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    Dokumen - Tips Inspection Checklist Distillation Column

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    SaidFerdjallah
    This document is an inspection checklist for a process distillation column. It lists various parts of the column to inspect, including the foundation/supports, ladders/platforms, insulation, bottom dome, top dome, shell and nozzles. For each item, inspectors check for issues like cracking, corrosion, pitting, leakage, and mechanical damage and record their observations. The goal is to thoroughly examine the critical components to ensure the structural integrity and safe operation of the distillation column.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Dokumen - Tips Inspection Checklist Distillation Column

    Uploaded by

    SaidFerdjallah
    2K views5 pages
    This document is an inspection checklist for a process distillation column. It lists various parts of the column to inspect, including the foundation/supports, ladders/platforms, insulation, bottom dome, top dome, shell and nozzles. For each item, inspectors check for issues like cracking, corrosion, pitting, leakage, and mechanical damage and record their observations. The goal is to thoroughly examine the critical components to ensure the structural integrity and safe operation of the distillation column.

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    Dokumen.tips Inspection Checklist Distillation Column

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    This document is an inspection checklist for a process distillation column. It lists various parts of the column to inspect, including the foundation/supports, ladders/platforms, insulation, bottom dome, top dome, shell and nozzles. For each item, inspectors check for issues like cracking, corrosion, pitting, leakage, and mechanical damage and record their observations. The goal is to thoroughly examine the critical components to ensure the structural integrity and safe operation of the distillation column.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2K views5 pages

    Dokumen - Tips Inspection Checklist Distillation Column

    Uploaded by

    SaidFerdjallah
    This document is an inspection checklist for a process distillation column. It lists various parts of the column to inspect, including the foundation/supports, ladders/platforms, insulation, bottom dome, top dome, shell and nozzles. For each item, inspectors check for issues like cracking, corrosion, pitting, leakage, and mechanical damage and record their observations. The goal is to thoroughly examine the critical components to ensure the structural integrity and safe operation of the distillation column.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    Inspection Checklist For Process Distillation Column

    Report No.:   Date prepared:  


    Equip. Tag. & Service:   Location/Area:  
    Date Inspected:   Reason for Inspection:  
    Refinery Inspector:   Snr. Supv. (R&M)  
    Equipment data:
    DESCRIPTION SHELL TUBE DESCRIPTION SHELL TUBE
    Material Design Pressure (psig)
    Thickness (in)

    Material: mm Cladding / Lining


     Size/ Thick:
    in
    Design PSIG °F in
     Design Temp.: C.A:
    Pressure: Kg/ cm² °C mm
    A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected
    NO
    ITEM A U NA NI COMMENTS
    .
    External Inspection Prior to Entry
    1.0 Foundation/Supports
    Inspect the cylindrical skirt’s fireproofed
    insulating concrete for evidence of
    1.1 cracking, spalling (inner and outer
    surfaces), or defective seal at the top
    edge.
    Remove small sections of fireproofed
    1.2 concrete insulation (if necessary) and
    inspect support for corrosion.
    Check for settlement around perimeter of
    1.3
    tower.
    Check the anchor bolts and nuts for
    corrosion or evidence of failure, and
    1.4
    observe the condition of the concrete
    around the bolts.

    2.0 Ladders, Platforms, Handrails and Davits


    2.1 Check ladder supports and clips.
    Look for pitting and holes, missing bolts,
    2.2 paint failure and broken or weakened
    handrails and mid-rails.
    Check for loose toe-boards or defective
    2.3
    grating or platform plates.
    Inspect grating for corrosion-caused
    2.4
    thinning of bars and failure of welds.
    Inspect safety chain for corrosion,
    2.5
    functioning and length.
    Check Davits for deformity from misuse or
    overloading. Davits must be load tested.
    Check angle support welds to columns for
    corrosion under insulation where water
    collects. Remove the necessary insulation
    to permit inspection for this condition.
    Inspect the attachment of platform frame
    to supports and supports to tower for
    corrosion and weld failure.
    Check reinforcing pads where platform
    supports are attached to shell or roof.
    Inspect the surface that platform plate or
    grating rests on, for thinning and holes.

    3.0 Insulation
    Visually inspect the general condition and
    3.1 effectiveness of the insulation on the shell
    and heads.
    Check openings around man-ways,
    3.2 nozzles, and brackets for complete seal to
    prevent the entry of water.
    Ensure insulation ties or retainer strips are
    3.3
    intact and tight.
    Look for evidence of weathering or
    3.4
    cracking of the weather-coat.

    4.0 Bottom Dome


    Inspect the bottom head for pitting          
    4.1
    gouging and cracking
    Inspect the packing condition of the          
    4.2 center pipe with the bottom head for
    tightness
    UT measurement- Bottom head and
    Nozzles
    Inspect the bottom head for pitting
    gouging and cracking

               
    2.0 Top Dome          
    Internal Erosion/Cracking/Corrosion          
    2.1 (scales, pits, buildup)
    Describe location, appearance and depth.
    2.2 Excessive scale presence. Describe          
    2.3 Weld condition/corrosion          
    2.4 UT measurement- Top head          
    Check the condition of attachment and          
    2.5 welds (Includes Lift lugs, platform
    supports etc.) for cracks
    2.6 Check the condition of insulation
             
    2.7
    2.8          
               
    3.0 Shell and Nozzles          
    Check the shell wall for corrosion, pits,          
    3.1 cracking, bulge and any mechanical
    damage.
    3.2 UT measurements-shell and attachments          
    Inspect inner surface of shell nozzles for
    3.3
    thinning and pitting.
    Check the tell-tail or weep holes in the
    3.4
    reinforcing pads for evidence of leakage
    DP or WFMPI test the seam, nozzle and          
    attachment welds for cracks
    Measure the depth of pitting corrosion on          
    each course.
    Inspect existing protective coatings for
    damage, deterioration, and disbonding.
    Visually inspect the shell plates and seams
    for indications of leakage.
    Survey the shell to check for roundness
    and plumb.
    Check gasket faces on all flanges including
    the man-way nozzles and covers.
    Hammer-test all small nozzles
    Check man-way cover hinge pins for
    binding.

    Lines, Instrument Leads and Conduit


    Visually inspect and hammer-test all small
    piping, including instrument piping, level
    gage connections, vent and drain fittings,
    and sample connections.
    Note the condition of all conduits
    attached to the column or platforms for
    lighting, instrument, and thermocouple
    leads.
    Look for exposed wires, missing cover
    plates, broken fittings, and improper
    support
    4.0 Bottom Head          
             
    4.1
             
    4.2
    4.3          
               
             
               
    6.0          
    MPI test all seam, nozzle and attachment          
    6.1
    welds for cracking
    Check the external insulation is in good          
    6.2
    condition
               
    Check all bolts used for closure are in          
    7.0 good condition (Sample one bolt for
    tensile test)
               
    8.0 Check all gaskets are renewed in kind          

             
             
             

             
                 
    Notes:

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