Operating Instructions and Owner'S Manual Mr. Heater Heatstar
Operating Instructions and Owner'S Manual Mr. Heater Heatstar
MODEL
MH50KT, MH75KT,
MH125KT, MH175KT assemble, light, adjust or operate the heater. HS125KT, HS175KT
KEROSENE
FORCED-AIR HEATER
WARNING: Ifmay
the information in this manual is not followed exactly, a fire or explosion
result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualified service agency.
This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion and ventilation air must be provided. Refer to page 3.
UL-733, &CSA/CAN3-B140.9.3
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500 04/04 Revision L1 #70276
WARNING: WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS, NOT FOR HOME OR RECREATIONAL VEHICLE USE
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
WARNING:
GENERAL HAZARD WARNING: FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
FAILURE TO COMPLY WITH THE PRECAUTIONS AND KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN MATERIALS, PAPER OR CARDBOARD, A SAFE DIS-
RESULT IN DEATH, SERIOUS BODILY INJURY AND TANCE AWAY FROM THE HEATER AS RECOMMENDED
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, BY THE INSTRUCTIONS NEVER USE THE HEATER IN
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX- SPACES WHICH DO OR MAY CONTAIN VOLATILE OR
IDE POISONING, AND/OR ELECTRICAL SHOCK. AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW GASOLINE, SOLVENTS, PAINT THINNER, DUST PAR-
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS TICLES OR UNKNOWN CHEMICALS.
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. WARNING:
CONTACT THE MANUFACTURER. The State of California requires the following warning:
COMBUSTION BY-PRODUCTS PRODUCED WHEN
USING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
CONTENTS
WARNINGS ................................................................................. 2
WARNING: HEATER SPECIFICATIONS ............................................................ 3
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE
FUELS. OPERATING PRECAUTIONS ......................................................... 3
• STOP HEATER BEFORE ADDING FUELS. SAFETY PRECAUTIONS ................................................................ 3
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME OPERATING INSTRUCTIONS ........................................................ 4
• DO NOT USE EXTERNAL FUEL SOURCE.
MAINTENANCE, STORAGE AND SERVICE ................................... 5
• DO NOT OPERATE HEATER WHERE FLAMMABLE
LIQUIDS OR VAPORS MAY BE PRESENT. WIRING DIAGRAM ...................................................................... 6
• DO NOT START HEATER WHEN CHAMBER IS HOT PARTS LIST .................................................................................. 6
• DO NOT START HEATER WHEN EXCESS FUEL HAS
EXPLODED VIEW ......................................................................... 7
ACCUMULATED IN THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE WARRANTY ................................................................................ 8
HEATER. INSTRUCTIONS FOR ORDERING PARTS ....................................... 8
• PLUG ELECTRICAL CORD INTO A PROPERLY
GROUNDED THREE-PRONG RECEPTACLE.
Enerco Group, Inc. | Kerosene Forced Air Heater 2 Operating Instructions and Owner’s Manual
SPECIFICATIONS
Type of Fuel: For use with Kerosene or #1 Fuel Oil ONLY on ALL models.
OPERATING PRECAUTIONS near the ceiling directly to outdoors. Increase air openings as
marked for each additional heater.
This is a kerosene, direct-fired, forced air heater. It's intended use 6. Always keep combustibles, like paper and wood at least 8
is primarily temporary heating of buildings under construction, ft. (2.4 m) from the heater outlet and 3 ft. (1.0 m) from the
alteration or repair. top, sides and inlet. Locate 10 ft. (3.0 m) from canvas or
Direct-Fired means that all of the combustion products enter the plastic coverings and secure them to prevent flapping
heated space. Even though this heater operates very close to 100 movement.
percent combustion efficiency, it still produces small amounts of 7. Caution: Due to the high surface and exhaust temperatures,
carbon monoxide. Carbon monoxide (called CO) is toxic. We can adults and children must observe clearances to avoid burns
tolerate small amounts but not a lot. CO can build up in a heated or clothing ignition. Do Not Touch. Keep Children, Clothing,
space and failure to provide adequate ventilation could result in and Combustibles away.
death. The symptoms of inadequate ventilation are: 8. Install the heater such that it is not directly exposed to
water spray, rain and / or water.
• headache 9. Never use in areas normally for habitation and /or where
• dizziness children may be present.
10. Operate only on a stable, level surface. (MH50K & MH75KT
• burning eyes and nose – See wood floor warning).
• nausea 11. Do not use with duct work. Do not restrict inlet or exit.
