Manual de Partes GEP-110-4

Download as pdf or txt
Download as pdf or txt
You are on page 1of 329

Spare Parts Catalogue

PERKINS ENGINE

Serial Number:

Dealer Contact Details

Date of print 19/10/2011


Table of Content

Description Page
PERKINS ENGINE 7
Short / Long Engine 8
Short Engine 10
SHORT ENGINE - ASSEMBLY 12
CON ROD ASSEMBLY 14
CYLINDER BLOCK ASSEMBLY 16
CRANKSHAFT KIT 18
BIG END BEARING KIT 20
PISTON AND RING KIT 22
PISTON RING KIT 24
PISTON RING KIT 26
Core Unit 28
Cylinder Block & Liners 30
CYLINDER BLOCK ASSEMBLY 16
CYLINDER BLOCK ASSEMBLY 16
Pistons & Rings 32
PISTON AND RING KIT 22
PISTON RING KIT 24
PISTON RING KIT 26
PISTON AND RING KIT 22
PISTON RING KIT 24
PISTON RING KIT 26
Connecting Rods 34
CON ROD ASSEMBLY 14
CON ROD ASSEMBLY 14
CONROD KIT 36
Rear End Oil Seal 38
Cylinder Head Assembly 40
CYLINDER HEAD KIT 42
CYLINDER HEAD 44
CYLINDER HEAD KIT 42
CYLINDER HEAD 44
Rocker Shaft Assembly 46
ROCKER SHAFT ASSEMBLY 48
ROCKER SHAFT ASSY - MINOR 50
ROCKER SHAFT ASSY - MINOR 50
ROCKER ARM ASSEMBLY 52
ROCKER ARM ASSEMBLY 52
ROCKER ARM ASSEMBLY 54
ROCKER ARM ASSEMBLY 54
ROCKER SHAFT ASSEMBLY 48
ROCKER SHAFT ASSY - MINOR 50
ROCKER SHAFT ASSY - MINOR 50
ROCKER ARM ASSEMBLY 52

Page 2 / 329
Table of Content

Description Page
ROCKER ARM ASSEMBLY 52
ROCKER ARM ASSEMBLY 54
ROCKER ARM ASSEMBLY 54
Timing Gear & Camshaft 56
CAMSHAFT 58
Crankshaft, Main & Big End Bearings 60
CRANKSHAFT KIT 18
BIG END BEARING KIT 20
Crankshaft, Main & Big End Bearings 62
CRANKSHAFT KIT 64
Crankshaft, Main & Big End Bearings 66
CRANKSHAFT KIT 68
Connecting Rods 70
CON ROD 72
Pistons & Rings 74
CYLINDER BLOCK ASSEMBLY 76
Fuel Injection Equipment 78
Fuel Injection Pump 80
FUEL INJECTION PUMP 82
FUEL INJECTION PUMP 82
High Pressure Fuel Pipes 84
Atomisers 86
INJECTOR 88
INJECTOR 88
Throttle & Stop Controls 90
Control Unit 92
ELECTRONIC GOVERNOR KIT 94
ELECTRONIC GOVERNOR KIT 94
Pick-Up Sensor 96
Fuel Leak-Off Pipe 98
Fuel Injection Pump 100
Pick-Up Sensor 102
Flywheel Housing 104
Flywheel Housing 106
Flywheel & Ring 108
Flywheel & Starter Ring 110
FLYWHEEL ASSEMBLY 112
FLYWHEEL ASSEMBLY 112
Starter Motor 114
Starter Motor 116
Fan Drive 118
Fan Drive 120
Pulleys 122
Lubricating Oil Sump 124

Page 3 / 329
Table of Content

Description Page
Sump 126
Dipstick & Filler Tube 128
TUBE ASSEMBLY 130
TUBE ASSEMBLY 130
Oil Strainer 132
Lubricating Oil Filler & Breather 134
Cylinder Head Cover 136
CYL HEAD COVER ASSY 138
OIL FILLER CAP 140
Breather 142
PIPE - BREATHER 144
Blanking Plates 146
Cylinder Head Cover 148
Lubricating Oil Filter & Integral Oil Cooler 150
Oil Filter 152
OIL FILTER HEAD 154
OIL FILTER HEAD 154
Blanking Plates 156
Oil Cooler 158
OIL COOLER 160
OIL COOLER 160
OIL COOLER 162
Lubricating Oil Filter & Integral Oil Cooler 164
Oil Filter 166
Front End Drive Input 168
Front End Drive Input 170
Water Pump & Thermostat 172
Water Pump 174
WATER PUMP KIT 176
WATER PUMP 178
WATER PUMP KIT 180
WATER PUMP 178
Pipes 182
CONNECTION 184
CONNECTION 184
Water Pump 186
REPAIR KIT - WATER PUMP 188
REPAIR KIT - WATER PUMP 188
Water Pump 190
WATER PUMP KIT 192
Water Outlet / Inlet 194
Water Outlet Housing 196
CONNECTION 198
CONNECTION 198

Page 4 / 329
Table of Content

Description Page
Water Outlet Housing 200
THERMOSTAT ASSEMBLY 202
THERMOSTAT ASSEMBLY 202
Fan & Extension 204
Fan 206
Alternator & Generator 208
Alternator 210
Alternator Bracket & Fixings 212
Pulleys 214
Timing Case & Gear 216
Timing Case 218
Timing Cover 220
IDLER GEAR 222
IDLER GEAR 222
Timing Cover 224
FRONT COVER KIT 226
FRONT COVER KIT 226
Gear Driven Auxiliary Drive Options 228
Blanking Plugs 230
Lubricating Oil Pump & Delivery Housing 232
Lubricating Oil Pump & Delivery Housing 234
Joints & Gaskets - Top Service Kit 236
Top Service Kit 238
GASKET KIT - TOP 240
SEAL KIT 242
SEAL KIT 242
GASKET KIT - TOP 240
SEAL KIT 242
SEAL KIT 242
Turbocharger, Manifolds & Air Charge Cooler 244
Turbocharger 246
Feed Pipes 248
PIPE - TURBO OIL FEED 250
Leak-Off Pipes 252
Pipework & Connections 254
Exhaust Manifold 256
Joints & Gaskets - Bottom Service Kit 258
Bottom Service Kit 260
GASKET KIT - BOTTOM 262
GASKET KIT - BOTTOM 262
Induction Manifold & Air Charge Cooler 264
Air Charge Cooler 266
Pipework & Connections 268
CONNECTION 270

Page 5 / 329
Table of Content

Description Page
CONNECTION 270
Air Charge Cooler 272
Air Charge Cooler 274
Low Pressure Fuel System 276
Filter to Injection Pump Pipe 278
Lift Pump 280
LIFT PUMP 282
FUEL FILTER 284
MOUNTING KIT 286
Injection Pump to Filter Pipe 288
Lift Pump 290
LIFT PUMP KIT 292
LIFT PUMP 294
FUEL FILTER 296
MOUNTING KIT 298
Cold Start System 300
Heater Plugs 302
Engine Lifting Eyes 304
Engine Lifting Eyes 306
Mountings 308
Engine Mounts 310
Lubricating Oil Pressure Switch / Gauge 312
Lubricating Oil Pressure Switch/Gauge 314
Lubricating Oil Pressure Switch/Gauge 316
Temperature Gauge & Sender 318
Temperature Gauge & Sender 320
Applications Miscellaneous & Auxiliaries 322
Miscellaneous & Auxiliaries 324

Page 6 / 329
PERKINS ENGINE
RJ51407

Pos. No. Part No. Description Qty Unit From To

ACE40004 Short / Long Engine


ACHR0082 Core Unit
AFHR4591 Fuel Injection Equipment
CDHR1042 Flywheel Housing
DDHR2014 Flywheel & Ring
EDHR0955 Starter Motor
FBHR0893 Fan Drive
GBHR2324 Lubricating Oil Sump
HBHR2966 Lubricating Oil Filler & Breather
JBHR2347 Lubricating Oil Filter & Integral Oil Cooler
JDHR0023 Lubricating Oil Filter & Integral Oil Cooler
KBHR0519 Front End Drive Input
LBHR2253 Water Pump & Thermostat
LDHR0702 Water Outlet / Inlet
MDHR1069 Fan & Extension
NDHR2711 Alternator & Generator
QCHR0022 Timing Case & Gear
QDHR1368 Gear Driven Auxiliary Drive Options
RBHR0031 Lubricating Oil Pump & Delivery Housing
SACR0354 Joints & Gaskets - Top Service Kit
SBHR1524 Turbocharger, Manifolds & Air Charge Cooler
SGBR0382 Joints & Gaskets - Bottom Service Kit
TBHR0980 Induction Manifold & Air Charge Cooler
VBHR2178 Low Pressure Fuel System
WDHR0345 Cold Start System
XBHR0458 Engine Lifting Eyes
ZCHR1176 Mountings
ZJHR0546 Lubricating Oil Pressure Switch / Gauge
ZLHR0360 Temperature Gauge & Sender
ZZHR1012 Applications Miscellaneous & Auxiliaries

Page 7 / 329
Short / Long Engine
ACE40004

This page intentionally left free

Page 8 / 329
Short / Long Engine
ACE40004

Pos. No. Part No. Description Qty Unit From To

PPL037415 Short Engine

Page 9 / 329
Short Engine
PPL037415

This page intentionally left free

Page 10 / 329
Short Engine
PPL037415

Pos. No. Part No. Description Qty Unit From To

1 10000-02852 SHORT ENGINE - ASSEMBLY 1

Page 11 / 329
SHORT ENGINE - ASSEMBLY
10000-02852

This page intentionally left free

Page 12 / 329
SHORT ENGINE - ASSEMBLY
10000-02852

Pos. No. Part No. Description Qty Unit From To

(3) 936-132 CRANKSHAFT KIT - EXCHANGE 1


(4) 915-812 CON ROD ASSEMBLY 4
(4) 915-814 CON ROD ASSEMBLY 4
(4) 915-810 CON ROD ASSEMBLY 4
(4) 915-813 CON ROD ASSEMBLY 4
(4) 915-809 CON ROD ASSEMBLY 4
(4) 915-811 CON ROD ASSEMBLY 4
(5) 936-116 PISTON AND RING KIT - O/S 4
(5) 936-117 PISTON AND RING KIT - O/S 4
2 915-839 CYLINDER BLOCK ASSEMBLY 1
3 915-841 CRANKSHAFT KIT 1
4 CONROD KIT 4
5 915-815 PISTON AND RING KIT 4
6 998-712 SEAL - REOS HOUSING 1
7 915-744 METRIC BOLT 10

