Hydraulic Breaker Spare Parts List For MB 800 and MB 800 With Contilube Ii

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The document discusses the MB 800 series of hydraulic breakers produced by Atlas Copco including their features, main dimensions and weights, percussion units, hydraulic hammers, lubrication options, and instructions for ordering spare parts.

The main components discussed include the percussion unit, hydraulic hammer, connecting parts for manual lubrication, and adapter kit for ContiLube II automatic lubrication system.

The document mentions connecting parts for manual lubrication and an adapter kit for the ContiLube II automatic lubrication system.

Hydraulic Breaker

Spare Parts List for


MB 800 and MB 800 with ContiLube® II

Pt.Id.No. 3390 7034 01 2004−09−09


Hydraulic Breakers

Spare Parts List for


MB 800
MB 800 with ContiLube® II

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P. O. Box: Postfach 102152, 45021 Essen


Helenenstrasse 149, 45143 Essen

Federal Republic of Germany

Telephone: . . . . . . . . . . . . . . . . . . . . . . . . +49 201 633  0


Telefax Customer Support: . . . . . . . . . +49 201 633  1352

3
Table of contents

1. The MB 800 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. Working tools for MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. Main dimensions and weight MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Percussion unit MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1. Presentation percussion unit MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


4.2. Spare parts list percussion unit MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5. Hydraulic hammer MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.1. Presentation hydraulic breaker MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


5.2. Spare parts list for hydraulic breaker MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3. Hydraulic hoses for hydraulic breakers MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6. Lubricating on hydraulic breaker MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1. Presentation − Connecting parts for manual lubrication for MB 800 . . . . . . . . . . . . . . . . . 12


6.2. Spare parts list − Connecting parts for manual lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3. Presentation − Adapter Kit for ContiLube® II on MB 800 . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.4. Spare parts list − Lubrication Adapter Kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . 13

4
1. The MB 800 series of hydraulic breakers

The MB 800 DustProtector hydraulic breaker is equipped with a wear protection


system comprising:

AutoControl
DustProtector
ContiLube® II

The hydraulic breaker of the MB 800 series will be delivered with the following features:

MB 800 MB 800 with ContiLube® II

ContiLube® II − X
Vibrosilenced Plus X X

5
Instructions for use Instructions of order/ Sample spare part
ing order:
Important note: Please note the full identification For hydraulic hammer MB 800
This spare parts list contains no number of your MB 800. This 0371 0 MB 800 0016
safety regulations and is merely code can be found on the cylinder
intended to assist in the ordering ( part no.2 ) HammerNo.
of spare parts. Determine the quantity of individ Hammertype
For information on operating, ual parts which are required and Cylinder dimension index
servicing or repairing the hammer, need to be ordered. CylinderNr.
the relevant operating manual The order must indicate the fol
must be consulted at all costs. lowing details:
Please observe the safety regu 4 Tensioning bolts
lations listed in the relevant oper H full identification code of the Part ident no. 3362 2609 63
ating manual. MB 800
H required quantity
Atlas Copco Construction H part ident. no Important:
Tools GmbH H designation Please indicate the address to
which the parts should be sent
and the type of shipment required.

2. Working tools for MB 800


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Description Useful length Weight Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
mm (in.) kg (lbs)

Standard designs:
Ø3.94Bin.
Ø100

Moil point
560 52
3363 0687 05
(22) (2)

Flat chisel 560 54


cross−cut 3363 0687 07
(22) (2.13)

510 61
3363 0689 07
200

Blunt tool (20) (2.4)

Special designs: available on request.