12. Use only with electrical power specified. The electrical
• dry mouth or sore throat
connection and grounding must comply with National
So, be sure to follow advice about ventilation in these operating Electrical Code – ANSI/NFPA 70 (USA) and CSA C22.1
instructions. Canadian Electrical Code, Part 1 (Canada).
13. Use only a properly grounded 3-prong receptacle or
Forced Air means that a blower or fan pushes the air through
extension cord.
the heater. Proper combustion depends upon this air flow;
14. Do not move, handle, or service while hot or burning.
therefore, the heater must not be revised, modified or operated
15. Use only in accordance with local, state (provincial) or
with parts removed or missing. Likewise, safety systems must not
National requirements, ordinances and codes.
be circumvented or modified in order to operate the heater.
When the heater is to be operated in the presence of other
people the user is responsible for properly acquainting those
OPERATING INSTRUCTIONS
present with the safety precautions and instructions, and of the UNPACKING
hazards involved. 1. Remove all protective material which may have been applied
to the heater for shipment.
SAFETY PRECAUTIONS 2. Remove heater from carton.
1. Check the heater thoroughly for damage. DO NOT operate 3. Check the heater for possible shipping damage. If any
a damaged heater. damage is found immediately notify the dealer from whom
2. DO NOT modify the heater or operate a heater which has you purchased the heater.
been modified from its original condition. ASSEMBLY (For 125,000 and 175,000 BTU/hr models only)
3. Use only Kerosene. Never use gasoline, naphtha, paint
thinner, alcohol or other fuels of any kind. Wheel and handles are found in the shipping carton along with
4. For indoor use only. Not for use where exposed to weather. mounting hardware. The wheels, axle and mounting hardware
5. Use in well ventilated areas, provide at least 2 sq. ft. (0.19 are in a package. Tools required are a 5/16" nutdriver, 3/8"
sq. m.) of opening near the floor and 2 sq. ft. (0.19 sq. m.) open or adjustable wrench and standard pliers.
Enerco Group, Inc. | Kerosene Forced Air Heater 3 Operating Instructions and Owner’s Manual
1. Assemble the wheels onto the wheel support frame as For all models: In cold weather, starting may be
follows: improved by holding a finger over the end of the
a. Install one of the cotter pins into the hole on one end of pressure adjusting screw until the heater starts. This unit
axle. is equipped with a circuit breaker located near the power
b. Slide the large washer, then wheel onto the axle next to cord. If the unit does not start, check to see that the
the cotter pin. reset button is pressed in.
c. Slide a small washer, spacer, small washer onto the axle
STOP
next to the wheel.
d. Slide the partially assembled axle through the wheel 1. 50K: Unplug heater from power source.
support frame. 75KT, 125KT & 175KT: Push “On/Off” switch to “Off”
e. Slide the small washer, spacer, and small washer onto position. For extended shutdown, unplug heater from
the axle next to the wheel support. power source.
f. Slide the wheel then large washer onto the axle and
hold in place with the remaining cotter pin. RESTART AFTER SAFETY SHUTDOWN (50K, 75KT, 125KT
& 175KT)
g. Install the caps over the larger washers to finish the
wheel assembly.
1. Wait 5 minutes.
2. Position the heater on the wheel support frame assembly 2. Press reset button.
with the exit end over the wheels.
3. Use eight screws and nuts to attach the handles to the top of
the tank flange. The screws will go through the handles, Handle assembly for 125KT 175KT only.
tank flange and wheel support frame. Install the nuts and
finger tight only until all nuts are installed.
4. Tighten all the nuts.
5. Attach cord caddies to handles using No. (14) & No. (5)
screws and nuts.
PREPARING FOR OPERATION
1. Check the heater for possible shipping damage. If any is
found, immediately notify the factory.
2. Follow all of the "Precautions".
3. Fill the fuel tank with clean kerosene. In extremely cold
weather, condensation may develop in the tank and it is
recommended that a tablespoon of de-icer be added for each
gallon (4 liters) of fuel in the tank. When filling the heater, use
at least 2 gallons (8 liters) of fuel. Be sure heater is level and
do not overfill. Use a funnel or can with a long fill spout.
IMPORTANT: Before filling fuel tank the first time or after
extended storage periods, drain the fuel tank of any moisture
or condensation.
4. Locate heater at a safe distance from combustible materials.
ModelS 50K & 75KT is not suitable for use on wood floors or
other combustible materials. When used, the heater should
rest on suitable insulating material at least 1 inch thick and ITEM PART NO. DESCRIPTION QTY
extending 3 ft. or more beyond the heater in all directions.
1 M4365 Handle, Front 1
2 M4338 Handle, Rear 1
START
3 M4339 Wheel Support Frame 1
1. 50K: Plug the heater into a grounded 115V, 60 Hz, 1 Ø 4 M6977 Machine Screw Blk (long) 8
outlet. 5 M6037 Kep Nut Blk 12
75KT, 125KT & 175KT: Turn thermostat to lowest 6 M8746 Axle 1
setting, make sure “On/Off” switch is “Off”. Plug the 7 M8752 Wheel 2
heater into a grounded 115V, 60 Hz, 1 Ø outlet. Turn 8 M8751 Cap 2
thermostat to highest setting. Start heater by push 9 M8748 Spacer 2
toggle switch to “On” position (light signifies switch is 10 M8747 Washer, Small 4
11 M8749 Washer, Large 2
in “ON” position). Adjust thermostat to desired setting.
12 M8750 Cotter Pin 2
Heater will cycle on/off as heat is required.
13 M8754 Ext. Cord Caddy 2
14 M7336 Machine Screw Blk (Small) 4
Enerco Group, Inc. | Kerosene Forced Air Heater 4 Operating Instructions and Owner’s Manual
MAINTENANCE AND STORAGE 3. AIR AND FUEL LINES. If the air or fuel lines are removed
during cleaning, be sure all connections are tight before
WARNING. To prevent personal injury, unplug the heater operating unit.
from the wall outlet before servicing.
4. AIR PRESSURE SETTING. The air pressure has been properly
For maximum efficiency and trouble-free service, make the set at the factory. If the air pressure is out of adjustment, it
following periodic maintenance, cleaning and inspections. will most likely be caused by dirty air filters, a partially
DAILY SCHEDULE plugged nozzle, an air leak in the system or improperly set
pressure. If adjustment becomes necessary, first determine
1. GENERAL. Make general visual inspection of heater for loose the proper pressure setting for your heater which is printed
or damaged parts. Check nuts and bolts to insure against on the serial label located on the fuel tank. Remove the plug
looseness caused by vibration or rough handling. Damaged from the air filter cover and attach an accurate pressure
parts should be repaired or replaced before using heater gauge calibrated to a maximum reading of 15 PSI. Start the
again. Check heater operation to be sure it is operating heater and note the pressure reading. If the pressure is low,
normally (See "Servicing" section for description of normal slowly turn the pressure adjusting screw in (Clockwise) until
operation). the correct pressure is obtained. If the air pressure is high,
2. FILTERS. Dirty air or fuel filters will cause an imbalance in the turn the adjusting screw out (counterclockwise) until the
air-fuel mixture. The best indication that this condition exists pressure is correct. When correct pressure is reached, unplug
is an increase in odors or difficulty getting your heater to the heater, remove the gauge and replace the plug.
ignite. This heater should never be operated without the
filters in place. If required, clean filters as described under
"500 Hours" and "Annual Schedules".
STORAGE
500 HOUR SCHEDULE
Store the heater in a dry location free from fumes or dust.
1. AIR INTAKE FILTER. Remove and wash the filter element with
At the end of each heating season, clean the heater as described
a mild detergent, dry thoroughly and replace. Do not oil the
in the MAINTENANCE section. Drain and flush the fuel tank with
filter element. If your heater is used where there is
clean fuel. The manufacturer recommends completely filling the
considerable dust or dirt, clean as often as necessary
tank with fuel for extended storage to minimize condensation
(approximately every 50 hrs.).
inside the tank.
2. REMOVE DUST. Clean heater twice a season (more often
under dusty conditions). Remove accumulated dust from the
transformer, burner, motor and fan blades with compressed
air. Wipe area clean with a clean dry cloth. Inspect area to SERVICING
insure all foreign materials are removed, especially around
A hazardous condition may result if a heater is used that has been
the burner and combustion area.
modified or is not functioning properly. When the heater is
3. CAD CELL. Clean the glass portion of the cad cell with a soft working properly:
dry cloth.
* The flame is contained within the heater.
4. NOZZLE. Accumulation of dirt from fuel and carbon from the
* The flame is essentially yellow.
compressor vanes will eventually fill up the passages in the
nozzle, resulting in reduction of fuel and air flow. Pressure * There is no strong disagreeable odor, eye burning or other
will gradually increase giving improper fuel-air mixture and physical discomfort.
excess odor and smoke. If this occurs, replace the fuel nozzle.
* There is no smoke or soot internal or external to the heater.
