DC Machines
DC Machines
DC Machines
س َفَ ِإن ُر ُ اص ِبر عَلى ُم ِ ِّر ال َجفَا ِمن ُمعَ ِلِّ ٍم
Electric Machines
ع ذُل الجه ِل ُ
طول حياتِ ِه تجر َ ومن ل ْم يذقْ ُم َر التعَلُّ ِم ساعة
ف َك ِبِّر عليه أربعا ِلوفاتِ ِه ومن فاتهُ التع ِلي ُم وقت شباب ِه
❑ Construction
❑ Principle of Operation
❑ Types of DC Machine
Machines
Electric
❑ Speed Control
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DC Generator
❑ A dc generator is a machine that converts
current) motor.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Advantages & Disadvantages Of D.C. Motors
Advantages
❑ High starting torque.
❑ easy to control
❑ Rapid acceleration and deceleration.
❑ Speed can be easily controlled over wide speed range.
❑ Used in tough gobs (traction motors, electric trains, electric cars,….)
❑ Built in wide range of sizes.
Machines
Disadvantages
Electric
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Construction of DC machine
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Construction of DC machine
segments
Machines
Electric
Rotor of a dc motor
brushes
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Construction of DC machine
Rotor is the rotating part – armature
Stator is the stationary part - field
Armature coil
Machines
Brushes
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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ARMATURE
❑ More loops of wire = higher rectified voltage.
❑ The iron acts as a magnetic conductor by providing a low-reluctance path for magnetic lines of flux to
increase the inductance of the loops and provide a higher induced voltage.
❑ The commutator is connected to the slotted iron core.
❑ The entire assembly of iron core, commutator, and windings is called the armature.
❑ The windings of armatures are connected in different ways depending on the requirements of the
machine.
Machines
Electric
Loops of wire are wound around slot in a metal core DC machine armature
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
ألن دموعك سوف تمنعك من رؤية الفرصة القادمة، ال تبكي...إذا ضاعت فرصة
If you miss an opportunity don’t fill the eyes with tears, it will hide another better opportunity in front of you
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Construction of DC Machine: Armature
❑ The rotor or the armature core, which carries the rotor or
structure.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Construction of DC Machine: Commutator
❑ Commutator: a mechanical rectifier, which converts
the alternating voltage generated in the armature
winding into direct voltage across the brush.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
لكن لو كان لديك فكرة ولدي فكرة وتبادلنا،لو كان لديك تفاحة ولدي تفاحة مثلها وتبادلناهما فيما بيننا سيبقى لدى كل منا تفاحة واحدة
فعندها كل منا سيكون لديه فكرتين،هذه األفكار
If you have an apple and I have an apple and we exchange these apples then you and I will still each
have one apple. But if you have an idea and I have an idea and we exchange these ideas, then each of
us will have two ideas
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Construction of DC Machine: Brush
❑ The purpose of the brush is to ensure electrical connections
between the rotating commutator and stationary external load
circuit.
❑ It is made of carbon and rest on the commutator.
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Construction of DC Machine: Armature Winding
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
فبعضه شر لنا ونحن ال ندري... كن شاكرا ً ألن هللا لم يستجب كل دعائك
Be grateful that God doesn't answer all your prayers
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Construction of DC Machine: Armature Winding
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Construction of DC Machine: Armature Winding
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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ARMATURE WINDINGS
❑ Lap Wound Armatures
▪ are used in machines designed for low voltage and high current.
▪ The windings of a lap wound armature are connected in parallel. This permits the current
capacity of each winding to be added and provides a higher operating current.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
فهو الشفاء الوحيد الذي تحتاجه،ال تهجر أبدا ً قراءة القرآن الكريم
Never leave reading the Holy Quran، It’s the only cure you need
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ARMATURE WINDINGS
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
فهو بذلك ال يسامحك وال يسمح لك بمسامحة نفسك،كن حذرا ً من الرجل الذي ال يرد لك الصفعة
Beware of the man who does not return your blow، he neither forgives you nor allows you to forgive yourself
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ARMATURE WINDINGS (Cont)
❑ Wave Wound Armatures
▪ are used in machines designed for high voltage and low current.