Page 13 / 329
CON ROD ASSEMBLY
915-812

This page intentionally left free

Page 14 / 329
CON ROD ASSEMBLY
915-812

Pos. No. Part No. Description Qty Unit From To

2 CON ROD 1
3 915-732 SMALL END BUSH 1
3 915-732 SMALL END BUSH 1
4 915-747 CON ROD BOLT 2
4 915-747 CON ROD BOLT 2

Page 15 / 329
CYLINDER BLOCK ASSEMBLY
915-839

This page intentionally left free

Page 16 / 329
CYLINDER BLOCK ASSEMBLY
915-839

Pos. No. Part No. Description Qty Unit From To

2 CYLINDER BLOCK 1
3 BEARING CAP 1
4 BEARING CAP 2
5 BEARING CAP 1
6 BEARING CAP 1
7 988-763 THIMBLE 10
7 988-763 THIMBLE 10
8 909-262 SCREW 10
8 909-262 SCREW 10
9 915-733 CAMSHAFT BUSH 1
9 915-733 CAMSHAFT BUSH 1
10 915-753 PLUG 1
10 915-752 PLUG 2
11 915-753 PLUG 1
11 915-752 PLUG 2
12 986-983 PLUG 1
12 986-983 PLUG 1
13 902-107 PLUG 1
13 902-107 PLUG 1
14 934-249 PLUG 2
14 915-746 PLUG 1
15 915-746 PLUG 1
15 915-754 DOWEL 2
16 934-249 PLUG 2
16 915-754 DOWEL 2
17 915-717 PLUG 1
17 915-717 PLUG 1
18 915-749 PLUG 1
18 915-749 PLUG 1
19 10000-01165 PISTON COOLING JET 4
19 10000-01165 PISTON COOLING JET 4
20 987-586 SCREW 4
20 987-586 SCREW 4
21 915-775 BLANKING PLATE 1
21 915-775 BLANKING PLATE 1
22 915-792 GASKET - OIL FILTER HEAD 1
22 915-792 GASKET - OIL FILTER HEAD 1
23 987-608 SCREW 4
23 987-608 SCREW 4

Page 17 / 329
CRANKSHAFT KIT
915-841

This page intentionally left free

Page 18 / 329
CRANKSHAFT KIT
915-841

Pos. No. Part No. Description Qty Unit From To

(3) 915-832 MAIN BEARING KIT - U/S 1


(3) 915-831 MAIN BEARING KIT - U/S 1
(3) 915-833 MAIN BEARING KIT - U/S 1
(4) 10000-12253 BIG END BRG KIT - U/S 1
(4) 10000-12251 BIG END BRG KIT - U/S 1
(4) 10000-12252 BIG END BRG KIT - U/S 1
(5) 904-053 THRUST WASHER 2
(6) 929-090 THRUST WASHER 2
2 CRANKSHAFT 1
3 998-711 MAIN BEARING KIT 1
4 10000-07369 BIG END BEARING KIT 1
5 904-015 THRUST WASHER 2
6 904-016 THRUST WASHER 2
7 929-511 WOODRUFF KEY 1

Page 19 / 329
BIG END BEARING KIT
10000-07369

This page intentionally left free

Page 20 / 329
BIG END BEARING KIT
10000-07369

Pos. No. Part No. Description Qty Unit From To

4 BEARING 8

Page 21 / 329
PISTON AND RING KIT
915-815

This page intentionally left free

Page 22 / 329
PISTON AND RING KIT
915-815

Pos. No. Part No. Description Qty Unit From To

(5) 10000-00267 PISTON RING KIT - OVERSIZE 1


(5) 10000-00268 PISTON RING KIT - OVERSIZE 1
2 PISTON 1
3 GUDGEON PIN 1
4 981-980 CIRCLIP 2
4 981-980 CIRCLIP 2
5 998-703 PISTON RING KIT 1
5 998-703 PISTON RING KIT 1

Page 23 / 329
PISTON RING KIT
998-703

This page intentionally left free

Page 24 / 329
PISTON RING KIT
998-703

Pos. No. Part No. Description Qty Unit From To

47 PISTON RING 1
48 PISTON RING 1
49 PISTON RING 1

Page 25 / 329
PISTON RING KIT
998-703

This page intentionally left free

Page 26 / 329
PISTON RING KIT
998-703

Pos. No. Part No. Description Qty Unit From To

6 PISTON RING 1
7 PISTON RING 1
8 PISTON RING 1

Page 27 / 329
Core Unit
ACHR0082

This page intentionally left free

Page 28 / 329
Core Unit
ACHR0082

Pos. No. Part No. Description Qty Unit From To

PPL028813 Cylinder Block & Liners


PPL028816 Pistons & Rings
PPL028818 Connecting Rods
PPL028819 Rear End Oil Seal
PPL028820 Cylinder Head Assembly
PPL028821 Rocker Shaft Assembly
PPL028822 Timing Gear & Camshaft
PPL038893 Crankshaft, Main & Big End Bearings
PPL077243 Crankshaft, Main & Big End Bearings
PPL086028 Crankshaft, Main & Big End Bearings
PPL086029 Connecting Rods
PPL090338 Pistons & Rings

Page 29 / 329
Cylinder Block & Liners
PPL028813

This page intentionally left free

Page 30 / 329
Cylinder Block & Liners
PPL028813

Pos. No. Part No. Description Qty Unit From To

1 915-839 CYLINDER BLOCK ASSEMBLY 1


1 915-839 CYLINDER BLOCK ASSEMBLY 1

Page 31 / 329
Pistons & Rings
PPL028816

This page intentionally left free

Page 32 / 329
Pistons & Rings
PPL028816

Pos. No. Part No. Description Qty Unit From To

(1) 936-117 PISTON AND RING KIT - O/S 4


(1) 936-116 PISTON AND RING KIT - O/S 4
(1) 936-116 PISTON AND RING KIT - O/S 4
(1) 936-117 PISTON AND RING KIT - O/S 4
1 915-815 PISTON AND RING KIT 4
1 915-815 PISTON AND RING KIT 4

Page 33 / 329
Connecting Rods
PPL028818

This page intentionally left free

Page 34 / 329
Connecting Rods
PPL028818

Pos. No. Part No. Description Qty Unit From To

(1) 915-809 CON ROD ASSEMBLY 4


(1) 915-809 CON ROD ASSEMBLY 4
(1) 915-810 CON ROD ASSEMBLY 4
(1) 915-810 CON ROD ASSEMBLY 4
(1) 915-811 CON ROD ASSEMBLY 4
(1) 915-811 CON ROD ASSEMBLY 4
(1) 915-812 CON ROD ASSEMBLY 4
(1) 915-812 CON ROD ASSEMBLY 4
(1) 915-813 CON ROD ASSEMBLY 4
(1) 915-813 CON ROD ASSEMBLY 4
(1) 915-814 CON ROD ASSEMBLY 4
(1) 915-814 CON ROD ASSEMBLY 4
1 CONROD KIT 4

Page 35 / 329
CONROD KIT

This page intentionally left free

Page 36 / 329
CONROD KIT

Pos. No. Part No. Description Qty Unit From To

2 CON ROD 1
3 915-732 SMALL END BUSH 1
3 915-732 SMALL END BUSH 1
4 915-747 CON ROD BOLT 2
4 915-747 CON ROD BOLT 2

Page 37 / 329
Rear End Oil Seal
PPL028819

This page intentionally left free

Page 38 / 329
Rear End Oil Seal
PPL028819

Pos. No. Part No. Description Qty Unit From To

1 998-712 SEAL - REOS HOUSING 1


1 998-712 SEAL - REOS HOUSING 1
2 915-744 METRIC BOLT 10
2 915-744 METRIC BOLT 10

Page 39 / 329
Cylinder Head Assembly
PPL028820

This page intentionally left free

Page 40 / 329
Cylinder Head Assembly
PPL028820

Pos. No. Part No. Description Qty Unit From To

1 915-840 CYLINDER HEAD KIT 1


1 915-840 CYLINDER HEAD KIT 1
22 998-708 GASKET - CYLINDER HEAD 1
23 998-708 GASKET - CYLINDER HEAD 1
23 998-706 CYLINDER HEAD BOLT 7
24 998-707 CYLINDER HEAD BOLT 3
24 998-706 CYLINDER HEAD BOLT 7
25 998-707 CYLINDER HEAD BOLT 3

Page 41 / 329
CYLINDER HEAD KIT
915-840

This page intentionally left free

Page 42 / 329
CYLINDER HEAD KIT
915-840

Pos. No. Part No. Description Qty Unit From To

2 CYLINDER HEAD 1
4 994-275 VALVE GUIDE 4
5 10000-17034 VALVE SEAT INSERT 4
6 10000-15372 VALVE SEAT INSERT 4
7 909-324 PLUG 2
8 986-983 PLUG 4
9 998-701 INTAKE VALVE 4
10 998-701 INTAKE VALVE 4
10 916-160 SEAL - VALVE STEM 4
11 916-160 SEAL - VALVE STEM 4
12 998-704 VALVE SPRING 4
13 915-762 CAP 4
14 982-308 VALVE COLLET 8
14 998-702 EXHAUST VALVE 4
15 10000-00118 SEAL - VALVE STEM 4
15 998-702 EXHAUST VALVE 4
16 10000-00118 SEAL - VALVE STEM 4
16 998-704 VALVE SPRING 4
17 998-704 VALVE SPRING 4
17 915-762 CAP 4
18 915-762 CAP 4
18 982-308 VALVE COLLET 8
19 982-308 VALVE COLLET 8
19 915-756 PLUG 1
20 915-756 PLUG 1
20 915-705 SEAL - O RING 1
21 929-400 PLUG 1
21 915-705 SEAL - O RING 1
22 929-400 PLUG 1

Page 43 / 329
CYLINDER HEAD

This page intentionally left free

Page 44 / 329
CYLINDER HEAD

Pos. No. Part No. Description Qty Unit From To

3 CYLINDER HEAD 1
4 994-774 VALVE GUIDE 4
5 994-774 VALVE GUIDE 4
6 915-760 VALVE SEAT INSERT 4
7 915-761 VALVE SEAT INSERT 4
8 909-324 PLUG 2
9 986-983 PLUG 4

Page 45 / 329
Rocker Shaft Assembly
PPL028821

This page intentionally left free

Page 46 / 329
Rocker Shaft Assembly
PPL028821

Pos. No. Part No. Description Qty Unit From To

1 915-818 ROCKER SHAFT ASSEMBLY 1


1 915-818 ROCKER SHAFT ASSEMBLY 1

Page 47 / 329
ROCKER SHAFT ASSEMBLY
915-818

This page intentionally left free

Page 48 / 329
ROCKER SHAFT ASSEMBLY
915-818

Pos. No. Part No. Description Qty Unit From To

2 915-819 ROCKER SHAFT ASSY - MINOR 1


2 915-819 ROCKER SHAFT ASSY - MINOR 1
5 915-816 ROCKER ARM ASSEMBLY 4
5 915-816 ROCKER ARM ASSEMBLY 4
10 915-742 ROCKER SHAFT SPRING 3
10 915-742 ROCKER SHAFT SPRING 3
11 915-817 ROCKER ARM ASSEMBLY 4
11 915-817 ROCKER ARM ASSEMBLY 4
16 980-189 CIRCLIP 2
16 980-189 CIRCLIP 2
17 915-688 WASHER 2
17 915-688 WASHER 2
18 915-700 SCREW 1
18 915-700 SCREW 1
19 915-701 SCREW 3
19 915-701 SCREW 3

Page 49 / 329
ROCKER SHAFT ASSY - MINOR
915-819

This page intentionally left free

Page 50 / 329
ROCKER SHAFT ASSY - MINOR
915-819

Pos. No. Part No. Description Qty Unit From To

3 ROCKER ARM SHAFT 1


4 915-716 PLUG 2
4 915-716 PLUG 2

Page 51 / 329
ROCKER ARM ASSEMBLY
915-816

This page intentionally left free

Page 52 / 329
ROCKER ARM ASSEMBLY
915-816

Pos. No. Part No. Description Qty Unit From To

6 ROCKER ARM 1
7 PAD 1
8 973-827 NUT 1
8 973-827 NUT 1
9 994-255 SCREW 1
9 994-255 SCREW 1

Page 53 / 329
ROCKER ARM ASSEMBLY
915-817

This page intentionally left free

Page 54 / 329
ROCKER ARM ASSEMBLY
915-817

Pos. No. Part No. Description Qty Unit From To

12 ROCKER ARM 1
13 PAD 1
14 973-827 NUT 1
14 973-827 NUT 1
15 994-255 SCREW 1
15 994-255 SCREW 1

Page 55 / 329
Timing Gear & Camshaft
PPL028822

This page intentionally left free

Page 56 / 329
Timing Gear & Camshaft
PPL028822

Pos. No. Part No. Description Qty Unit From To

1 10000-38396 CAMSHAFT 1
1 915-740 CAMSHAFT 1
2 10000-12163 TAPPET 8
3 907-003 PUSHROD 8
4 10000-12163 TAPPET 8
4 929-511 WOODRUFF KEY 1
5 907-003 PUSHROD 8

