REX640 Pres 758995 ENc

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ABB OY DISTRIBUTION SOLUTIONS

Protection and control REX640


Product presentation
1MRS758995 C

Relion® Protection and Control REX640
Contents

Introduction
Customer values
Application coverage
Application packages
Software and hardware modularity
Human-machine interface (HMI)
Product features
Secure device management
Ordering and modification
Summary

March 26, 2021 Slide 2



Introduction

Introduction
All-in-one protection for any power distribution application

Protection and control REX640


Powerful all-in-one protection and control relay for advanced
power distribution and generation applications
Fully modular hardware and software for maximum flexibility and
easy adaption to changing network protection requirements
Continuous access to the latest software and hardware
developments
Application-driven human-machine interface (HMI) for increased
situational awareness and optimal usability
Designed to support the increasing digitalization of substations
with support for a variety of digital switchgear solutions
Newest member of the Relion® protection and control family of
relays

March 26, 2021 Slide 4



Customer values

Customer values
Complete coverage with innovative design

Complete application coverage with one device for optimal


flexibility and cost-effectiveness
New application package concept for maximum convenience and
flexibility
Designed to support the increasing digitalization of substations
– Supports a variety of digital switchgear solutions
– Suitable for both single and double-busbar applications

Innovative design – setting a new standard for what is possible with a single protection and control device

March 26, 2021 Slide 6



Customer values
Unmatched flexibility with fully modular hardware and software

Fully modular and scalable hardware and software for maximum


flexibility throughout the entire relay life cycle
– Freedom of customization to meet specific protection
requirements
– Easy adaptation to changing protection requirements
– Continuous access to the latest software and hardware
developments
Smooth and easy ordering with ready-made application packages

Unmatched flexibility – helping customers stay ahead of the evolving power network requirements

March 26, 2021 Slide 7



Customer values
Long-awaited ease of use with intuitive human-machine interface

Increased situational awareness and optimal usability with


application-driven local HMI (LHMI)
Novel 7-inch color touch screen for visualization of power
distribution process information in an entirely new way
Ready-made application-based LHMI pages – saving both time and
efforts

Long-awaited ease of use – supporting customers to make sense of complexities in evolving distribution networks

March 26, 2021 Slide 8



Application coverage

Application coverage
New application package concept

New application package concept for maximum convenience and


flexibility
Wide selection of convenient, ready-made application packages to
choose from
Possibility to flexibly combine the application packages to meet
application-specific requirements
Possibility to flexibly combine the protection and control
functions within the application packages to meet unique
protection requirements

March 26, 2021 Slide 10



Application coverage
Overview

Supported applications
Power transformer Interconnection Shunt capacitor Busbar
Base functionality* protection Machine protection protection protection protection
- Overcurrent - Protection for two and - Protection of - Protection of - Protection of single Y, - High impedance-based
protection three-winding power synchronous and interconnection points double Y and H-bridge- busbar protection
- Earth-fault protection transformers asynchronous of distributed connected capacitor
- Restricted earth-fault machines generation units banks
- Voltage protection - Protection of
- Frequency protection harmonic filter circuits
- Load-shedding

Feeder / line On-load tap Generator auto- Network auto- Petersen Arc
protection changer control synchronizer synchronizer coil control protection

- Extensive earth-fault - Control of parallel - Automatic, semi- - Synchronized closing - Automatic control of - Four lens or loop-type
protection running power automatic and manual of non-generator CB Petersen coil sensors supported in
- Fault locator transformers generator by actively adjusting - Control of additional any combination
- Line distance - Flexible master unit synchronization selected generators fixed parallel coil - Both sensor types
protection selection via the LHMI - LHMI enables a fully - LHMI enables a fully - Control of parallel supervised
- Line differential visualized process visualized process resistor
protection

March 26, 2021 Slide 11 * Always included



Application coverage
Relion® for advanced medium-voltage applications

REX640

Hardware
capabilities REF630 RET630 REM630 REG630
and flexibility

REF620 RET620 REM620

Application coverage

March 26, 2021 Slide 12



Application packages

Application packages
Overview

The functionality is divided into:


