TAEevo Tech 015 - 1002 Manual en
TAEevo Tech 015 - 1002 Manual en
TAEevo Tech 015 - 1002 Manual en
W ATER CHILLERS
At the first start-up, check the correct operation of all electrical connections.
ATTENTION
Before starting units of this type, ensure that all personnel involved have read and understood Chapter 2 “Safety” and
follow the procedures set down in Chapter 6 “Starting”.
ATTENTION
When first starting after a stop of several days, ensure that the casing heating element of each compressor is switched
on for at least 12 hours before pressing the start button (at least 6 hours for models TAEevo Tech 121-161).
ATTENTION
The pressure limiting valve is factory set, according to the pump nominal flow operating at a standard voltage of 400V/
3Ph/50Hz.
Before using the unit it is necessary to set the limiting valve according to the plant nominal flow and according to the power
supply.
ATTENTION
For pump models where the manufacturer requires it, before starting check that it turns freely in manual mode (see ch.
4.6 “Pump”).
Units in the TAEevo Tech range are equipped with an electronic controller that manages correct operation of the appliance on
the basis of signals read on the analogue and digital inputs.
This quick guide contains a list of the main functions of the electronic board. For more detailed information consult Chapter 7
“Electronic controller”.
On the models TAEevo Tech 015÷351 the electronic control unit is installed on the door of the electrical panel, while on
models TAEevo Tech 381÷1002 it is fitted inside the electrical panel while the door is equipped with LCD graphic display.
Electronic control TAEevo Tech 015÷351 LCD graphic display TAEevo Tech 381÷1002
NOTE
To convert the semi-graphic LCD display on the door of the electrical panel (mod. TAEevo Tech 381÷1002) to remote
control, the relevant remote control kit must be ordered.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
- User’s quick guide
2
ENGLISH
• From a digital input configured as remote ON/OFF
NOTE
In case of a power loss, when power is restored the unit will be ON if it was ON at the time of power loss, and OFF if it was
OFF.
0.1.1 St a r t f ro m t h e k e y p a d
From unit OFF (stand-by) press and release button to switch the unit on or off in chiller mode. With the unit on LED
is lit.
Stand-by mode is set each time the unit is switched off from chiller operating mode. Also in stand-by the controller makes it
possible to:
• Display the measured values.
• Manage the alarm situation by displaying and signalling active alarms.
When the unit is in stand-by the controller shows the label (. W on the display.
0.1.2 St a r t - u p f ro m a d i g i t a l i n p u t
The unit can be switched on/off from a digital input configured as remote On/OFF.
The power-off command (local or remote) always assumes priority with respect to the power-on command. If the unit is
powered-off with a local command it must be powered back on with a local command.
When the unit is in OFF status from a digital input the controller shows the label . on the display.
0.2 Setpoint
0.2.1 Display the setpoint
To display the setpoint press and release the key.
With the unit in stand-by the lower display will show SetC (chiller set).
The upper display will show the set value.
0.2.2 Change the setpoint
To change the unit working setpoint press the key for at least 3 seconds and the working setpoint SetC (chiller set) will
appear in flashing mode.
The setpoint can be changed using the or buttons.
To save the new setpoint, press or wait for the time-out to exit programming mode.
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
3 - User’s quick guide
With this procedure you can reset all the alarms except for the compressor thermal cut-out alarms for which the
password will be required: 14.
NOTE
To reset the compressor thermal alarms refer to the specific heading.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
- Table of Contents
4
T ABLE O F C O NTE NT S EN
USER’S QUICK GUIDE ......................................................................................................................... 1
ENGLISH
0.1 Unit start/stop.................................................................................................................... 2
0.1.1 Start from the keypad .......................................................................................................... 2
0.1.2 Start-up from a digital input ................................................................................................ 2
0.2 Setpoint ............................................................................................................................. 2
0.2.1 Display the setpoint ............................................................................................................. 2
0.2.2 Change the setpoint ............................................................................................................. 2
0.3 Alarms display and reset................................................................................................... 3
TABLE OF CONTENTS ......................................................................................................................... 4
Chapter 1
GENERAL INFORMATION.................................................................................................................... 8
1.1 How to interpret the model ............................................................................................... 8
1.2 How to interpret the alphanumeric string ......................................................................... 9
Chapter 2
SAFETY .............................................................................................................................................. 11
2.1 General............................................................................................................................ 11
2.2 User circuit liquids.......................................................................................................... 11
2.3 Lifting and transport precautions.................................................................................... 11
2.4 Precautions to be adopted during installation ................................................................. 13
2.5 Precautions to be adopted during operation.................................................................... 13
2.6 Maintenance precautions ................................................................................................ 14
2.7 Disposal, disassembly and recycling .............................................................................. 15
2.8 Refrigerant gases............................................................................................................. 15
2.8.1 Refrigerants safety datasheet ............................................................................................ 15
Chapter 3
DESCRIPTION .................................................................................................................................... 23
4.1 Components .................................................................................................................... 23
4.1.1 Refrigerant circuit ............................................................................................................. 23
4.2 Compressors.................................................................................................................... 23
4.3 Condenser ....................................................................................................................... 24
4.4 Evaporator....................................................................................................................... 24
4.5 Tank ................................................................................................................................ 24
4.6 Pump ............................................................................................................................... 25
4.7 Fans................................................................................................................................. 25
4.7.1 Axial ................................................................................................................................... 25
4.7.2 High pressure axial flow fans ............................................................................................ 26
4.7.3 Centrifugal ......................................................................................................................... 26
4.8 Cabinet ............................................................................................................................ 26
4.9 Materials in contact with the liquid to be cooled............................................................ 26
4.10 Overall dimensions and minimum clearances with respect to walls .............................. 26
4.11 Electrical circuit .............................................................................................................. 26
4.12 Sub-zero ambient temperatures ...................................................................................... 27
Chapter 5
INSTALLATION .................................................................................................................................. 28
5.1 Inspection........................................................................................................................ 28
5.2 Location .......................................................................................................................... 28
5.3 Freeze protection............................................................................................................. 29
5.3.1 Operating limits ................................................................................................................. 29
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
5 - Table of Contents
STARTING ..........................................................................................................................................35
Chapter 7
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OPERATING AND MAINTENANCE MANUAL
- Table of Contents
6
ENGLISH
7.14.2 Choice of compressors control type .................................................................................. 53
7.14.3 Proportional control .......................................................................................................... 53
7.14.4 Compressors proportional control diagram ..................................................................... 54
7.14.5 Neutral zone control (factory setting) ............................................................................... 54
7.14.6 Compressors rotation ........................................................................................................ 54
7.14.7 Forced compressors rotation ............................................................................................ 54
7.14.8 Compressors starting time limitation ................................................................................ 55
7.15 Unloading function ......................................................................................................... 55
7.16 Anti-freeze heaters .......................................................................................................... 55
7.17 Fans control..................................................................................................................... 55
7.17.1 Units configured with “STEP” fans .................................................................................. 55
7.17.2 Units configured with fan speed control ........................................................................... 56
7.17.3 Fan control diagrams ........................................................................................................ 56
7.18 Hydraulic unit ................................................................................................................. 56
7.19 Anti-freeze pump management (if ambient probe is installed) ...................................... 57
7.20 ModBus........................................................................................................................... 57
7.21 Automatic restart............................................................................................................. 57
7.22 Control with LCD graphic display.................................................................................. 57
7.23 Function of buttons ......................................................................................................... 58
7.24 Probes visualization ........................................................................................................ 58
7.25 Unit start/stop.................................................................................................................. 59
7.25.1 Start from the keypad ........................................................................................................ 59
7.25.2 Start-up from a digital input .............................................................................................. 59
7.26 Visualization / modification of the set point................................................................... 59
7.27 Alarm visualization......................................................................................................... 59
7.28 Menu service visualization ............................................................................................. 60
7.29 Alarm visualization and reset ......................................................................................... 60
7.30 Alarm log visualization................................................................................................... 61
7.31 Electric heater visualization............................................................................................ 61
7.32 I/O status ......................................................................................................................... 61
7.33 Auxiliary output visualization ........................................................................................ 63
7.34 Keyboard configuration .................................................................................................. 63
7.35 Circuit Information ......................................................................................................... 64
7.36 Parameters description-settings ...................................................................................... 65
7.36.1 Description of parameters ................................................................................................. 65
7.36.2 Parameters setting ............................................................................................................. 68
7.36.3 Parameters dependent on remote terminal kit .................................................................. 71
Chapter 8
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OPERATING AND MAINTENANCE MANUAL
7 - Table of Contents
Chapter 10
TROUBLESHOOTING..........................................................................................................................80
Chapter 11
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OPERATING AND MAINTENANCE MANUAL
Chapter 1 - General information
8
CHAPTER 1 EN
ENGLISH
G EN ER AL I N F O R M A T I O N
The units described in this manual may be referred to below as “WATER CHILLERS”.
This manual is addressed to personnel responsible for installing, using and servicing the unit.
The units were constructed using components made by premium quality manufacturers and the entire design, production and
control process was carried out in compliance with standard ISO 9001.
In the majority of applications the liquid in the user circuit is water so henceforth the term “WATER” will be utilised, even if
the liquid in the user service is different (for example mixtures of water and ethylene or propylene glycol).
Hereinafter the expression “PRESSURE” is used to indicate relative pressure.
The following symbols are to be found on the decals affixed to the unit and also in the dimensional drawings and refrigerant
circuit diagrams.
The meaning of each symbol is indicated below:
ASSE DI SOLLEVAMENTO
AXIS OF EQUILIBRIUM
GLEICHGEWICHTSACHSE
EMPLACEMENT DE FORCHES
PUNTO DE ELEVACION
MODEL DESCRIPTION
TAEevo Tech XXX Y
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OPERATING AND MAINTENANCE MANUAL
9 Chapter 1 - General information
EN ATTENTION
This manual, which is addressed to users, installers, and service personnel, supplies all the technical information
ENGLISH
required to install and work with the unit and to perform the routine maintenance operations required to maximise its
working life.
Use only genuine parts when carrying out routine maintenance or repairs.
Requests for SPARE PARTS and any INFORMATION concerning the unit must be made to your dealer or nearest service
centre, specifying the MODEL and SERIAL NUMBER shown on the unit’s dataplate and on the last page of this manual.
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OPERATING AND MAINTENANCE MANUAL
Chapter 1 - General information
10
ENGLISH
WATER BYPASS 16 1 OVERLOAD VALVE
2 NO
KIT TYPE 17 A NO KIT
B TANK KIT
PRODUCT TYPE 18 0 STANDARD
X SPECIAL
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OPERATING AND MAINTENANCE MANUAL
11 Chapter 2 - Safety
EN CHAPTER 2
ENGLISH
SAFETY
This unit is designed to ensure the best guarantees of safety and efficiency in its intended use, on the condition that it is
installed, commissioned, and serviced in compliance with the instructions given in this manual.
The manual must therefore be studied by all those who want to install, use or maintain the unit.
The unit contains electrical components that operate at mains voltage and also moving parts.
All work on the unit must be carried out only after disconnecting the electrical supply. Maintenance operations involving
work inside the unit must be performed by skilled and adequately qualified personnel equipped with suitable protection
means (active and passive, e.g. work gloves) to ensure maximum safety.
Keep unauthorized persons (e.g. children) away from the place of installation of the unit.
2.1 General
When handling or maintaining the unit and all auxiliary equipment, personnel must operate with care observing all
instructions concerning health and safety at the installation site.
ATTENTION
Numerous accidents that occur during operation and maintenance of the units are caused by failure to comply with
basic safety rules and precautions.
The hot / chilled water produced by units cannot be used for hygiene/sanitary or food applications. If it is
used for the above purposes, the installer must install an intermediate exchanger.
If the intermediate exchanger is not present, the installer must affix a warning notice to the effect “non potable
water”.
ATTENTION
If the liquids in the user circuit contain hazardous substances (such as glycol, for example), any liquid that is expelled
from a leakage area must be collected because it is noxious for the environment. The disposal of hazardous liquids must be
handled by specialised companies authorised for the treatment of hazardous wastes.
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OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Safety
12
Keep lifting acceleration and speed well within safety limits and never leave a suspended load attached to a hoist any longer EN
than strictly necessary. The weight values shown in the following table were obtained with the unit empty, pump P3and axial
fans.
ENGLISH
The manufacturer does not supply load spreaders, lifting straps or hooks with the unit.
Model TAEevo Tech 015 020 031 051 081 101 121 161 201 251
Weight (kg) 139 143 210 220 333 380 395 409 645 645
Model TAEevo Tech 301 351 381 401 402 502 602 702 802 902 1002
Weight (kg) 692 704 995 1068 1224 1244 1271 1449 1483 1930 1998
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OPERATING AND MAINTENANCE MANUAL
13 Chapter 2 - Safety
KP
O
4O
NOTE
Weight values are guideline, with the water circuit empty. The values may vary in relation to the configuration of the unit
(pump type, supply type, and ventilation type).
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Safety
14
ATTENTION EN
Do not remove or tamper with safety devices, protections, or the insulating materials installed in the unit and in the
ENGLISH
auxiliary equipment.
When it is necessary to discharge waste material do not pollute water pipelines, groundwater or watercourses.
Avoid the combustion of materials that could produce fumes that are toxic and harmful when released into the atmosphere.
Protect the environment by using only approved methods of disposal.