Page 57 / 329
CAMSHAFT
10000-38396

This page intentionally left free

Page 58 / 329
CAMSHAFT
10000-38396

Pos. No. Part No. Description Qty Unit From To

2 CAMSHAFT 1
3 929-511 WOODRUFF KEY 1

Page 59 / 329
Crankshaft, Main & Big End Bearings
PPL038893

This page intentionally left free

Page 60 / 329
Crankshaft, Main & Big End Bearings
PPL038893

Pos. No. Part No. Description Qty Unit From To

(1) 936-132 CRANKSHAFT KIT - EXCHANGE 1


1 915-841 CRANKSHAFT KIT 1
8 915-736 CRANKSHAFT GEAR 1

Page 61 / 329
Crankshaft, Main & Big End Bearings
PPL077243

This page intentionally left free

Page 62 / 329
Crankshaft, Main & Big End Bearings
PPL077243

Pos. No. Part No. Description Qty Unit From To

(1) 936-132 CRANKSHAFT KIT - EXCHANGE 1


1 915-841 CRANKSHAFT KIT 1
8 915-736 CRANKSHAFT GEAR 1

Page 63 / 329
CRANKSHAFT KIT
915-841

This page intentionally left free

Page 64 / 329
CRANKSHAFT KIT
915-841

Pos. No. Part No. Description Qty Unit From To

(3) 915-832 MAIN BEARING KIT - U/S 1


(3) 915-831 MAIN BEARING KIT - U/S 1
(3) 915-833 MAIN BEARING KIT - U/S 1
(4) 10000-12253 BIG END BRG KIT - U/S 1
(4) 10000-12251 BIG END BRG KIT - U/S 1
(4) 10000-12252 BIG END BRG KIT - U/S 1
(5) 904-053 THRUST WASHER 2
(6) 929-090 THRUST WASHER 2
2 CRANKSHAFT 1
3 998-711 MAIN BEARING KIT 1
4 10000-07369 BIG END BEARING KIT 1
5 904-015 THRUST WASHER 2
6 904-016 THRUST WASHER 2
7 929-511 WOODRUFF KEY 1

Page 65 / 329
Crankshaft, Main & Big End Bearings
PPL086028

This page intentionally left free

Page 66 / 329
Crankshaft, Main & Big End Bearings
PPL086028

Pos. No. Part No. Description Qty Unit From To

1 10000-48967 CRANKSHAFT KIT 1


7 915-736 CRANKSHAFT GEAR 1
8 929-511 WOODRUFF KEY 1

Page 67 / 329
CRANKSHAFT KIT
10000-48967

This page intentionally left free

Page 68 / 329
CRANKSHAFT KIT
10000-48967

Pos. No. Part No. Description Qty Unit From To

(3) 10000-45514 MAIN BEARING KIT - U/S 1


(3) 10000-45536 MAIN BEARING KIT - U/S 1
(3) 10000-48970 MAIN BEARING KIT - U/S 1
(5) 904-053 THRUST WASHER 2
(6) 929-090 THRUST WASHER 2
2 CRANKSHAFT 1
3 10000-46809 MAIN BEARING KIT 1
4 10000-48968 BIG END BEARING KIT 1
5 904-015 THRUST WASHER 2
6 904-016 THRUST WASHER 2

Page 69 / 329
Connecting Rods
PPL086029

This page intentionally left free

Page 70 / 329
Connecting Rods
PPL086029

Pos. No. Part No. Description Qty Unit From To

(1) 10000-48971 CON ROD 1


(1) 10000-48972 CON ROD 1
(1) 10000-48973 CON ROD 1
(1) 10000-48974 CON ROD 1
(1) 10000-48975 CON ROD 1
(1) 10000-48976 CON ROD 1
1 CON ROD 4

Page 71 / 329
CON ROD

This page intentionally left free

Page 72 / 329
CON ROD

Pos. No. Part No. Description Qty Unit From To

2 CON ROD 1
3 915-732 SMALL END BUSH 1
4 10000-48969 CON ROD BOLT 2

Page 73 / 329
Pistons & Rings
PPL090338

This page intentionally left free

Page 74 / 329
Pistons & Rings
PPL090338

Pos. No. Part No. Description Qty Unit From To

1 10000-48982 CYLINDER BLOCK ASSEMBLY 1

Page 75 / 329
CYLINDER BLOCK ASSEMBLY
10000-48982

This page intentionally left free

Page 76 / 329
CYLINDER BLOCK ASSEMBLY
10000-48982

Pos. No. Part No. Description Qty Unit From To

2 CYLINDER BLOCK 1
3 BEARING CAP 1
4 BEARING CAP 2
5 BEARING CAP 1
6 BEARING CAP 1
7 988-763 THIMBLE 10
8 909-262 SCREW 10
9 10000-48373 CAMSHAFT BUSH 1
10 915-752 PLUG 2
11 915-753 PLUG 1
12 986-983 PLUG 1
13 902-107 PLUG 1
14 934-249 PLUG 2
15 915-746 PLUG 1
16 915-754 DOWEL 1
17 987-582 SCREW 1
18 997-128 WASHER 1
19 986-985 PLUG 1
20 10000-01165 PISTON COOLING JET 4
21 987-586 SCREW 4
22 915-717 PLUG 1
23 915-749 PLUG 1
24 915-775 BLANKING PLATE 1
25 915-792 GASKET - OIL FILTER HEAD 1
26 987-608 SCREW 4

Page 77 / 329
Fuel Injection Equipment
AFHR4591

This page intentionally left free

Page 78 / 329
Fuel Injection Equipment
AFHR4591

Pos. No. Part No. Description Qty Unit From To

PPL050717 Fuel Injection Pump


PPL050719 High Pressure Fuel Pipes
PPL050720 Atomisers
PPL050724 Throttle & Stop Controls
PPL050726 Control Unit
PPL050727 Pick-Up Sensor
PPL050730 Fuel Leak-Off Pipe
PPL050737 Fuel Injection Pump
PPL050738 Pick-Up Sensor

Page 79 / 329
Fuel Injection Pump
PPL050717

This page intentionally left free

Page 80 / 329
Fuel Injection Pump
PPL050717

Pos. No. Part No. Description Qty Unit From To

(1) 10000-48983 FUEL INJ PUMP - EXCH 1


1 915-722 FUEL INJECTION PUMP 1
1 915-722 FUEL INJECTION PUMP 1

Page 81 / 329
FUEL INJECTION PUMP
915-722

This page intentionally left free

Page 82 / 329
FUEL INJECTION PUMP
915-722

Pos. No. Part No. Description Qty Unit From To

2 FUEL INJECTION PUMP 1


3 986-164 SEAL - O RING 1
3 986-164 SEAL - O RING 1
4 934-151 SOLENOID 1
4 934-151 SOLENOID 1
5 986-009 NUT 1
5 986-009 NUT 1
6 988-955 WASHER 1
6 988-955 WASHER 1

Page 83 / 329
High Pressure Fuel Pipes
PPL050719

This page intentionally left free

Page 84 / 329
High Pressure Fuel Pipes
PPL050719

Pos. No. Part No. Description Qty Unit From To

1 915-764 PIPE - FUEL INJ NO 1 CYL 1


1 915-764 PIPE - FUEL INJ NO 1 CYL 1
2 915-765 PIPE - FUEL INJ NO 2 CYL 1
2 915-765 PIPE - FUEL INJ NO 2 CYL 1
3 915-766 PIPE - FUEL INJ NO 3 CYL 1
3 915-766 PIPE - FUEL INJ NO 3 CYL 1
4 915-767 PIPE - FUEL INJ NO 4 CYL 1
4 915-767 PIPE - FUEL INJ NO 4 CYL 1
5 915-714 CLIP 2
5 915-714 CLIP 2
6 915-715 CLIP 1
6 915-715 CLIP 1
7 982-104 CLIP 1
7 982-104 CLIP 1

Page 85 / 329
Atomisers
PPL050720

This page intentionally left free

Page 86 / 329
Atomisers
PPL050720

Pos. No. Part No. Description Qty Unit From To

(1) 10000-50525 INJECTOR - EXCHANGE 4


1 998-700 INJECTOR 4
1 998-700 INJECTOR 4
6 915-797 INJECTOR CLAMP 4
6 915-797 INJECTOR CLAMP 4
7 915-699 SCREW 4
7 915-699 SCREW 4

Page 87 / 329
INJECTOR
998-700

This page intentionally left free

Page 88 / 329
INJECTOR
998-700

Pos. No. Part No. Description Qty Unit From To

2 INJECTOR NOZZLE HOLDER 1


3 915-723 INJECTOR NOZZLE 1
3 915-723 INJECTOR NOZZLE 1
4 10000-00097 SEAL - INJECTOR 1
4 10000-00097 SEAL - INJECTOR 1
5 988-957 INJECTOR WASHER 1
5 988-957 INJECTOR WASHER 1

Page 89 / 329
Throttle & Stop Controls
PPL050724

This page intentionally left free

Page 90 / 329
Throttle & Stop Controls
PPL050724

Pos. No. Part No. Description Qty Unit From To

1 10000-00271 BRACKET 1
1 10000-00271 BRACKET 1
2 973-664 SCREW 1
2 973-664 SCREW 1

Page 91 / 329
Control Unit
PPL050726

This page intentionally left free

Page 92 / 329
Control Unit
PPL050726

Pos. No. Part No. Description Qty Unit From To

1 936-081 ELECTRONIC GOVERNOR KIT 1


1 936-081 ELECTRONIC GOVERNOR KIT 1

Page 93 / 329
ELECTRONIC GOVERNOR KIT
936-081

This page intentionally left free

Page 94 / 329
ELECTRONIC GOVERNOR KIT
936-081

Pos. No. Part No. Description Qty Unit From To

2 ELECTRIC GOVERNOR 1
3 915-691 SCREW 4
3 915-691 SCREW 4
4 915-708 SEAL - O RING 1
4 915-708 SEAL - O RING 1

Page 95 / 329
Pick-Up Sensor
PPL050727

This page intentionally left free

Page 96 / 329
Pick-Up Sensor
PPL050727

Pos. No. Part No. Description Qty Unit From To

1 990-660 PLUG 1
1 990-660 PLUG 1
2 929-424 PLUG 1
2 929-424 PLUG 1

Page 97 / 329
Fuel Leak-Off Pipe
PPL050730

This page intentionally left free

Page 98 / 329
Fuel Leak-Off Pipe
PPL050730

Pos. No. Part No. Description Qty Unit From To

1 915-728 HOSE 3
1 915-728 HOSE 3
2 915-725 CAP 1
2 915-725 CAP 1

Page 99 / 329
Fuel Injection Pump
PPL050737

This page intentionally left free

Page 100 / 329


Fuel Injection Pump
PPL050737

Pos. No. Part No. Description Qty Unit From To

1 915-737 FUEL INJECTION PUMP GEAR 1


1 915-737 FUEL INJECTION PUMP GEAR 1
2 909-222 SCREW 3
2 909-222 SCREW 3
3 915-702 WASHER 3
3 915-702 WASHER 3
4 915-778 BRACKET 1
4 915-778 BRACKET 1
5 909-224 SCREW 1
5 909-224 SCREW 1
6 973-548 NUT 1
6 973-548 NUT 1
7 973-552 SCREW 1
7 973-552 SCREW 1

Page 101 / 329


Pick-Up Sensor
PPL050738

This page intentionally left free

Page 102 / 329


Pick-Up Sensor
PPL050738

Pos. No. Part No. Description Qty Unit From To

1 915-718 PLUG 1
1 915-718 PLUG 1

Page 103 / 329


Flywheel Housing
CDHR1042

This page intentionally left free

Page 104 / 329


Flywheel Housing
CDHR1042

Pos. No. Part No. Description Qty Unit From To

PPL024860 Flywheel Housing

Page 105 / 329


Flywheel Housing
PPL024860

This page intentionally left free

Page 106 / 329


Flywheel Housing
PPL024860

Pos. No. Part No. Description Qty Unit From To

1 996-612 FLYWHEEL HOUSING 1


1 996-612 FLYWHEEL HOUSING 1
2 986-869 PLATE 1
2 986-869 PLATE 1
3 987-615 SCREW 2
3 987-615 SCREW 2
4 987-629 SCREW 1
4 987-629 SCREW 1
5 995-158 PLUG 1
5 995-158 PLUG 1
6 10000-05651 DOWEL 2
6 10000-05651 DOWEL 2
7 987-631 SCREW 2
7 987-631 SCREW 2
8 987-015 PLUG 2
8 987-015 PLUG 2
9 929-632 SCREW 3
9 929-632 SCREW 3

Page 107 / 329


Flywheel & Ring
DDHR2014

This page intentionally left free

Page 108 / 329


Flywheel & Ring
DDHR2014

Pos. No. Part No. Description Qty Unit From To

PPL025200 Flywheel & Starter Ring

Page 109 / 329


Flywheel & Starter Ring
PPL025200

This page intentionally left free

Page 110 / 329


Flywheel & Starter Ring
PPL025200

Pos. No. Part No. Description Qty Unit From To

1 929-567 FLYWHEEL ASSEMBLY 1


1 929-567 FLYWHEEL ASSEMBLY 1
4 909-251 SCREW 10
4 909-251 SCREW 10
5 989-216 WASHER 10
5 989-216 WASHER 10

Page 111 / 329


FLYWHEEL ASSEMBLY
929-567

This page intentionally left free

Page 112 / 329


FLYWHEEL ASSEMBLY
929-567

Pos. No. Part No. Description Qty Unit From To

2 FLYWHEEL 1
3 930-775 STARTER RING GEAR 1
3 930-775 STARTER RING GEAR 1

Page 113 / 329


Starter Motor
EDHR0955

This page intentionally left free

Page 114 / 329


Starter Motor
EDHR0955

Pos. No. Part No. Description Qty Unit From To

PPL069762 Starter Motor

Page 115 / 329


Starter Motor
PPL069762

This page intentionally left free

Page 116 / 329


Starter Motor
PPL069762

Pos. No. Part No. Description Qty Unit From To

1 10000-16477 STARTER MOTOR 1


1 10000-48830 STARTER MOTOR 1
2 988-575 STUD 3
2 988-575 STUD 3
3 986-013 NUT 3
3 986-013 NUT 3

Page 117 / 329


Fan Drive
FBHR0893

This page intentionally left free

Page 118 / 329


Fan Drive
FBHR0893

Pos. No. Part No. Description Qty Unit From To

PPL025201 Fan Drive


PPL025202 Pulleys

Page 119 / 329


Fan Drive
PPL025201

This page intentionally left free

Page 120 / 329


Fan Drive
PPL025201

Pos. No. Part No. Description Qty Unit From To

1 915-808 FAN DRIVE HOUSING 1


1 915-808 FAN DRIVE HOUSING 1
2 973-550 SCREW 4
2 973-550 SCREW 4

Page 121 / 329


Pulleys
PPL025202

This page intentionally left free

Page 122 / 329


Pulleys
PPL025202

Pos. No. Part No. Description Qty Unit From To

1 987-163 FAN DRIVE PULLEY 1


1 987-163 FAN DRIVE PULLEY 1
2 909-053 BELT 1
2 909-053 BELT 1

Page 123 / 329


Lubricating Oil Sump
GBHR2324

This page intentionally left free

Page 124 / 329


Lubricating Oil Sump
GBHR2324

Pos. No. Part No. Description Qty Unit From To

PPL026328 Sump
PPL026329 Dipstick & Filler Tube
PPL026331 Oil Strainer

Page 125 / 329


Sump
PPL026328

This page intentionally left free

Page 126 / 329


Sump
PPL026328

Pos. No. Part No. Description Qty Unit From To

1 915-795 SUMP 1
1 915-795 SUMP 1
2 915-782 GASKET - SUMP 1
2 915-782 GASKET - SUMP 1
3 915-777 BRIDGE PIECE 1
3 915-777 BRIDGE PIECE 1
4 987-571 SCREW 2
4 987-571 SCREW 2
5 915-745 STUD 2
5 915-745 STUD 2
6 973-548 NUT 2
6 973-548 NUT 2
7 929-276 PLUG 2
7 929-276 PLUG 2
8 902-104 SEAL - O RING 2
8 902-104 SEAL - O RING 2
9 929-400 PLUG 1
10 929-400 PLUG 1
10 929-400 PLUG 1
11 987-004 PLUG 1
11 987-004 PLUG 1
12 915-694 SCREW 2
12 915-694 SCREW 2
13 915-697 SCREW 4
13 915-697 SCREW 4
14 987-602 SCREW 4
14 987-602 SCREW 4
15 909-224 SCREW 8
15 909-224 SCREW 8

Page 127 / 329


Dipstick & Filler Tube
PPL026329

This page intentionally left free

Page 128 / 329


Dipstick & Filler Tube
PPL026329

Pos. No. Part No. Description Qty Unit From To

1 973-041 TUBE ASSEMBLY 1


1 973-041 TUBE ASSEMBLY 1
4 931-013 DIPSTICK 1
4 931-013 DIPSTICK 1
5 986-219 OLIVE 1
5 986-219 OLIVE 1

Page 129 / 329


TUBE ASSEMBLY
973-041

This page intentionally left free

Page 130 / 329


TUBE ASSEMBLY
973-041

Pos. No. Part No. Description Qty Unit From To

2 TUBE 1
3 995-388 NUT 1
3 995-388 NUT 1

Page 131 / 329


Oil Strainer
PPL026331

This page intentionally left free

Page 132 / 329


Oil Strainer
PPL026331

Pos. No. Part No. Description Qty Unit From To

1 915-768 PIPE - OIL SUCTION 1


1 915-768 PIPE - OIL SUCTION 1
2 984-292 GASKET 1
2 984-292 GASKET 1
3 909-222 SCREW 2
3 909-222 SCREW 2

Page 133 / 329


Lubricating Oil Filler & Breather
HBHR2966

This page intentionally left free

Page 134 / 329


Lubricating Oil Filler & Breather
HBHR2966

Pos. No. Part No. Description Qty Unit From To

PPL028581 Cylinder Head Cover


PPL028583 Breather
PPL028584 Blanking Plates
PPL028586 Cylinder Head Cover

Page 135 / 329


Cylinder Head Cover
PPL028581

This page intentionally left free

Page 136 / 329


Cylinder Head Cover
PPL028581

Pos. No. Part No. Description Qty Unit From To

1 10000-10852 CYL HEAD COVER ASSY 1

Page 137 / 329


CYL HEAD COVER ASSY
10000-10852

This page intentionally left free

Page 138 / 329


CYL HEAD COVER ASSY
10000-10852

Pos. No. Part No. Description Qty Unit From To

2 CYLINDER HEAD COVER 1


3 998-697 GASKET - CYL. HEAD COVER 1
4 SCREW 10
5 915-743 SPRING 1
6 915-802 CAP 1
7 915-805 DIAPHRAGM 1
8 915-771 COVER PLATE 1
9 915-689 SCREW 4
10 915-803 CAP 1
11 973-824 OIL FILLER CAP 1

Page 139 / 329


OIL FILLER CAP
973-824

This page intentionally left free

Page 140 / 329


OIL FILLER CAP
973-824

Pos. No. Part No. Description Qty Unit From To

12 OIL FILLER CAP 1


13 997-125 SEAL - O RING 1

Page 141 / 329


Breather
PPL028583

This page intentionally left free

Page 142 / 329


Breather
PPL028583

Pos. No. Part No. Description Qty Unit From To

1 10000-01164 PIPE - BREATHER 1


5 987-589 SCREW 2
6 10000-07370 HOSE 1
7 994-248 SPRING 1
8 930-409 HOSE CLIP 1
9 981-661 SUPPORT BRACKET 1

Page 143 / 329


PIPE - BREATHER
10000-01164

This page intentionally left free

Page 144 / 329


PIPE - BREATHER
10000-01164

Pos. No. Part No. Description Qty Unit From To

2 BREATHER PIPE 1
3 915-703 SEAL - O RING 1
4 10000-01166 SEAL - O RING 1

Page 145 / 329


Blanking Plates
PPL028584

This page intentionally left free

Page 146 / 329


Blanking Plates
PPL028584

Pos. No. Part No. Description Qty Unit From To

1 915-720 PLUG 1
2 915-719 PLUG 1

Page 147 / 329


Cylinder Head Cover
PPL028586

This page intentionally left free

Page 148 / 329


Cylinder Head Cover
PPL028586

Pos. No. Part No. Description Qty Unit From To

1 915-804 COVER 1
2 987-588 SCREW 3

Page 149 / 329


Lubricating Oil Filter & Integral Oil Cooler
JBHR2347

This page intentionally left free

Page 150 / 329


Lubricating Oil Filter & Integral Oil Cooler
JBHR2347

Pos. No. Part No. Description Qty Unit From To

PPL025121 Oil Filter


PPL025123 Blanking Plates
PPL051183 Oil Cooler

Page 151 / 329


Oil Filter
PPL025121

This page intentionally left free

Page 152 / 329


Oil Filter
PPL025121

Pos. No. Part No. Description Qty Unit From To

1 10000-00099 OIL FILTER HEAD 1


1 10000-00099 OIL FILTER HEAD 1
2 915-792 GASKET - OIL FILTER HEAD 1
2 915-792 GASKET - OIL FILTER HEAD 1
3 987-609 SCREW 4
3 987-609 SCREW 4
4 915-757 PLUG 1
4 915-757 PLUG 1
5 915-707 SEAL - O RING 1
5 915-707 SEAL - O RING 1

Page 153 / 329


OIL FILTER HEAD
10000-00099

This page intentionally left free

Page 154 / 329


OIL FILTER HEAD
10000-00099

Pos. No. Part No. Description Qty Unit From To

2 CONNECTION 1

Page 155 / 329


Blanking Plates
PPL025123

This page intentionally left free

Page 156 / 329


Blanking Plates
PPL025123

Pos. No. Part No. Description Qty Unit From To

1 915-775 BLANKING PLATE 1


1 915-775 BLANKING PLATE 1
2 915-792 GASKET - OIL FILTER HEAD 1
2 915-792 GASKET - OIL FILTER HEAD 1
3 987-608 SCREW 4
3 987-608 SCREW 4

Page 157 / 329


Oil Cooler
PPL051183

This page intentionally left free

Page 158 / 329


Oil Cooler
PPL051183

Pos. No. Part No. Description Qty Unit From To

1 10000-07371 OIL COOLER 1


1 10000-07371 OIL COOLER 1
1 10000-44887 OIL COOLER 1

Page 159 / 329


OIL COOLER
10000-07371

This page intentionally left free

Page 160 / 329


OIL COOLER
10000-07371

Pos. No. Part No. Description Qty Unit From To

2 915-721 OIL COOLER 1


2 915-721 OIL COOLER 1
3 915-788 GASKET - OIL COOLER 2
3 915-788 GASKET - OIL COOLER 2
4 HOUSING 1
5 10000-00275 GASKET - OIL COOLER 1
5 10000-00275 GASKET - OIL COOLER 1
6 987-636 SCREW 3
6 987-636 SCREW 3
7 909-222 SCREW 8
7 909-222 SCREW 8
8 973-068 SCREW 2
8 973-068 SCREW 2
9 987-599 SCREW 4
9 987-599 SCREW 4

Page 161 / 329


OIL COOLER
10000-44887

This page intentionally left free

Page 162 / 329


OIL COOLER
10000-44887

Pos. No. Part No. Description Qty Unit From To

2 HOUSING 1
3 915-721 OIL COOLER 1
4 915-788 GASKET - OIL COOLER 2
5 10000-00275 GASKET - OIL COOLER 1
6 987-636 SCREW 3
7 909-222 SCREW 10
8 987-599 SCREW 4

Page 163 / 329


Lubricating Oil Filter & Integral Oil Cooler
JDHR0023

This page intentionally left free

Page 164 / 329


Lubricating Oil Filter & Integral Oil Cooler
JDHR0023

Pos. No. Part No. Description Qty Unit From To

PPL042033 Oil Filter

Page 165 / 329


Oil Filter
PPL042033

This page intentionally left free

Page 166 / 329


Oil Filter
PPL042033

Pos. No. Part No. Description Qty Unit From To

1 901-103 OIL FILTER 1


1 901-103 OIL FILTER 1

Page 167 / 329


Front End Drive Input
KBHR0519

This page intentionally left free

Page 168 / 329


Front End Drive Input
KBHR0519

Pos. No. Part No. Description Qty Unit From To

PPL023541 Front End Drive Input

Page 169 / 329


Front End Drive Input
PPL023541

This page intentionally left free

Page 170 / 329


Front End Drive Input
PPL023541

Pos. No. Part No. Description Qty Unit From To

1 987-154 CRANKSHAFT PULLEY 1


1 987-154 CRANKSHAFT PULLEY 1
2 981-247 BLOCK 1
2 981-247 BLOCK 1
3 909-264 BOLT 3
3 909-264 BOLT 3

Page 171 / 329


Water Pump & Thermostat
LBHR2253

This page intentionally left free

Page 172 / 329


Water Pump & Thermostat
LBHR2253

Pos. No. Part No. Description Qty Unit From To

PPL023648 Water Pump


PPL023651 Pipes
PPL031928 Water Pump
PPL090028 Water Pump

Page 173 / 329


Water Pump
PPL023648

This page intentionally left free

Page 174 / 329


Water Pump
PPL023648

Pos. No. Part No. Description Qty Unit From To

1 10000-45354 WATER PUMP KIT 1


1 915-838 WATER PUMP KIT 1
4 994-963 SCREW 2
5 909-220 SCREW 2
6 987-601 SCREW 5
7 994-963 SCREW 2
8 909-220 SCREW 2
9 987-601 SCREW 5

Page 175 / 329


WATER PUMP KIT
915-838

This page intentionally left free

Page 176 / 329


WATER PUMP KIT
915-838

Pos. No. Part No. Description Qty Unit From To

2 WATER PUMP 1
3 915-785 GASKET - WATER PUMP 1

Page 177 / 329


WATER PUMP

This page intentionally left free

Page 178 / 329


WATER PUMP

Pos. No. Part No. Description Qty Unit From To

3 WATER PUMP COVER 1


4 COVER 1
5 GASKET 1
6 IMPELLER 1
7 DRIVE SHAFT 1
8 SEAL 1
9 CIRCLIP 1
10 CIRCLIP 1
11 ROLLER BEARING 1
12 OIL SEAL 1
13 BEARING 1
14 915-673 WATER PUMP GEAR 1
14 915-673 WATER PUMP GEAR 1

Page 179 / 329


WATER PUMP KIT
10000-45354

This page intentionally left free

Page 180 / 329


WATER PUMP KIT
10000-45354

Pos. No. Part No. Description Qty Unit From To

2 WATER PUMP 1
3 WATER PUMP COVER 1
4 916-574 GASKET - WATER PUMP 1
5 10000-05535 SCREW 3
6 915-785 GASKET - WATER PUMP 1

Page 181 / 329


Pipes
PPL023651

This page intentionally left free

Page 182 / 329


Pipes
PPL023651

Pos. No. Part No. Description Qty Unit From To

1 915-822 CONNECTION 1
1 915-822 CONNECTION 1
5 909-224 SCREW 2
5 909-224 SCREW 2

Page 183 / 329


CONNECTION
915-822

This page intentionally left free

Page 184 / 329


CONNECTION
915-822

Pos. No. Part No. Description Qty Unit From To

2 CONNECTION 1
3 915-710 SEAL - O RING 1
3 915-710 SEAL - O RING 1
4 915-709 SEAL - O RING 1
4 915-709 SEAL - O RING 1

Page 185 / 329


Water Pump
PPL031928

This page intentionally left free

Page 186 / 329


Water Pump
PPL031928

Pos. No. Part No. Description Qty Unit From To

1 998-713 REPAIR KIT - WATER PUMP 1


1 998-713 REPAIR KIT - WATER PUMP 1

Page 187 / 329


REPAIR KIT - WATER PUMP
998-713

This page intentionally left free

Page 188 / 329


REPAIR KIT - WATER PUMP
998-713

Pos. No. Part No. Description Qty Unit From To

2 IMPELLER 1
3 ROLLER BEARING 1
4 BEARING 1
5 SEAL - OIL 1
6 SEAL 1
7 CIRCLIP 1
8 CIRCLIP 1
9 916-574 GASKET - WATER PUMP 1
9 916-574 GASKET - WATER PUMP 1
10 DRIVE SHAFT 1
11 915-785 GASKET - WATER PUMP 1
11 915-785 GASKET - WATER PUMP 1

Page 189 / 329


Water Pump
PPL090028

This page intentionally left free

Page 190 / 329


Water Pump
PPL090028

Pos. No. Part No. Description Qty Unit From To

1 10000-45354 WATER PUMP KIT 1


7 994-963 SCREW 2
8 909-220 SCREW 2
9 987-601 SCREW 5

Page 191 / 329


WATER PUMP KIT
10000-45354

This page intentionally left free

Page 192 / 329


WATER PUMP KIT
10000-45354

Pos. No. Part No. Description Qty Unit From To

2 WATER PUMP 1
3 WATER PUMP COVER 1
4 10000-52701 GASKET 1
5 10000-05535 SCREW 3
6 915-785 GASKET - WATER PUMP 1

Page 193 / 329


Water Outlet / Inlet
LDHR0702

This page intentionally left free

Page 194 / 329


Water Outlet / Inlet
LDHR0702

Pos. No. Part No. Description Qty Unit From To

PPL023846 Water Outlet Housing


PPL037454 Water Outlet Housing

Page 195 / 329


Water Outlet Housing
PPL023846

This page intentionally left free

Page 196 / 329


Water Outlet Housing
PPL023846

Pos. No. Part No. Description Qty Unit From To

1 915-823 CONNECTION 1
1 915-823 CONNECTION 1
5 909-222 SCREW 2
5 909-222 SCREW 2

Page 197 / 329


CONNECTION
915-823

This page intentionally left free

Page 198 / 329


CONNECTION
915-823

Pos. No. Part No. Description Qty Unit From To

2 CONNECTION 1
3 998-698 THERMOSTAT 1
3 998-698 THERMOSTAT 1
4 915-706 SEAL - WATER OUTLET 1
4 915-706 SEAL - WATER OUTLET 1

Page 199 / 329


Water Outlet Housing
PPL037454

This page intentionally left free

Page 200 / 329


Water Outlet Housing
PPL037454

Pos. No. Part No. Description Qty Unit From To

1 936-038 THERMOSTAT ASSEMBLY 1


1 936-038 THERMOSTAT ASSEMBLY 1
5 909-222 SCREW 2
5 909-222 SCREW 2

Page 201 / 329


THERMOSTAT ASSEMBLY
936-038

This page intentionally left free

Page 202 / 329


THERMOSTAT ASSEMBLY
936-038

Pos. No. Part No. Description Qty Unit From To

2 CONNECTION 1
3 THERMOSTAT 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
4 936-016 SEAL - THERMOSTAT HOUSING 1

Page 203 / 329


Fan & Extension
MDHR1069

This page intentionally left free

Page 204 / 329


Fan & Extension
MDHR1069

Pos. No. Part No. Description Qty Unit From To

PPL024852 Fan

Page 205 / 329


Fan
PPL024852

This page intentionally left free

Page 206 / 329


Fan
PPL024852

Pos. No. Part No. Description Qty Unit From To

1 997-830 EXTENSION 1
1 997-830 EXTENSION 1
2 915-692 STUD 4
2 915-692 STUD 4
3 930-536 NUT 4
3 930-536 NUT 4

Page 207 / 329


Alternator & Generator
NDHR2711

This page intentionally left free

Page 208 / 329


Alternator & Generator
NDHR2711

Pos. No. Part No. Description Qty Unit From To

PPL023657 Alternator
PPL023659 Alternator Bracket & Fixings
PPL023660 Pulleys

Page 209 / 329


Alternator
PPL023657

This page intentionally left free

Page 210 / 329


Alternator
PPL023657

Pos. No. Part No. Description Qty Unit From To

1 915-730 ALTERNATOR 1
1 10000-18159 ALTERNATOR 1

Page 211 / 329


Alternator Bracket & Fixings
PPL023659

This page intentionally left free

Page 212 / 329


Alternator Bracket & Fixings
PPL023659

Pos. No. Part No. Description Qty Unit From To

1 915-807 ALTERNATOR BRACKET 1


1 915-807 ALTERNATOR BRACKET 1
2 987-620 SCREW 2
3 915-695 SCREW 1
3 987-620 SCREW 2
4 915-695 SCREW 1
4 930-536 NUT 1
5 934-339 LEVER 1
5 930-536 NUT 1
6 934-339 LEVER 1
6 909-222 SCREW 1
7 909-222 SCREW 1
7 915-698 SCREW 1
8 973-854 WASHER 1
8 915-698 SCREW 1
9 973-854 WASHER 1
9 988-228 SPACER 1
10 988-228 SPACER 1
10 986-013 NUT 1
11 986-013 NUT 1

Page 213 / 329


Pulleys
PPL023660

This page intentionally left free

Page 214 / 329


Pulleys
PPL023660

Pos. No. Part No. Description Qty Unit From To

1 915-735 ALTERNATOR PULLEY 1


1 915-735 ALTERNATOR PULLEY 1

Page 215 / 329


Timing Case & Gear
QCHR0022

This page intentionally left free

Page 216 / 329


Timing Case & Gear
QCHR0022

Pos. No. Part No. Description Qty Unit From To

PPL024434 Timing Case


PPL024435 Timing Cover
PPL026626 Timing Cover

Page 217 / 329


Timing Case
PPL024434

This page intentionally left free

Page 218 / 329


Timing Case
PPL024434

Pos. No. Part No. Description Qty Unit From To

1 10000-07372 TIMING CASE 1


1 10000-07372 TIMING CASE 1
2 10000-04364 SEAL - FRONT END OIL 1
2 10000-04364 SEAL - FRONT END OIL 1
3 987-609 SCREW 4
3 909-224 SCREW 8
4 10000-05411 GASKET - TIMING CASE 1
4 987-609 SCREW 4
5 10000-05411 GASKET - TIMING CASE 1
5 909-224 SCREW 6
6 987-599 SCREW 2

Page 219 / 329


Timing Cover
PPL024435

This page intentionally left free

Page 220 / 329


Timing Cover
PPL024435

Pos. No. Part No. Description Qty Unit From To

1 10000-48979 IDLER GEAR 1


1 10000-00090 IDLER GEAR 1
1 10000-00090 IDLER GEAR 1
2 10000-15130 HUB 1
3 10000-48980 PLATE 1
3 10000-07373 PLATE 1
4 973-991 SCREW 3
4 10000-15130 HUB 1
5 10000-07373 PLATE 1
5 915-738 CAMSHAFT GEAR 1
6 915-734 THRUST WASHER 1
6 973-991 SCREW 3
7 929-506 DOWEL 1
7 915-738 CAMSHAFT GEAR 1
8 929-511 WOODRUFF KEY 1
8 989-232 WASHER 1
9 987-632 SCREW 1
9 915-734 THRUST WASHER 1
10 929-506 DOWEL 1
11 989-232 WASHER 1
12 987-632 SCREW 1

Page 221 / 329


IDLER GEAR
10000-00090

This page intentionally left free

Page 222 / 329


IDLER GEAR
10000-00090

Pos. No. Part No. Description Qty Unit From To

2 IDLER GEAR 1
3 BUSH 1

Page 223 / 329


Timing Cover
PPL026626

This page intentionally left free

Page 224 / 329


Timing Cover
PPL026626

Pos. No. Part No. Description Qty Unit From To

1 936-039 FRONT COVER KIT 1


1 936-039 FRONT COVER KIT 1
4 973-664 SCREW 10
4 973-664 SCREW 10
5 987-601 SCREW 5
5 987-601 SCREW 5

Page 225 / 329


FRONT COVER KIT
936-039

This page intentionally left free

Page 226 / 329


FRONT COVER KIT
936-039

Pos. No. Part No. Description Qty Unit From To

2 TIMINGGEAR COVER 1
3 915-783 GASKET - TIMING CASE COVER 1
3 915-783 GASKET - TIMING CASE COVER 1

Page 227 / 329


Gear Driven Auxiliary Drive Options
QDHR1368

This page intentionally left free

Page 228 / 329


Gear Driven Auxiliary Drive Options
QDHR1368

Pos. No. Part No. Description Qty Unit From To

PPL029659 Blanking Plugs

Page 229 / 329


Blanking Plugs
PPL029659

This page intentionally left free

Page 230 / 329


Blanking Plugs
PPL029659

Pos. No. Part No. Description Qty Unit From To

1 987-582 SCREW 1
1 987-582 SCREW 1
2 997-128 WASHER 1
2 997-128 WASHER 1

Page 231 / 329


Lubricating Oil Pump & Delivery Housing
RBHR0031

This page intentionally left free

Page 232 / 329


Lubricating Oil Pump & Delivery Housing
RBHR0031

Pos. No. Part No. Description Qty Unit From To

PPL023626 Lubricating Oil Pump & Delivery Housing

Page 233 / 329


Lubricating Oil Pump & Delivery Housing
PPL023626

This page intentionally left free

Page 234 / 329


Lubricating Oil Pump & Delivery Housing
PPL023626

Pos. No. Part No. Description Qty Unit From To

1 915-821 OIL PUMP 1


1 915-821 OIL PUMP 1
2 987-621 SCREW 5
2 987-621 SCREW 5

Page 235 / 329


Joints & Gaskets - Top Service Kit
SACR0354

This page intentionally left free

Page 236 / 329


Joints & Gaskets - Top Service Kit
SACR0354

Pos. No. Part No. Description Qty Unit From To

PPL039219 Top Service Kit

Page 237 / 329


Top Service Kit
PPL039219

This page intentionally left free

Page 238 / 329


Top Service Kit
PPL039219

Pos. No. Part No. Description Qty Unit From To

1 10000-01591 GASKET KIT - TOP 1


1 10000-01591 GASKET KIT - TOP 1

Page 239 / 329


GASKET KIT - TOP
10000-01591

This page intentionally left free

Page 240 / 329


GASKET KIT - TOP
10000-01591

Pos. No. Part No. Description Qty Unit From To

2 998-708 GASKET - CYLINDER HEAD 1


2 998-708 GASKET - CYLINDER HEAD 1
3 998-697 GASKET - CYL. HEAD COVER 1
3 998-697 GASKET - CYL. HEAD COVER 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
5 915-784 GASKET - EXHAUST MANIFOLD 1
5 915-784 GASKET - EXHAUST MANIFOLD 1
6 984-365 GASKET 1
6 984-365 GASKET 1
7 915-789 GASKET 1
7 915-789 GASKET 1
8 995-410 GASKET - TURBOCHARGER 1
8 995-410 GASKET - TURBOCHARGER 1
9 988-957 INJECTOR WASHER 4
9 988-957 INJECTOR WASHER 4
10 915-790 GASKET 1
10 915-790 GASKET 1
11 10000-00117 SEAL KIT 1
11 10000-00117 SEAL KIT 1

Page 241 / 329


SEAL KIT
10000-00117

This page intentionally left free

Page 242 / 329


SEAL KIT
10000-00117

Pos. No. Part No. Description Qty Unit From To

12 10000-00118 SEAL - VALVE STEM 4


12 10000-00118 SEAL - VALVE STEM 4
13 916-160 SEAL - VALVE STEM 4
13 916-160 SEAL - VALVE STEM 4

Page 243 / 329


Turbocharger, Manifolds & Air Charge Cooler
SBHR1524

This page intentionally left free

Page 244 / 329


Turbocharger, Manifolds & Air Charge Cooler
SBHR1524

Pos. No. Part No. Description Qty Unit From To

PPL027719 Turbocharger
PPL027721 Feed Pipes
PPL027722 Leak-Off Pipes
PPL027725 Pipework & Connections
PPL027726 Exhaust Manifold

Page 245 / 329


Turbocharger
PPL027719

This page intentionally left free

Page 246 / 329


Turbocharger
PPL027719

Pos. No. Part No. Description Qty Unit From To

(1) 10000-02803 TURBOCHARGER 1


1 915-729 TURBOCHARGER 1
2 995-410 GASKET - TURBOCHARGER 1
3 988-595 STUD 4
4 929-518 NUT 4

Page 247 / 329


Feed Pipes
PPL027721

This page intentionally left free

Page 248 / 329


Feed Pipes
PPL027721

Pos. No. Part No. Description Qty Unit From To

1 915-820 PIPE - TURBO OIL FEED 1

Page 249 / 329


PIPE - TURBO OIL FEED
915-820

This page intentionally left free

Page 250 / 329


PIPE - TURBO OIL FEED
915-820

Pos. No. Part No. Description Qty Unit From To

2 PIPE - TURBO OIL FEED 1


3 915-751 BANJO BOLT 1
4 915-686 WASHER 1
5 915-686 WASHER 1
6 915-751 BANJO BOLT 1
7 915-686 WASHER 1
8 915-686 WASHER 1

Page 251 / 329


Leak-Off Pipes
PPL027722

This page intentionally left free

Page 252 / 329


Leak-Off Pipes
PPL027722

Pos. No. Part No. Description Qty Unit From To

1 915-769 PIPE - TURBO OIL DRAIN 1


2 915-789 GASKET 1
3 915-790 GASKET 1
4 994-151 SCREW 2
5 909-224 SCREW 2

Page 253 / 329


Pipework & Connections
PPL027725

This page intentionally left free

Page 254 / 329


Pipework & Connections
PPL027725

Pos. No. Part No. Description Qty Unit From To

1 915-800 EXHAUST ELBOW 1


2 915-806 BRACKET 1
3 10000-10841 ADAPTOR 1
4 909-221 SCREW 3
5 929-518 NUT 3
6 929-632 SCREW 2
7 988-595 STUD 3

Page 255 / 329


Exhaust Manifold
PPL027726

This page intentionally left free

Page 256 / 329


Exhaust Manifold
PPL027726

Pos. No. Part No. Description Qty Unit From To

1 10000-00281 EXHAUST MANIFOLD 1


2 915-784 GASKET - EXHAUST MANIFOLD 1
3 915-750 SCREW 8

Page 257 / 329


Joints & Gaskets - Bottom Service Kit
SGBR0382

This page intentionally left free

Page 258 / 329


Joints & Gaskets - Bottom Service Kit
SGBR0382

Pos. No. Part No. Description Qty Unit From To

PPL039702 Bottom Service Kit

Page 259 / 329


Bottom Service Kit
PPL039702

This page intentionally left free

Page 260 / 329


Bottom Service Kit
PPL039702

Pos. No. Part No. Description Qty Unit From To

1 00000-00052 GASKET KIT - BOTTOM 1


1 00000-00052 GASKET KIT - BOTTOM 1

Page 261 / 329


GASKET KIT - BOTTOM
00000-00052

This page intentionally left free

Page 262 / 329


GASKET KIT - BOTTOM
00000-00052

Pos. No. Part No. Description Qty Unit From To

2 915-782 GASKET - SUMP 1


2 915-782 GASKET - SUMP 1
3 902-104 SEAL - O RING 1
3 902-104 SEAL - O RING 1
4 984-292 GASKET 1
4 984-292 GASKET 1
5 915-783 GASKET - TIMING CASE COVER 1
5 915-783 GASKET - TIMING CASE COVER 1
6 986-164 SEAL - O RING 1
6 986-164 SEAL - O RING 1
7 915-793 GASKET - OIL FILTER HEAD 1
7 915-793 GASKET - OIL FILTER HEAD 1
8 915-792 GASKET - OIL FILTER HEAD 1
8 915-792 GASKET - OIL FILTER HEAD 1
9 915-785 GASKET - WATER PUMP 1
9 915-785 GASKET - WATER PUMP 1
10 915-789 GASKET 1
10 915-789 GASKET 1
11 10000-00275 GASKET - OIL COOLER 1
11 10000-00275 GASKET - OIL COOLER 1
12 915-788 GASKET - OIL COOLER 2
12 915-788 GASKET - OIL COOLER 2
13 10000-17064 SEAL - O RING 1
13 986-153 SEAL - O RING 1
14 10000-05411 GASKET - TIMING CASE 1
14 10000-05411 GASKET - TIMING CASE 1

Page 263 / 329


Induction Manifold & Air Charge Cooler
TBHR0980

This page intentionally left free

Page 264 / 329


Induction Manifold & Air Charge Cooler
TBHR0980

Pos. No. Part No. Description Qty Unit From To

PPL034226 Air Charge Cooler


PPL034227 Pipework & Connections
PPL034236 Air Charge Cooler
PPL034237 Air Charge Cooler

Page 265 / 329


Air Charge Cooler
PPL034226

This page intentionally left free

Page 266 / 329


Air Charge Cooler
PPL034226

Pos. No. Part No. Description Qty Unit From To

1 915-770 PLATE 1
1 915-770 PLATE 1
2 984-365 GASKET 1
2 984-365 GASKET 1
3 987-608 SCREW 4
3 987-608 SCREW 4

Page 267 / 329


Pipework & Connections
PPL034227

This page intentionally left free

Page 268 / 329


Pipework & Connections
PPL034227

Pos. No. Part No. Description Qty Unit From To

1 915-830 CONNECTION 1
1 915-830 CONNECTION 1
4 987-609 SCREW 4
4 987-609 SCREW 4

Page 269 / 329


CONNECTION
915-830

This page intentionally left free

Page 270 / 329


CONNECTION
915-830

Pos. No. Part No. Description Qty Unit From To

2 CONNECTION 1
3 915-786 GASKET - IND MANIFOLD 1
3 915-786 GASKET - IND MANIFOLD 1

Page 271 / 329


Air Charge Cooler
PPL034236

This page intentionally left free

Page 272 / 329


Air Charge Cooler
PPL034236

Pos. No. Part No. Description Qty Unit From To

1 915-770 PLATE 1
1 915-770 PLATE 1
2 984-365 GASKET 1
2 984-365 GASKET 1
3 987-608 SCREW 4
3 987-608 SCREW 4

Page 273 / 329


Air Charge Cooler
PPL034237

This page intentionally left free

Page 274 / 329


Air Charge Cooler
PPL034237

Pos. No. Part No. Description Qty Unit From To

1 915-770 PLATE 1
1 915-770 PLATE 1
2 984-365 GASKET 1
2 984-365 GASKET 1
3 987-608 SCREW 4
3 987-608 SCREW 4

Page 275 / 329


Low Pressure Fuel System
VBHR2178

This page intentionally left free

Page 276 / 329


Low Pressure Fuel System
VBHR2178

Pos. No. Part No. Description Qty Unit From To

PPL023955 Filter to Injection Pump Pipe


PPL043540 Lift Pump
PPL044998 Injection Pump to Filter Pipe
PPL084613 Lift Pump

Page 277 / 329


Filter to Injection Pump Pipe
PPL023955

This page intentionally left free

Page 278 / 329


Filter to Injection Pump Pipe
PPL023955

Pos. No. Part No. Description Qty Unit From To

1 915-726 PIPE - FILTER TO INJ PUMP 1


1 915-726 PIPE - FILTER TO INJ PUMP 1

Page 279 / 329


Lift Pump
PPL043540

This page intentionally left free

Page 280 / 329


Lift Pump
PPL043540

Pos. No. Part No. Description Qty Unit From To

1 10000-10633 LIFT PUMP 1


8 915-837 MOUNTING KIT 1
13 915-799 CONNECTION 1

Page 281 / 329


LIFT PUMP
10000-10633

This page intentionally left free

Page 282 / 329


LIFT PUMP
10000-10633

Pos. No. Part No. Description Qty Unit From To

2 LIFT PUMP 1
3 934-181 FUEL FILTER 1
6 10000-04149 BOWL 1
7 10000-04150 DRAIN PLUG 1

Page 283 / 329


FUEL FILTER
934-181

This page intentionally left free

Page 284 / 329


FUEL FILTER
934-181

Pos. No. Part No. Description Qty Unit From To

4 FUEL FILTER ELEMENT 1


5 O RING 1

Page 285 / 329


MOUNTING KIT
915-837

This page intentionally left free

Page 286 / 329


MOUNTING KIT
915-837

Pos. No. Part No. Description Qty Unit From To

9 MOUNTING 6
10 SPACER 3
11 10000-04151 SCREW 3
12 915-687 WASHER 3

Page 287 / 329


Injection Pump to Filter Pipe
PPL044998

This page intentionally left free

Page 288 / 329


Injection Pump to Filter Pipe
PPL044998

Pos. No. Part No. Description Qty Unit From To

1 916-198 PIPE - INJ PUMP TO FILTER 1


1 916-198 PIPE - INJ PUMP TO FILTER 1
2 915-798 CONNECTION 1
2 915-798 CONNECTION 1
3 10000-18158 PIPE CLIP 1
3 10000-05414 CLIP 1
4 936-017 CLIP 1
4 936-017 CLIP 1
5 916-248 BRACKET 1
5 916-248 BRACKET 1
6 10000-10832 PIPE CLIP 1
6 10000-10832 PIPE CLIP 1

Page 289 / 329


Lift Pump
PPL084613

This page intentionally left free

Page 290 / 329


Lift Pump
PPL084613

Pos. No. Part No. Description Qty Unit From To

1 10000-46303 LIFT PUMP KIT 1


11 915-837 MOUNTING KIT 1
16 915-799 CONNECTION 1

Page 291 / 329


LIFT PUMP KIT
10000-46303

This page intentionally left free

Page 292 / 329


LIFT PUMP KIT
10000-46303

Pos. No. Part No. Description Qty Unit From To

2 10000-10633 LIFT PUMP 1


9 MOUNTING 6
10 SPACER 3

Page 293 / 329


LIFT PUMP
10000-10633

This page intentionally left free

Page 294 / 329


LIFT PUMP
10000-10633

Pos. No. Part No. Description Qty Unit From To

3 LIFT PUMP 1
4 934-181 FUEL FILTER 1
7 10000-04149 BOWL 1
8 10000-04150 DRAIN PLUG 1

Page 295 / 329


FUEL FILTER
934-181

This page intentionally left free

Page 296 / 329


FUEL FILTER
934-181

Pos. No. Part No. Description Qty Unit From To

5 FUEL FILTER ELEMENT 1


6 O RING 1

Page 297 / 329


MOUNTING KIT
915-837

This page intentionally left free

Page 298 / 329


MOUNTING KIT
915-837

Pos. No. Part No. Description Qty Unit From To

12 MOUNTING 6
13 SPACER 3
14 10000-04151 SCREW 3
15 915-687 WASHER 3

Page 299 / 329


Cold Start System
WDHR0345

This page intentionally left free

Page 300 / 329


Cold Start System
WDHR0345

Pos. No. Part No. Description Qty Unit From To

PPL022822 Heater Plugs

Page 301 / 329


Heater Plugs
PPL022822

This page intentionally left free

Page 302 / 329


Heater Plugs
PPL022822

Pos. No. Part No. Description Qty Unit From To

1 998-699 GLOWPLUG 4
1 998-699 GLOWPLUG 4
2 10000-05408 BAR 1
2 10000-05408 BAR 1
3 936-017 CLIP 1
3 936-017 CLIP 1

Page 303 / 329


Engine Lifting Eyes
XBHR0458

This page intentionally left free

Page 304 / 329


Engine Lifting Eyes
XBHR0458

Pos. No. Part No. Description Qty Unit From To

PPL023448 Engine Lifting Eyes

Page 305 / 329


Engine Lifting Eyes
PPL023448

This page intentionally left free

Page 306 / 329


Engine Lifting Eyes
PPL023448

Pos. No. Part No. Description Qty Unit From To

1 915-772 LIFTING BRACKET 1


1 915-772 LIFTING BRACKET 1
2 973-552 SCREW 2
3 915-776 LIFTING BRACKET 1
3 915-776 LIFTING BRACKET 1
4 973-552 SCREW 2
4 973-552 SCREW 2

Page 307 / 329


Mountings
ZCHR1176

This page intentionally left free

Page 308 / 329


Mountings
ZCHR1176

Pos. No. Part No. Description Qty Unit From To

PPL029661 Engine Mounts

Page 309 / 329


Engine Mounts
PPL029661

This page intentionally left free

Page 310 / 329


Engine Mounts
PPL029661

Pos. No. Part No. Description Qty Unit From To

1 10000-02809 PLUG 4
1 10000-02809 PLUG 4
2 987-021 PLUG 10
2 987-021 PLUG 10

Page 311 / 329


Lubricating Oil Pressure Switch / Gauge
ZJHR0546

This page intentionally left free

Page 312 / 329


Lubricating Oil Pressure Switch / Gauge
ZJHR0546

Pos. No. Part No. Description Qty Unit From To

PPL032665 Lubricating Oil Pressure Switch/Gauge


PPL032669 Lubricating Oil Pressure Switch/Gauge

Page 313 / 329


Lubricating Oil Pressure Switch/Gauge
PPL032665

This page intentionally left free

Page 314 / 329


Lubricating Oil Pressure Switch/Gauge
PPL032665

Pos. No. Part No. Description Qty Unit From To

1 915-755 PLUG 1
1 915-755 PLUG 1
2 915-704 SEAL - O RING 1
2 915-704 SEAL - O RING 1

Page 315 / 329


Lubricating Oil Pressure Switch/Gauge
PPL032669

This page intentionally left free

Page 316 / 329


Lubricating Oil Pressure Switch/Gauge
PPL032669

Pos. No. Part No. Description Qty Unit From To

1 986-985 PLUG 1
1 986-985 PLUG 1

Page 317 / 329


Temperature Gauge & Sender
ZLHR0360

This page intentionally left free

Page 318 / 329


Temperature Gauge & Sender
ZLHR0360

Pos. No. Part No. Description Qty Unit From To

PPL023596 Temperature Gauge & Sender

Page 319 / 329


Temperature Gauge & Sender
PPL023596

This page intentionally left free

Page 320 / 329


Temperature Gauge & Sender
PPL023596

Pos. No. Part No. Description Qty Unit From To

1 915-756 PLUG 1
1 915-756 PLUG 1
2 915-705 SEAL - O RING 1
2 915-705 SEAL - O RING 1

Page 321 / 329


Applications Miscellaneous & Auxiliaries
ZZHR1012

This page intentionally left free

Page 322 / 329


Applications Miscellaneous & Auxiliaries
ZZHR1012

Pos. No. Part No. Description Qty Unit From To

PPL020917 Miscellaneous & Auxiliaries

Page 323 / 329


Miscellaneous & Auxiliaries
PPL020917

This page intentionally left free

Page 324 / 329


Miscellaneous & Auxiliaries
PPL020917

Pos. No. Part No. Description Qty Unit From To

1 929-400 PLUG 1
2 929-400 PLUG 1
3 929-400 PLUG 1
3 929-400 PLUG 1

Page 325 / 329


Index

Description Part No. Page Description Part No. Page

CON ROD 10000-48971 71 FLYWHEEL, FUEL INJECTION 113, 83, 163,


PUMP, HOUSING, IDLER GEAR, 223, 189, 89,
CON ROD 10000-48972 71
IMPELLER, INJECTOR NOZZLE 283, 251, 23,
CON ROD 10000-48973 71 HOLDER, LIFT PUMP, PIPE - 227, 131,
TURBO OIL FEED, PISTON, 193, 17, 77,
CON ROD 10000-48974 71 TIMINGGEAR COVER, TUBE, 45, 295, 51,
CON ROD 10000-48975 71 WATER PUMP, BEARING CAP, 203, 179,
BUSH, CYLINDER HEAD, 181, 21, 13,
CON ROD 10000-48976 71 GUDGEON PIN, ROCKER ARM 285, 161,
CON ROD ASSEMBLY 915-809 35, 13 SHAFT, ROLLER BEARING, 139, 297, 27,
THERMOSTAT, WATER PUMP 53, 287, 293,
CON ROD ASSEMBLY 915-810 35, 13 COVER, BEARING, CONROD KIT, 299, 141, 55,
COVER, FUEL FILTER ELEMENT, 25
CON ROD ASSEMBLY 915-811 35, 13
SCREW, GASKET, O RING, SEAL -
CON ROD ASSEMBLY 915-813 35, 13 OIL, PISTON RING, ROCKER ARM,
SEAL, CIRCLIP, DRIVE SHAFT,
CON ROD ASSEMBLY 915-814 35, 13
PAD, MOUNTING, SPACER, OIL
CRANKSHAFT KIT - EXCHANGE 936-132 61, 63, 13 FILLER CAP, OIL SEAL