– Comprehensive base functionality – always included
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– 13 application packages (optional) – freely selected as required
by the intended application (none, some or all) + 3 Line distance protection package
– 2 additional protection add-ons (for selected application + 4 Line differential protection package

Base functionality
packages) – the add-on packages offer even more functionality + 5 Shunt capacitor protection package
on top of the selected application package
+ 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
Note! The software options can be customized, modified and ADD2 Three-winding transformer
added at a later stage, even on site after installation.
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 14



Application packages
Base functionality

The base functionality is always included and contains:


– All basic protection functionality
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
• Directional and non-directional overcurrent protection
+ 3 Line distance protection package
• Directional and non-directional earth-fault protection
+ 4 Line differential protection package
• Restricted earth-fault protection

Base functionality
+ 5 Shunt capacitor protection package
• Voltage protection
+ 6 Interconnection protection package
• Frequency protection ADD1 Synchronous machine
+ 7 Machine protection package + add-on
• Load-shedding and restoration ADD2 three-winding transformer
+ 8 Power transformer protection package + add-on
• Arc flash protection (requires sensor interface module in the
relay) + 9 Busbar protection package
– All supervision and measurement functions + 10 OLTC control package
– Control functions for circuit breakers and disconnectors + 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 15



Application packages
Feeder EF protection extension package

The functionality includes:


– Admittance-based earth-fault protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Multifrequency admittance-based earth-fault protection
+ 3 Line distance protection package
– Wattmetric-based earth-fault protection
+ 4 Line differential protection package
– Transient/intermittent earth-fault protection

Base functionality
+ 5 Shunt capacitor protection package
– Harmonics-based earth-fault protection
+ 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 16



Application packages
Feeder fault locator package

The functionality includes:


– Location of earth faults irrespective of the type of network,
+ +1 Feeder EF protection extension package
including compensated and isolated neutral networks + 2 Feeder fault locator package
+ 3 Line distance protection package
+ 4 Line differential protection package

Base functionality
+ 5 Shunt capacitor protection package
+ 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 17



Application packages
Line distance protection package

The functionality includes:


– Five-zone full scheme distance protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Scheme communication logic
+ 3 Line distance protection package
– Weak infeed and current reversal logic
+ 4 Line differential protection package
– Local acceleration logic

Base functionality
+ 5 Shunt capacitor protection package
– Scheme communication logic for residual overcurrent
+ 6 Interconnection protection package
– Weak infeed and current reversal logic for residual overcurrent ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on
The relay includes a dedicated optical protection communication
channel for distances up to 50 kilometers that allows transferring + 9 Busbar protection package
up to 16 binary signals between the line ends. + 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 18



Application packages
Line differential protection package

The functionality includes:


– Phase-segregated line differential protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Biased low-set stage and unbiased high-set stage
+ 3 Line distance protection package
– Support for applications with an in-zone transformer
+ 4 Line differential protection package
– Protection communication via an inbuilt dedicated optical link or

Base functionality
a galvanic twisted pair pilot wire link using RPW600 modems + 5 Shunt capacitor protection package
• Maximum distance with optical link: 50 km + 6 Interconnection protection package
ADD1 Synchronous machine
• Maximum distance with galvanic link: 8 km + 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

The protection communication channel allows transferring up to + 9 Busbar protection package


16 binary signals between the line ends. + 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 19



Application packages
Shunt capacitor protection package

The functionality includes:


– Thermal overload protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Unbalance protection
+ 3 Line distance protection package
– Switching resonance protection
+ 4 Line differential protection package
– Single Y, double Y and H-bridge banks

Base functionality
+ 5 Shunt capacitor protection package
– Filter circuits
+ 6 Interconnection protection package
– Earthed and unearthed installations ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 20



Application packages
Interconnection protection package

The functionality includes:


– Directional power protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Overvoltage variation protection
+ 3 Line distance protection package
– Low-voltage ride-through protection
+ 4 Line differential protection package
– Vector shift protection