Keep a written record of all work carried out on the unit and the auxiliary equipment. The frequency and the nature of the
work required over a period can reveal adverse operating conditions that should be corrected.
ATTENTION
Use only the refrigerant specified on the data plate of the unit.
Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete unit, with all
accessories and safety devices, is kept in good working order. The accuracy of pressure and temperature gauges must be
regularly checked. If values are discovered that exceed the permissible tolerances, the gauges must be replaced.
ATTENTION
Do not perform welding procedures or other operations that can produce heat in the vicinity of elements containing oil
or flammable liquids. Systems which may contain oil or flammable liquids must be completely purged and cleaned, e.g. with
steam, before carrying out such operations.
Components in the vicinity must be protected with non-inflammable material and, if the operation is to be performed close to
parts of the lubrication system or in the vicinity of components that may contain oil or inflammable liquids, the system must
first be purged.
Never use an open flame as a light source to inspect parts of the unit.
For all units establish a suitable time interval for cleaning procedures.
ATTENTION
ATTENTION
Check the direction of rotation of the motors (the pump, if installed) when starting the unit for the first time and after
work has been performed on the electrical connections or on the power supply sectioning device.
Do not use flammable liquids to clean the unit when it is running. If chlorinated hydrocarbon non-flammable fluids are used
for cleaning, safety precautions must be taken against any toxic vapours that may be released.
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OPERATING AND MAINTENANCE MANUAL
15 Chapter 2 - Safety
EN ATTENTION
Before removing any panels or dismantling any part of the unit, carry out the following operations:
ENGLISH
- Isolate the unit from the electrical power supply by disconnecting the supply upstream of the power feeding line.
- Lock out the disconnect switch in the “OFF” position by fitting a padlock.
- Affix a tag to the disconnect switch handle stating “WORK IN PROGRESS - DO NOT SWITCH ON”.
- Do not set the electrical power switch to ON or attempt to start the unit if it has been tagged out with a warning sign.
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OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Safety
16
ENGLISH
Do not administer adrenaline or similar substances.
Contact with the eyes: Wash thoroughly with plenty of clean water for at least 15 minutes and seek medical
assistance.
Contact with the skin: Wash immediately in plenty of clean water. Remove contaminated clothing immediately.
FIRE-FIGHTING MEASURES
Means of extinction: Any.
Specific hazards: Pressure rise.
Specific methods: Cool containers with water spray.
MEASURES IN THE EVENT OF ACCIDENTAL LEAKAGE
Individual precautions: Evacuate personnel to safe muster points. Provide adequate ventilation. Use personal
protective equipment.
Environmental precautions: Evaporates.
Cleaning methods: Evaporates.
HANDLING AND STORAGE
Handling
Technical measures/ precautions: Ensure the presence of sufficient ventilation and/or air extraction means in the
workplace.
Recommendations for safe use: Do not breath fumes or aerosol.
Storage: Close hermetically and store in a cool, dry and well-ventilated place. Store in its original
containers. Incompatible products: explosives, flammable materials, organic peroxide
CONTROL OF EXPOSURE/INDIVIDUAL PROTECTION
Control parameters: AEL (8-h and 12-h TWA) = 1000 ml/m3 for each of the two components.
Respiratory protection: For rescue and maintenance work in tanks use autonomous breathing apparatus. The
vapours are heavier than air and can cause suffocation, by reducing the oxygen available
for breathing.
Protection of the eyes: Safety spectacles.
Protection of the hands: Rubber gloves.
Hygiene measures: Do not smoke.
PHYSICAL AND CHEMICAL PROPERTIES
Colour: Colourless.
Odour: Ethereal.
Boiling point: -51.6°C at atmospheric pressure.
Flash point: Non-flammable.
Relative density: 1.08 kg/l at 25°C.
Solubility in water: Negligible.
STABILITY AND REACTIVITY
Stability: No reactivity if used in compliance with instructions.
Materials to avoid: Highly oxidising materials. Incompatible with magnesium, zinc, sodium, potassium and
aluminium.
Incompatibility is more critical if the metal is present in the form of powder or if surfaces
have been recently unprotected.
Hazardous decomposition These products are halogen compounds, hydrofluoric acid, carbon monoxides (CO,
products: CO2), carbonyl halides.
TOXICOLOGICAL INFORMATION
Acute toxicity: (R32) LC50/inhalation/4 hours/lab. rats 760 ml/l
(Pentafluoroethane) LC50/inhalation/4 hours/lab. rats 3480 mg/l
Local effects: Concentrations significantly above the TLV can cause narcotic effects.
Inhalation of products in decomposition can lead to respiratory difficulty (pulmonary
oedema).
Long-term toxicity: No carcinogenic, teratogenic, or mutagenic effects observed in laboratory animals.
ECOLOGICAL INFORMATION
Global warming potential GWP 2088
(EU n° 517/2014):
Ozone depletion potential ODP 0
(R11=1):
Considerations on disposal: Usable with reconditioning.
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
17 Chapter 3 - Technical data
EN CHAPTER 3
ENGLISH
TECHNICAL DATA
The data plate affixed to the unit bears the following technical data:
MODEL and CODE The model number and the code identify the size of the unit and the type of
construction.
MANUAL Code number of the manual.
SERIAL NUMBER Construction number of the unit.
MANUFACTURING YEAR Year of unit’s final testing (*).
VOLTAGE/PHASE/FREQUENCY Electrical power supply characteristics.
MAX CURRENT DRAW (I max) Unit current draw in limit operating conditions.
INSTALLED POWER (P max) Unit power input in limit operating conditions
PROTECTION RATING According to European standard EN 60529.
REFRIGERANT Refrigerant fluid in the unit.
REFRIGERANT QUANTITY Quantity of refrigerant fluid contained in the unit.
For models TAEevo Tech 015÷051
MAX REFRIG. PRESS. Refrigerant circuit design pressure
MAX. REFRIG. TEMP. Refrigerant circuit design temperature
For models TAEevo Tech 081 and higher
ALLOWABLE PRESS. HP SIDE (PS) Design pressure of the refrigeration circuit of the high pressure side
ALLOWABLE PRESS. LP SIDE (PS) Design pressure of the refrigeration circuit of the low pressure side
USER CIRC. FLUID Type of user fluid utilised by the unit (normally water)
For models TAEevo Tech 015÷051
MAX WORKING PRESSURE Max. design pressure of the user circuit.
MAX. TEMPERATURE Maximum temperature of the user circuit; this should not be confused with the
maximum working temperature which is established when the offer is made.
For models TAEevo Tech 081 and higher
ALLOWABLE PRESSURE (PS) Max. design pressure of the user circuit.
ALLOWABLE TEMPERATURE (TS) Maximum temperature of the user circuit; this should not be confused with the
maximum working temperature which is established when the offer is made.
CONDENSER COOLING FLUID Fluid used by the unit to cool the condenser.
For models TAEevo Tech 015÷051
MAX WORKING PRESSURE Max. design pressure of the condenser cooling circuit (this data is not present if the
unit is air cooled condensed).
MAX. TEMPERATURE Condenser cooling circuit maximum design temperature (this information is not
given if the unit’s condenser is air-cooled).
For models TAEevo Tech 081 and higher
ALLOWABLE PRESSURE (PS) Max. design pressure of the condenser cooling circuit (this data is not present if the
unit is air cooled condensed).
ALLOWABLE TEMPERATURE (TS) Condenser cooling circuit maximum design temperature (this information is not
given if the unit’s condenser is air-cooled).
SOUND PRESSURE LEVEL Free field sound pressure level in hemispherical radiation conditions (open field) at
a distance of 1,6 m from the condenser side of the unit and a height of 1 m from the
ground.
AMBIENT TEMPERATURE Minimum and maximum values of ambient air temperature.
WEIGHT Weight of the unit before packing.
NOTE
(*) The month of production can be found by checking the date that appears in the final testing.
ATTENTION
The performance of the unit depends mainly on the flow rate and temperature of water in the user circuit, and the
condenser thermal exchange fluid temperature. These values are defined at the time of the offer.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Technical data
18
ENGLISH
M.T.A. S.p.A. M.T.A. S.p.A.
VIA ARTIGIANATO, 2 - ZONA INDUSTRIALE - 35026 CONSELVE (PD) - ITALY
VIA ARTIGIANATO, 2 - ZONA INDUSTRIALE - 35026 CONSELVE (PD) - ITALY
a) Noi:
E
c) Tipo:
d) Modello:
IL
IL
b) Dichiariamo sotto la nostra sola responsabilità che la macchina
e) Matricola:
M
x Direttiva ERP 2009/125/CE - CEI EN 61000-6-3 : 2007-11
- CEI EN 61000-6-2 : 2006-10
e) Anno di costruzione: - CEI EN 61000-6-4 : 2007-11
g) inoltre è stata progettata, costruita e ispezionata conformemente
f) è conforme a quanto prescritto dalle Direttive e norme: ai requisiti richiesti dalla Direttiva PED 2014/68/UE - EN 378
x l’insieme ricade in categoria:
SI
SI
- UNI EN ISO 12100
x Direttiva Macchine 2006/42/CE - CEI EN 60204-1 : 2006-09
x la procedura di valutazione di conformità utilizzata è secondo il modulo:
(rif. Allegati II e III della Direttiva 2014/68/UE)
x l’organismo notificato incaricato della sorveglianza del sistema di qualità:
x Direttiva Compatibilità Elettromagnetica 2014/30/UE - CEI EN 61000-6-1 : 2007-10
x Direttiva ERP 2009/125/CE - CEI EN 61000-6-3 : 2007-11 x estremi dell'Attestato di approvazione del sistema qualità:
- CEI EN 61000-6-2 : 2006-10 x la macchina è considerata insieme ai fini della direttiva PED. Le attrezzature in pressione che la
compongono e le relative procedure di valutazione di conformità sono le seguenti:
C
C
- CEI EN 61000-6-4 : 2007-11
FA
indirizzo:
Gli altri componenti non recano la marcatura CE in quanto rientrano nelle prescrizioni dell’Art. 1
par. 2 f della Direttiva 2014/68/UE
Allegati: Lista dei pericoli considerati secondo l’Allegato I della Direttiva Macchine
Allegati: Lista dei pericoli considerati secondo l’Allegato I della Direttiva Macchine MUT029/A
MUT027/A
List: List:
a) Name of manufacturer a) Name of manufacturer
b) Definition of responsibility b) Definition of responsibility
c) Unit model c) Unit type
d) Serial or construction number of the unit d) Unit model
e) Year of the unit’s final test e) Serial or construction number of the unit
f) Directives and standards f) Directives and standards
g) Officer responsible for technical file g) PED directive
h) Particulars of the officer responsible for the technical file h) Officer responsible for technical file
i) Particulars of the officer responsible for the technical file
j) Place and date
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OPERATING AND MAINTENANCE MANUAL
19 Chapter 3 - Technical data
Model TAEevo Tech 015 020 031 051 081 101 121 161
Tank
water volume (litres) 60 60 115 115 140 255 255 255
capacity
water flow rate (m 3/h) 0.4/4.8 0.4/4.8 0.7/6 0.9/6 1.9/9.6 2.1/9.6 2.6/18 3.2/18
pump pressure
Pump P3 (bar) 3.0/1.4 3.0/1.4 3.1/1.6 3.0/1.5 3.0/1.3 2.9/1.3 2.8/1.7 2.8/1.7
head
rated power (kW) 0.55 0.55 0.75 0.75 0.9 0.9 1.85 1.85
water flow rate (m 3/h) 0.4/4.8 0.4/4.8 0.7/4.8 0.9/4.8 1.9/12.6 2.1/12.6 2.6/12.6 3.2/12.6
pump pressure
Pump P5 (bar) 5.4/3.0 5.4/3.0 5.3/3.3 5.2/3.3 5.2/3.2 5.2/3.6 5.2/3.6 5.1/3.7
head
rated power (kW) 1.1 1.1 1.1 1.1 2.2 2.2 2.2 2.2
No. of fans 1 1 1 1 1 2 2 2
Axial flow fan
total airflow (m 3/h) 3350 3150 6300 6100 8150 14200 12400 12400
No. of fans -- -- 1 1 2 2 2 2
Centrifugal residual
(Pa) -- -- 180 190 265 134 116 116
fan pressure
total airflow (m 3/h) -- -- 6300 6000 9200 12800 12000 12000
Model TAEevo Tech 201 251 301 351 381 401 402 502
Tank
water volume (litres) 350 350 350 350 410 410 500 500
capacity
water flow rate (m 3/h) 3.4/18 3.4/18 4.8/20 5.6/20 7.2/36 8.0/36 6.6/36 8.1/36
pump pressure
Pump P3 (bar) 2.8/2.1 2.8/2.1 3.5/2.2 3.5/2.2 3.5/1.9 3.5/1.9 3.5/2.1 3.5/2.1
head
rated power (kW) 1.85 1.85 2.2 2.2 4 4 4 4
water flow rate (m 3/h) 3.4/21.6 3.4/21.6 4.8/21.6 5.6/21.6 7.2/42 8.0/42 6.6/42 8.1/42
pump pressure
Pump P5 (bar) 5.2/3.5 5.2/3.5 5.2/3.5 5.1/3.4 5.3/3.6 5.3/3.6 5.5/3.9 5.3/3.9
head
rated power (kW) 4 4 4 4 7.5 7.5 7.5 7.5
No. of fans 2 2 3 3 2 2 2 2
Axial flow fan
total airflow (m 3/h) 16200 16200 21600 21600 35000 35000 45800 44400
No. of fans 2 2 3 3 2 2 2 2
High
residual
pressure axial (Pa) 151 144 150 142 188 157 198 185
pressure
flow fan
total airflow (m 3/h) 14600 14600 20100 20100 37000 35000 40000 40000
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OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Technical data
20
EN
Model TAEevo Tech 602 702 802
Tank
ENGLISH
water volume (litres) 500 678 678
capacity
water flow rate (m 3/h) 9.0/36 12.5/56 14.9/56
pump pressure
Pump P3 (bar) 3.5/2.1 3.3/2.0 3.3/2.0
head
rated power (kW) 4 5.5 5.5
water flow rate (m 3/h) 9.4/42 12.5/72 14.9/72
pump pressure
Pump P5 (bar) 5.3/3.9 5.1/2.7 5.1/2.7
head
rated power (kW) 7.5 9.2 9.2
No. of fans 2 3 3
Axial flow fan
total airflow (m 3/h) 42800 63900 62100
No. of fans 2 3 3
High
residual
pressure axial (Pa) 172 191 176
pressure
flow fan
total airflow (m 3/h) 40000 60000 60000
Model TAEevo Tech 015 020 031 051 081 101 121 161
Tank
water volume (litres) 60 60 115 115 140 255 255 255
capacity
water flow rate (m 3/h) 0.4/4.8 0.4/4.8 0.4/4.8 0.4/4.8 2.3/9.0 2.3/9.0 3.5/16.2 3.5/16.2
50 Hz pump
(bar) 3.1/2.0 3.1/2.0 3.1/2.0 3.1/2.0 3.1/1.9 3.1/1.9 2.4/2.0 2.4/2.0
pressure head
Pump P3
60 Hz pump
(bar) 4.5/3.4 4.5/3.4 4.5/3.4 4.5/3.4 4.5/3.2 4.5/3.2 3.5/3.1 3.5/3.1
pressure head
rated power (kW) 1.1 1.1 1.1 1.1 2.2 2.2 2.2 2.2
No. of fans 1 1 1 1 1 2 2 2
total airflow
(m 3/h) 3350 3150 6300 6100 8150 14200 12400 12400
Axial flow fan (50 Hz)
total airflow
(m 3/h) 4750 4200 7700 6100 9900 16900 16000 16000
(60 Hz)
NOTE
The values in the table may vary in relation to the unit model and configuration. In this case refer to the offer data.