Please note:
Working tools will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) cartridge for ContiLube® II . . . . . . . part ident. no. 3363 0660 65
Maual grease gun for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0345 67

6
3. Main dimensions and weight MB 800

560 (22.1)

38B(1.5)
410 (16.14)

1381B(54.37)

252
40B(1.57)

320 (12.6)
500B(19.7)

100 (3.94)
320B(12.6)
160B(6.3)

Ø 22 (0.87) all dimensions in mm (inch)

Weight: . . . . 660 kg (1455 lbs)


(as shown, without chisel and adapter)
100 160 100 25 (0.98)
(3.9) (6.3) (3.9)

Required part/id./nos for ordering


Part ident no. Description
3363 0901 93 Hydraulic breaker MB 800 (Version: Vibrosilenced )
3363 0895 10 Hydraulic breaker MB 800 (Version: Vibrosilenced with ContiLube® II)

7
4. Percussion unit MB 800
4.1. Presentation percussion unit MB 800

14

21

CL

34 2

28
29

42 , 44

8
4.2. Spare parts list percussion unit MB 800

Part Part ident. no. Qty. Designation Part Part ident. no. Qty. Designation
no. no.
3363 0901 91 x Percussion unit 30 K 3361 3291 11 1 Quadring seal
MB 800
31 K 3361 3291 09 2 Oring
1 3362 2609 05 1 Cylinder cover 32 K 3361 3291 07 2 Slide ring seal
2 3363 0854 68 1 Cylinder with parts 34 3363 0669 63 1 Screw plug
42+43
37 3361 3314 69 1 Change valve
3 3363 0682 97 1 Percussion piston
38 3361 0315 48 6 Plate spring
5 3363 0701 63 1 Lower hammer part
with parts 6771 39 K 3361 0315 43 1 Oring

6 3362 2609 63 4 Tensioning bolt 40 K 3360 1751 39 2 Oring

8 3360 9967 95 4 Washer 41 3360 2065 97 2 Ring bolt

9 3360 9967 97 4 Hexagonal nut 42 3360 3302 64 1 Cap with parts 4447

10 3360 4337 74 1 Tapered lubricating 43 K 3360 3302 68 1 Diaphragm


nipple 44 3360 3302 65 1 Cap
11 3360 9967 67 1 Cap 45 K 3360 3144 60 1 Oring
12 3363 0841 49 1 Control slide valve 46 3360 3322 59 1 Screw
13 3361 3356 29 1 Flow control screw 47 3361 3350 25 1 Protective plug
14 3361 8545 11 1 Non−return valve 57 3360 4784 26 1 Screw plug
16 K 3360 4787 92 1 Oring 60 K 3360 1004 92 1 Spring dowel sleeve
18 3360 4781 90 2 Fitting with part 19 62 K 3360 9967 77 1 Holding pin
19 K 3360 3145 51 2 Oring 63 K 3360 9818 95 1 Locking pin
20 3361 3534 87 2 Screw cap 64 K 3360 4807 89 1 Pressure spring
21 3363 0872 86 1 Filling valve with 65 K 3361 0314 63 1 Spring dowel sleeve
parts 22 and 57
67 K 3363 0693 61 1 Wear bush
22 K 3360 1751 25 1 Oring
68 K 3363 0693 63 1 Wear bush
23 K 3362 2675 85 1 Sealring
69 3362 2615 09 2 Locking pin
24 K 3360 3144 94 1 Oring
70 K 3360 1005 36 4 Spring dowel sleeve
25 K 3362 2675 86 3 Sealring
71 3361 0314 80 4 Treaded insert
26 K 3361 0315 47 1 Oring
99 3360 9953 37 1 Dust cap
28 K 3363 0342 79 1 Groove ring
 K 3362 2614 26 1 Set of seals
29 K 3363 0666 60 1 Stripper

Parts marked with K will be subject to wear in the normal course of operations.

When ordering spare parts please do not forget to state the tool ident. no.

9
5. Hydraulic hammer MB 800
5.1. Presentation hydraulic breaker MB 800

102 204 105, 106

203

see
103 page 11
400

201
107
100

150

104

1
203
202

120

Parts for manual lubrification, see page 12.


Parts for lubrification with CL II, see page 13.

121, 122

Attachment to an existing carrier requires an additional adap


ter matching the carrier in question.