Base functionality
+ 5 Shunt capacitor protection package
– Directional reactive power undervoltage protection
+ 6 Interconnection protection package
– Directional overpower protection ADD1 Synchronous machine
+ 7 Machine protection package + add-on
– Underpower factor protection ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 21



Application packages
Machine protection package

The functionality includes:


– Thermal overload protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Reverse power protection
+ 3 Line distance protection package
– Low-impedance differential protection
+ 4 Line differential protection package
– High-impedance differential protection

Base functionality
+ 5 Shunt capacitor protection package
– Flux-balance differential protection
+ 6 Interconnection protection package
– Negative-sequence overcurrent protection ADD1 Synchronous machine
+ 7 Machine protection package + add-on
– Loss of load protection ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on
– Load jam protection
+ 9 Busbar protection package
– Start-up supervision
+ 10 OLTC control package
– Phase reversal protection
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
Note! Additional functionality is available in the add-on package.
+ 13 Petersen coil control package

March 26, 2021 Slide 22



Application packages
Synchronous machine add-on

The functionality includes:


– Overexcitation (V/Hz) protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Directional underpower protection
+ 3 Line distance protection package
– Underimpedance protection
+ 4 Line differential protection package
– Underexcitation protection

Base functionality
+ 5 Shunt capacitor protection package
– 100% stator earth-fault protection, third harmonic-based
+ 6 Interconnection protection package
– 100% rotor earth-fault protection, injection-based ADD1 Synchronous machine
+ 7 Machine protection package + add-on
– Pole slip protection ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on
– Accidental energization protection
+ 9 Busbar protection package
+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 23



Application packages
Power transformer protection package

The functionality includes:


– Low-impedance differential protection for two-winding
+ +1 Feeder EF protection extension package
transformers + 2 Feeder fault locator package
– High-impedance differential protection + 3 Line distance protection package
– Restricted earth-fault protection + 4 Line differential protection package

Base functionality
– Overexcitation (V/Hz) protection + 5 Shunt capacitor protection package
– Thermal overload protection + 6 Interconnection protection package
ADD1 Synchronous machine
– Directional overpower protection + 7 Machine protection package + add-on
ADD2 Three-winding transformer
– Directional underpower protection + 8 Power transformer protection package + add-on

– Underimpedance protection + 9 Busbar protection package


– Tap-changer position measurement + 10 OLTC control package
+ 11 Generator autosynch. package
Note! Additional functionality is available in the add-on package. + 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 24



Application packages
Three-winding transformer add-on

The functionality includes:


– Low-impedance differential protection for three-winding
+ +1 Feeder EF protection extension package
transformers + 2 Feeder fault locator package
+ 3 Line distance protection package
+ 4 Line differential protection package

Base functionality
+ 5 Shunt capacitor protection package
+ 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 25



Application packages
Busbar protection package

The functionality includes:


– High-impedance differential protection
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Zone A + Zone B + Check zone
+ 3 Line distance protection package
– Current circuit supervision for all zones
+ 4 Line differential protection package

Base functionality
+ 5 Shunt capacitor protection package
+ 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 26



Application packages
OLTC control package

The functionality includes:


– Automatic voltage regulator
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Tap-changer position measurement
+ 3 Line distance protection package
– Up to 6 parallel running power transformers with the following
schemes: + 4 Line differential protection package

Base functionality
• Master/Follower + 5 Shunt capacitor protection package
• Minimizing circulating current + 6 Interconnection protection package
ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 27



Application packages
Generator autosynchronizer package

The functionality includes:


– Synchronized closing of a generator circuit breaker
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Inbuilt synchrocheck functionality
+ 3 Line distance protection package
– Automatic, semiautomatic and manual operation modes
+ 4 Line differential protection package
– Remotely controllable from DCS/SCADA

Base functionality
+ 5 Shunt capacitor protection package
– LHMI works as a local interface, enabling the following features:
+ 6 Interconnection protection package
• Start of synchronization process ADD1 Synchronous machine
+ 7 Machine protection package + add-on
• Selection of operation mode ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on
• Synchroscope
+ 9 Busbar protection package
• Double voltage and frequency meters
+ 10 OLTC control package
• Control points for generator voltage and frequency
+ 11 Generator autosynch. package
• Manual “Close”-command for manual and semiautomatic
modes + 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 28