▪ When the windings are connected in series, the voltage of each winding
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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ARMATURE WINDINGS (Cont)
❑ Frogleg Wound Armatures
▪ designed for use with moderate current and moderate armatures voltage.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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FIELD WINDINGS
❑Most DC machines use wound electromagnets to provide the
magnetic field.
➢Series field
➢Shunt field
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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FIELD WINDINGS (Cont)
❑ Series field windings
❑are so named because they are connected in series with the armature.
❑are made with relatively few windings turns of very large wire and
rectangular wire.
Machines
Electric
❑The use of square wire permits the windings to be laid closer together,
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FIELD WINDINGS (Cont)
Square and rectangular wire can also be made physically smaller
than round wire and still contain the same surface area.
Square wire permits more turns than round wire in the same area
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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FIELD WINDINGS (Cont)
❑Shunt field windings
armature.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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FIELD WINDINGS (Cont)
❑When a DC machine uses both series and shunt fields, each pole
❑The windings are wound on the pole pieces in such a manner that
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
ولكن أبدآ ال تغيّر الهدف، غيّر الخطة.. إذا لم تنجح هذه الخطة
If the plan doesn’t work, change the plan, but never the goal
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MACHINE WINDINGS OVERVIEW
Winding
armature field
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Principle operation of Generator
❑Whenever a conductor is moved within a magnetic field in such a
way that the conductor cuts across magnetic lines of flux, voltage
is generated in the conductor.
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Fleming’s Right hand rule (Generator Rule)
❑Use: To determine the direction of the induced emf/current of a
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Fleming’s Right hand rule (Generator Rule)
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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THE ELEMENTARY GENERATOR
❑The simplest elementary generator that can be built is an ac generator.
loop.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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THE ELEMENTARY GENERATOR
❑ The pole pieces (marked N and S) provide the magnetic field. The pole pieces
are shaped and positioned as shown to concentrate the magnetic field as close
as possible to the wire loop.
❑ The loop of wire that rotates through the field is called the ARMATURE.
❑ The ends of the armature loop are connected to rings called SLIP RINGS.
❑ The brushes, usually made of carbon, with wires attached to them, ride
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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THE ELEMENTARY GENERATOR
2700 Position
3600 Position
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
وليس بأشخاص أو أشياء، فاربطها بهدف، إن أردت أن تعيش حياة سعيدة
If you want to live a happy life, tie it to a goal, not to people or objects
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Elementary Generator (Conclusion)
❑ Observes
▪ The meter direction.
▪ The conductors of the armature loop.
▪ Direction of the current flow.
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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THE ELEMENTARY DC GENERATOR
❑ Since DC generators must produce DC current instead of AC current, a device must be used
to change the AC voltage produced in the armature windings into DC voltage.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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THE ELEMENTARY DC GENERATOR
00 Position (DC Neutral Plane) 900 Position (DC) 1800 Position (DC)
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
ّ
إن بَعد العسر يسرا
After the storm comes sunshine
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THE ELEMENTARY DC GENERATOR
❑Observes
▪ The meter direction.
▪ The conductors of the armature loop.
▪ Direction of the current flow.
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Effects of additional turns
❑ To increase the amount of output voltage, it is common practice to increase
the number of turns of wire for each loop.
❑ If a loop contains 20 turns of wire, the induced voltage will be 20 times
greater than that for a single-loop conductor.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
" وقل "لم ال؟... أنت ترى أشياء تحدث وتقول «لماذا؟» و لكن احلم بأشياء لم تحدث بعد
You see things، and you say "Why?" But dream things that never were... and say "Why not?"