10
5.2. Spare parts list for hydraulic breaker MB 800

Part no. Part ident. no. Quantity Designation

x 3363 0901 93 x − Hydraulic breaker MB 800

x 3363 0895 10 − x Hydraulic breaker MB 800 with ContiLube® II

1 3363 0901 91 1 Percussion unit MB 800


− 3363 0671 23 − 1 ContiLube® II (see separate Operating Instructions)
− 3363 0897 22 − 1 Connecting kit for ContiLube® II (see page 13)

Spare Parts List for Hammer box MB 800


100 3363 0905 79 1 Hammer box
102 K 3362 2622 15 1 Elastic pad
103 K 3361 8522 37 2 Shock absorber
104 K 3363 0325 93 2 Guide plate
105 K 3363 0325 77 1 Plate
106 K 3363 0325 73 1 Plate
107 K 3363 0325 75 1 Guide plate
120 3361 8557 79 1 Transport safety device
121 3360 0267 86 2 Hexagonal socket head screw
122 3360 1032 51 2 Hexagonal nut
150 3363 0895 67 1 CE name plate
 K 3363 0893 99 1 Set of plastic parts 102107

Parts for Hammer box MB 800 (additional parts for Vibrosilenced Plus)
201 K 3362 2679 03 1 Cover plate
202 K 3362 2678 93 1 Sealing plug
203 K 3362 2678 97 7 Sealing plug
204 K 3362 2679 98 1 Cover plate

Contained in the adapter


107 3361 8507 48 10 Lock washer
− 3360 0267 88 10 Hexagonal socket head screw

Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accord
ance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the
hydraulic hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3. Hydraulic hoses for hydraulic breakers MB 800


400 K 3360 3322 94 2 Hydraulic hose, I. D. 20 (3/4"), M 36 x 2, L = 2300 mm (91 in.)

11
6. Lubricating on hydraulic breaker MB 800
6.1. Presentation − Connecting parts for manual lubrication for MB 800

251 251 250, 252, 254

253

Parts 251 and 252 secured by Loctite 243


Important:
The grease line (part no. 253) must be laid in accordance with the diagram, ensuring that it can
be moved freely and does not make contact at any point.

6.2. Spare parts list − Connecting parts for manual lubrication

Part No. Pt.Id.No. Quantity Designation

33363 0895 95 x Connecting parts for manual lubrication for MB 800


250 3362 2698 57 1 Adapterfor lubricating nipple
251 3363 0662 33 2 Swivel screw connection
252 3362 3281 38 1 Hexagonal nut
253 K 3363 0838 75 1 Grease line
254 3360 4337 74 1 Tapered lubricating nipple
− 3361 0316 66 1 Loctite 243

Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no. as well as the Pt.−Id.−No. of the hammer
box and its revision index.

12
6.3. Presentation − Adapter Kit for ContiLube® II on MB 800

260 267 266 263 269, 270 261, 262

268, 269

264

265

272
264
271

Parts 261, 263, 264, 267 and 272 secured by Loctite 243
Important:
The grease line (part no. 265) and the hydraulic hose (part no. 270) must be laid in accordance
with the diagram, ensuring that it can be moved freely and does not make contact at any point.

6.4. Spare parts list − Lubrication Adapter Kit for ContiLube® II


Part No. Pt.Id.No. Quantity Designation

3363 0897 22 x Conversion kit ContiLube® II MB 800


260 3363 0846 89 1 Mounting plate
261 3360 1037 50 7 Hexagonal socket head screw
262 3361 8505 96 7 Lock washer
263 3363 0662 34 1 Swivel screw coupling
264 3363 0662 33 4 Swivel screw coupling
265 K 3363 0838 75 2 Grease line
266 3362 2698 59 1 Adapter for lubricating nipple
267 3362 3281 38 1 Hexagon nut
268 3363 0668 87 1 Screw connection
269 3363 0687 45 1 Screw connection
270 K 3363 0669 51 2 Sealring
271 3363 0662 27 1 Screw connection
272 K 3363 0838 78 1 Hydraulic hose
− K 3361 0316 66 1 Loctite 243

Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no. as well as the Pt.−Id.−No. of the hammer
box and its revision index.

13
Notes:

14
15
Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S 45143 Essen
P. O. Box: Postfach 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 − 0
Telefax Customer Support +49 201 633 − 1352
Internet: www.atlascopdo.com

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