5. FUEL TANK. Clean twice a season (during frequently used
* There are no unplanned or unexplained shut downs of the
periods, clean twice a month). Drain and flush the fuel tank
heater.
with clean fuel oil.
The parts lists and wiring diagram show the heater as it was
ANNUAL SCHEDULE constructed. Do not use a heater which is different from that
1. AIR OUTPUT FILTER. Remove the air output filter and tap the shown. Heater performance is effected by air pressure setting. If
contaminated side gently on a solid object to remove there is any uncertainty about the air pressure setting, have it
contaminates. Compressed air or liquids should not be used checked.
to clean this filter. Reinstall cleaned filter in filter body in the A heater which is not working right must be repaired, but only by
same position as it was when removed. If the filter appears a trained, experienced service person.
extremely dirty, replace it with a new filter of the same type.
When replacing the filter cover, be sure the gasket is firmly in In-warranty products will be repaired with no charge for either
place and the screws in the filter cover are tight to prevent air parts or labor. Please include a brief statement indicating date,
leaks. place of purchase, the nature of the problem and proof of
purchase.
2. FUEL FILTER. Remove the fuel filter from fuel line and direct
compressed air through the filter in the opposite direction of Out-of-warranty products will be repaired with a charge for parts
fuel flow. Safety glasses should be worn when using and labor.
compressed air.
Enerco Group, Inc. | Kerosene Forced Air Heater 5 Operating Instructions and Owner’s Manual
WIRING DIAGRAM
GRN
Circuit Board 3
BLK
Circuit Breaker 1
No Thermostat
1 2 3 4 5 6 7
WHT
Motor Capacitor 2 50K Only Cord Set
GRN
75KT, 125KT &175KT Only
RED
AC Outlet 125KT,175KT Only
BLUE
Thermostat
BLUE
BLK
WHT
High-Limit
On/Off Switch
Switch
WHT
Cad Cell
BLK
WHT
Ignition Transformer
RED
Motor
BLK
WHT
GRN
High Voltage
RED
GRN
Electrode
PARTS LIST
Ref.# Item # Item # Item # Item # Description Ref.# Item # Item # Item # Item # Description
1 M1036 M1036 M1036 M1036 Power Cord 39 ——— M2232 M2233 M2234 Comb. Chamber Cyl. Ass’y
2 M1676 M2213 M2214 M2214 Fuel Tank Assembly 41 M6993 M8736 M8736 M8736 Oil Fuel Cap
3 M1679 M2215 M2216 M1783 Radiation Shield Ass’y 43 M7339 M8737 M8738 M8738 Motor
4 M1688 M2217 M2218 M2219 Control Box Ass’y 44 M7790 M7790 M8739 M8739 Nozzle Adapter
5 M1682 M2258 M2259 M2259 Power Pac Ass’y 45 M7421 M8740 M6885 M6866 Fan
6 M1686 M4343 M4346 M4346 Fuel Tube 46 ——— ——— M6227 M6227 Snap Bushing
7 M1685 M8734 M1771 M1768 Grille Assembly 47 M1684 M2138 M2138 M2138 Igniter Assembly
8 —— M8779 M8780 M8780 Fuel Filter Ass’y 48 M7416 M8715 M8714 M8710 Fuel Air Aspir. Nozzle