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OPERATING AND MAINTENANCE MANUAL
21 Chapter 3 - Technical data
EN NOTE
The pressure head is the pressure head available in the user’s premises. The installed pump my differ with respect to the
standard pump. For the flow rate and pressure head values two numbers are specified: the first refers to nominal conditions
ENGLISH
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
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Chapter 3 - Technical data
22
50Hz 60Hz
ENGLISH
Fan Lp dB(A) * Lw dB(A) ** Lp dB(A) * Lw dB(A) **
TAEevo Tech 015 axial 67.4 80.4 69.5 82.5
TAEevo Tech 020 axial 67.4 80.4 68.9 81.9
TAEevo Tech 031 axial 68.1 81.1 69.6 82.6
TAEevo Tech 051 axial 68.1 81.1 70.7 83.7
TAEevo Tech 081 axial 68.6 81.6 70.9 83.9
TAEevo Tech 101 axial 69.1 82.1 72.2 85.0
TAEevo Tech 121 axial 69.1 82.1 71.2 84.2
TAEevo Tech 161 axial 70.0 83 72.1 85.1
* at distance of 1 m
** global
Test conditions
Noise levels refer to operation of the unit at full load in nominal conditions.
Sound pressure level in hemispherical irradiation conditions at a distance of 1 m from the condensers side of the unit and
height of 1,6 m from the ground. Values with tolerance of ± 2 dB.
Sound pressure level: according to ISO 3744.
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OPERATING AND MAINTENANCE MANUAL
23 Chapter 4 - Description
EN CHAPTER 4
ENGLISH
DESCRIPTION
4.1 Components
Data for materials are referred to standard units. Non-standard materials may be utilised in order to meet specific
requirements. In this case refer to the offer data.
The units are basically composed of the following parts:
• Refrigerant compressor
• Condenser
• Evaporator
• Tank
• Pump
• Frame/cabinet
• Electronic controller
4.1.1 Refrigerant circuit
TAEevo Tech 015÷401 models feature a single refrigerant circuit with one or two compressors connected in parallel
(tandem).
TAEevo Tech 402÷1002 models feature two refrigerant circuits with two compressors connected in parallel (tandem).
Each refrigerant circuit, is equipped with the following components:
• refrigerant fluid utilised R410A;
• hermetic scroll compressor;
• pressure switch for fans with On/Off control (only TAEevo Tech 015÷401);
• high and low refrigerant pressure switches;
• high pressure transducer for electronic fan speed control and for unloading (not available in models TAEevo
Tech 015÷020 and TAEevo Tech 031÷051 with centrifugal fans);
• high pressure transducer for ON/OFF fan speed control (only TAEevo Tech 402÷1002);
• liquid solenoid valve (with NO FERRUS version);
• thermostatic lamination valve complete with external pressure equalizer;
• filter dryer;
• liquid sight-glass;
• refrigerant pressure gauges (from TAEevo Tech 031);
• schrader service valves.
For more information consult the attached diagrams.
4.2 Compressors
The compressors are of the SCROLL type and are characterised by high energy efficiency, low vibration and consequent very
low noise during normal operation.
The compressors are cooled by the refrigerant on the suction line, protected against possible overheating of the windings by
an internal module that monitors windings temperature, and protected upline by thermal magnetic cutouts. These components
are housed in an enclosed compartment, but they are readily accessible.
In the TAEevo Tech 121-161 models the casing heating is adhesive; in all other models, the casing heating is belt-type.
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Chapter 4 - Description
24
NOTE
EN
During the short periods of starting and stopping the compressor (in the models TAEevo Tech 015÷101 and TAEevo Tech
201÷1002) you may hear a metallic noise due respectively to the initial contact between the coils and to the momentary
ENGLISH
reversal of their rotation. This noise is absolutely normal and does not affect the reliability of the compressor.
TAEevo Tech 121-161 models:
- During the short periods of starting and stopping the compressor possible metallic noise may be a symptom of
malfunctioning.
- When a compressor is turned off, you may hear a short noise for less than 3 seconds. This is caused by the difference in
pressure at the time when the compressor is turned OFF. Such noise does not have any impact on the reliability of the
compressor.
ATTENTION
When first starting after a stop of several days, ensure that the casing heating element of each compressor is switched
on for at least 12 hours before pressing the start button (at least 6 hours for models TAEevo Tech 121-161).
NOTE
TAEevo Tech 402÷1002 units can be optionally fitted with compressor stating with a Soft Starter.
The Soft Starter is linked to each compressor and it serves to limit peak current at the time of compressor starting.
- Units equipped with soft starters can operate up to a maximum ambient temperature of 40°C, beyond which the unit simply
stops, without tripping any alarms.
- The soft starters are not compatible with capacitive devices (e.g. power factor correction capacitors) installed between the
soft starter and the compressor motor. Any static or dynamic power factor correction systems installed upline from the main
power circuit breaker must not operate simultaneously with staring of the soft starter.
4.3 Condenser
Condensation occurs in finned core coils composed of copper tubes and headers, corrugated aluminium fins, and galvanized
sheet metal shoulders.
4.4 Evaporator
The evaporator is of the finned core type; water flows in contact with the finned surface at velocities such as to ensure low
pressure drops, while the refrigerant flows through the tubes.
In these models the exchanger is protected from the risk of ice formation caused by low evaporation temperatures, with anti-
freeze strategies handled by the electronic controller. The evaporator water outlet temperature is controlled by a probe. If
negative room/water temperatures are required, a mixture of water and glycol must be used.
To drain the circuit refer to “9.5 Draining the process water circuit”.
4.5 Tank
The storage tank is cylindrical.
The tank can be protected against freezing by means of an electric heater managed by the electronic controller. A level sensor
in the tank serves to signal low water level conditions. The standard supply includes anti-condensation cladding, a drain
valve and an air bleed valve.
An internal bypass between the water delivery and return connections makes it possible to read the anti-freeze probe if the
unit’s process water inlet and outlet connections are inadvertently closed. In this case the unit stops due to tripping of the
anti-freeze alarm and the shut-off valves must be reopened.
The bypass serves exclusively to allow an anti-freeze alarm to trip (if present) and to allow the pump to run with a reduced
water flow rate without damage. It is advisable to avoid repeated anti-freeze alarm trip cycles in the foregoing conditions.
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OPERATING AND MAINTENANCE MANUAL
25 Chapter 4 - Description
EN 4.6 Pump
The unit is equipped with centrifugal pumps that can be of two different types, characterised by their ability to provide
different pressure heads depending on requirements (3 and 5 barg pump). The unit can also be supplied without an installed
ENGLISH
pump.
In certain models the unit can be equipped with a tandem pump, which is managed by the controller.
The system features the option with pump delivery on evaporator inlet side, suitable for applications on open tanks.
The pumps which get in contact with water are composed of:
• P3 pump: completely in stainless steel until TAEevo Tech 251;
• P5 pump: completely in stainless steel until TAEevo Tech 161;
• P3 and P5 pump for NoFe versions (see below) completely in stainless steel.
The pump seals are in silicon carbide/silicon carbide/EPDM.
ATTENTION
Bleed the circuit by unscrewing the bleed cap on the pump whenever the hydraulic circuit is filled. See 5.4 “Hydraulic
connections”.
ATTENTION
Before starting a unit featuring the P3 delivery pump, make sure to bleed first the hydraulic circuit to prime the pump.
The hydraulic lines must never be shut off while the machine is running.
ATTENTION
If the unit is equipped with the P3 delivery pump, the user circuit must be of the open type.
NOTE
The pump must never run dry.
ATTENTION
4.7 Fans
4.7.1 Axial
The fans are of the axial flow type, comprising a diecast aluminium fan wheel with sickle shaped blades.
The protection rating of the fans is IP54 for all models except TAEevo Tech 015÷020, which are equipped with IP44 fans.
All fans feature insulation class F to ensure they are compatible with outdoor operation in all climates. Fan assembly is
completed by an upper safety grille (supporting the fan).
The axial flow fans feature ON/OFF operation or electronic speed control.
ATTENTION
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Chapter 4 - Description
26
ATTENTION EN
In the event of maintenance work on the EC fans, the fact that condensers are used means it is necessary to wait at least
ENGLISH
5 minutes after disconnecting the power supply to the unit before opening the box containing the electrical contacts.
- To avoid condensation the drive must be continuously energized due to the application of heat, with interruptions such that
cooling to the point of condensation does not occur.
4.7.2 H i g h p re s s u r e a x i a l f l o w f a n s
These fans are supplied optionally and can be installed exclusively on models TAEevo Tech 201÷802. The fans are high
pressure units with an integral bell mouth made of composite material and inverter type electronic speed control.
4.7.3 Centrifugal
Centrifugal fans are supplied optionally and can be fitted to TAEevo Tech 031÷161 models.
These are double acting fans with the fanwheel coupled directly to the motor shaft and they feature ON/OFF control.
The fans outlet port is located on the top of the unit.
The centrifugal fans feature ON/OFF control for TAEevo Tech 031-051 and STEP control for TAEevo Tech 081÷161.
4.8 Cabinet
The entire plinth, the uprights, and the outer panels are made of galvanized carbon steel sheet and are assembled by means of
screws and/or rivets. All panels undergo phosphor degreasing treatment followed by epoxy polyester power coating.
The frame is designed to allow easy access to all components of the unit.
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OPERATING AND MAINTENANCE MANUAL
27 Chapter 4 - Description
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
Chapter 5 - Installation
28
CHAPTER 5 EN
ENGLISH
INSTALLATION
ATTENTION
Before installing or operating these units, ensure that all personnel involved have read and understood Chapter 2
“Safety”. The unit must be installed in accordance with current national legislation in the country of use.
5.1 Inspection
As soon as the unit has been unpacked check it carefully for damage.
5.2 Location
1. The unit can be installed either outdoors or in an enclosed environment, depending on the degree of IP protection
of the electrical panel and the unit itself.
2. If the unit is installed indoors the place of installation must be well ventilated. In certain cases it may be necessary
to install ventilation fans or extractor fans in order to reduce room temperature.
3. The ambient air must be clean, avoid sea ambients (brackish air), and not contain flammable gas or corrosive
solvents.
4. The minimum and maximum working ambient temperature are specified on the unit data plate. Ensure that the
unit is not installed in flows of hot air emitted by other equipment.
In extremetemperature conditions, the protection devices may trip.
5. Do not obstruct or interfere with the air flow produced by the unit; comply strictly with the minimum spaces/
distances specified in the installation drawings.
6. The machine must be installed on a perfectly horizontal flat surface, built and calculated to withstand the
machine’s operating weight, especially in the contact points highlighted in the installation drawing. In the event
of installations which fail to comply with the above requirements, the manufacturer’s warranty cover will
immediately become null and void and the unit could malfunction or even lock out.
7. Leave free space around the unit for access during service interventions (see Attachments).
8. Do not install the plant in sites exposed to strong winds; if unavoidable, install suitable windscreens.
See point 1.
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OPERATING AND MAINTENANCE MANUAL
29 Chapter 5 - Installation
In such cases if the water is not drained out of the unit ethylene or propylene glycol antifreeze should be added to the water
in the following percentages:
Ambient T up to Ethylene Glycol Propylene Glycol
[°C] [% by weight] [% by weight]
0 0 0
-5 15 18
-10 25 27
-15 30 33
-20 40 40
In accordance with the chilled water outlet temperature, to avoid the formation of ice ethylene or propylene glycol antifreeze
should be added to the water in the following percentages:
Water outlet T up to Ethylene Glycol Propylene Glycol
[°C] [% by weight] [% by weight]
7 0 0
3 20 20
0 20 25
Standard machine -3 25 30
-5 30 30
-7 35 35
-10 35 40
-15 45 45
Special machine
-20 50 50
NOTE
The water flow rate must correspond to the value stated in the technical specifications or in the selection software.
The conditions specified in the table do not guarantee anti-freeze protection with the machine operating in bypass mode
between water delivery and return, and with the machine water inlet and outlet fittings shut off.
ATTENTION
The anti-freeze setting is 4°C. To reduce the anti-freeze setting edit parameter AL26.
For water outlet temperatures lower than 6 °C you must add a suitable quantity of antifreeze solution.
NOTE
For water outlet temperatures <= +5°C we recommend the use of anti-freeze solutions (compatible with the contact
materials);
(1) value referred to the unit chosen with the configurator option “-20°C ambient”. The unit is thus equipped with electronic
fans control and electrical cabinet heater.
If glycol is not used in the circuit it is advisable to equip the unit with anti-freeze heaters;
(2) reference value for the range with outlet water temperature of 15°C.
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Chapter 5 - Installation
30
ENGLISH
1. Connect the unit to the water pipes observing the water flow direction as shown in the attached dimensional
drawings.
2. Provide two valves (one at the inlet, one at the outlet) to isolate the unit in the case of maintenance work without
having to empty the user water circuit.
3. Fill the tank with water using:
• a remote filling system, bleeding the air from the tank manually if necessary by means of the manual bleed
valve.
• if the water circuit is subject to frequent infiltrations of air it is good practice to install an automatic bleed
valve.
4. If the unit is supplied without pump make sure the pump installed by the user has its suction port connected
directly to the tank outlet connection in the event of a closed user circuit.
5. If the unit is supplied without pump make sure the pump installed by the user has its outlet port connected directly
to the unit inlet connection in the event of a user circuit that is open to the atmosphere.
NOTE
The pump must never run dry.
ATTENTION
If the unit is not equipped with the hydraulic unit a pump must be installed for the evaporation water circuit.
For any maintenance requirements it is advisable to install a water drain cock at the lowest point of the circuit.
NOTE
For correct operation, it is recommended to install a filter (with mesh of 0,5/0,8 mm) close to the unit’s water inlet
connection. Failure to comply with this requirement may cause irreparable damage to the evaporator.
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OPERATING AND MAINTENANCE MANUAL
31 Chapter 5 - Installation
EN
Pump type: Ebara 3D Pump type: Ebara 2CD
Load/vent plug Load/vent plug
ENGLISH
Drain plug
Drain plug
Drain plug
Drain plug
When filling the circuit with liquid check to ensure the absence of air bubbles and contaminants. If the pump runs
noisily or emits anomalous noise it may be necessary to bleed the liquid circuit in order to prime the pump.
The procedure is as follows:
• unscrew the filler/breather plug at the top of the pump
• fill the hydraulic circuit until water starts to overflow from the filler hole
• refit the plug and tighten it
Repeat the operation if the pump continuous to run noisily, in such a way as to eliminate any air that had
previously remained trapped in the impeller vanes.
In TAEevo Tech 201÷351 models, special care must be taken if two pumps
are fitted. Proceed to prime the pumps, checking especially the one located at
the greatest height from the ground.
In TAEevo Tech 402÷602 models, fill the system as in single pump models,
taking care to ensure that both pumps are properly primed.
In TAEevo Tech 381÷401 and TAEevo Tech 702÷802 models, fill the system
as in single pump models, taking care to ensure that both pumps are properly
primed.
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Chapter 5 - Installation
32
In TAEevo Tech 902÷1002 models, fill the system as in single pump models,
EN
taking care to ensure that both pumps are properly primed.
ENGLISH
5.4.1 Ev a p o r a t o r w a t e r l i m i t f e a t u r e s
ATTENTION
For correct operation, it is recommended to install a filter (with mesh of 0,5/0,8 mm) close to the unit’s water inlet
connection. Failure to comply with this requirement may cause irreparable damage to the evaporator.
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OPERATING AND MAINTENANCE MANUAL
33 Chapter 5 - Installation
EN
5.5 Expansion vessel
In the presence of a closed hydraulic circuit an expansion vessel must be installed.
ENGLISH
The expansion vessel must always be installed on the pump suction side.
To calculate the minimum volume of the expansion vessel use the formula shown below, which is valid if the circuit pressure
is less than or equal to 0.5 bar when the pump is idle and the maximum working pressure of the expansion vessel is greater
than or equal to 4 bar.
The volume of expansion vessel V in litres is provided by the formula:
V = 2 · Vt · (Ptmin - Ptmax)
where:
Vt= Total circuit volume in litres
Ptmin= Specific density at minimum temperature that can be reached by the water throughout a twelve month
period expressed in °C (also during system shutdown)
Ptmax= specific density at minimum temperature that can be reached by the water throughout a twelve month
period expressed in °C (also during system shutdown)
Calculation example:
Vt=200 litres
percent ethylene glycol by volume=30%
tmin=5°C from table Ptmin=(1.045+1.041)/2 = 1.043
tmax=40°C from table Ptmax=1.0282
V=2 · 200 · (1.043 - 1.0282)=5.92 litres
Specific densities table P
MaxPhaseVoltageDifferenceFromVavg
---------------------------------------------------------------------------------------------------------- x 100
Vavg
ATTENTION
In dual frequency versions the unit is factory supplied for operation with 400V/3Ph/50Hz.
If the unit is to be fed with a 60Hz supply (dual frequency versions only), the control circuit transformer must be fed with
460V. Make sure you disconnect the electrical power supply before making any changes. For further details refer to the
specific electrical schematic. In addition, you will need to adjust parameter CF63 (see “7.36 Parameters description-
settings”).
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Chapter 5 - Installation
34
ENGLISH
indirect contact in accordance with the requirements of Standard IEC 60364) by means of a residual current
device, type A or B
3. make sure the level of protection against direct contact at the power cable source is at least IP2X or IPXXB
(reference CEI EN 60529)
4. install a device at the power cable source to protect it from current surges (short-circuits)
5. use wires rated to carry the maximum current required at the maximum ambient operating temperature, according
to the chosen installation type (IEC 60364-5-523)
6. install protection devices that limit the short-circuit current to 17 kA peak in correspondence with the rated
breaking capacity if the short-circuit current in the point of installation is greater than an effective value of 10 kA
ATTENTION
Inside the control panel, on the earth bar, there is a terminal that must be used to connect the conductive parts outside
the machine (extraneous conducting parts) located at less than 2.5m, if these have an earth connection that is separate from
the electricity supply to the machine and if they could produce further potential (metal pipes, railings, stairs, handrails, etc.).
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
35 Chapter 6 - Starting
EN CHAPTER 6
ENGLISH
STARTING
ATTENTION
Before starting this type of unit, ensure that all personnel involved have read and understood Chapter 2 “Safety”.
ATTENTION
When first starting after a stop of several days, ensure that the casing heating element of each compressor is switched
on for at least 12 hours before pressing the start button (at least 6 hours for models TAEevo Tech 121-161).
ATTENTION
From unit OFF (stand-by) press and release button to switch the unit on or off in chiller mode. With the unit
on LED is lit.
11. On three-phase power supply models make sure the compressor operates correctly (no anomalous noise and no
overheating) and check that the fans and the pump (if present) rotate in the correct direction.
If necessary, invert two phase wires of the power supply line.
12. Check that the pressure difference between the pressure gauge reading with the pump running and the reading
with the pump idle is higher than the available pressure head with the maximum pump flow rate. If the difference
is lower this means that the water flow rate is higher than the maximum permissible value. To avoid damaging the
pump increase the pressure drop in the hydraulic circuit, for example by partially closing a shut-off cock on the
pump outlet.
13. Models with high pressure centrifugal/axial flow fans:
Check that the outlet of the fans is correctly directed and that the pressure drops of the air ducting system are
approximately equal to the available pressure value. If the pressure drops are:
- higher, this means that there is a reduction in the flow rate of cooling air with consequent impairment of the
unit’s performance and possible tripping of the thermal cutouts even at relatively low ambient temperatures;
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Chapter 6 - Starting
36
- lower, this means that the air flow rate may be too high creating a situation of potential risk for the fan motor in EN
the case of a centrifugal fan.
14. If at the time of first startup the ambient temperature is high and the water temperature in the hydraulic circuit is
ENGLISH
significantly higher than the operating value (e.g. 25-30°C) this means that the chiller is starting in overloaded
conditions resulting in possible tripping of the protections. To reduce the overload you can progressively close
(without closing it completely!) a valve at the chiller outlet to reduce the flow rate of water passing through it. As
the water temperature in the hydraulic circuit approaches the working value, the valve can be re-opened.
15. The unit is now ready to start operating.
If the thermal load is lower than that produced by the unit, the water temperature decreases until it reaches the
setpoint value set following the instructions. Chapter 7 “Electronic controller”
Once the SETPOINT value has been reached the controller monitoring the water inlet temperature will stop the
compressor. In these conditions the water pump runs constantly.
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OPERATING AND MAINTENANCE MANUAL
37 Chapter 7 - Electronic controller
EN CHAPTER 7
ENGLISH
ELECTRONIC CONTROLLER
7.1 User interface
The icon is flashing during the countdown of the interval between defrost cycles.
The icon is steady on during the defrost cycle (not used).
Chiller operating mode icon.
Lit if the domestic hot water production function is active (not used).
Lit if at least one condensing fan is running.
Compressors operating status icon, lit if the associated compressor is running.
Flashing if the compressor is in timer controlled starting mode.
Upper display
Shows a temperature value when lit.
If lit in programming mode show temperature setpoints
or differentials.
Clock icon (pumps, compressors operating hours).
When lit in programming mode shows the work load hours.
Flashing in the functions menu indicates the time remaining before
defrost start.
Shows a pressure value when lit. If lit in programming mode shows
pressure setpoints or differentials.
Lower display
Flashing if the pressure switch digital input is active with the pump running.
Flashing if at least one alarm is present
Lit if at least one of the water pumps is running.
FC (not used). AUX lit with tank auxiliary heater on.
Lit if heaters (anti-freeze) heaters are on.
Heat pump operating mode icon (not used).
Press once from the main mask to display the chiller setpoint.
Press twice from the main mask to display the real working setpoint (if present).
Press for 3 seconds from the main mask to edit the chiller setpoint.
Press once in programming mode to edit or confirm a parameter value.
Press once in the ALrM menu to reset the alarm.
Press once in the lower display probes menu to alternate the display of the circuits.
Press once to switch the unit ON or OFF in heat pump mode
(not used in chiller-only units).
Press once to switch the unit ON or OFF in chiller mode.
Press once to gain access to the functions menu.
Press once in programming mode to quit the parameters or parameter editing mode.
Press once from the main mask to display temperature/pressure values on the upper/lower display.
Press once in programming mode to scroll the parameters or decrease a parameter value.
Press once to display temperature/pressure values on the upper/lower display.
Press once in programming mode to scroll the parameters or increase a parameter value.
Press for 1 second in programming mode to change the parameters access level. See “7.12.1 Access to
parameters”.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
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BUTTONS FUNCTION
ENGLISH
+ To enter programming mode (pressed for 3 seconds).
In programming mode:
+ Press once from the main mask to display the “user” parameters;
Press twice from the main mask to display the “service” parameters.
Duplicate remote control with LED display. Semi-graphic remote control with LED display.
NOTE
To convert the semi-graphic LCD display on the door of the electrical panel (mod. TAEevo Tech 381÷1002) to remote
control, the relevant remote control kit must be ordered.
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7.6 Setpoint
7.6.1 Display the setpoint
To display the setpoint press and release the key.
With the unit in stand-by the lower display will show SetC (chiller set).
The upper display will show the set value.
7.6.2 Change the setpoint
To change the unit working setpoint press the key for at least 3 seconds and the working setpoint SetC (chiller set) will
appear in flashing mode.
The setpoint can be changed using the or buttons.
To save the new setpoint, press or wait for the time-out to exit programming mode.
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ENGLISH
air temperature.
For industrial applications, the purpose of this function is to prevent condensate from forming on the surface of the
component cooled by the unit.
The operating setpoint increases proportionally as the ambient temperature rises; the difference between the ambient
temperature and the operating setpoint is a value which can be set by means of parameter Sd03, with values from -5 to +5°C.
To activate the function, set the following parameters:
Chiller setpoint ST01= 0°C
Max. increase in dynamic setpoint Sd01= 30°C
Temperature differential between external air and dynamic setpoint Sd05= 30°C
External air temperature - dynamic setpoint delta Sd03= -5 to +5°C
The graphs below illustrate operation of the dynamic setpoint (SEtr) with Sd03 set at 4°C and -4°C.
For example, with ambient T of 24°C the operating setpoint SEtr= 20°C in case 1 and SEtr= 28°C in case 2.
Case 1 - Sd03= 4
SEtr
40
30
20
Sd1
10
ST1 0
0 4 10 20 24 30 40 50 Ambient air T.
Sd5
Sd3
Case 2 - Sd03= -4
SEtr
40
30
28
20
Sd1
10
0
ST1
-4 0 10 20 24 30 40 50 Ambient air T.
Sd5
Sd3
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UPL function Upload instrument parameters to the smart key (see 7.13).
COSn function Display and reset the number of starts of each compressor.
Hour function Display and reset the running hours of the controlled loads.
Display the percentage of operation of the proportional outputs for control of the
Cond function
condensing fans speed.
POEn function ENABLE or DISABLE the operation of a water pump using the key (if present).
dF function Display the time remaining before the start of the defrost cycle (heat pumps only).
7.9.1 C r E n - E n a b l e o r d i s a b l e t h e s i n g l e c i r c u it
With the CrEn submenu the operation of a single circuit can be disabled for maintenance purposes or to isolate it in the event
of malfunctions.
Proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the function CrEn on the lower display;
• Press . The lower display shows Cr1E while the upper display shows En;
• Use the or buttons to display the label Cr1E or Cr2E;
• Press the button for 3 seconds in correspondence with label Cr1E or Cr2E. The upper display shows En
in flashing mode;
• Use the or buttons to select label diS (circuit operation disabled) or En (circuit operation enabled);
• Press to confirm the set function and proceed to the next circuit (only the loads associated with the circuit
are disabled);
To exit the CrEn function and return to normal display mode press or wait for the time-out.
In normal operation if one of the circuits is set to diS the lower display shows a flashing label alternated with the parameter
shown at that time.
If circuit 1 is in diS mode the label shown on the lower display is b1dS = circuit 1 disabled.
If circuit 2 is in diS mode the label shown on the lower display is b2dS = circuit 2 disabled.
NOTE
Label b2dS is present only on units with two refrigerant circuits.
ATTENTION
The CrEn function is enabled also on single circuit units. If you proceed to disable the only circuit present on these
units, the unit will suspend its entire cooling capacity.
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ENGLISH
The compressor status labels in the COEn function are:
• CO1E = operating status of compressor no. 1;
• CO2E = operating status of compressor no. 2;
• CO3E = operating status of compressor no. 3 (only two circuit units);
• CO4E = operating status of compressor no. 4 (only two circuit units);
To enable or disable the compressors proceed as follows:
• Open the functions menu by pressing
• With the or buttons select function CrEn
• Press ; the lower display shows CO1E while the upper display shows En
• Use the or buttons to select the required label on the lower display. The upper display shows En
• Press for 3 seconds in correspondence with the label identifying the compressor to be disabled
• The upper display shows flashing En; use or to select the diS(compressor operation disabled) or En
(compressor operation enabled) function
• Press to confirm the selected function and proceed to the next compressor
To exit the COEn function and return to normal display mode press or wait for the time-out.
7.9.3 COSn - Display and reset the number of compressor starts
The number of compressor starts can be viewed in the COSn submenu. The labels displayed are:
• C1S compressor 1 starts
• C2S compressor 2 starts
• C3S compressor 3 starts
• C4S compressor 4 starts
The number of starts is displayed in the lower display with a resolution of 10 starts. For example, if the number 2 is
displayed, the compressor starts are 20 in number.
To display the number of starts proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the function COSn
• Press . The label of the single load C1S is shown on the upper display; the lower display shows the number
of starts multiplied by 10.
• With buttons or display all the configured compressors.
To return to normal display mode press or wait for the time-out.
To reset the number of compressor starts proceed as follows:
• Open the functions menu by pressing
• In function COSn use or to select the label C1S or C2S or C3S or C4S.
• Press for 3 seconds in correspondence with load C1S or C2S or C3S or C4S. The lower display now
shows the number of starts in flashing mode (reset in progress) and then the value “0” indicating that the
number has been reset.
• At this point the starts of the next compressor are displayed.
To exit the reset function and return to normal display mode press or wait for the time-out.
7.9.4 H o u r - D i s p l a y a n d r e s e t t h e r u n n i n g h o u rs o f t h e l o a d s
In the Hour submenu you can display the running hours of each compressor and also of the water pump. The labels displayed
are:
• CO1H compressor 1 running hours
• CO2H compressor 2 running hours
• CO3H compressor 3 running hours
• CO4H compressor 4 running hours
• EP1H evaporator water pump running hours
• EP2H evaporator second water pump running hours
As for the number of starts, the running hours are shown on the upper display with a resolution of 10 hours.
To view the running hours proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the Hour function
• Press . The label of the single compressor is shown on the lower display; the upper display shows the
number of running hours multiplied by 10. The icon will be illuminated.
• With buttons or display all the configured compressors.
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• In the Hour function use or to select the label CO1H or CO2H or CO3H or CO4H or EP1H or
EP2H
• Press for 3 seconds in correspondence with the compressor label CO1H or CO2H or CO3H or CO4H or
EP1H or EP2H; the upper display will show the running hours in flashing mode (reset in progress) followed
by 0 to confirm that the value has been reset, and then progresses to the next load.
To exit the reset function and return to normal display mode press or wait for the time-out.
7.9.5 Cond - Display of percentage / number of condensing steps
In the functions menu you can view the working percentages of the fans proportional output.
Cnd1 Condensing fans control proportional output.
Proceed as follows to display:
• Open the functions menu by pressing
• With the or buttons select the Cond function
• Hold down button . The lower display shows Cnd1, the upper display shows the work percentage.
To return to normal display mode press or wait for the time-out.
In dual circuit units, to display the number of fan steps activated open the functions menu by pressing :
• With the or buttons select the Cond function
• Press . The lower display shows Cnd1, the upper display shows the number of steps activated.
Use or to select the label Cnd1 on the lower display; the upper display to shows the work percentage from 0 to 100
%:
To return to normal display mode press or wait for the time-out.
7.9.6 POEn - ENABLE or DISABLE the operation of a water pump using the key
Operation of a single pump can be disabled for servicing or to disconnect it from the circuit in the event of a malfunction.
In the functions menu it is displayed with the label POEn; inside the folder it is displayed as follows:
PE1E = evaporator no. 1 pump operating status.
The labels which identify the individual pumps are only displayed in the POEn function for the pumps actually present.
Access the function menu key:
• use the or keys to scroll the list and select the "POEn" function
• press the key: the bottom display shows "PE1E" and the top display "En";
• select the pump for disabling by pressing the or keys (labels "PE1E", "PE2E".. present depending on
the unit's configuration)
• press the key for 3 seconds: the top display shows a flashing "En". Pressing the or keys alternates
the contents of the top display between "En" and "diS"; pressing the key confirms the selected status
(En= enabled, diS=disabled).
Press the key to quit the POEn menu; it will also be shut down after a time-out.
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Chapter 7 - Electronic controller
44
7.11 Alarms EN
The electronic controller manages the display, reset and logging of a large number of alarms.
ENGLISH
ATTENTION
With this procedure you can reset all the alarms except for the compressor thermal cut-out alarms for which the
password will be required: 14.
Alarm Trip
Description
Heaters
alarm
Alarm
COD.
Pump
Fan
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45 Chapter 7 - Electronic controller
EN Outputs block
Compressor
Alarm reset
Alarm Trip
Description
ENGLISH
Heaters
alarm
Alarm
COD.
Pump
Fan
AtE1 Evaporator water pump thermal cutout M I X(3) X X X(4)
AtE2 Evaporator second water pump thermal cutout M I X(3) X X X(4)
AEE EEprom alarm M I X X X
ALSF Phase sequence alarm (NOT USED) A I X X X X
ASLA LAN communication with I/O expansion alarm A I X X X
ALc1 Phase monitor alarm A/M I X X X
AEUn Evaporator inlet high temperature unloading indication A R
ACF1 Configuration alarm A I X X X
ACF2 Configuration alarm A I X X X
ACF3 Configuration alarm A I X X X
ACF4 Configuration alarm A I X X X
ACF5 Configuration alarm A I X X X
ACF6 Configuration alarm A I X X X
ACF7 Configuration alarm A I X X X
ACF8 Configuration alarm A I X X X
ACF9 Configuration alarm A I X X X
AC10 Configuration alarm A I X X X
AC11 Configuration alarm A I X X X
AC12 Configuration alarm A I X X X
AC13 Configuration alarm A I X X X
AC14 Configuration alarm M I X X X
b(n)HP Circuit (n) high pressure switch (TAEevo Tech 015÷401 models only) A/M R X X
b(n)HP Circuit (n) high pressure switch and/or compressor thermal alarm A/M R X X
(TAEevo Tech 402÷1002 models only)
b(n)LP Circuit (n) low pressure switch A/M R X X
b(n)AC Anti-freeze in chiller circuit (n) A/M R X X
b(n)Ac Signalling of anti-freeze in chiller circuit (n) A/M R
b(n)hP High condensing pressure transducer circuit (n) M I X
b(n)lP Low condensing pressure - (evaporation with low pressure transducer) A/M R X
transducer circuit (n)
AEht Evaporator water inlet high temperature alarm M I X X
b1tF Circuit 1 fans thermal alarm M I X
b(n)Cu Signalling unloading temp. press. condensing circuit (n) A I
b(n)rC Circuit (n) recovery disabled signalling A I
C(n)tr Compressor (n) thermal alarm with AL47 = 0 – 1 M I X
1= If probe configured for anti-freeze - water heater control and Ar10 = 0.
2= With manual reset alarm.
3= Compressors stopped with only 1 water pump configured or with 2 water pumps configured and both in thermal alarm
state.
4= water heater elements off with only 1 water pump configured or with 2 water pumps configured and both in thermal alarm
status (in this case the water heater elements are switched on only by the evaporator anti-freeze protection setpoint).
(n)= identifies circuit 1 or circuit 2
Key:
A= automatic
M= manual
R= delayed
I= instantaneous
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Chapter 7 - Electronic controller
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water heater
Cond. pump
ENGLISH
Description
Anti-freeze
Deliv. Fan
Cir1 Cir2
Auxiliary
Elements
Heaters
support
CODE
Comp.
Alarm
Alarm
Cond.
Pump
Evap.
relay
fan
AEUn Evaporator unloading indication
b(n)Cu Unloading indication from condensing press. temp. circuit (n)
b(n)Eu Unloading indication from evaporator low temp. circuit (n)
C(n)Mn Compressor (n) maintenance
AEP1 Evaporator water pump maintenance
AEP2 Second evaporator pump maintenance
noL Indication of communication loss between keypad or
controller 2 remote terminals configured with same address
Atr(n) Remote terminal alarm
Display labels meaning AP1 probe PB1÷AP6 alarm probe PB6 alarm
Cause of trip Probe configured and converted value off range
Reset Probe not configured or converted value within range
Reset Automatic
Icon Flashing E
Action Alarm relay + buzzer activated
7 . 1 1 . 7 H i g h p re s s u r e s w i t c h a l a r m a n d / o r c o m p r e s s o r t h e rm a l a l a rm
(TAEevo Tech 402÷1002 models only)
Display labels meaning b1HP (circuit 1 high pressure digital input) and/or compressor thermal alarm
b2HP (circuit 2 high pressure digital input) and/or compressor thermal alarm
Cause of trip With unit in ON status and circuit high pressure switch input active and/or
compressor thermal alarm
Reset Input inactive
Reset Reset is always manual
Icon Flashing E
Action Alarm relay + buzzer activated
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EN 7 . 1 1 . 8 L o w p re s s u r e s w i t c h a l a r m
7 . 1 1 . 9 H i g h p re s s u r e
7 . 1 1 . 1 0 L o w p re s s u r e
Chiller Operation
Display labels meaning b1AC (chiller mode circuit 1 anti-freeze alarm)
b1Ac (chiller mode circuit 1 anti-freeze alarm indication)
With the alarm active and a dual circuit unit both the labels are displayed
(b1AC-b2AC/b1Ac-b2Ac).
Cause of trip In operation and in stand-by remote OFF, if the anti-freeze control probe detects
a temperature < set AL26 for at least AL28 seconds.
Reset Anti-freeze control probe detects a temperature > set A26 + differential AL27.
Reset Automatic - becomes manual after AL29 trips / hour (reset procedure in
functions menu).
Icon Flashing E
Action The compressors are stopped and the alarm label is displayed (b1AC b2AC)
and the Alarm relay + buzzer are activated
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ENGLISH
stopped and label AEFL is displayed: the water pump continues to run for additional time AL16 after which, if the level
sensor is still in alarm, the pump is stopped.
At this point the alarm persists with manual reset so it must be reset manually.
Parameter AL18 is the time for which the level sensor must not be in alarm in order to allow a reset.
Display labels meaning AEFL (level sensor and/or flow meter alarm)
Cause of trip The alarm is not acknowledged for time AL15 after starting of the water pump.
Alarm signalled if ID active for time AL17.
Reset ID not active for time AL18
Reset Automatic - becomes manual if ID active for time AL16 counted at expiry of
AL17 (reset procedure in functions menu)
Icon Flashing Flow!
Action Alarm relay + buzzer activated only if the level sensor alarm is active during a
normal operating stage.
ATTENTION
Activation of alarm relay + buzzer occurs only if the level sensor alarm is active during a normal operating stage.
Otherwise exclusively an illuminated signal is generated (flashing icon).
NOTE
The alarm is always automatic reset with the unit in stand-by or remote OFF (pump stopped).
Display labels meaning C1tr (compressor 1 thermal alarm) -…C4tr (compressor 4 thermal alarm)
Cause of trip With digital input active.