Application packages
Network autosynchronizer package

The functionality includes:


– Synchronized closing of a non-generator circuit breaker
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– A maximum of 8 generator circuit breakers and 17
non-generator circuit breakers + 3 Line distance protection package
– Modeling of the network switching status to ensure engaging + 4 Line differential protection package

Base functionality
the right generators of the available ones + 5 Shunt capacitor protection package
– Controls and measurements for the synchronization process + 6 Interconnection protection package
accessible via the LHMI ADD1 Synchronous machine
+ 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 29



Application packages
Petersen coil control package

The functionality includes:


– Control based on the healthy-state residual voltage
+ +1 Feeder EF protection extension package
+ 2 Feeder fault locator package
– Control enhanced by the measured coil current
+ 3 Line distance protection package
– User-defined parameters for connecting and disconnecting the
coil’s parallel resistance + 4 Line differential protection package

Base functionality
– Control for an additional fixed-type parallel coil + 5 Shunt capacitor protection package
– LHMI as a manual control point and visualizing control-related + 6 Interconnection protection package
ADD1 Synchronous machine
measurements, such as the V-curve + 7 Machine protection package + add-on
ADD2 Three-winding transformer
+ 8 Power transformer protection package + add-on

+ 9 Busbar protection package


+ 10 OLTC control package
+ 11 Generator autosynch. package
+ 12 Network autosynch. package
+ 13 Petersen coil control package

March 26, 2021 Slide 30



Software and hardware modularity

Software and hardware modularity
Freedom of modification to support changing requirements

Modular and scalable software and hardware for maximum flexibility


throughout the relay’s entire life cycle
Customer-oriented license-based relay modification concept for
adding software and/or hardware as requirements change
Modifications can be done by:
– ABB service channels
– Third-party service providers
– End users on-site – with or without network or cloud access
Continuous and easy access to the latest software and hardware
developments
Draw-out type design for easy addition and replacement of modules
Swift replacement of modules – shortened Mean Time to Repair
(MTTR)
Conformal coating available for outstanding performance also in the
most extreme environments

March 26, 2021 Slide 32



Software and hardware modularity
Hardware highlights

Up to 20 measurement channels for currents and voltages


Ability to receive four streams of sampled measured values (SMV)
via IEC 61850-9-2 LE-based process bus communication
Support for both conventional instrument transformers and
sensors
One or two optional RTD modules, each with ten RTD inputs and
two mA channels (inputs/outputs)
Settable binary input threshold and hysteresis level for each BIO
module
Optional BIO modules with high-speed static power outputs (SPO)
Four arc flash sensor inputs (both loop and lens-type) – all
supervised

March 26, 2021 Slide 33



Human-machine interface (HMI)

Human machine interface (HMI)
HMI options (1/3)

REX640 offers three HMI options:


– Web HMI (WHMI) only (always included) and no physical HMI
• Reduced installation costs
• REX640 fully operational but no control operations possible
– Panel/Bay-level local HMI (LHMI)
• Increased situational awareness and ease of use with
visualized detailed power distribution process information
• Possibility to connect the LHMI either to the relay or station
communication network for increased operator safety

March 26, 2021 Slide 35



Human machine interface (HMI)
HMI options (2/3)

– Switchgear HMI (SHMI)


• Complete lineup status for optimal switchgear visibility
• Ability to cover up to 20 REX640 relays with one SHMI
• Full LHMI functionality available on bay/panel level – by
selecting one at a time – such as alarms, events and
disturbance records
• Always connected to the station communication network to
allow installation away from the switchgear for increased
operator safety
• Automatic storing of configuration backups for relays
connected to the SHMI
• Relay costs reduced by up to 15% with SHMI instead of LHMI
• Optimal and cost-efficient option especially when site visits
are rare but the intuitive HMI appreciated
Note! The relay can be connected either to an LHMI or an SHMI but
not to both at the same time.

March 26, 2021 Slide 36



Human machine interface (HMI)
HMI options (3/3)

LHMI #2 LHMI #3

WHMI
LHMI #1 LHMI #X

REX640 #1 REX640 #2 REX640 #3 REX640 #X

REX640 #1 REX640 #2 REX640 #3 REX640 #X

LHMI LHMI LHMI LHMI

SHMI

REX640 #1 REX640 #2 REX640 #3 REX640 #X REX640 #1 REX640 #2 REX640 #3 REX640 #20

March 26, 2021 Slide 37



Human machine interface (HMI)
Switchgear HMI (SHMI)

Switchgear level Single panel/bay level


Switchgear primary object position Bay primary object control
statuses Bay primary object position status
Alarm status indications Measurements
Internal status indications Alarm indication
Backups of relay configurations and SHMI Alarm listing
settings
Relay status indication
Event listing
Fault records
Disturbance records
Settings
Commissioning and testing support
Backup of relay configuration and settings

The complete switchgear lineup status is visible via the SHMI – in addition to all LHMI functionality.

March 26, 2021 Slide 38



Human machine interface (HMI)
Easy operation and engineering

Increased situational awareness and optimal usability with


intuitive, application-driven HMI
Ready-made application-based pages, symbol libraries and
widgets for less graphical engineering – saving both time and
efforts
Possibility to customize symbols and pages, if necessary, using
ABB’s relay setting and configuration tool – PCM600
Clear and sharp visualization of complex single line diagrams
(SLDs) and power distribution process information
A rugged 7-inch industrial-grade color touch screen suitable for
demanding (IP54) environments
Home button with color indication of relay and process statuses

March 26, 2021 Slide 39



Product features

Product features
Arc protection

Four optical arc flash sensor inputs


Free mixture of loop and lens-type sensors
All sensor types supervised
Optional shielded loop-type sensor (blind) extensions to limit the
arc detection area (prevent accidental operation) – two meters
from the relay*
Free allocation of trip signals for cost-efficient and selective
protection schemes
GOOSE (General Object Oriented Substation Event) signaling and
high-speed SPOs for enhanced scheme performance

*) Available only for plastic loop-type sensors (≤30 m)


March 26, 2021 Slide 41

Product features
Communication

Ethernet communication Serial communication


Optical or galvanic Ethernet ports Optical and galvanic serial ports
– HSR or PRP IEC – IRIG-B time synchronization
– IEEE 1588 v2 time synchronization 103 Additional optical or galvanic Ethernet ports
Optical or galvanic interlink port – HSR or PRP
– Remote I/O – IEEE 1588 v2 time synchronization
– Tool connection
Double IP address for configuring a second Mod- IEC 61850 IEC
network (horizontal and vertical communication) –
only available when serial communication is not bus Ed.1 & Ed.2 104
required
Flexible product naming (FPN) to facilitate the
mapping of the relay’s IEC 61850 data model to
that of the customer
Secure communication as an option for DNP3 and DNP 3
IEC 60870-5-104

March 26, 2021 Slide 42



Product features
Protection communication

REX640 offers dedicated optical point-to-point communication


between line ends:
– Line differential protection
• Measured current values per phase
• Inter-trip signals
• Freely configurable binary signals
– Line distance protection
• Binary signals for scheme communication
• Freely configurable binary signals
– Directional earth-fault protection
• Binary signals for scheme communication

Note! Communication distances of up to 50 kilometers are


possible – with full supervision.

March 26, 2021 Slide 43



Product features
IEC 61850 GOOSE and SMV

IEC 61850-8-1 GOOSE


– Full support for both binary and analog data
• Enhancing performance
• Enabler for new applications
– Support for receiving simulated GOOSE messages to facilitate
the testing of digitalized protection and control schemes in
substations
IEC 61850-9-2 LE SMV
– Current and voltage samples
– Sending one stream
– Receiving up to four full streams
– Automatic switching between received streams
• Bus voltage change-over in double busbar switchgears
• Main and backup measurement

March 26, 2021 Slide 44



Product features
Analog measurements

Directly connected measurements:


– Conventional instrument transformers
– Non-conventional instrument transformers
– Relay’s internally calculated values
– RTD-based temperature measurements
– mA-based process measurements
Measurements via communication:
– IEC 61850-8-1 analog GOOSE
– IEC 61850-9-2 LE SMV
Freely connectable channels to the application
– PCM600 ACT functionality (Application Configuration Tool)

March 26, 2021 Slide 45



Product features
Autosynchronization

Autosynchronization of both generator and non-generator circuit


breakers
Reduced engineering costs
Separate synchronizer for each circuit breaker within the
autosynchronization solution
Fast, redundant and supervised GOOSE communication between
the REX640 relays to ensure a secure and dependable
autosynchronization solution
No need for a dedicated centralized synchronization panel with the
LHMI/SHMI of REX640 serving as a local synchronization interface

March 26, 2021 Slide 46



Secure device management

Secure device management
Cyber security at the fore in power distribution

Relay Engineering and operation System


Hardened software configuration Secure web browser-based human- Centralized management of
allowing only necessary services machine interface individual user accounts and
and protocols roles
Encrypted communication between
Intelligent network load monitoring the engineering tool and the relay Centralized viewing of
including denial of service security-related events
Chronological audit trail including
protection security related events Chronological audit trail
Supervised services, protocols and including security related
Easy firmware updates for optional
communication ports events
reliability and cyber security
Role-based access control for Centralized cyber security
individual users certificate management with
public key infrastructure

March 26, 2021 Slide 48



Ordering and modification

Ordering and modification
Defining the relay variant for ordering

Relay hardware and software functionalities can be selected


independently from each other in two ways:
– Multiapplication approach
• Select required hardware
• Select required software application(s)
• Select required accessories
– Protection application approach
• Select required protection application
• Approve or modify proposed hardware combination
• Select required accessories

Note! Relay components are selected and ordering codes created


using ABB’s intuitive online Product Selection Tool (PST).

March 26, 2021 Slide 50



Device ordering and modification
Modifying the delivered relay – Modification Sales

REX640 hardware and software functionalities can be modified


anytime – throughout the relay’s entire life cycle:
– Software
• Adding optional application package(s) or add-on(s)
• Changing communication protocol
• Adding a language
– Hardware
• Adding a module
• Replacing a module with another

– Similar possibilities as at the time of the initial order


– License-based concept: Modification Sales

March 26, 2021 Slide 51



Device ordering and modification
Working with spare parts and spare units

The following faulty components can be replaced:


– LHMI/SHMI
• Replacement possible without software tools – backup of the
LHMI/SHMI configuration available in the relay/relays
– Complete relay
• Replacement possible without software tools – backup of the
relay configuration and settings available in the LHMI
– Faulty module in the relay
• Replacement possible without software tools
• Detachable terminals and withdrawable modules for
individual replacements

Note! Adding or changing modules is supported by Modification


Sales.

March 26, 2021 Slide 52



Device ordering and modification
BIO-Tester Relion® REX640 – easy simulation and testing

Specifically developed for testing the binary inputs and outputs of


REX640
Fast and easy simulation throughout the relay’s entire life cycle –
from design and commissioning, through periodic maintenance,
to modifications and replacement
– Simulation during the engineering of the application
configuration, including troubleshooting
– Testing the operation of inputs and outputs during routine
maintenance and testing

March 26, 2021 Slide 53



Summary

Summary
All-in-one protection for any advanced power generation and distribution application

REX640 – innovative, flexible and easy to use


The outcome of a long-standing evolution – building on ABB’s
strong heritage of freely configurable multifunctional relays
Complete application coverage with one device for optimal
flexibility and cost-effectiveness
Designed to support the increasing digitalization of substations
Fully modular and scalable hardware and software for maximum
flexibility throughout the entire relay life cycle – from customizing
your relay to adapting to changing protection requirements
Continuous access to the latest software and hardware
developments
Increased situational awareness and optimal usability with
application-driven LHMI
Newest member of ABB’s Relion® protection and control family of
relays – reinforcing Relion’s position as the family of relays to rely
on

March 26, 2021 Slide 55

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