9 M4011 M4011 M4011 M4011 Oil Cad Cell Bracket 49 M6223 M6223 M6223 M6223 Strain Relief Bushing
10 M3449 M3449 M3449 M3449 Motor Cord Sleeve 50 M1803 M1803 M2235 M2235 Electrode Assembly
11 M1050 M1075 M1125 M1175 Bottom Shell 51 M7429 M7429 M7429 M7429 Extrnl. Retaining Ring
12 M2050 M2075 M2125 M2175 Top Shell 53 M3487 M3487 M3487 M3487 Fuel Cap Gasket
13 M3704 4332 M4333 M4334 Motor Mounting Bracket 54 M6847 M6847 M8744 M8744 Hose Barb Adapter
14 M3705 M3705 M3818 M3705 Ignition Mounting Brkt. * M7094 M7094 ——— ——— Clip Hanle Mtg.
16 ——— M8788 M8735 M8735 Start Capacitor * M7095 M7095 ——— ——— Handle
17 M3725 M3725 M4345 M4345 Air Tube * M1683 M1683 M1683 M1683 Lead Wire Ass’y Green
18 M6225 M6225 M6225 M6225 Snap Bushing * —— M1040 M1040 M1040 Lead Wire Ass’y Black
19 M1796 M1796 M1797 M1798 High Limit Control * M7424 ——— ——— M6225 Snap Busing Nylon
20 M6831 M6831 M6831 M6831 Air Pump Rotor * —— M8745 M6862 M6862 Fuel Filter Bushing
22 M6833 M6833 M6833 M6833 Air Pump Cylinder 64 M6838 M6838 M6838 M6838 Screw, Tapping #9 x 1-1/4"
23 M6834 M6834 M6834 M6834 Nylon Air Pump Insert 65 M6908 M6908 M6908 M6908 Screw, Machine #10 x 1-1/4"
24 M6835 M6835 M6835 M6835 Air Pump Vane (4 ea.) 66 M6906 M6906 M6906 M6906 Screw, Machine #10 x 1/2"
25 M3250 M3250 M3250 M3250 Outlet Housing 67 ——— M1942 M1942 M1942 Thermostat Knob
26 M3255 M3255 M3255 M3255 Inlet Housing * ——— M3441 M3441 M3441 Bracket Thermostat Mtg.
27 —— ——— M2257 M2257 Burner 68 ——— M1734 M1734 M1734 Thermostat Assembly
28 M3260 M3260 M3260 M3260 Gasket * —— M6070 M6070 6070 Clamp Loop
29 M3265 M3265 M3265 M3265 Adjusting Screw 69 —— M8785 M8785 M8785 ON/OFF Switch
30 M3270 M3270 M3270 M3270 Outlet Filter 70 ——— M8782 M8781 M8781 Pressure Gauge
31 M3275 M3275 M3275 M3275 Inlet Filter 71 ——— M8791 M8778 M8778 Fuel Gauge
32 —— —— —— —— —— 72 M3707 M4341 M4342 M4342 Access Panel
33 M6849 M6849 M6849 M6849 Nylon Pipe Plug 73 —— ——— M8783 M8783 Hose Barb Adaptor
34 M6850 M6850 M6850 M6850 Ball,. Pressure adj. * —— M8682 M8683 M8683 Logo, Mr. Heater
35 M6851 M6851 M6851 M6851 Spring, Pressure adj. * —— M8790 M8790 Adapter, T-hose barb
37 M6863 M6863 M6863 M6863 Oil Flame Control Ass’y * M4171 M4171 ——— ——— Nozzle mtg. plate
38 M6865 M6865 M6865 M6865 Cad Cell Flame Sensor * M3843 Electrode Mtg. Brkt.
* AC Recepticle
Enerco Group, Inc. | Kerosene Forced Air Heater 6 Operating Instructions and Owner’s Manual
Kerosene Forced Air Construction Heater • Model #50, #75KT, #125KT and #175KT
Enerco Group, Inc. | Kerosene Forced Air Heater 7 Operating Instructions and Owner’s Manual
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and
MR. HEATER follow all instructions. Place instructions in a
HEATSTAR
safe place for future reference. Do not allow
anyone who has not read these instructions to HS50KT, HS75KT,
MODEL
MODEL
MH50KT, MH75KT,
MH125KT, MH175KT assemble, light, adjust or operate the heater. HS125KT, HS175KT
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE
DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE
AGENCY.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship,
under normal and proper use in accordance with instructions of The Company, for a period of
one year from the date of delivery to the buyer. The Company, at its option, will repair or
replace products returned by the buyer to the factory, transportation prepaid within said one
year period and found by the Company to have imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 800-251-0001.
Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160TH
ST., Cleveland, Ohio 44135. Include your name, address and telephone number and include
details concerning the claim. Also, supply us with the purchase date and the name and
address of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Specifically there is no warranty of fitness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be liable
for delay caused by imperfections, for consequential damages, or for any charges of the
expense of any nature incurred without its written consent. The cost of repair or replacement
shall be the exclusive remedy for any breach of warranty. There is no warranty against
infringement of the like and no implied warranty arising from course of dealing or usage of
trade. This warranty will not apply to any product which has been repaired or altered outside
of the factory in any respect which in our judgment affects its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from state to state.
Enerco Group, Inc. reserves the right to make changes at any time, without notice or
obligation, in colors, specifications, accessories, materials and models.
ENERCO GROUP, INC. 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
Mr. Heater is a registered trademark of Enerco Group, Incs.
UL-733, &CSA/CAN3-B140.9.3
© 2003, Enerco Group Inc. All rights reserved
Enerco Group, Inc. | Kerosene Forced Air Heater 8 Operating Instructions and Owner’s Manual