FUEL INJ PUMP - EXCH 10000-48983 81 COVER 915-804 149

INJECTOR - EXCHANGE 10000-50525 87 CRANKSHAFT PULLEY 987-154 171

PISTON AND RING KIT - O/S 936-117 33, 13 EXHAUST ELBOW 915-800 255

PISTON AND RING KIT - O/S 936-116 33, 13 EXHAUST MANIFOLD 10000-00281 257

TURBOCHARGER 10000-02803 247 EXTENSION 997-830 207

MAIN BEARING KIT - U/S 915-832 19, 65 FAN DRIVE HOUSING 915-808 121

MAIN BEARING KIT - U/S 915-831 19, 65 FAN DRIVE PULLEY 987-163 123

MAIN BEARING KIT - U/S 915-833 19, 65 FLYWHEEL HOUSING 996-612 107

MAIN BEARING KIT - U/S 10000-45514 69 FUEL INJECTION PUMP GEAR 915-737 101

MAIN BEARING KIT - U/S 10000-45536 69 GLOWPLUG 998-699 303

MAIN BEARING KIT - U/S 10000-48970 69 HOSE 915-728 99

BIG END BRG KIT - U/S 10000-12253 19, 65 IDLER GEAR 10000-48979 221

BIG END BRG KIT - U/S 10000-12251 19, 65 LIFTING BRACKET 915-772 307

BIG END BRG KIT - U/S 10000-12252 19, 65 OIL FILTER 901-103 167

PISTON RING KIT - OVERSIZE 10000-00267 23 OIL PUMP 915-821 235

PISTON RING KIT - OVERSIZE 10000-00268 23 PIPE - FILTER TO INJ PUMP 915-726 279

THRUST WASHER 904-053 19, 65, 69 PIPE - FUEL INJ NO 1 CYL 915-764 85

THRUST WASHER 929-090 19, 65, 69 PIPE - INJ PUMP TO FILTER 916-198 289

ALTERNATOR 915-730 211 PIPE - OIL SUCTION 915-768 133

ALTERNATOR 10000-18159 211 PIPE - TURBO OIL DRAIN 915-769 253

ALTERNATOR BRACKET 915-807 213 PLATE 915-770 267, 273, 275

ALTERNATOR PULLEY 915-735 215 PLUG 990-660 97

BLANKING PLATE 915-775 157, 17, 77 PLUG 915-718 103

BRACKET 10000-00271 91 PLUG 915-720 147

CAMSHAFT 915-740 57 PLUG 10000-02809 311

BREATHER PIPE, CAMSHAFT, CON 145, 59, 15, PLUG 915-755 315
ROD, CONNECTION, 37, 73, 155,
PLUG 986-985 317, 77
CRANKSHAFT, CYLINDER BLOCK, 185, 199,
CYLINDER HEAD COVER, 203, 271, 19, PLUG 915-756 321, 43
ELECTRIC GOVERNOR 65, 69, 17,
PLUG 929-400 325, 127, 43
77, 139, 95

Page 326 / 329


Index

Description Part No. Page Description Part No. Page

SCREW 987-582 231, 77 SEAL - O RING 915-705 321, 43


SEAL - REOS HOUSING 998-712 39, 13 STUD 988-575 117
STARTER MOTOR 10000-16477 117 STUD 915-692 207
STARTER MOTOR 10000-48830 117 TAPPET 10000-12163 57
SUMP 915-795 127 WASHER 997-128 231, 77
TIMING CASE 10000-07372 219 ADAPTOR 10000-10841 255
TURBOCHARGER 915-729 247 BANJO BOLT 915-751 251
BAR 10000-05408 303 BOLT 909-264 171
BELT 909-053 123 BRIDGE PIECE 915-777 127
BLOCK 981-247 171 CLIP 10000-05414 289
BRACKET 915-806 255 CLIP 936-017 303, 289
CAP 915-725 99 GASKET 915-790 253, 241
CONNECTION 915-798 289 GASKET - CYL. HEAD COVER 998-697 139, 241
GASKET 984-292 133, 263 GASKET - IND MANIFOLD 915-786 271
GASKET 915-789 253, 241, 263 GASKET - OIL COOLER 915-788 161, 163, 263
GASKET 984-365 267, 273, GASKET - TIMING CASE COVER 915-783 227, 263
275, 241
GASKET - WATER PUMP 915-785 177, 181,
GASKET - CYLINDER HEAD 998-708 241, 41 193, 263, 189
GASKET - EXHAUST MANIFOLD 915-784 257, 241 INJECTOR NOZZLE 915-723 89
GASKET - OIL FILTER HEAD 915-792 153, 157, LIFTING BRACKET 915-776 307
263, 17, 77
MAIN BEARING KIT 998-711 19, 65
GASKET - SUMP 915-782 127, 263
MAIN BEARING KIT 10000-46809 69
GASKET - TURBOCHARGER 995-410 247, 241
NUT 986-013 117, 213
HUB 10000-15130 221
NUT 995-388 131
METRIC BOLT 915-744 39, 13
NUT 930-536 207, 213
OIL COOLER 915-721 161, 163
PIPE - FUEL INJ NO 3 CYL 915-766 85
PIPE - FUEL INJ NO 2 CYL 915-765 85
PIPE CLIP 10000-18158 289
PLATE 986-869 107
PLATE 10000-48980 221
PLUG 929-424 97
PLATE 10000-07373 221
PLUG 915-719 147
PUSHROD 907-003 57
PLUG 987-021 311
SCREW 915-691 95
SCREW 973-664 91, 225
SCREW 987-615 107
SCREW 909-222 101, 133,
SCREW 987-609 153, 219, 269
197, 201,
213, 161, 163 SCREW 987-608 157, 267,
273, 275, 17,
SCREW 973-550 121
77
SCREW 987-588 149
SCREW 915-695 213
SCREW 987-620 213
SCREW 909-224 219, 101,
SCREW 987-621 235 183, 253, 127
SCREW 973-552 307, 101 SCREW 915-750 257
SEAL - FRONT END OIL 10000-04364 219 SEAL - O RING 986-164 83, 263
SEAL - O RING 915-704 315 SEAL - O RING 915-703 145

Page 327 / 329


Index

Description Part No. Page Description Part No. Page

SEAL - O RING 915-710 185 CAMSHAFT GEAR 915-738 221


SEAL - O RING 902-104 263, 127 CLIP 915-714 85
SMALL END BUSH 915-732 15, 37, 73 GASKET - OIL COOLER 10000-00275 161, 163, 263
STARTER RING GEAR 930-775 113 INJECTOR WASHER 988-957 89, 241
STUD 988-595 247, 255 LEVER 934-339 213
THERMOSTAT 998-698 199 NUT 986-009 83
WASHER 915-702 101 OLIVE 986-219 129
WOODRUFF KEY 929-511 59, 57, 19, PLUG 995-158 107
65, 67, 221
SCREW 987-589 143
BIG END BEARING KIT 10000-07369 65
SCREW 909-220 175, 191
BIG END BEARING KIT 10000-48968 69
SCREW 10000-05535 181, 193
BRACKET 915-778 101
SCREW 987-601 225, 175, 191
CIRCLIP 981-980 23
SEAL - O RING 915-707 153
CON ROD BOLT 915-747 15, 37
SPRING 915-743 139
CON ROD BOLT 10000-48969 73
STUD 915-745 127
DIPSTICK 931-013 129
THRUST WASHER 904-015 19, 65, 69
GASKET 10000-52701 193
VALVE SEAT INSERT 10000-17034 43
GASKET - TIMING CASE 10000-05411 219, 263
WASHER 989-216 111
GASKET - WATER PUMP 916-574 181, 189
BOWL 10000-04149 283, 295
NUT 929-518 247, 255
CAP 915-802 139
PIPE - FUEL INJ NO 4 CYL 915-767 85
CLIP 915-715 85
PLUG 915-716 51
DOWEL 10000-05651 107
PLUG 915-757 153
HOSE 10000-07370 143
SCREW 987-629 107
INJECTOR CLAMP 915-797 87
SCREW 909-251 111
NUT 973-548 101, 127
SCREW 987-571 127
PIPE CLIP 10000-10832 289
SCREW 994-963 175, 191
SCREW 987-636 161, 163
SCREW 973-991 221
SCREW 987-599 219, 163, 161
SCREW 994-151 253
SCREW 929-632 255, 107
SCREW 909-221 255
THRUST WASHER 904-016 19, 65, 69
SEAL - INJECTOR 10000-00097 89
THRUST WASHER 915-734 221
SEAL - O RING 915-708 95
VALVE SEAT INSERT 10000-15372 43
SEAL - O RING 10000-01166 145
VALVE SEAT INSERT 915-760 45
SEAL - O RING 915-709 185
WASHER 988-955 83
SEAL - THERMOSTAT HOUSING 936-016 203, 241
CLIP 982-104 85
SEAL - WATER OUTLET 915-706 199
CRANKSHAFT GEAR 915-736 67, 61, 63
SOLENOID 934-151 83
DIAPHRAGM 915-805 139
VALVE GUIDE 994-275 43
DOWEL 929-506 221
VALVE GUIDE 994-774 45
DRAIN PLUG 10000-04150 283, 295
WASHER 915-686 251
GASKET - OIL FILTER HEAD 915-793 263
BRACKET 916-248 289
PLUG 909-324 43, 45

Page 328 / 329


Index

Description Part No. Page Description Part No. Page

PLUG 929-276 127 SEAL - O RING 986-153 263


SCREW 915-699 87 EXHAUST VALVE 998-702 43
SCREW 987-631 107 PLUG 934-249 17, 77
SCREW 915-698 213 PLUG 915-746 17, 77
SPRING 994-248 143 SCREW 987-602 127
THIMBLE 988-763 17, 77 VALVE COLLET 982-308 43
VALVE SEAT INSERT 915-761 45 WATER PUMP GEAR 915-673 179
COVER PLATE 915-771 139 DOWEL 915-754 17, 77
HOSE CLIP 930-409 143 CIRCLIP 980-189 49
NUT 973-827 53, 55 PLUG 915-717 17, 77
PLUG 986-983 43, 45, 17, 77 WASHER 915-688 49
PLUG 987-015 107 PLUG 915-749 17, 77
SCREW 909-262 17, 77 SCREW 915-700 49
SCREW 973-068 161 PISTON COOLING JET 10000-01165 17, 77
WASHER 973-854 213 SCREW 915-701 49
WASHER 989-232 221 SCREW 987-586 17, 77
CAMSHAFT BUSH 915-733 17 CYLINDER HEAD BOLT 998-706 41
CAMSHAFT BUSH 10000-48373 77 CYLINDER HEAD BOLT 998-707 41
INTAKE VALVE 998-701 43
SCREW 994-255 53, 55
SCREW 915-689 139
SCREW 987-632 221
SPACER 988-228 213
SUPPORT BRACKET 981-661 143
CAP 915-803 139
PLUG 915-753 17, 77
PLUG 915-752 17, 77
ROCKER SHAFT SPRING 915-742 49
SEAL - VALVE STEM 916-160 43, 243
PLUG 987-004 127
SCREW 10000-04151 287, 299
SCREW 915-694 127
SEAL - VALVE STEM 10000-00118 243, 43
VALVE SPRING 998-704 43
WASHER 915-687 287, 299
CAP 915-762 43
CONNECTION 915-799 281, 291
PLUG 902-107 17, 77
SCREW 915-697 127
SEAL - O RING 997-125 141
SEAL - O RING 10000-17064 263

Page 329 / 329

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy