Welding Symbols
Welding Symbols
Welding Symbols
FM Global
Property Loss Prevention Data Sheets 15-2
July 1978
Revised May 1998
Page 1 of 12
Table of Contents
Page
SCOPE .......................................................................................................................................................... 2
DEFINITIONS OF WELDING TERMS .......................................................................................................... 2
STANDARD WELDING SYMBOLS .............................................................................................................. 7
IDENTIFICATION OF COVERED ARC-WELDING ELECTRODES AND BARE ARC-WELDING RODS .. 8
ESSENTIALS FOR PROPER WELDING PROCEDURES ........................................................................... 9
List of Figures
Fig. 1. Common terms applied to a weld. .................................................................................................... 2
Fig. 2. Shielded metal-arc welding. ................................................................................................................ 3
Fig. 3. Types of joint (top), types of weld (center), variations of groove (bottom). ....................................... 3
Fig. 4. Typical welding positions. ................................................................................................................... 4
Fig. 5. Standard welding symbols. ................................................................................................................. 7
Fig. 6. Typical applications of welding symbols. ............................................................................................ 8
Fig. 7. Type-marked welding electrode. ......................................................................................................... 8
Fig. 8. Location of color markings for center-grip welding electrodes. .......................................................... 8
List of Tables
Table 1. Difficulties in Metal-Arc Welding ................................................................................................... 10
Table 2. Trades Names of Electrodes and Comparable ASW-ASTM Classifications ................................ 11
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Valid Through September 2003
SCOPE
This data sheet contains general information on the subject of electric arc-welding as it relates to the design
and fabrication of boilers and unfired pressure vessels. Inspectors involved with shop inspection work, pres-
sure vessel repairs and the certification of drawings for Code compliance should be familiar with the basic
information contained herein.
The term ‘‘ASME Code’’ as used in this data sheet means the ASME Boiler and Pressure Vessel Code.
Back-step welding. A welding technique wherein the increments of welding are deposited opposite the direc-
tion of progression.
Back weld. A weld (generally short) made to hold parts of a weldment in proper alignment until the final welds
are made. Used for assembly purposes only.
Bare electrode. A filler-metal electrode, used in arc welding, consisting of a metal wire with no coating other
than that incidental to the drawing of the wire.
Base metal. The metal to be welded or cut (Fig. 2).
Butt weld. A weld made in the joint between two pieces of metal lying approximately in the same plane
(Fig. 3).
Fig. 3. Types of joint (top), types of weld (center), variations of groove (bottom).
Covered electrode. A filler-metal electrode, used in arc welding, consisting of a metal core wire with a rela-
tively thick covering which provides protection for the molten metal from the atmosphere, improves the prop-
erties of the weld metal and stabilizes the arc (Fig. 2).
Crater. A depression at the termination of a weld (Fig. 2).
Depth of Fusion. The depth of fusion of a groove weld is the distance from the surface of the base metal
to that point within the joints at which fusion ceases.
Face of weld. The exposed surface of a weld, made by an arc or gas welding process, on the side from
which welding was done (Fig. 1).
Fillet weld. A weld of approximately triangular cross section joining two surfaces approximately at right angles
to each other in a lap joint, tee joint or corner joint (Fig.3).
Flat position. The position of welding wherein welding is performed from the upper side of the joint and the
face of the weld is approximately horizontal - also called downhand welding (Fig. 4).
Flux. A fusible material or gas used to dissolve and/or prevent the formation of oxides, nitrides or other
undesirable inclusions formed in welding.
Gas metal-arc welding (GMAW). An arc welding process wherein coalescence is produced by heating with
an electric arc between a filler metal (consumable) electrode and the work. Shielding is obtained from a gas,
a gas mixture (which may contain an inert gas) or a mixture of a gas and a flux. (Sometimes known as MIG
welding.) Flux cored arc welding (FCAW), with or without additional shielding from an externally supplied
gas or gas mixture, is considered as a variation of the GMAW process. This is a gas metal-arc welding pro-
cess which produces coalescence of metals by heating them with an arc between a continuous filler metal
(consumable) electrode and the work. Shielding is provided by a flux contained within the tubular elec-
trode. Additional shielding may or may not be obtained from an externally supplied gas or gas mixture.
Gas tungsten-arc welding (GTAW). An arc welding process wherein coalescence is produced by heating
with an arc between a single tungsten (nonconsumable) electrode and the work. Shielding is obtained from
a gas or gas mixture. Pressure may or may not be used and filler metal may or may not be used. (Some-
times known as TIG welding.)
Gas pocket. A weld cavity caused by entrapped gas.
Groove weld. A weld made in the groove between two members to be joined (Fig. 3).
Heat-affected zone. That portion of the base metal which has not been melted, but whose mechanical
properties or microstructures have been altered by the heat of welding or cutting.
High carbon steel. Steel containing 0.45% carbon or more.
Horizontal position. Fillet weld. The position of welding wherein welding is performed on the upper side of
an approximately horizontal surface and against an approximately vertical surface (Fig. 4).
Groove weld. The position of welding wherein the axis of the weld lies in an approximately horizontal plane
and the face of the weld lies in an approximately vertical position (Fig. 4).
Lap joint. A joint between two overlapping members (Fig. 3).
Leg of a fillet weld. The distance from the root of the joint to the toe of the fillet weld (Fig. 1).
Low carbon steel. Steel containing 0.30% or less carbon. Also mild steel.
Melting rate. The weight or length of electrode melted in a unit of time.
Open-circuit voltage. The voltage between the terminals of a power source when no current is flowing in
the circuit.
Overhead position. The position of welding wherein welding is performed from the underside of the joint (Fig.
4).
Overlap. Protrusion of weld metal beyond the bond at the toe of the weld.
Pass. A single longitudinal progression of a welding operation along a joint or weld deposit. The result of a
pass is a weld bead.
Peening. Mechanical working of metal by means of hammer blows or shot impingement.
Penetration. The distance the fusion zone extends below the surface of the part or parts being welded (Fig. 2).
Porosity. Gas pockets or voids in metal.
Position of welding. See Flat, Horizontal, Overhead, and Vertical positions.
Post heating. The application of heat to a weld or weldment subsequent to a welding or cutting operation.
Preheating. The application of heat to the base metal immediately before a welding or cutting operation.
Puddle. The portion of a weld that is molten at the place the heat is supplied.
Radiography. The use of radiant energy in the form of X-rays or gamma rays for the nondestructive exami-
nation of metals.
Reversed polarity. The arrangement of arc welding leads wherein the work is the negative pole and the elec-
trode is the positive pole in the arc circuit.
Root of weld. The points, as shown in cross section, at which the bottom of the weld intersects the base
metal surfaces (Fig. 1).
Root opening. The separation between the members to be joined, at the root of the joint.
Shielded metal-arc welding (SMAW). An arc-welding process wherein coalescence is produced by heating
with an electric arc between a covered metal electrode and the work. Shielding is obtained from decompo-
sition of the electode covering. Pressure is not used and filler metal is obtained from the electrode (Fig. 2).
Submerged arc welding (SAW). An arc-welding process wherein coalescence is produced by heating with
an arc or arcs between a bare metal electrode or electrodes and the work. The welding is shielded by a blan-
ket of granular, fusible material on the work. Pressure is not used and filler metal is obtained from the elec-
trode and sometimes from a supplementary welding rod.
Size of weld. (See D. S. 15-4, Fig. 28) Groove weld. The joint penetration (depth of chamfering plus the root
penetration when specified).
Fillet weld. For equal leg fillet welds, the leg length of the largest isosceles right triangle which can be inscribed
within the fillet-weld cross section. For unequal leg fillet welds, the leg lengths of the largest right triangle
which can be inscribed within the fillet-weld cross section.
Slag inclusion. Nonmetallic solid material entrapped in weld metal or between weld metal and base metal.
Spatter. In arc and gas welding, the metal particles expelled during welding and which do not form a part of
the weld.
Straight polarity. The arrangement of arc welding leads wherein the work is the positive pole and the electrode
is the negative pole of the arc circuit.
Stress relief, heat treatment. The uniform heating of a structure or a portion thereof to a sufficient tempera-
ture below the critical range to relieve the major portion of the residual stresses followed by uniform cooling.
String bead. A type of weld bead made without appreciable transverse oscillation.
Stringer bead. Same as root pass, that is, the initial bead.
Thoriated tungsten. Tungsten containing a small percentage of thorium. The electronic emission quality of
the electrode is improved.
Throat of a fillet weld. (See D. S. 15-4, Fig. 28) Theoretical: The distance from the beginning of the root of
the joint perpendicular to the hypotenuse of the largest right triangle that can be inscribed within the fillet weld
cross section. Actual: The shortest distance from the root of a fillet weld to its face.
Toe of weld. The junction between the face of the weld and the base metal (Fig. 1).
Tungsten electrode. A nonfiller-metal electrode, used in arc welding, consisting of a tungsten wire.
Ultimate tensile strength. The maximum tensile stress which will cause a material to break (usually expressed
in pounds per square inch).
Underbead crack. A crack in the heat-affected zone not extending to the surface of the base metal.
Undercut. A groove melted into the base metal adjacent to the toe of the weld and left unfilled by weld metal.
Uphill welding. A pipe welding term indicating that the welds are made from the bottom of the pipe to the
top of the pipe. The pipe is not rotated.
Vertical position. The position of welding wherein the axis of the weld is approximately vertical (Fig. 4).
Weaving. A technique of depositing weld metal in which the electrode is oscillated.
Weld. A localized coalescence of metal wherein coalescence is produced by heating to suitable tempera-
tures, with or without the application of pressure, and with or without the use of filler metal. The filler metal
has a melting point approximately the same as the base metals.
Weld metal. That portion of a weld which has been melted during welding (Fig. 2).
Welding procedure. The detailed methods and practices including joint welding procedures involved in the
production of a weldment.
Welding rod. Filler metal, in wire or rod form, used in gas welding and brazing processes, and those arc-
welding processes wherein the electrode does not furnish the filler metal.
Weldment. An assembly whose constituent parts are joined by welding, or parts which contain weld deposited
cladding or weld deposited hard surfacing.
Whipping. A term applied to an inward and upward movement of the electrode which is employed in vertical
welding to avoid undercut.
2. By color coding in accordance with the Standard for Identification of Covered Arc-Welding Electrodes pub-
lished by the National Electrical Manufacturers Association (Fig. 8). Since this method of identification has
been mostly phased out in favor of type marking, no further mention will be made of it here.
The following list gives examples of covered arc-welding electrodes approved for use in the fabrication of boil-
ers and pressure vessels under the ASME Code. See Appendix A1 of the applicable section of the ASME
Code, Section II, Part C, on Welding Rods, Electrodes and Filler Metals for details of the methods of
classification.
1. Mild Steel Arc-Welding Electrodes, SFA-5.1
2. Corrosion-resisting Chromium and Chromium-Nickel Steel Welding Electrodes, SFA-5.4
3. Low-Alloy Steel Arc-Welding Electrodes, SFA-5.5
4. Copper and Copper-Alloy Electrodes, SFA-5.7
5. Nickel and Nickel-Alloy Welding Electrodes, SFA-5.11
Cut-length, bare, arc-welding rods are marked for identification by one of the following methods:
1. By imprinting the AWS-ASTM classification number on the surface of the bare rod.
2. By indenting the AWS-ASTM classification number on the surface of the bare rod.
3. By attaching to the bare rod a label bearing the AWS-ASTM classification number.
Regardless of the method used, at least one legible marking should be located within the space 2 1⁄2 in.
(64 mm) from one end of each rod. The prefix letter E in the classification number is customarily omitted.
Electrode filler metal wound on spools is identified by the AWS-ASTM classification number marked on at least
one flange of the spool.
*
45 Series electrodes are not permitted in ASME Code construction FMELPC Apr 1978
Valid Through September 2003
CLASS HOBART ELECTRODES AIRCO RODS ARCOS LTD. ROCKWELL P&H LINCOLN MARQUETTE McKAY CO. &T N. C. G. AVERY SHOBER DIV. P & H LTD. HOUSE
E-6016 & 16 #616 #716 Airco 7016, Tensilend LA-7016 Tensiarc 76 70LA-1, Pluralloy Murex HTS, Sureweld Raco 7016 SW-65 Stelco LOH2-716
E-7016 7016-M 70 70LA-2 HTS-18 7016 Electrode
1022 HTS-180 No. 716-S
E-6018 & LH-718 #718 Easyarc Atom-Arc Ductilend 70 LA-7018 Hyloarc 76 170-LA Jetweld LH-7016 7018 Speedex Sureweld Raco 7018 718 SW-47 Stelco Wiz-18
E-7018 7018, 8018 LH-70 HTS 7018 Electrode
7018C LH-71 No. 716-IP
E-7028 LH-728 Easyarc DH-170 LH-3800 Speedex 28
7028
E-7018-A1 LH-718-MO Atom-Arc Ductilend 70 Atom-Arc 170-LA-MO Raco 718
7018-MO MO 7018-MO 7018-A1
E-8018-C2 LH-818-N2 Atom-Arc Atom-Arc 180-LE Raco
8018-N 8018-N 8018-C2
E-8018-C3 LH-818-N3 Easyarc Atom-Arc Ductilend 80 P & H 108 Raco SW-818 Wiz-818
8018 8018 8018-C3
E-8018-B2 LH-818-CM Atom-Arc Atom-Arc 8018C2 Raco
8018-CM 8018-CM 8018-B2
E-9018-G LH-918-M Easyarc Atom-Arc Jetweld Speedex Raco 9018
9018-M 9018 LH-90 HTS-90
E-9018-B3 LH-918-CM Atom-Arc Atom-Arc 190-LE Raco
9018-CM 9018-CM 9018-B3
E-10018-D2 LH-1018 Atom-Arc Atom-Arc Raco
10018-MM 10018-MM 10018-D2
E-10018-G LH-1018-M Easyarc Atom-Arc 112 10018 Speedex Raco 10018 SW-1018 Wiz-1018
10018-M 10018-NM HTS-100
E-11018-G LH-1118 Easyarc Atom-Arc T Ductilend Atom-Arc T 107 Jetweld 11018 Raco 11018 SW-1118 1118 Wiz-1118
11018-M 110 LH-110
E-12018-G LH-1218 Atom-Arc Atom-Arc 117 12018 Raco 12018
12018NMV 12018NMV
E-502 LH-502 502-15 Atom-Arc
502
Valid Through September 2003