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Effects of additional coils
❑When more than one loop is used, the average output voltage is higher and
there is less pulsation of the rectified voltage.
❑Since there are four segments in the commutator, a new segment passes each
brush every 900 instead of every 1800.
❑ Since there are now four commutator segments in
the commutator and only two brushes, the voltage
cannot fall any lower than at point A.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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The Practical DC Generator
❑The actual construction and operation of a practical dc generator differs
somewhat from our elementary generators.
❑Nearly all practical generators use electromagnetic poles instead of the
permanent magnets used in our elementary generator.
❑The main advantages of using electromagnetic poles are:
▪ increased field strength and possible to
control the strength of the fields.
Machines
is varied.
▪ By varying the field strength, the output
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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DC Motor Operation
❑In a dc motor, the stator poles are supplied by dc excitation
current, which produces a dc magnetic field.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
ّ
إن الطيور على أشكالها تقع
Birds of a feather flock together
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DC Motor Operation
❑ The magnetic field lines enter into the rotor v
a
B
1
30 Vdc
2
south pole (S). b
v
❑ The poles generate a magnetic field that is Ir_dc
(a) Rotor current flow from segment 1 to 2 (slot a to b)
2
v 30 v Vdc
❑ The interaction between the field and the
Machines
1
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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DC Motor Operation
❑ The generated force turns the rotor until the coil v
a
B
1
30 Vdc
2
❑ At this point, the magnetic field becomes practically b
v
Ir_dc
zero together with the force.
(a) Rotor current flow from segment 1 to 2 (slot a to b)
2
Vdc
Machines
v 30 v
Electric
1
❑ To avoid the reversal of the force direction, the b
maintains the counterclockwise rotation. (b) Rotor current flow from segment 2 to 1 (slot b to a)
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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DC Motor Operation
❑ Before reaching the neutral zone, the current enters in v B
a
v
from slot b during this stage. Ir_dc
(a) Rotor current flow from segment 1 to 2 (slot a to b)
2
v 30 v Vdc
Machines
1
❑ This reverses the current direction through the rotor coil,
Electric
the rotation.
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Multi-Pole Machines
If p is the number of poles, then p/2 cycles of variation of the flux
Machines are encountered every complete mechanical rotation.
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Principle of Operation: Armature Voltage
𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑐𝑜𝑛𝑑𝑢𝑐𝑡𝑜𝑟
𝐸𝑚𝑓𝑇𝑜𝑡𝑎𝑙 = 𝐸𝑚𝑓𝑐𝑜𝑛𝑑𝑢𝑐𝑡𝑜𝑟 ∗
𝑝𝑎𝑡ℎ
𝑃 ∗ ∅ ∗ 𝑁𝑚 𝑍 𝑃 ∗ ∅ ∗ 𝑍 ∗ 𝑁𝑚
𝐸𝑚𝑓𝑇𝑜𝑡𝑎𝑙 = ∗ =
60 𝑎 60 ∗ 𝑎
Where
Machines
P -number of poles.
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
فالوقت سيمضي على أية حال، أبدا ً ال تتخلى عن حلمك فقط ألنه يتطلب وقتا ً طويلً لتحقيقه
Never give up on a dream just because of the time it will take to accomplish it،
The time will pass anyway
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Principle of Operation: Armature Voltage
2𝜋𝑁𝑚 𝜔𝑚 60
𝜔𝑚 = 𝑁𝑚 =
60 2𝜋
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Developed (or Electromagnetic) Torque
Consider the turn shown in the following Figure.
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
للضرورة أحكام
Necessity knows no law
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Production of Unidirectional Torque and Operation of an Elementary
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
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Classification of DC Machine
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Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Classification of DC Machine
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
Machines
Electric
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Classification of DC Machine
Machines
Electric
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
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DC Machine Representation
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آفة العلم النسيان
Notes The bane of knowledge is forgetfulness
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Electric
Machines