The alarm is not acknowledged for AL19 after compressor start.
Reset If ID inactive
Reset Manual from menu ALrM with password request
Icon Flashing E
Action Alarm relay + buzzer activated
7 . 1 1 . 1 5 F a n t h e rm a l a l a rm
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Display labels meaning b1Cu (unloading indication from circuit 1 condenser coil)
ENGLISH
7 . 1 1 . 1 9 E v a p o ra t o r w a t e r p u m p g r o u p t h e r m a l a l a r m
7 . 1 1 . 2 0 P h a s e m o n i t o r a l a rm
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ENGLISH
C2Mn (compressor 2 maintenance request)
C3Mn (compressor 3 maintenance request)
C4Mn (compressor 4 maintenance request)
Cause of trip Compressor running hours > programmed hour meter setting
Reset Running hours reset (in functions menu, “Hour” function, hold down “set”
button for several seconds)
Reset Manual
Icon Flashing E
Action Alarm relay + buzzer activated
7 . 1 1 . 2 2 Pu m p s m a i n t e n a n c e a l a r m
7 . 1 1 . 2 3 EE p r o m a la rm
NOTE
For unit configuration alarms “ACF1÷ACF9” and “AC10÷AC14”, contact technical assistance.
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51 Chapter 7 - Electronic controller
ON With no alarms
OFF With alarms not terminated
With alarms not reset
Unit power disconnected
7.11.27 Display and delete the alarms log in the memory (ALOG function)
The function to display the alarm codes is active only if alarms are actually present.
• Enter the functions menu by pressing .
• Select the ALOG function.
• Press .
If no alarms are present, pressing is not enabled.
• The lower display shows the label with the alarm code, while the upper display shows the label “n” with a
sequential number from 00 to 99.
• Scroll through all the alarms present press or .
To exit the ALOG function and return to normal display mode press or wait for the time-out.
The memory has space for 99 alarms. Each alarm stored beyond this number will automatically overwrite the oldest alarm
(the alarms are displayed in ascending order from the oldest to the most recent).
• To clear the alarms log enter the functions menu.
• With the or buttons select the function ALOG on the lower display and press .
• Scroll the alarm labels until finding ArSt in the lower display. The upper display shows PASS.
• Press . Enter the deletion password (the password value to reset the alarms log is 14) and press to confirm.
• If the password is correct, the label ArSt flashes for 5 seconds to confirm the deletion. After deleting the
alarms log the system exits the functions menu automatically and returns to normal display mode.
• If the password is incorrect the message PASS appears again. If the correct password is not entered it is
anyway possible to scroll through the alarms in the memory with or .
To return to normal display mode press or wait for the time-out.
ATTENTION
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ENGLISH
ST Displays Thermoregulation parameters only
dP Displays Display Presentation parameters only
CF Displays Configuration parameters only
SD Displays dynamic setpoint parameters only
Displays energy saving and starting parameters only (FUNCTION NOT ACTIVE)
ES
Displays second setpoint parameters only
CO Displays Compressor parameters only
US Displays auxiliary output parameters only
FA Displays Fan parameters only
Ar Displays anti-freeze heater parameters only
DF Displays defrost parameters only
rC Displays Recovery parameters only
AL Displays Alarm parameters only
Pr Password
ATTENTION
Configuration parameters “CF” are editable only with the unit in Stand-by.
ATTENTION
Certain parameters may be read-only. If a parameter is read-only LEDs 1 and 2 will flash.
LED 4
LED 1
LED 2
LED 3
To exit programming mode and return to normal display mode press + simultaneously.
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53 Chapter 7 - Electronic controller
NOTE
The new value you have entered is saved also when you exit the parameter setting function by waiting for it to time out
automatically without pressing .
Important: the hot-key saves the instrument parameters but it does not program them.
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Chapter 7 - Electronic controller
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ENGLISH
Step St01
4th Step
3rd Step
2nd Step
1st Step
OFF
Temperature
St07
7 . 1 4 . 5 N e u t r a l z o n e c o n t r o l ( f a c t o ry s e t t i n g )
In chiller mode, if the reference temperature is > Setpoint+Differential, the unit’s compressors are started in sequence in
accordance with the starting time lag outside the neutral zone.
In contrast, if the reference temperature is < Setpoint, the unit’s compressors are stopped in sequence in accordance with the
stopping time lag outside the neutral zone.
Moreover, to guarantee arrival at the temperature setpoint and rotation of the compressors, if the reference temperature is
within the neutral zone, the unit’s compressors are started in sequence, respecting the starting time lag in neutral zone. Still
within the neutral zone, after a programmable time interval the controller stops one compressor and, observing the
programmed rotation, starts another. Actions in the neutral zone are performed only if at least one of the unit’s compressors
is already running.
Compressors regulator operation diagram in chiller mode:
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55 Chapter 7 - Electronic controller
EN 7 . 1 4 . 8 C o mp re s s o r s s t a r t i n g t i m e l i m i t a t i o n
If there are several compressors in a circuit but only one is running, after programmable running time the compressor is
stopped and another compressor is started (the first free compressor in accordance with the running hours or number of
ENGLISH
starts).
Heater status
ON
OFF
Ar1 Pb5 (BAT)
Ar2
NOTE
The anti-freeze heater option protects components of the hydraulic circuit for ambient temperatures down to -10°C.
For lower ambient temperatures the circuit must be filled with a glycol anti-freeze product.
ATTENTION
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Chapter 7 - Electronic controller
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ENGLISH
For example, if the temperature of the air conveyed to the condenser decreases, the pressure transducer detects a drop in
condensing pressure, which on sending the signal to the speed controller causes a reduction in the fans rpm thus decreasing
the air flow through the condenser.
In the same way, in the case of an increase of the temperature of the air conveyed to the condenser, with a consequent
increase in condensing pressure, the speed controller increases fan rotation speed to increase the air flow through the
condenser.
NOTE
For high pressure axial fans the speed controller is integrated on the fan motor.
FA09
1st Step
OFF BHP
FA11 FA11
Speed
(%) Chiller FA12
FA08 FA10
FA09
FA15
FA07
OFF
BCP1
FA13 FA11
NOTE
With configuration “without pump” there is a provision for an external pump.
In configurations with the double pump when the unit is started for the first time pump 1 is always started. On subsequent
starts the water pump having the smaller number of running hours will be started.
In the case of an alarm that blocks the currently running pump, the inactive pump will be started.
In addition, to maintain a balance between the running hours of the two pumps the controller automatically switches over the
two devices when a programmable threshold is reached (CO19).
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57 Chapter 7 - Electronic controller
circuit. If the unit is powered off and the selected reference temperature is below the programmed setpoint, one of the pumps
is started. The pump is stopped if the temperature increases above the setpoint + differential, in accordance with the
following diagram:
Pump status
ON
OFF
Ar26 Pb5 (BAT)
Ar27
7.20 ModBus
The supervision system provides the facility to monitor and act on certain of the unit’s parameters by means of a remote
device using the RS485 port. The MODBUS communication mode for the controller features the following characteristics:
Baud Rate = 9600 bps
Data Bit = 8 bit
Parity = None
Stop Bit = 1
Start/stop= 4milliseconds of silence (approximately 3 characters)
Minimum time-out = 500 ms
For further information refer to the specific manual.
On the models TAEevo Tech 015÷351 the electronic control unit is installed on the door of the electrical panel, while on
models TAEevo Tech 381÷1002 it is fitted inside the electrical panel while the door is equipped with LCD graphic display.
NOTE
To convert the semi-graphic LCD display on the door of the electrical panel (mod. TAEevo Tech 381÷1002) to remote
control, the relevant remote control kit must be ordered.
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58
ENGLISH
dP06..dP09)
• load / function status as showed below:
Compressor/s
(blinking during the start up Economy function or Energy Saving
delay)
NOTE
In case of alarm the pressure of any key silences the alarm.
Mask Description
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OPERATING AND MAINTENANCE MANUAL
59 Chapter 7 - Electronic controller
Mask Description
NOTE
In case of a power loss, when power is restored the unit will be ON if it was ON at the time of power loss, and OFF if it was
OFF.
Mask Description
• press
Mask Description
Press key to read the alarm status; the alarm status can be:
•
Active: the alarm is still active and it is not possible to
reset it
• Reset: the alarm is not active and it is possible to reset it.
Manual reset procedure:
• press or to select the alarm;
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NOTE
EN
In case of alarm the pressure of any key silences the alarm.
ENGLISH
7.28 Menu service visualization
Mask
Programming clock
Parameter programming Energy saving and ON/OFF scheduling (Function not
available)
Compressor maintenance
It is possible to disable the compressor for
I/O status
maintenance, read the working hours and number
of start up (and reset them)
Defrost status (Function not available) Upload e Download mappa parametri con Hot Key
Visograph configuration
Electrical heater It is possible to change the language, to set the
contrast and the backlight.
ATTENTION
With this procedure you can reset all the alarms except for the compressor thermal cut-out alarms for which the
password will be required: 14.
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61 Chapter 7 - Electronic controller
EN
Mask Description
ENGLISH
• press
Mask Description
Mask Description
Mask Description
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Chapter 7 - Electronic controller
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ENGLISH
• Probe of the control • Probes Expansion I/O (if configured)
• Probes Expansion I/O (if configured) • Display of values / state of the analog outputs
• Probes of the electronic expansion valve (if
configured)
• Digital inputs of the control • Inputs of digital I/O extension (if configured)
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OPERATING AND MAINTENANCE MANUAL
63 Chapter 7 - Electronic controller
EN
7.33 Auxiliary output visualization
ENGLISH
Mask Description
Mask Description
• press
Mask Description
It is possible to set:
• contrast and backlight (it is strongly recommended to
reduce as possible the activation time of the backlight)
• language selection
• Ichill firmware release (to verify the compatibility control
ÅÆ Visograph keyboard)
• Visograph keyboard firmware release / Visograph
keyboard bin release.
How to modify the configuration:
• press or to select the configuration to
change
• press
• press to confirm.
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ENGLISH
condensing probes, water pump, condenser fan/valve status
Load status visualization:
Condenser fan OFF (step regulation) Condenser fan ON (step regulation) (Function not
(Function not available) available)
Supply fan OFF (Function not available) Supply fan ON (Function not available)
Compressors status
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65 Chapter 7 - Electronic controller
EN
ATTENTION
Ensure these instructions are observed in full to avoid incorrect operation of the unit.
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ENGLISH
0= Absent
1= On board NTC probe
2= Without on board NTC probe
Operating logic
Chiller / heat pump mode selection
Automatic change-over
Unit of measurement selection
Mains frequency selection
CF63 U/S Mains frequency selection: 0 2
0= 50 Hz
1= 60 Hz
2= Continuous power input (to use if the PWM outputs for control
of the condensing fans are not used)
ATTENTION
Serial address
CF64 U Serial address. 1 247
Temperature control of compressors with different cooling capacity
Compressors operation enabling
Enabling of units with hybrid exchangers
Buzzer enabling
Chiller mode
I/O expansion enabling
Electronic expansion valve driver enabling
I/O expansion configuration
I/O expansion probes offset
I/O expansion digital inputs
I/O expansion relay inputs
I/O expansion proportional outputs
Modulating outputs
Pr1 U User password 0 999
Dynamic setpoint
Sd01 U Dynamic setpoint max increase in chiller mode -30.0 30.0 °C Dec
Establishes the maximum variation of the working setpoint in
chiller mode.
Sd03 U Dynamic setpoint ambient air temperature setting in chiller mode. -50.0 110.0 °C Dec
Sd05 U Dynamic setpoint ambient air temperature differential in chiller -30.0 30.0 °C Dec
mode.
Pr1 U User password 0 999
Energy saving
Pr1 U User password 0 999
Compressors plant
Compressor
Capacity controls (INACTIVE FUNCTION)
Compressor starting
Compressors rotation - balancing - temperature control
Evaporator water pump
CO19 U No. of hours for forced rotation of evaporator pumps. 0 999 10 Hours 10 Hours
Condenser water pump
Maintenance of loads
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67 Chapter 7 - Electronic controller
Condenser unloading
Compressors liquid injection function
Management of resources in neutral zone operation
Evaporator water low temperature unloading
Time controlled pump down
Compressor with modulating control
Compressor forced rotation function
Maintenance of loads
Unit capacity control
Pr1 U User password 0 999
Circuit 1 auxiliary relay
Circuit 2 auxiliary relay
Auxiliary 0...10V proportional output 1
Auxiliary 0...10V proportional output 2
Modulating output minimum value
Modulating evaporator pump
Auxiliary outputs enabling
Pr1 U User password 0 999
Condensing fans
Operation in chiller mode
Operation in heat pump mode
Hot start
3-4 Fans step (chiller mode operation)
3-4 Fans step (heat pump mode operation)
Pre-ventilation in heat pump mode
Pr1 U User password 0 999
Anti-freeze - support - water heater elements
Water heater function
Water heater operation in chiller mode
Water heater operation in heat pump mode
Anti-freeze alarm
Evaporator water pump operation with anti-freeze alarm
Pr1 U User password 0 999
Defrosting
Forced defrost
Defrost mode
Defrost start end from analogue input
Delivery fan operation in defrost
Defrost with condensing fans
Hybrid exchangers
Dynamic setpoint in defrosting
Pr1 U User password 0 999
Heat recovery
Pr1 U User password 0 999
Domestic hot water
Pr1 U User password 0 999
Alarms
High alarm
Compressor oil alarm
Level sensor alarm
Compressors thermal alarm
Pump-down alarm
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Chapter 7 - Electronic controller
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ENGLISH
value below which the anti-freeze, low ambient air temperature
(air/air unit), low air outlet temperature (air/air unit) alarm is
tripped (from AL24 to AL25).
Anti-freeze alarm in heat pump mode
Compressors discharge high temperature
Generic unit shut-down alarm
Alarm relay
Alarms log - compressors thermal alarm reset password
Compressor oil alarm management
Unit generic block / signalling alarm no. 2
High pressure alarm reset
Condenser side water pump flow switch alarm
Evaporator water inlet high temperature alarm
Domestic hot water pump flow switch alarm
Solar panels water pump flow switch alarm
Domestic hot water heater thermal alarm
Selection of the anti-freeze alarm reset type
Domestic hot water pump thermal alarm
Compressor oil alarm
Compressor thermal alarm
Level sensor alarm reset type
Pr1 U User password 0 999
7.36.2 Parameters setting
The following table shows the setting of controller parameters on the basis of the various configurations established for the
entire range of units.
Certain functions may not be active or available on all models (hence the associated parameters may not be visible on the
controller).
If the parameter is not present in the “Value” column, refer to the options listed on the right hand side of the table.
protection
Value
Level
UM
Yes
No
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF63 (*) 0 -- U
CF64 1 -- U
Sd01 0.0 °C U
Sd03 4.0 °C U
Sd05 30.0 °C U
CO19 4 10 Hours U
AL26 4.0 °C U
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69 Chapter 7 - Electronic controller
EN
TAEevo Tech 031÷051
Freeze
ENGLISH
Electronic
controller
ON/OFF
Value
Level
STD
UM
Yes
No
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF63(*) 0 -- U
CF64 1 -- U
Sd01 0.0 °C U
Sd03 4.0 °C U
Sd05 30.0 °C U
CO19 4 10 Hours U
AL26 4.0 °C U
Centrifugal
Parameter
Electronic
controller
ON/OFF
Value
Level
Axial
STD
UM
Yes
No
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF63(*) 0 -- U
CF64 1 -- U
Sd01 0.0 °C U
Sd03 4.0 °C U
Sd05 30.0 °C U
CO19 4 10 Hours U
AL26 4.0 °C U
Electronic
controller
ON/OFF
Value
Axial
Level
STD
P3 +
UM
P5+
Yes
No
Sp
P3
P5
P3
P5
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF64 1 -- U
Sd01 0.0 °C U
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ENGLISH
axial flow fans
High pressure
Parameter
Electronic
controller
ON/OFF
Value
Axial
Level
STD
P3 +
UM
P5+
Yes
No
P3
P5
P3
P5
Sp
Sd03 4.0 °C U
Sd05 30.0 °C U
10
CO19 4 U
Hours
AL26 4.0 °C U
Electronic
controller
Value
Level
Axial
STD
P3 +
Step
UM
P5+
Yes
No
P3
P5
P3
P5
Sp
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF64 1 -- U
Sd01 0.0 °C U
Sd03 4.0 °C U
Sd05 30.0 °C U
10
CO19 4 U
Hours
AL26 4.0 °C U
Electronic
controller
Value
Level
P3 +
Step
UM
P5+
Yes
No
P3
P5
P3
P5
Sp
ST01 7.0 °C U
ST02 5.0 °C U
ST07 2.0 °C U
See Ch.
CF54 -- U
7.36.3
CF64 1 -- U
Sd01 0.0 °C U
Sd03 4.0 °C U
Sd05 30.0 °C U
CO19 4 10 Hours U
AL26 4.0 °C U
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71 Chapter 7 - Electronic controller
Remote
Parameter
ENGLISH
terminal kit
Level
UM
Yes
No
CF54 -- U 0 2
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Chapter 8 - Other components
72
CHAPTER 8 EN
ENGLISH
O THER C O M P O N E N T S
8.1 Compressor motor protection
The unit is equipped with an internal motor protection system by means of a power circuit breaker.
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Chapter 8 - Other components
74
ENGLISH
immediate shutdown of the chiller.
ATTENTION
Adopt all the possible precautions in order to prevent accidental contact with electrically live parts.
The voltage present in the electrical cabinet can reach values that are potentially fatal for humans.
H H
S S
L L
Dual Function
Fill Empty
B Sensitivity adjustment
Power on the system; the range
green LED will switch
steady on.
Y3 Y1 22 A2 24 21
B A
L 250 : ÷ 5 K :
Adjusting potentiometer B changes the
S 5 K : ÷ 100 K :
sensitivity range of potentiometer A
H 50 K:÷ 500 K:
ATTENTION
The level sensor has been calibrated to function with 250kOhm sensitivity (position A=5, B=H on the “Empty” side).
Calibration of the level sensor is performed by the manufacturer so it must not be altered.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
75 Chapter 9 - Operation and maintenance
EN CHAPTER 9
ENGLISH
9.2 Maintenance
ATTENTION
Before installing or operating these units, ensure that all personnel involved have read and understood Chapter 2
“Safety”
Any task that requires the panelling to be opened must be performed only with the unit powered off and disconnected
from the electrical supply.
F
B
B B
A
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Chapter 9 - Operation and maintenance
76
EN
TAEevo Tech 201÷351 TAEevo Tech 381÷401
F C F C
B
ENGLISH
E
B
D
D
B A
B
B B
D B D
A A
B
B A
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77 Chapter 9 - Operation and maintenance
Bleed cock
Drain cock
After having emptied the hydraulic system open the drain cocks and the bleed cock and wait until all the water in the
storage tank is drained off.
When a pump is installed use special caution to ensure it is emptied, draining off any water that has collected in the impeller.
To set the pressure limiting valve it is necessary to follow the procedure below.
9.6.1 G e n e ra l n o t e s o f s a f e t y
• Only use the valve:
- for the intended purpose
- in satisfactory condition
- with respect for safety and potential hazards.
• Always observe the installation instructions.
• Faults that may impair safety must be addressed immediately.
• The valves are exclusively intended for the application area stated in these installation instructions. Any other
or further use is not valid as the intended use.
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Chapter 9 - Operation and maintenance
78
• The manufacturer’s warranty for the setting of the valve shall be null and void if the sealed cover is removed. EN
• All assembly work is to be carried out by authorized specialist staff.
9.6.2 General notes
ENGLISH
Overflow valves and pressure limiting valves are high-quality fittings which require a particularly careful handling. The
sealing surfaces are precision-machined at the seat and cone to attain the required tightness. Always avoid the penetration of
foreign particles into the valve during assembly and during the operation. The tightness of a pressure limiting / overflow
valve can be impaired when using hemp, Teflon tape, as well as through welding beads, among other things. Also rough
handling of the finished valve during storage, transport and assembly can result in a valve leaking. If the valves are painted,
make sure that the sliding parts do not come into contact with the paint.
9.6.3 Range of application
As pressure limiting valve (proportional safety valve) for non-adhesive liquids, gas, steam for protection against excess
pressure in pressure tanks or steam boilers as well as pressure-holding equipment parts for pressure devices in compliance
with the EC pressure equipment directive.
As overflow valve (only the gastight versions tGFO) for non-adhesive liquids, gas and steam for pressure limitation and/or
regulation, for protection of pumps and as bypass valve. Overflow valves can also be used if there is counterpressure.
For details on the range of application of the individual versions please refer to the datasheets of the manufacturer.
9.6.4 Installation and assembly
To ensure a satisfactory operation of the valves they must be assembled in such a way that the safety valve is not exposed to
any impermissible static, dynamic or thermal loads.
The installation has to be flushed before installing the valve. If an installation is not sufficiently cleaned or the valve is
installed improperly, the valve may leak even the first time it responds.
Appropriate safety measures must be taken at the place of installation of the valves if the medium that discharges upon
actuation of the valve can lead to direct or indirect hazards to people or the environment.
Pressure limiting valves are to be installed vertically, if possible, and with the bonnet pointing upward. A different
installation position must be clarified with the manufacturer.
Overflow valves (618 tGFO) can be installed in any position. The function of the valves is guaranteed in every position.
During assembly always make sure not to apply any force when fastening the connecting thread and not to screw it in
too far, as this could otherwise damage the seat of the valve. Do not allow sealing material such as hemp or Teflon to
penetrate into the valve.
9.6.5 Se t t i n g
The valves can be delivered with a set pressure and sealed by the factory or without set pressure with the desired range of
adjustment. Valves which have been set and sealed by the factory are marked with the set pressure. Before changing the set
pressure the seal has to be removed. If valves are unsealed, the desired pressure can be set within the pressure range of the
spring.
618 tGFO:
9.6.6 O p e ra t i n g a n d m a in t e n a n c e
The operating pressure of the plant is to be at least 5 % lower than the closing pressure of the valve if it is used as a pressure
limiting valve. In this way, the valve can satisfactorily close again after blowing off.
In the event of minor leaks, the valves can be made to respond by lifting the lever for version 618 sGFL (the lever is not used
for adjusting the valve!), or by applying overpressure for the remaining model series. If this does not remove the leak the
valve has to be overhauled. After long periods of non-use the function of the valve must be tested.
9.6.7 Warranty
Every valve is tested prior to leaving the factory. We grant a warranty for our products which entails the repair, free of
charge, of any parts that are returned and verified as being prematurely unsuitable for use due to defective material or
manufacturing. We shall not assume liability for any damage or other such obligations. If the factory seal is damaged (in the
case of pressure limiting valves), in the event of any incorrect handling or installation, contamination or normal wear,
warranty claims shall be null and void.
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79 Chapter 9 - Operation and maintenance
EN 9.6.8 Marking
Valves adjusted at the factory have the set pressure marked in a permanent manner on the nameplate or on a brass label that
is attached to the valve. For valves that are not adjusted at the factory the range of adjustment for the installed spring is
ENGLISH
specified on it.
9.7 Maintenance Schedule
1 1 6 1
OPERATION
day month months year
Check control panel display for any alarm signals. ¡
Check that the water outlet temperature is within the prescribed interval. ¡
Check that water inlet temperature is in compliance with the value utilised for selection of
¡
the unit. (*)
In units complete with a hydraulic unit, check that the pressure in the tank (with pump
¡
stopped) is approximately 0.5 bar.
In units equipped with a hydraulic unit check that the difference between the pump outlet
pressure and suction pressure (measured on the pressure gauge with pump stopped) is within ¡
the prescribed range and not lower than the pump maximum flow rate value.
Clean the water filter.
¡
The water filter should be cleaned one week after the first start-up of the unit.
Check that the liquid sight glass is always full or shows a minimum passage of bubbles when
¡
the compressor is running.
Check that the unit’s current absorption is within the data plate values. (*) ¡
Carry out visual inspection of refrigerant circuit, looking out for any deterioration of the
¡
piping or any traces of oil which might indicate a refrigerant leak.
Check the condition and safety of piping connections. ¡
Check the condition and safety of wiring and electrical connections. ¡
Check that ambient air temperature is commensurate with the value utilised when selecting
¡
the dryer. Check that the area in which the unit is installed is well-ventilated.
Make sure that the fan starts automatically.
Thoroughly clean the fins of the condenser with soft brush and/or jet of clean compressed
¡
air.
Check that the grilles of the dryer are free from dirt and any other obstructions.
Clean condenser fins with a mild detergent. ¡
(*) For this purpose use specific test meters.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
Chapter 10 - Troubleshooting
80
CHAPTER 10 EN
ENGLISH
TROUBLESHOOTING
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OPERATING AND MAINTENANCE MANUAL
81 Chapter 10 - Troubleshooting
flow meter alarm FLOW is clogged. Pressure difference between Perform the alarm reset
trips. inlet and outlet below procedure to restart the unit (see
25mbar; Electronic controller).
Alarm displayed: • The text AEFL appears on
AEFL the display;
• General alarm relay
activation.
C2 C2.1 Check the pump electrical
The pump does not work or • See C1.1; supply and, if necessary, invert
rotates in the opposite • General alarm relay two of the phases.
direction (three-phase activation. Perform the alarm reset
power supply). procedure to restart the unit (see
Electronic controller).
C3 C3.1 Invert water inlet and outlet.
Water inlet-outlet inverted • See C1.1; Perform the alarm reset
(units without hydraulic • General alarm relay procedure to restart the unit (see
kit). activation. Electronic controller).
C4 C4.1 Bleed the storage tank via the
The storage tank has not • The text AEFL appears on relative bleed valve.
been bled correctly. the display;
• General alarm relay
activation.
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ENGLISH
trip stops; breaker of the fan.
(TAEevo Tech 015÷401 • The text b(n)HP appears on Perform the alarm reset
models only) the display alternating with procedure to restart the unit (see
value of BTOWT; Electronic controller).
Alarm displayed: Check the fan speed control
• General alarm relay
b(n)HP system.
activation;
D2 D2.1 If the unit is installed in an
Ambient air temperature • Ambient air temperature enclosed place, reduce ambient
too high. higher than maximum temperature to within the
permitted value; prescribed limits, for example
• See D1.1. by increasing room ventilation.
Perform the alarm reset
procedure to restart the unit (see
Electronic controller).
D3 D3.1 Change the position of the unit
Recirculation of warm air • Condenser cooling air or the position of any nearby
due to incorrect installation. temperature higher than obstructions in order to prevent
maximum permitted value; recirculation.
