OPERATION AND

MAINTENANCE MANUAL

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LED light machine operation lamp w.o.
transformer
Art. 0372

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

 MACHINES AND
ACCESSORIES

PREFACE

Please ensure you have read this manual before any

operation

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

It is compulsory to read this instruction manual before starting operation. The guarantee of

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smooth operation and full performance of the device is highly dependent on the application of
all the instructions contained in this manual.

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Operator Qualifications

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The workers responsible for using this device must have all the necessary information,
education and receive adequate training regarding safety, including:
a) Conditions of use for the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.

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We guarantee the device's conformity to specifications and technical instructions
described in the Manual on the date of issue, as listed on this page; however, the
device may be subject to potentially major technical changes in the future, without the
Manual being updated.

Therefore, contact FERVI for information about modifications that may have been
implemented.

REV. 2 Novembre 2013

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CONTENTS
1 GENERAL INFORMATION........................................................................... 4

2 GENERAL SAFETY WARNINGS ................................................................... 4

2.1 Precautions with regard to electric shocks ...................................................................4
2.2 Precautions regarding installation ................................................................................5
2.3 Precautions regarding cleaning.....................................................................................5

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2.4 Technical Assistance .....................................................................................................5

3 DESCRIPTION OF THE SPOTLIGHT AND INTENDED USE............................ 6

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3.1 Identification plate .......................................................................................................6

4 TECHNICAL SPECIFICATIONS ................................................................... 7

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5 IMPROPER USES AND PRECAUTIONS ........................................................ 7

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6 TRANSPORTATION AND MOVING .............................................................. 8

7 INSTRUCTIONS FOR REMOVING THE PACKAGING .................................... 8

8 COMMISSIONING...................................................................................... 9

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8.1 Powering on/Connecting the Device .............................................................................9
8.2 Installation ...................................................................................................................9

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9 TURNING THE LAMP ON .......................................................................... 10

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10 MAINTENANCE AND CLEANING ............................................................ 10

11 TROUBLESHOOTING ............................................................................. 11

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12 DECOMMISSIONING ............................................................................. 11

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1 GENERAL INFORMATION
This manual is considered an integral part of the lighting device to which it was attached at
the time of purchase.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.

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The manufacturer waives any and all responsibility for damage to people and/or
things caused by non-observance of the instructions in this manual.

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Users will be held fully responsible for any changes they have made to the device,
and the manufacturer will not be held responsible for any damage caused to
persons and/or property resulting from maintenance and/or modifications carried
by unqualified personnel and in a manner that differs from the operating

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procedures shown below.

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2 GENERAL SAFETY WARNINGS

Risks Associated with Using the Lamp

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Every person who is in charge of the installation, use and maintenance of the LED light

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machine operation lamp without transformer must carefully read this manual and, particularly,
this section on safety in order to be fully educated on the equipment.

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2.1 Precautions with regard to electric shocks

Risks associated with electric shocks

 Check that the power cable is disconnected before touching parts of the device where
voltage is present.
 Touching these parts without disconnecting the power supply may cause an electric
shock.
 Make sure that the power supply used meets the requirements for voltage and
frequency required by the device (shown on the identification plate).
 The use of different types of power supplies may cause an electric shock, as well as fire
or damage to the device.
 DO NOT spray or pour water on the unit, this may cause an electric shock.
 Using the device while disassembled may cause an electric shock.
 Regrading the repair of the equipment contact Technical Support.

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2.2 Precautions regarding installation

Risks associated with installation

 Attach the unit to a solid and strong support surface: stably and securely attach the
device to the support structure or frame of the machine tool.
 Install the unit as described in the instructions for use regarding the position and the
type of fixation.

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 DO NOT install the unit in locations subject to high and/or low temperatures (this may
damage the LED lamp).

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2.3 Precautions regarding cleaning

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Risks associated with cleaning

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 Plastic materials are used in some parts of the spotlight. Applying organic solvents
(such as benzene), or other chemicals for cleaning may cause deformation or
discolouration.
 Clean the device gently, using a soft dry cloth.

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2.4 Technical Assistance
For any problems or concerns, please contact, without hesitation, the Customer Service
Department of the dealer from whom you purchased the product, who has competent and

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specialised staff, specific equipment and spare parts.

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3 DESCRIPTION OF THE SPOTLIGHT AND INTENDED

USE
The LED light machine operation lamp w.o. transformer (Art. 0372) is a heavy-duty,
securable and adjustable lighting fixture. It is a device designed to illuminate within and near
stationary machine tools, to allow safe use of the machines themselves, in industrial plants or
similar environments.
The lighting device is made up of the following parts (see Figure 1):

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1) the aluminium cover, which contains the lighting device (LED lamp and light socket);
2) the protective glass screen in the front of the spherical shell;
3) support system for the device (articulating arm and pedestal).

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2

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Figure 1 - General view and main parts of the LED lamp.

3.1 Identification plate

The identification plate is affixed to the pedestal of the device.

Figure 2 - Identification Labels.

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4 TECHNICAL SPECIFICATIONS

Description (Measurement unit) 0372

AC voltage (V) 24

Maximum power (LED x W) 5x2

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Level of IP protection 56

Height (mm) 890

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Weight (kg) 2.1

Number of nodes 3

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Lamp Diameter (mm )  125

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5 IMPROPER USES AND PRECAUTIONS
The following actions described, which obviously can not cover the entire range of potential

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possibilities of "misuse" of the equipment, are to be considered strictly prohibited.

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IT IS STRICTLY FORBIDDEN TO:
 Install the unit on surfaces with insufficient strength to support its weight;

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 Incorrectly install the device on the machine tool and without following the detailed
instructions provided, which could result in tipping or falling during use;

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 Allow the appliance to be used by insufficiently trained personnel and those who have
not read the instruction manual;
 Use the device in locations subject to high and/or low temperatures;
 Use the device in potentially explosive atmospheres;
 Replace the bulbs, as well as perform inspections and maintenance on the internal
parts of the device without checking that the switch is in "0" position and that the
power cord is disconnected;
 Modify and/or tamper with the equipment's parts, wiring and circuits.
 Power the device with parameters different from those required and recommended;
 Throw water onto the device and/or touch it with wet hands.

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6 TRANSPORTATION AND MOVING

Lifting the equipment for transportation, can be done manually, by the operator. The
relatively low weight of the lamp allows it to be moved manually and safely without the
danger of injury to the operator. The operator must hold the device with both hands when
lifting and moving it.

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7 INSTRUCTIONS FOR REMOVING THE PACKAGING
The lamp is supplied in a cardboard box. Before disposing of the shipping carton, check you

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do not to throw away parts of the machine, the instruction "sheets" or other documentation.

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Standard packaging

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Packaging materials (plastic bags, polystyrene foam, etc.) must not be left within reach of
children as these are potentially dangerous.

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Figure 3 – Keep away from children

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8 COMMISSIONING

8.1 Powering on/Connecting the Device

To power the device, you must have an appropriate power cable that
takes voltage (24 V AC) from the machine tool itself.
Characteristics of the power cord: 2 X  0.75 mm2.
For proper connection of the power cord use insulated terminals:

o m Figure 4 - Power supply

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Connection

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Check that the cables are properly connected. In the event of connection difficulties contact
an electrician.

8.2 Installation

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Install the lamp on the structure and/or on the frame of the machine tool, near the area that
is to be illuminated, using bolts and nuts to clamp it into place. To do this, drill four holes on

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the machine (if not already present) arranged on the vertices of a square with 60 mm sides.
Insert the bolts into the holes on the pedestal and the ones on the machine, respectively, and
tighten the nuts to ensure that they are strong and securely fastened.

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IDEAL AND INCORRECT POSITIONS FOR PROPERLY ILLUMINATING THE WORK AREA OF THE MACHINE
TOOLS.

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Figure 5 – Mounting positions of the lamps for machine tools.

The lights must be mounted in order to:

 Provide the illumination required in the work area for moving parts;
 Do not allow the lamp to interfere with the duties of the operator or blind the operator;
 Minimize the accumulation of dirt on the lamps and spotlights;
 Facilitate maintenance.

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9 TURNING THE LAMP ON

After you have successfully installed the device, turn on the
lamp by moving the switch, located on the handle on top of the
cover, in position "I".

o mFigure 6 – Detailed view of

the switch.

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10 MAINTENANCE AND CLEANING

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The purpose of this section is to provide all the cadences and maintenance procedures
necessary to maintain the efficiency of the LED light machine operation lamp w.o.
transformer.

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Frequency
INTERVENTION

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Daily Weekly Monthly
1. General visual inspection X
2. Check that plates are clearly visible
and legible X

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3. General cleaning X

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1. General visual inspection: check the general condition of the device, if there are any
damaged or missing parts.
2. Checking the legibility of the plates and labels: the plates and labels on the device
must be perfectly legible; therefore, it necessary to keep them clean and ask for a
replacement if they are illegible.
3. General cleaning: cleaning is necessary to free the structure, cover and safety shields
of dust or dirt.

Risks associated with cleaning

 Plastic materials are used in some parts of the lamp. Applying organic solvents (such as
benzene), or other chemicals for cleaning may cause deformation or discolouration.
 Clean the device gently, using a soft dry cloth.

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11 TROUBLESHOOTING
The following table shows the type of defect / problem, possible causes, and possible
remedies for the malfunction. The table is a useful aid for the maintenance technician when
looking for problems with the equipment.

Fault Cause Solution

Check that the power output is

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Incorrect input voltage level.
correct.
The correct power is not Check the electrical
The lamp does not turn on. supplied. connections.

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Check the electrical
Switch malfunction.
connections of the switch.

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12 DECOMMISSIONING

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If the device is to be scrapped, its parts must be disposed of separately.

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Respect the environment!!

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 Contact a specialist centre for the collection of the materials.
 In this regard, divide the materials according to their nature, with the assistance of
specialist companies authorized for waste disposal, in compliance with the requirements
of the law.

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