade)
• Purchase and sales of synthetic rubbers, chemical
products, and other products (including international trade)
15 ZEON GROUP
CORPORATE REPORT 2017
We are continuing to globalize our business operations, having first turned our attention to global markets in the 1970s. We are setting up
sales networks in major markets around the world and establishing a production system for rubber and resin products. In addition, we
have R&D facilities in the USA and Europe capable of quickly meeting local needs. We are also establishing R&D and sales locations in
China, a market that is growing rapidly. We are aiming to be a company that, through our local production systems, builds close ties with
local communities and contributes to the global society.
USA
Tokyo Zairyo (Shanghai) Co., Ltd. Zeon Chemicals L.P. Zeon Chemicals L.P. - Texas Plant
Room 1503, Hongwell International Plaza, West Zhongshan 4111 Bells Lane, Louisville, Kentucky 40211, U.S.A. 11235 Choate Road, Pasadena, Texas 77507, U.S.A.
Road 1600, Xuhui District, Shanghai, 200235, China TEL: +1-800-735-3388 FAX: +1-502-775-2055 TEL: +1-281-474-9693 FAX: +1-281-474-0966
TEL: +86-21-6119-9400 FAX: +86-21-6119-9401 TEL: +1-502-775-2000
• Purchase and sales of synthetic rubbers, chemical • Manufacture and sales of synthetic rubbers Tokyo Zairyo (U.S.A.) Inc.
products, and other products (including international 50 Main Street, White Plains, New York 10606, U.S.A.
trade) Zeon Chemicals L.P. - West Coast Office TEL: +1-914-285-9070 FAX: +1-914-285-9072
5 Centerpointe Drive 4th Floor Suite 401 Lake Oswego, • Purchase and sales of synthetic rubbers, chemical
Tokyo Zairyo (Tianjin) Co., Ltd. OR, 97035, U.S.A. products, and other products (including international
Room 1805, The Exchange Tower 1, 189 Nanjing Road, TEL: +1-971-204-0245 FAX: +1-971-204-0240 trade)
Heping District, Tianjin, 300051, China
TEL: +86-22-23021268 FAX: +86-22-23021278 Zeon Chemicals L.P. - R&D Center
• Purchase and sales of synthetic rubbers, chemical 4111 Bells Lane, Louisville, Kentucky 40211, U.S.A.
products, and other products (including international TEL: +1-502-775-7765 FAX: +1-502-775-7783
trade)
Zeon Chemicals L.P. - Kentucky Plant
Tokyo Zairyo (Guangzhou) Co., Ltd. 4100 Bells Lane, Louisville, Kentucky 40211, U.S.A.
Room 1208, Goldlion Digital Network Center, No. 138 Ti yu TEL: +1-502-775-7600 FAX: +1-502-775-7614
Dong Road, Tianhe District, Guangzhou, Guangdong,
510620, China Zeon Chemicals L.P. - Mississippi Plant
TEL: +86-20-3878-0671 FAX: +86-20-3878-1336 1301 West Seventh Street, Hattiesburg, Mississippi 39401,
• Purchase and sales of synthetic rubbers, chemical
U.S.A.
products, and other products (including international
TEL: +1-601-583-6020 FAX: +1-601-583-6032
trade)
Indonesia Mexico
PT. Tokyo Zairyo Indonesia Zeon Kasei Mexico S.A. de C.V.
Gedung MidPlaza 2, Lantai 12, Jl. Jend. Sudirman Kav. Avenida Santiago Sur 100, Los Jassos, San Luis Potosi,
10-11,Jakarta 10220 San Luis Potosi, MEXICO, C.P.78420
TEL: +62-21-574-6454 FAX: +62-21-573-5661 TEL: +52-1-444-478-5400
• Purchase and sales of synthetic rubbers, chemical • Manufacture and sales of resin compounds for
products, and other products (including international trade) powder slush
Taiwan
Zeon CSC Corporation
3rd Fl. 266, Sec. 1, Wen Hwa 2 Road, Linkou District, New
Taipei City 24448, Taiwan, R.O.C.
TEL: +886-2-2609-2156 FAX: +886-2-2600-6413
• Sales of optical materials
16
ZEON GROUP
CORPORATE REPORT 2017
Zeon Group Locations
Zeon Corporation – Head Office Zeon Corporation – Kawasaki Plant Zeon Corporation – Tokuyama Plant
Shin Marunouchi Center Building, 1-6-2 1-2-1 Yako, Kawasaki-ku, Kawasaki-ku, 2-1 Nachi-cho, Shunan-shi, Yamaguchi 745-0023,
Marunouchi, Chiyoda-ku, Tokyo 100-8246, Japan Kanagawa 210-9507, Japan Japan
TEL:+81-3-3216-1772 FAX:+81-3-3216-0501 TEL: +81-44-276-3700 (direct) TEL: +81-834-21-8501 (direct)
FAX: +81-44-276-3720 FAX: +81-834-21-8793
Zeon Kasei Co., Ltd.
Shin Marunouchi Center Building, 1-6-2 Zeon Corporation – R&D Center Zeon Yamaguchi Co., Ltd.
Marunouchi, Chiyoda-ku, Tokyo 100-0005, TEL: +81-44-276-3721 2-1 Nachi-cho, Shunan-shi, Yamaguchi 745-0023,
Japan*same as follows FAX: +81-44-276-3720 Japan
TEL:+81-3-5208-5111 FAX:+81-3-5208-5290 TEL: +81-834-21-8482 FAX: +81-834-21-8663
• Manufacture and sales of powder slush • Purchase and sale of civil engineering materials,
compounds (PSC), functional films, containers and packing materials, and various facilities; design
other transport materials, packaging materials, and construction, contracting for various plants;
construction materials, and deodorants. Zeon Corporation – Takaoka Plant environment analysis
630 Ogino, Takaoka-shi, Toyama 933-8516,
Zeon F&B Co., Ltd. Japan
TEL: +81-3-3216-1410 FAX: +81-3-3216-1421 TEL: +81-766-21-0252 (direct)
• Agency business for life and non-life insurance; FAX: +81-766-21-8201
loan and factoring business to each group
company Zeon North Co., Ltd.
351 Ejiri, Takaoka-shi, Toyama 933-0062, Japan
RIMTEC Corporation TEL: +81-766-25-1111 FAX: +81-766-25-4059
TEL: +81-3-5220-8581 FAX: +81-3-5220-8584 • Contracting, design, construction, and
Plants, R&D Center: Mizushima management for various facilities; sales of industrial
• Sales of formulation liquid for Reaction Injection materials and equipment, purchase and sale of
Molding (RIM) petrochemical products; testifying environmental
measurements, measurement working
Zeon Nano Technology Co., Ltd. environment; conducting various analyses
TEL: +81-3-3216-1766 FAX: +81-3-3216-1767
• Processing and sales of Carbon Nanotubes and Optes Inc.
related products 422-1 Futagamishin, Takaoka-shi, Toyama
933-0981, Japan
Zeon Medical Inc. TEL: +81-766-32-1590 FAX: +81-766-32-1591
TEL:+81-3-3216-1265 FAX:+81-3-3216-1269 Plants: Toyama, Fukui, Sano
Plant: Takaoka • Manufacturing of optical film and optical parts;
• Manufacturing and sale of medical devices design and manufacturing of mold
17 ZEON GROUP
CORPORATE REPORT 2017
Zeon Corporation – Mizushima Plant Zeon Corporation – Osaka Office
2767-1 Kojima Shionasu Aza Niihama, Kurashiki-shi, Furukawa Osaka Bldg. West 4F, 2-1-9 Dojimahama,
Okayama 711-8511, Japan Kita-ku, Osaka-shi, Osaka 530-0004 Japan
TEL: +81-86-475-0021 FAX: +81-86-475-1169 TEL: +81-6-4797-8220 FAX: +81-6-4797-8225
Zeon Chemicals Yonezawa Co., Ltd. Zeon Kasei Co., Ltd. – Ibaraki Plant
3-446-13 Hachimanpara, Yonezawa-shi, 1175 Kamiizushima, Bando-shi, Ibaraki 306-0654,
Yamagata 992-1128, Japan Japan
TEL: +81-238-29-0055 FAX: +81-238-29-0053 TEL: +81-297-34-2111 FAX: +81-297-34-2316
• Manufacturing, processing and sale of aromatic • Manufacture of processed plastic products (PVC
chemicals, the intermediate of medicine and compounds), powder rubbers, resin sheets, and
agricultural chemicals and RIM formulation liquid low-pollution resin sheet molded products
18
ZEON GROUP
CORPORATE REPORT 2017
Zeon’s Business and Strategy
This section describes Zeon’s business and strategy in the Enterprise Blueprint for 2020, with the target of
“Over 500 billion yen in consolidated net sales” and the mission “Zeon makes the future today through the power
of chemistry.”
19 ZEON GROUP
CORPORATE REPORT 2017
2016–2017 Topics
The summary of Zeon’s major business developments from April 2016 to the first half of 2017.
●Germany
Shanghai
● ●Kawasaki
■
ATSL
▶P21 ▶P28 ▶P22
Start of mid-term management plan Asia Technical Support Laboratory Mexico plant began operations for
SZ-20 Phase III (ATSL) opened in Singapore powder slush compound (PSC)
In April 2017, Zeon Group started the new In July 2017, ATSL opened in Singapore Zeon Kasei has constructed a plant in
mid-term management plan for the to offer technical support to Mexico to produce PSC used in
four-year period until the end of FY 2020. manufacturers of oil seals and other automotive dashboards. The plant began
The plan aims to achieve the Enterprise specialized rubbers. ATSL enhances full-scale operations in June 2017. The
Blueprint for 2020 goal of 500 billion yen Zeon’s technical services for specialized plant supplies PSC for automotive
in consolidated net sales by providing rubbers in the ASEAN and Indian regions, production in the growing North American
solutions that combine Zeon products and where growth in vehicles with internal market.
services. combustion engines is expected.
Expansion of Mizushima Plant ZS Elastomer Co., Ltd. begins Zeon Chemicals Singapore (ZCS)
In July 2016, construction to increase the operations for S-SBR completed second S-SBR production
production capacity of Quintac ® ZS Elastomer was established as a joint line
thermoplastic elastomers and ZEONEX ® venture between Zeon Corporation and A second S-SBR production line for ZCS
and ZEONOR ® cyclo-olefin polymers at Sumitomo Chemical for solution- was completed in April 2016. The addition
Mizushima Plant was completed. polymerized styrene butadiene rubber increases its annual production capacity
Hydrogenation facilities for Quintone ® (S-SBR) and began operations in April from 35,000 tons to a total of 70,000
petroleum resin were installed in July 2017. ZS Elastomer handles sales and tons. The S-SBR produced here is sold
2017. research and development of S-SBR. through ZS Elastomer.
▶P30 ▶P32
Prototype service launches for Multiple research centers established for Development of pad-type thermal
production of microfluidic chips single-walled carbon nanotubes (SWCNT) interface material (TIM)
In March 2017, Zeon began a prototype In July 2016, the Zeon–AIST Nanotube achieving low thermal resistance
production service for devices using Industrialization Cooperative Research Zeon completed a pilot plant for mass-
ZEONEX® and ZEONOR ® in the medical Laboratory was established to conduct production of pad-type TIM using rubber/
and biotechnology fields. production research on SWCNT. In February SWCNT composite in February 2016, and
2017, the Zeon Sunarrow AIST CNT Composite further development is ongoing.
Material Research Center was established with
Sunarrow and AIST to conduct research and
development on SWCNT composite materials.
20
ZEON GROUP
CORPORATE REPORT 2017
Interview with the President
Kimiaki Tanaka
President
Zeon Corporation
Q.1 Could you summarize what Zeon achieved and did not achieve in the SZ-20 Phase II plan that finished at the
end of fiscal 2016?
A.1 【Summary】Reforming our corporate culture is not as far along as we had planned. While Zeon’s Groupwide
sales have also not reached our target, the Elastomer Business has augmented its global sites
in growth markets and is undergoing reorganization to achieve greater growth. The Specialty
Materials Business has seen steady growth in the three key fields.
So I still see reforming our corporate culture as the most ●Fig. 1. Consolidated Results by Segment
important issue we face. When we were formulating our
Phase II plan, we talked about the need to change how we Net sales ■Specialty Materials ■ Elastomers ■Others
as individuals think and do our work, and how ultimately we Operating income ●Specialty Materials Elastomers ◆Total
need to change Zeon, which is made up of us as individuals, Net sales Operating income
(billion JPY) (billion JPY)
to achieve large and disruptive growth unlike what we have Consolidated net sales total in [ ]
350 35
achieved in the past. And then we set about reforming our [296.4] [307.5] [295.6] [287.6]
corporate culture. We have not yet arrived at where we want 30.8
29.9 29.9
to be, and this is the biggest piece we did not accomplish 300 28.2 30
before Phase II. 50.8 48.0
50.0 49.0
In terms of performance, Zeon’s Groupwide net sales
250 25
did not grow significantly, but the Elastomer and Specialty
Materials businesses, and Zeon Group, were reasonably 20.7
200 19.3 20.6
profitable (Fig. 1). 20
16.8
The Elastomer Business expanded its global sites, mainly
184.4
in the growth markets of India and Southeast Asia (Fig. 2). The 178.9 166.2
150 15
business also underwent reorganization with a joint venture 188.8
with Sumitomo Chemical and the closing of a UK plant. 9.1
100 9.4 8.2 9.8 10
Nonetheless, we are still not satisfied with our ability to
meet changing market conditions. We must develop value-
added, differentiated products that are not easily impacted 50 5
by market swings. And we need to further increase our cost 64.2 70.9 71.0 75.0
competitiveness.
0 0
2013 2014 2015 2016 (FY)
21 ZEON GROUP
CORPORATE REPORT 2017
●Fig. 2. The Elastomer Business has expanded its global footprint in growth markets and has been reorganized for growth
U.K.
Ended NBR production
Plant closed
in March 2016
Japan (Mizushima Plant)
・SIS capacity expanded
・Installed hydrogenation
India facility for petroleum resin
Sales base
Established
in July 2015
Mexico
PSC plant Established
Full-scale operations
in June 2017
Singapore
The Asia Technical Support
Lab. for Specialty rubber
began operating in July 2017
NBR: Nitrile Rubber
S-SBR: Solution-polymerized Styrene Butadiene Rubber
PSC: Powder slush compound
The Specialty Materials Business is focused on the three ●Fig. 3. The three key fields of the Specialty
key fields of IT components, energy materials, and medical Materials Business Net sales index
devices, and is showing steady growth (Fig. 3). Optical films
for IT components has become one major field of business ● Energy materials ● IT components ■ Medical devices
and where we have expanded our facilities. The field of energy (FY 2010=100. Consolidated basis)
materials has also seen a lot of growth over the last three (Index)
years. We’ve expanded our product offerings from anode 500
binders for lithium-ion batteries to include cathode binders and
450
binders for functional layers. In the field of medical devices,
we’re seeing positive response for the FFR device we released 400
last year.
In 2015, we finished building the world’s first mass- 350
production plant for single-walled carbon nanotubes. We have 300
set up a research center together with a number of companies
and groups are now working to develop applications for the 250
carbon nanotubes.
200
While it has had many successes, our Specialty Materials
Business as a whole has not managed to achieve dramatic 150
growth, and needs to develop new products and expand
100
production to reach the scale of our Elastomer Business.
50
0
2010 2011 2012 2013 2014 2015 2016 (FY)
SZ-20 SZ-20
PhaseⅡ
22
ZEON GROUP
CORPORATE REPORT 2017
Interview with the President
●Fig. 4. New mid-term management plan SZ-20 Phase III: Groupwide strategy
Q.2 In the Groupwide strategy for the new mid-term management plan SZ-20 Phase III (Fig. 4), what are the
objectives of “reinforce,” “explore,” and “solution”?
A.2 【Summary】We will provide added value by satisfying customers’ needs throughout the supply chain as well
as their hidden needs. By reinforcing and exploring products and services, we will create and
provide solutions.
Just providing product samples is not enough to get departments, bringing together the knowledge that exists
customers to use new products. We have to offer new throughout Zeon, and combining our technological expertise,
products with an understanding of how the customer will we can reinforce these products. And if we also work
process the product and what kind of equipment they need together with outside partners to bring in new knowledge, we
for this. For example, I used to work in the field of etching will be able to create more new applications and products.
gases. If a gas is toxic, then the customer needs to use a This is the meaning of explore.
gas detector, mask, and gloves, and also needs the relevant Reinforcing and exploring enables us to see across the
safety information. And if it’s a new substance, the customer entire supply chain for the customer—not just procurement
might not have the peripheral equipment and other things but planning and development as well as sales and after-
they need to use the substance. The solutions we’re talking sales service. I want us to expand our business with the
about are packages of all of these things sold as a set. mindset of creating added value to meet customers’ known
Rubber, latex, and some other chemicals with a long and hidden needs by combining our products with services.
history as stand-alone products have not required these
peripherals. However, by removing the barriers between
Q.3 Zeon has set the three new key development areas of Global Environment, Health and Living, and Smart
Devices (Fig. 5). How is Zeon involved in these fields?
A.3 【Summary】Taking a bird’s eye view of all of Zeon, we have great potential for growth, and these key
development areas have high probability of innovation.
In addition to development in new areas, we are also looking at applications for existing products
and new applications development. (Related ➡P31 Research and Development)
In the past, we set three key business fields just for the large growth potential after 2020, and we see high probability of
Specialty Materials Business, but we include the Elastomer contributing to innovation with Zeon technologies.
Business in these new areas to add heightened perspective and The Global Environment area includes batteries and power
broader range. These areas were chosen because they have generation, where we have contributed energy materials, and
23 ZEON GROUP
CORPORATE REPORT 2017
automobiles, reducing fossil fuel use, and energy conservation, R&D is central to this, and we are reorganizing our research
which involve our Elastomer Business. organization and starting new initiatives to strengthen our
In the field of self-driving cars in Health and Living, the market cooperation with outside partners.
for automotive sensing cameras is growing as self-driving car
technology advances, and we anticipate related new product
development in high-performance resin.
Smartification will continue to
advance, and the IoT field in Smart
Devices encompasses all fields in the ●Fig. 5. Groupwide strategy (2) Key development areas
Global Environment and Health and
Living areas. All of these fields are Global Environment Health and Living
connected to Zeon’s business.
Batteries Agriculture
To expand our business scale, we Reduced of Self-driving
fossil fuel use
must launch new products to create cars
Q.4 How will you achieve the Groupwide strategy of cultivating Zeon’s corporate culture?
What outcomes have been achieved through the ongoing Taimatsu (Torchlight) activities and activities for a
healthy workforce?
A.4 【Summary】We will continue efforts to develop our corporate culture and create ways to generate and apply
ideas. (Related ➡P39)
24
ZEON GROUP
CORPORATE REPORT 2017
Interview with the President
Q.5 What challenges does diversity pose, and what initiatives are you undertaking?
A.5 【Summary】Diversity is a key component of strengthening our global development. We will continue the
initiatives we have been implementing, including advancing women’s participation in the workplace.
In SZ-20 Phase III, global markets are the main focus of growth. As part of this, we will continue to have senior
our business expansion. So it becomes increasingly important managers and women employees engage in dialogue.
for us to understand and embrace the cultures and customs We also want to have greater diversity in terms of more
of our global customers and business partners. Zeon’s participation by non-Japanese employees, older employees,
percentage of women in senior management positions is also and employees with disabilities. For example, local Singapore
not high. employees are senior managers at our plant in Singapore.
I believe that greater diversity leads to more opportunity We will create workplace conditions that allow more diverse
to create change in people and organizations and achieve human resources to play an active role irrespective of gender.
Q.6 What are the key points of Zeon’s Elastomer Business strategy?
A.6
【Summary】W
e will continue to assess added-value product fields and globally reorganize the business to
move away from commodities toward specialty products. (Related ➡ P27)
Q.7 What are the key points of the Specialty Materials Business strategy?
A.7 【Summary】Expand product volumes and applications in response to the growing market. (Related ➡ P29)
Strong-performing optical films that use ZeonorFilm® meet panel market with a portfolio of new components and materials.
growing demand for large sized and high-resolution LCD Cyclo-olefin polymer is a high-performance resin, and we will
panels. We will also enter the promising Organic EL display offer solutions through one-stop service providing prototypes
25 ZEON GROUP
CORPORATE REPORT 2017
targeting the medical and biotechnology fields.
We will steadily expand our business in energy components
with distinctive products mainly for the automotive market that SZ-20 Phase III: Strategy
meet needs for battery safety, extended life, and higher output.
by Business Segment
We intend to expand our market share by achieving growth that
outpaces market growth. Specialty Materials Business
In the area of medical devices, we plan to expand our market
share of FFR devices while also focusing on devices for the ● Expand business in step with the speed of
digestive system. market growth and technological progress
In new specialty materials, in 2018 we expect to commercialize through focused investment of resources and
a thermal interface material that is a rubber–carbon nanotube stronger collaboration with outside players.
composite. We intend to grow this into a major business area with ➡ Energy materials Highlight 2 P5
applications development mobilizing its properties. ➡ Specialty Materials Business Strategy P29
Q.8 What approach are you taking to achieve the Enterprise Blueprint for
2020 target of 500 billion yen in net sales?
26
ZEON GROUP
CORPORATE REPORT 2017
Business and Strategy
Elastomer Business
Net sales -12.7
In elastomers, our main business involves the three fields of billion JPY
(-7%)
synthetic rubber, synthetic latex, and chemical products, the (billion JPY)
main raw materials of which are C4 and C5 fractions derived 200 188.8 2017
184.4 178.9 (forecast)
from naphtha. In 1959, Zeon became the first company in 166.2 168.0
Japan to mass-produce synthetic rubbers. Even today, the
150
Elastomer Business is the core Zeon business, providing
60% of total net sales and operating income.
100
50
0
2013 2014 2015 2016 2017 (FY)
Segment
ratio
57%
Hiroyuki Hirakawa
Director & Senior Corporate Officer
Elastomers and Chemicals
Business
Division Manager – Logistics
27 ZEON GROUP
CORPORATE REPORT 2017
Operating income (ratio) Elastomer Business breakdown (FY 2016)
(billion JPY)
35 Sales quantity Net sales
(1,000 tons) (billion JPY)
-0.2
30 billion JPY Rubber 308 112.5
(-1%) (➡4%) (➡5%)
25 2017
20.7 20.6 (forecast)
19.6 Latex 121 17.8
20
19.3 (➡2%) (➡7%)
16.8
15
Chemicals 129 32.9
(%) ( 3%) (➡14%)
10 20
11.6
12.4
10.5 8.9
5 10 ●Reason for -4% change in rubber sales quantity
General purpose -2%: Japan -9%, global +4%
0 0
2013 2014 2015 2016 2017 (FY) Specialty -6%: Japan +5%, global -11%
Zeon Kasei’s Mexico plant began operations for powder slush TOPICS
●SIS and Asymmetric SIS thermoplastic elastomer, petroleum resin, hydrogenated resin production and use
Raw materials procurement & manufacturing Production & sales Final product
28
ZEON GROUP
CORPORATE REPORT 2017
Business and Strategy
25
0
2013 2014 2015 2016 2017(FY)
Segment
ratio 26%
29 ZEON GROUP
CORPORATE REPORT 2017
Operating income (ratio) Specialty Materials Business breakdown (FY 2016)
(billion JPY)
20 Net sales (billion JPY) % change
Specialty
+1.6 chemicals 20.8 10%
16 billion JPY
(+20%) 2017 Specialty
12
(forecast)
plastics 49.0 4%
10.5
9.1 9.4 9.8
8.2
8 Medical, etc. 5.2 8%
(%)
20
14.2 13.3 11.6 13.1
4 ●Reason for +10% change in net sales in specialty chemicals
10 Specialty chemicals +3%, electronics materials +1%,
battery materials +38%, toners -3%
0 0
2013 2014 2015 2016 2017(FY) ●Reason for +4% change in net sales in specialty plastics
COP resins -8%, optical films +8%
• Optical film sales volume: +21%
Segment
ratio 30% • Ratio of optical films for small displays (net sales)
2015: 37% → 2016: 18%
TOPICS
*Autofluorescence: The natural emission of light by structures after they have absorbed light.
Lower autofluorescence is preferred due to noise during analysis
High heat resistance & strength Precision cutting
30
ZEON GROUP
CORPORATE REPORT 2017
Business and Strategy
CNT Laboratory
Elastomer Laboratory
31 ZEON GROUP
CORPORATE REPORT 2017
Organization for new synergy creation IP strategy
We reorganized our R&D system in April 2017. We integrated We are working to expand our intellectual property rights with
separate laboratories for electronics materials and specialty the key phrase “patent first” to enhance our competitiveness and
chemicals into the Specialty Chemicals Laboratory. We also contribute to industry development in line with our corporate
integrated laboratories conducting research on toners and the strategy.
molecular properties of latex into the Functional Particles At Zeon, we define “patent first” as investigating patents at the
Laboratory. We expect to create new synergies from these initial product development stage, proceeding with development
moves to combine overlapping areas of research. based on the patent strategy, and filing patent applications before
We are also purposefully creating exchanges among announcing products and providing samples.
researchers in our Japanese and global laboratories. We will maintain a high degree of competitiveness based on
patents that combine and apply leading individual technologies.
Hybrid technologies
Specialty components Precision processing technologies
Business
Technologies & businesses foundation New business
TOPICS TOPICS
32
ZEON GROUP
CORPORATE REPORT 2017
Business and Strategy
Corporate Governance
Zeon aims to increase profits and enhance corporate value on an ongoing basis while respecting and balancing the various
interests of its shareholders and other diverse stakeholders. To this end, we are continuing efforts to build a system that enables
efficient and sound corporate management through corporate governance.
Having a system of corporate governance allows us to clarify the functions and roles of each organizational entity within the
company and to carry out rapid decision-making and execution. We are also improving corporate transparency through appropriate
monitoring and disclosure of business activities and their effects. We are determined to further enhance our corporate governance
system to effectively carry out these aims.
External
lawyers attending full-time corporate auditors. Important
Environmental & Safety Affairs Committee business matters stipulated in the Board of
Director Rules are examined and decided by the
PL Committee Reporting
(internal)
Board of Directors.
Quality Assurance Committee
●Board of Corporate Auditors
Public Relations Committee The Board of Corporate Auditors comprises five
members, including three outside corporate
auditors. The Board reports, discusses, and
Business divisions, indirect divisions, research laboratories, plants adopts resolutions on important business
matters. In accordance with the auditing
Reporting Reporting
Control/monitoring (internal) guidelines established by the Board of Corporate
(external)
Auditors, each corporate auditor audits directors’
Subsidiaries/Affiliates execution of their duties through various means,
such as attending Board of Directors meetings
and monitoring business operations, including
subsidiaries' operations.
Risk Management
The Risk Management Committee and the Compliance Committee, along with the ●Risk Management and Compliance System
Compliance Committee’s subcommittees, namely the Antitrust Law Regulatory
Subcommittee, the Export Security Control Subcommittee, the Corporate Governance
CSR Conference
Subcommittee, and the Information Security Subcommittee, are advancing Zeon's risk
management and compliance initiatives.
Compliance Risk
Committee Management
Prevention of legal Committee
violations
Education and Prevention and
training in control of risks
compliance with laws Crisis management
33 ZEON GROUP
CORPORATE REPORT 2017
Directors and Officers (as of October 1, 2017)
Directors
Chairman President Director & Senior Corporate Officer Director & Senior Corporate Officer
Naozumi Furukawa Kimiaki Tanaka Hiroyuki Hirakawa Toru Nishijima
Chairman of Tohpe Corporation Elastomers and Chemicals Business Production and Engineering Technology
Division Manager – Logistics Division Manager – Production Center
Department Manager – Production
Administration
Director & Senior Corporate Officer Director & Senior Corporate Officer Director & Corporate Officer Director & Corporate Officer
Hirofumi Imai Sachio Hayashi Takeo Furuya Noboru Yanagida
Administration Research & Development CSR Division Manager – President of Zeon Medical Inc.
Division Manager – Raw Material Division Manager – Research & Corporate Administration
General Manager – Department of China Development Center President of Zeon F&B Co., Ltd.
Business Administration
34
ZEON GROUP
CORPORATE REPORT 2017
Zeon’s CSR
Zeon’s CSR
We ensure compliance and conduct safe and stable production activities.
At our global business locations, we conduct business activities together with local residents
as a member of the local community.
35 ZEON GROUP
CORPORATE REPORT 2017
Zeon’s CSR
Visit our
corporate Zeon’s CSR
website for more http://www.zeon.co.jp/csr_e/concept.html
information
1. W
e will ensure compliance and meet society’s needs for safety and
security
2. W
e will contribute to sustainably developing society and protecting
the global environment through our corporate activities
3. W
e will ensure that each and every Zeon person is aware of CSR and
acts accordingly
The CSR Management Framework comprises the CSR Conference and seven committees. ●Committee functions
Chaired by the President and held six times a year, the CSR Conference is the chief CSR Basic Policy Committee
Provides guidance and support for CSR
decision-making body on matters relating to CSR. The CSR Conference is held to review Promotional Committee activities. Builds
and finalize committee activities, initiatives, and annual activity plans, and to give necessary systems to support making social contributions.
instruction based on progress reports.
The committees report to the CSR Conference and advance CSR activities in their Compliance Committee
Education and training in legal compliance.
specific areas. The seven committees are the CSR Basic Policy Committee, the Compliance
Oversees four compliance subcommittees.
Committee, the Risk Management Committee, the Public Relations Committee, the Quality
Assurance Committee, the PL Committee, and the Environmental and Safety Affairs Risk Management Committee
Committee. Responsible for systematically preventing
potential risks and handling risks that emerge.
●Zeon’s CSR Management Framework
Public Relations Committee
CSR
Enhances Zeon’s reputation and image
CSR
President CSR Headquarters Coordination Division Promotion Department through communication activities. Discloses
necessary information at appropriate times.
CSR Basic Policy CSR Promotional General Affairs
Committee Committees at Offices Department Quality Assurance Committee
and Group Companies
Activities related to quality assurance. Reviews,
Compliance Antitrust Law Environmental & Safety takes action on, and make improvements to
Committee Regulatory Subcommittee Affairs Department QA problems.
Risk Management Export Security Control Quality Assurance PL Committee
CSR Conference Committee Subcommittee Department
Manages prevention activities, training, and
Public Relations
emergency response related to product
Corporate Governance Legal Affairs
Committee Subcommittee Department liability.
36
ZEON GROUP
CORPORATE REPORT 2017
Zeon’s CSR
Environment
Visit our
corporate Environment
website for more http://www.zeon.co.jp/csr_e/environment/index.html
information
1. E
nvironmental protection is a mission of a socially responsible organization
2. O
ur basic belief is that environmental protection can be achieved with
innovative technology
3. E
nvironmental protection will be achieved when all employees work together
with a sense of mission to overcome challenges
The Enterprise Blueprint for 2020 contains the following two goals, which we are working
toward. We comply with emissions standards for substances with environmental impact based
on the Japanese Energy Conservation Act, Air Pollution Control Act, Water Pollution Control Act,
PRTR Act, and agreements with local authorities (voluntary management standards).
Enterprise Blueprint for 2020
1.All plants receive public recognition for their environmental impact reductions
2.Proactively enhance awareness and make further improvements in the areas of the
environment and energy conservation through comprehensive education
At Zeon, we are continuing to conduct R&D with the objective of developing and
launching environmentally friendly products.
As of fiscal 2016, we have successfully developed fuel-efficient tire components, low-
temperature toners, fluorinated solvents and etching gases with zero ozone depletion
potential, and binders for lithium-ion batteries. (Related➡P7)
In the years ahead, we will engage in R&D that attempts to address environment-
related social issues.
37 ZEON GROUP
CORPORATE REPORT 2017
Safety
Visit our
corporate Safety
website for more http://www.zeon.co.jp/csr_e/safety.html
information
1. S
afety is the foundation of all business activities and the greatest priority
2. O
ur basic belief regarding safety is that we can prevent all accidents
3. S
afety will be achieved by performing the 5Ss*1 and when everyone
takes responsibility for their own actions *1 5Ss:Seiri (sort), Seiton (straighten), Seisou (scrub),
Seiketsu (systematize), and Shitsuke (sustain)
We conduct safety assessments and audits of plants, and provide training to enhance
accident prevention awareness with the goal of achieving zero safety irregularities.
Each year, top management develops a Master Plan for Safety Management
TOPICS Systematic safety education
Improvements and leads initiatives to improve our Safety Management System based
on the belief that ensuring safety is the greatest priority. Senior managers at Zeon visit
Held since FY 2003, this education program aims to
plants on a regular basis to confirm the progress of improvement initiatives and hold prevent the lessons of past accidents from fading from
informational meetings with workers to communicate directly with them. Top management memory, to apply these lessons in work operations, to
raise workers’ awareness of safety, and to increase their
visited plants over 54 days in FY 2016. sensitivity to potential risks.
The plants conduct emergency-response drills each year based on various hypothetical Former plant managers give presentations to all plant
employees. They cover specific examples of accidents at
scenarios. We conduct drills jointly with local fire departments when possible. Zeon and other companies to communicate the grim
consequences of such accidents, and provide instruction
on how to analyze risk factors as well as
countermeasures to prevent recurrences.
Occupational safety
Our goal is zero occupational accidents resulting in lost work time and zero serious
accidents without lost work time. There were two lost-time occupational accidents in FY
2016. We are focusing on communication between worksite supervisors and workers,
safety inspections, and hands-on education in order to achieve a safe and stable
production system.
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ZEON GROUP
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Zeon’s CSR
Labor Practices
Visit our
corporate Labor Practices
website for more http://www.zeon.co.jp/csr_e/employee/index.html
information
In our CSR Code of Conduct, we stipulate respect for human rights and prohibit
discrimination. We strive to be a company that understands and accepts diverse values,
and where no person is discriminated against based on gender, age, nationality, or other
attribute.
Based on this policy, we aim to enable every employee* to work with pride by
cultivating employees to continually evolve by pursuing high goals based on independent *At Zeon, “employees” refers to all workers including
thinking, building a human resource system in which employees take on challenges full-time and part-time workers.
without fear of failure and gain a sense of accomplishment, and creating a comfortable
working environment that values dialogue. ●Zeon Corporation employment information
(non-consolidated, does not include non-permanent employees)
(No.)
HR development
Zeon’s concept of “being the worker I want to be” embodies “persons to continually ●HR development at Zeon
evolve by pursuing high goals based on independent thinking.” Personnels are encouraged
Performance-
to set goals to become the worker they want to be, and we are modifying our education based reward The worker
and training systems to allow them to bridge the gap between the current reality and their I want to be
The worker I want to be (higher goals)
goals and facilitate goal-driven actions on a daily basis. By fairly evaluating what employees
have accomplished and rewarding them accordingly, we aim for them to set even higher Evaluation Education &
training Education &
goals. With every personnel continuing to improve and demonstrating this in actions, we training
Actions &
can create an even more capable workforce across Zeon. results
39 ZEON GROUP
CORPORATE REPORT 2017
Fair Operating Practices
Visit our
corporate Fair Operating Practices
website for more http://www.zeon.co.jp/csr_e/suppliers.html
information
Ensuring compliance is established as the first priority of the Zeon CSR Policy, and we
will meet the public’s expectations by having all employees act with awareness of CSR.
We endeavor to engage in fair operating practices, and our CSR Code of Conduct clearly
defines related matters including compliance with antitrust regulations and a prohibition on
entertaining and offering gifts to overseas civil servants.
Fair competition
The Compliance Committee advances Zeon’s compliance efforts. The Compliance ●Compliance system
Committee has four subcommittees, namely the Antitrust Law Regulatory Subcommittee,
the Export Security Control Subcommittee, the Corporate Governance Subcommittee, Compliance Committee
and the Information Security Subcommittee. Prevention of law violations
In FY 2016, the Compliance Committee engaged in the following activities. Education and training in compliance
with laws
・Educated staff on global assignments on compliance with antitrust regulations and
preventing bribery Antitrust Law
Regulatory Subcommittee
・Conducted workshops on legal compliance at plants and subsidiaries (in and outside Prevention of violations of
of Japan) the Antitrust Law
・Checked the level of compliance understanding through e-learning Export Security
Control Subcommittee
●Internal audits Proper security export control
Internal audits are performed for the purpose of preventing improprieties and errors in
Corporate Governance
business operations. Subcommittee
The Department of Internal Auditing inspects and assesses whether business operations
Reliability in financial reporting
in all departments are being carried out appropriately and effectively in accordance with
laws and internal regulations, and demands improvements when there are incidents of Information Security
violations or non-compliance. In addition, the Department of Internal Auditing carries out Subcommittee
periodic follow-up audits on the progress of measures taken by each department. Management of corporate
confidentiality
In FY 2016, internal audits were conducted for 34 departments (15 Zeon Corporation and information security
departments, 10 Zeon Group companies inside Japan, 9 Zeon Group companies outside
Japan).
In order to provide safe products to customers, we procure raw materials based on the
Zeon CSR Policy and the CSR Code of Conduct. We have been developing our system of
CSR procurement since FY 2012. We have established the CSR Procurement Guidelines *QCD: System of production management that controls
and improves quality, cost, and delivery.
and Requests to Suppliers, which integrate CSR perspectives into our existing QCD*.
Looking ahead, we will consolidate our approach to supply chain management
and build a system for sharing our CSR policies in order to embed CSR procurement
throughout the supply chain.
40
ZEON GROUP
CORPORATE REPORT 2017
Zeon’s CSR
Community
Community
Visit our http://www.zeon.co.jp/csr_e/community.html
corporate
website for more Site Reports
information
http://www.zeon.co.jp/csr_e/sitereport.html
We believe that contributing to the development of local communities and building strong relationships of trust are crucial to
conducting stable business activities and creating improved products and services.
We believe that social contributions are essentially carried ●Social contributions at Zeon
out through our core businesses. As companies are members
of society, however, the complex set of issues faced by society
and a company’s activities are not independent of one another.
We are therefore undertaking social contribution activities outside CSR Core Projects
of our core businesses to engage with society from a broader
perspective.
In 2012, we launched CSR Core Projects, which are initiatives Great East Japan
we selected from proposals submitted by Zeon Group companies. Earthquake reconstruction
CSR Core Projects are activities that focus on social contributions
outside the scope of our core businesses and provide employees
with opportunities to turn their attention to social issues. Independent
Shared projects
The Head Office plans various activities related to supporting projects
reconstruction from the Great East Japan Earthquake, as well as
shared projects that are conducted across multiple plants and
subsidiaries. Furthermore, plants and subsidiaries also conduct
their own independent projects. We are developing activities in
these three broad categories with a focus on their synergistic
benefits.
FY 2016 initiatives
❶ Activities with the local community/ ❷ Activities with the local community/
Zeon Chemicals L.P. Zeon Chemicals (Thailand) Co., Ltd.
Zeon Chemicals L.P. (ZCLP) in U.S.A. has conducted volunteer activities Zeon Chemicals (Thailand) Co., Ltd. conducts communication activities
and donation drives for many years. with the local community, participates in local events, and makes charity
donations.
ZCLP employees collect donations at in-house events to donate to the Make-A- Communication activities with the local community
Wish Foundation of Ohio, Kentucky and Indiana
41 ZEON GROUP
CORPORATE REPORT 2017
❸ Activities with the local community/ ❹ Holding community events
Zeon Advanced Polymix Co., Ltd.
Thailand-based Zeon Advanced Polymix Co., Ltd. has made charity Zeon places great importance on connections with local communities.
donations to neighboring institutions and supported the health Zeon’s plants and Group companies hold various events including
management of nearby residents for many years. summer festivals and welcome opportunities to participate in community
events.
Donations to local temples (contributions are also made to nearby schools, Tokuyama Plant sponsors the Zeon Waraku Odori Dance Festival held every
hospitals, and educational institutions) summer. First held in 1974, more than 2,000 community residents participate in
the festival each year
Community cleanup activities around Tokuyama Plant Receiving interns and product inspection experience at the Optes Sano Plant
RIMTEC has participated in Omoshiro Taiken (fun experience) Day, an event held at
Okayama Research Park, with a hands-on experiment to make plastic together
with Okayama University since FY 2012. RIMTEC also received the 2016 Chemistry
Communication Award
Donating books to Vice Principal Ito (left) of Otsuchi Gakuen
42
ZEON GROUP
CORPORATE REPORT 2017
Cover photo:
Zeon Corporation’s Mizushima Plant
Established in 1969. Mizushima Plant
has facilities for extracting butadiene
monomer from C4 fractions* and
facilities for extracting isoprene
monomer from C5 fractions*, and
produces various related products
using C5 fractions.
*C4 and C5 fractions: Hydrocarbon molecules
containing four carbon atoms and five carbon
atoms, respectively, created as byproducts of
naphtha thermal cracking.
Main products
Isoprene rubbers, thermoplastic
elastomers, petroleum resins, synthetic
aromas, specialty plastics, isoprene
monomer, butadiene monomer