• See D1.1. Perform the alarm reset
procedure to restart the unit (see
Electronic controller).
D4 D4.1 Clean the condenser fins.
See A3. See D1.1. Perform the alarm reset
procedure to restart the unit (see
Electronic controller).
D5 D5.1 Remove the obstruction from
See A4. See D1.1. the front surface of the
compressor.
Perform the alarm reset
procedure to restart the unit (see
Electronic controller).
D6 D6.1 Restore thermal load to within
Thermal load too high. • Water outlet temperature too prescribed limits if possible.
high; Perform the alarm reset
• Refrigerant compressor procedure to restart the unit (see
stops; Electronic controller).
• General alarm relay
activation.
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83 Chapter 10 - Troubleshooting
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Chapter 10 - Troubleshooting
84
ENGLISH
trips circuit stops; eliminate them.
(see also A5). • The text b(n)LP appears on Have the circuit charged by a
Alarm displayed: the display alternating with qualified refrigeration engineer.
b(n)HP value of BTOWT probe;
• General alarm relay
activation.
F2 F2.1 Clean or renew the water inlet
Unit upline filter, if present, See F1.1. filter, if installed.
is fouled
G G1 G1.1 Call in a qualified refrigeration
Compressor protection trips Thermal load too high with • The head and the body of the engineer to check for leaks and
(TAEevo Tech 015÷401 insufficient refrigerant compressor are very hot; eliminate them.
models only). charge in circuit (see also • The compressor stops and Have the circuit charged by a
A5). attempts to restart after a qualified refrigeration engineer.
Alarm displayed: short time (even few
C(n)tr seconds);
• Compressor thermal
protection trips;
• Display shows message
C(n)tr;
• LED of general alarm icon
illuminates.
G2 G2.1 Invert the position of two phase
Incorrect rotation direction Refrigerant is not wires of the power supply.
of scroll compressor (three- compressed and the unit
phase units only). is unable to provide
cooling action.
H H1 H1.1 Check the possible causes for
Display blank and all LEDs Control circuit fuse has Using a tester, no voltage blowing of the fuse.
switched off with main blown. reading is obtained on the Change the fuse.
switch P1 set to ON (I). transformer secondary
winding terminals.
H2 H2.1 Try powering off the unit and
Abnormal power Despite the presence of then powering it on again.
consumption by one or power on the board If this fails to solve the problem
more of the control board terminals the display contact an authorised service
components. remains blank and the centre.
LEDs remain off.
I I1 I1.1 Check that the temperature
Alarm displayed: Probes damaged. • See problem; probe is correctly connected to
AP1÷AP6 • General alarm relay the control board terminals and
activation. that the cable is undamaged.
If necessary replace the
temperature probe.
J J1 J1.1 Identify and remedy the
Alarm displayed: Low water outlet • See problem; problem that caused BEWOT
b(n)Ac temperature. • Compressor stops and then temperature to fall to a value
The value set in the relative restarts; below AL26.
parameter is lower than the
• General alarm relay
value measured by the
activation;
probe.
• LED of general alarm icon
illuminates.
J2 J2.1 Increase the water flow rate.
Water flow rate too low. • See problem;
• Compressor stops and then
restarts;
• General alarm relay
activation.
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
85 Chapter 10 - Troubleshooting
AtE1/AtE2 has tripped because the • General alarm relay pressure drop by partially
pump thermal cutout. water flow rate was too activation; closing, for example, a pump
high. outlet cock.
• Refrigerant compressor and
pump stop;
• The display shows the
message AtE1/AtE2
alternating with the value of
the BTWOT probe;
• Pressure difference read on
the pressure gauge with
pump running and pump
stopped is lower than the
available pressure head with
pump maximum flow rate.
K2 K2.1 Reset thermal cutout.
The grille through which • See problem; Remove obstruction from
the pump cooling air flows • General alarm relay grille.
is obstructed. activation;
• Refrigerant compressor and
pump stop.
K3 K3.1 Reset thermal cutout.
Pump malfunctioning. • See problem; Renew pump.
• General alarm relay
activation;
• Refrigerant compressor and
pump stop;
• Pump current input higher
than nominal value;
• Pump noise levels may be
anomalous.
L L1 L1.1 Power off the unit and then
Alarm Configuration error. Code ACFx flashing on power it on again.
ACFx display and unit shuts If this doesn’t solve the
down. problem, contact the nearest
service centre.
M M1 M1.1 Power off the unit and then
Alarm Processor is not saving data • Unit not working; power it on again.
AEE correctly. • Code AEE flashing on If this doesn’t solve the
display; problem, contact the nearest
service centre.
• LED of general alarm icon
illuminates.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
Chapter 11 - Risk analysis: residual risk
86
CHAPTER 11 EN
ENGLISH
R I S K A N A L Y S I S : R E S I D U A L R IS K
7. Risk of high pressure fluid ejection Contact of body parts with fluids or Disconnect the machine from the
from pipelines and/or pressure tanks residual parts of hydraulic circuit electrical mains during interventions on
in hydraulic circuit due to pipelines launched at high speed. the hydraulic circuit. Strictly observe all
accidental bursting. manual instructions. Chapter 2
“Safety”; Chapter 5 “Installation” and
Chapter 9 “Operation and maintenance”
8. Risk of high pressure fluid ejection Contact of body parts with fluids or Depressurise the machine during
from pipelines and/or pressure tanks residual parts of circuit pipelines interventions on the hydraulic circuit.
in hydraulic circuit due to design launched at high speed. Strictly observe all manual instructions.
pressure values being exceeded. Chapter 2 “Safety”; Chapter 5
“Installation” and Chapter 9 “Operation
and maintenance”
9. Electrical hazards due to direct Risk of electrocution and burns. Strictly observe all manual instructions.
contact with live parts. Chapter 2 “Safety” and 5.6 “Electrical
connections”
10. Electrical hazards due to indirect Risk of electrocution and burns. Strictly observe all manual instructions.
contact with parts that are live due Chapter 2 “Safety” and 5.6 “Electrical
to faults, in particular due to an connections”
insulation fault.
11. Electrical hazards: electrostatic Uncontrolled movements by victim of Strictly observe all manual instructions.
phenomena. electrostatic discharge due to contact 5.6 “Electrical connections”
12. Electrical hazard: heat radiations or Risk of electrocution with live parts Strictly observe all manual instructions.
other phenomena, such as due to short circuits, scalding on Chapter 2 “Safety” and 5.6
projection of melted particles, and contact with hot components due to “Collegamenti elettrici”
chemical effects deriving from short overload.
circuits, overloads.
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
87 Chapter 11 - Risk analysis: residual risk
17. Hazards generated by failure to use Lacerations to upper limbs during Use adequate personal protective
personal protective equipment. maintenance or installation. equipment and observe all instructions
in the manual. Chapter 1 “General
information”; Chapter 2 “Safety”;
Chapter 5 “Installation” and Chapter 9
“Operation and maintenance”
18. Hazards generated by failure to Hazards associated with failure to Consult all sections of the manual.
observe principles of ergonomics correctly identify manual controls.
during machine design, caused, for
example, by: inadequate design,
layout or identification of manual
controls.
19. Hazards generated by failure to Hazards associated with failure to Consult all sections of the manual.
observe principles of ergonomics correctly understand visual display
during machine design, caused, for units.
example, by: inadequate design, or
layout/location of visual display
units.
20. Inadvertent start-up, overtravel/ Electrical or mechanical hazard due to Strictly observe all manual instructions.
unexpected excess speed (or any incorrect settings of operating Chapter 2 “Safety”; Chapter 9
other similar malfunction) caused parameters or settings. “Operation and maintenance”; 5.6
by: fault or malfunction of control “Electrical connections” and Chapter 5
system. “Installation”
21. Inadvertent start-up, overtravel/ Electrical hazard during interventions Strictly observe all manual instructions.
unexpected excess speed (or any on machine with safety devices Chapter 2 “Safety”; 5.6 “Electrical
other similar malfunction) caused inhibited. connections”; Chapter 5 “Installation”
by: fault or malfunction of control and Chapter 9 “Operation and
system with possibility of disabling maintenance”
safety devices.
22. Inadvertent start-up, overtravel/ Electrical hazards associated with Strictly observe all manual instructions.
unexpected excess speed (or any environmental work conditions. Chapter 2 “Safety”; Chapter 3
other similar malfunction) caused “Technical data” and 5.6 “Electrical
by: fault or malfunction of control connections”
system.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷1002
OPERATING AND MAINTENANCE MANUAL
Chapter 11 - Risk analysis: residual risk
88
ENGLISH
other similar malfunction) caused power supply is restored. connections” and Chapter 6 “Starting”
by: return of electric power supply
after failure.
24. Inadvertent start-up, overtravel/ Electrical hazards associated with Strictly observe all manual instructions.
unexpected excess speed (or any electric stress on internal machine Chapter 2 “Safety”; 5.6 “Electrical
other similar malfunction) caused components, short circuits and connections”and Chapter 9 “Operation
by external factors on the electrical overloads. and maintenance”
equipment (EMC).
25. Hazards caused by assembly errors. Hazards associated with machine Strictly observe all manual instructions.
instability caused by vibrations. Chapter 2 “Safety”; Chapter 5
Hazards on contact with operating “Installation” and Chapter 6 “Starting”
fluids, risk of pollution due to
dispersion of fluids into the
environment.
26. Risk of falling or projection of Contact of body parts with metallic Disconnect the machine from the
objects or fluids. materials such as the fan blades or electrical mains during interventions on
moving parts of the compressor. the hydraulic circuit.
Strictly observe all manual instructions.
Chapter 2 “Safety”; Chapter 5
“Installation” and Chapter 9 “Operation
and maintenance”
27. Loss of stability/upturning of Crushing of body parts. Strictly observe all manual instructions.
machine. Chapter 5 “Installation” and instructions
on packaging.
28. Loss of stability/upturning of Crushing of body parts due to Strictly observe all manual instructions.
machine due to installation on upturning of the machine, contact of Chapter 5 “Installation”and Chapter 6
unstable ground and/or vibrations body parts with water due to failure of “Starting”
generated on connection pipelines. connections to the hydraulic circuit
caused by excessive vibrations.
29. Hazards generated by absence of Hazard of contact, due to sudden Strictly observe all manual instructions.
and/or position of measures/ ejections, with machine components Chapter 2 “Safety”; Chapter 5
instruments influencing safety: all and processed or used materials. “Installation”; Chapter 6 “Starting”and
guards. Chapter 9 “Operation and maintenance”
30. Hazards generated by absence of Hazard associated with the lack of or The operator must observe all graphic
and/or position of measures/ inadequate graphic instruction and safety signs on the machine and replace
instruments influencing safety: warning symbols related to dangers when worn or illegible.
graphic safety signs. that could not be eliminated in design. Strictly observe all manual instructions.
Chapter 1 “General information”
31. Hazards generated by absence of Hazards associated with incorrect Consult all sections of the manual.
and/or position of measures/ preparation of the manual due to lack
instruments influencing safety: of and/or unclear information
manual. required to ensure operator safety and
safe use of the machine.
32. Hazards generated by absence of Contact with live parts, contact with Strictly observe all manual instructions.
and/or position of measures/ high pressure fluids or gas. Chapter 2 “Safety” and 5.6 “Electrical
instruments influencing safety: connections”
disconnection of power sources.
33. Hazards generated by absence of Hazard of cutting, ejection of fluids Strictly observe all manual instructions.
and/or position of measures/ or gas at high pressure, scalding, or Chapter 2 “Safety”; Chapter 5
instruments influencing safety: vibrations caused by incorrect “Installation”; Chapter 9 “Operation and
instruments and accessories for maintenance. maintenance”
adjustments and/or maintenance in
safety conditions.
TAEevo Tech 015÷1002 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
APPENDIX
GENERAL CONDITIONS CHECKLIST
WARNING
Start
No
Yes
Yes
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
Start
Yes
Hydraulic circuit connections made in
compliance with best technical practice? No Adapt the connections
Yes
Unit is full of water and all air pockets Fill hydraulic circuit and/or bleed the
have been removed? No air if present
Yes
Is the water pump properly primed and Prime the pump and/or reset the
do it turn in the right direction? No direction of rotation
Yes
Water flow rate to evaporator is as
prescribed in the manual? No Adjust water flow rate
Yes
Any flow switches installed enabled and
correctly connected? No Connect correctly or renew the
component
Yes
Water connections have been made
correctly
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
CONTROLLER CHECKLIST
Start
Yes
Power feeding cables fit for purpose? Replace conductors with cables of
No appropriate type
Yes
Yes
Yes
Yes
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
Start
No
Trip test:
Adjust the plant water gate
valves to reduce the flow rate
Flow switch working correctly?
No Check and/or renew the component
to the evaporator
Yes
Trip test:
Disconnect the fans or
obstruct the coils
High pressure switch or transducer working
correctly?
No Check and/or renew the component
Yes
Yes
Setting high pressure value to approx. 8 bar gas
leaks > 3 grams/year are detected? Yes Stop unit and find the cause of the leak
in compliance with EN 378-2
No
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
OIL CHECKLIST
Start
Yes
Has crankcase heater been switched on at Activate crankcase preheating and wait
least 12 hours before start-up (at least 6 No 12 hours (at least 6 hours for mod.
TAEevo Tech 121-161)
hours for mod. TAEevo Tech 121-161)?
Yes
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited
- Appendix
Start
Yes
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited