BSVI

FIG.NO. 01 CYLINDER HEAD ASSEMBLY FIG.NO. 01

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N3060150 CAP ASSY. SPARK PLUG 1

2 M1060110 SEAL SPARK PLUG 1
3 K6011090 SPARK PLUG BS4 1
4 N80107507D CYLINDER HEAD COMP - CITY 110 TIT GREY 1
4A ND010040 CYLINDER HEAD COMP 1 BSVI
5 N2011040 RETAINER VALVE SPRING 2
6 S1010320 COTTER VALVE 4
7 N2010350 SPRING VALVE OUTER 2
8 M1010620 SEAL VALVE STEM OIL 2
9 K3010680 SEAT VALVE SPRING 2
10 N2010340 SPRING VALVE INNER 2
11 N8041580 INSULATOR PAD 1 1
11A NA040090 INSULATOR PAD 1 1 BSVI
12 N5040700CN O-RING 27.10 2.40 1
13 N8041540 PIPE INTAKE COMP 1
13A NA040080 PIPE INTAKE COMP 1 BSVI
14 M1200470 HEX FLANGE BOLT M6x30 2
15 N8010310 BOLT CYLINDER HEAD 4
16 M1010360 GASKET CYL HEAD NUT 2
17 N2010620 VALVE EXHAUST 1
18 N3011140 VALVE INTAKE NEW 1
19 S1010250 NUT TAPPER ADJUSTING 1
20 N8010350 SHAFT VALVE ROCKER ARM 2
21 N2010960 WASHER CAM CHAIN TENSIONER 1
22 N2010710 BOLT CAM CHAIN TENSIONER 1
23 NA010010 TENSIONER CAMCHAIN 1
23A ND010090 TENSIONER CAMCHAIN PLAS 1 BSVI
CYLINDER HEAD ASSEMBLY 24 M1200510 HEX FLANGE BOLT M6x25 2
25 N8011110 COVER CYL HD L UP.121 1
FIG.NO. 01 CYLINDER HEAD ASSEMBLY FIG.NO. 01

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
26 N3010550 O RING COVER CYL HEAD L 1
27 NA010030 CAMCHAIN 2X3 LACING VER 1
28 P200310 HEX SCREW M6x12 2
29 N8200090 CRR CSK HEAD SCREW M5x15 1
30 N8010800 STOPPER ROCKER SHAFT 1
31 M1080500 WASHER SPROCKET 1
32 M1010490 PIN SPROCKET KNOCK 1
33 N8010080 ARM COMPLETE ROCKER 2
33A N8011000 ARM ROCKER VALVE (ROLLER) UP.066 ASSY 2 BSVI
34 M1200530 HEX FLANGE BOLT M6x20 4
35 N8010240 CAP INSPECTION HOLE 2
35A N8011100 CAP INSPECTION HOLE 2 BSVI
36 N8010260 O-RING 29.5X3 2
37 R1010800 SPROCKET 34T CAMCHAIN DRIVEN 1
38 NA010070 CAMSHAFT COMP U237 1
38A NA010130 CAMSHAFT COMP 1 BSVI
39 NA010060 GUIDE CAMCHAIN PLAS 1
39A ND010080 GUIDE CAMCHAIN’ 1 BSVI
40 S1010240 SCREW TAPPER ADJUSTING 1
41 N2040940 O RING 1
42 NA010090 CYLINDER HEAD ASSY STAR+ U237 BS4 1
42A ND010050 CYLINDER HEAD ASSY 1 BSVI
43 S1010130 WASHER CYL. HEAD 2

CYLINDER HEAD ASSEMBLY

FIG.NO.01 A THROTTLE BODY FI ASSEMBLY FIG.NO.01A

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 KA060100 EFI INJECTOR 1 BSVI

2 NA040100 CAP INJECTOR 1 BSVI
3 8200130 PUNCHED WASHER 6.5x11x1.6 ZNK 2 BSVI
4 R4040220 COVER INJECTOR 1 BSVI
5 R4060090 THERMAL SENSOR 1 BSVI
6 NA040060 BODY THROTTLE ASSY 1 BSVI
7 N2200470 HEX SOC HD CAP SCR M6x20 P 12.9 2 BSVI
8 M1200510 HEX FLANGE BOLT M6x25 1 BSVI

THROTTLE BODY FI ASSEMBLY

FIG.NO. 02 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 02

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N2200340 CIRCLIP PIN PISTON 2

2 N2010690 PISTON PIN 1
3 N8020310 RING SET STD 1
3.1 N8020320 RING SET I ST O/S 1
3.2 N8020330 RING SET II O/S 1
4 NA020040 PISTON KIT STD 1
4.1 NA320130 PISTON KIT I O/S 1
4.2 NA320140 PISTON KIT II O/S 1
4A NA020100 PISTON ASSEMBLY 1 BSVI
5 N8010590 GASKET CYLINDER -CITY 110 1
6 S1200270 TUBULAR DOWEL 4
7 N8010680 CYLINDER BLOCK - CITY,JIVE U66 1
7A NA010110 CYLINDER 1 BSVI
8 N3011600 GASKET TENSIONER ADJUSTOR 1
9 N3011370 ADJUSTER TENSIONER 1
10 M1200610 HEX SCREW M6x20 6.8 ZNG 2
11 M1200520 HEX FL BOLT M6x16 2
12 N8010920 GASKET CYLINDER -CITY 110 1
13 NA020030 CRANKSHAFT COMP STAR CITY + 1
13A NA020140 CRANKSHAFT ASSEMBLY 1 BSVI
14 R1080990 GEAR COMP STARTER CLUTCH 1
14A NA080050 GEAR COMP STARTER CLUTCH 1 BSVI
15 R1200090 NEEDLE BEARING HK2016 1
15A ND080020 RING GEAR BUSH 1 BSVI
16 M1200770 HEX FLANGE NUT M12x1.25 1
17 N4080290 PARALLEL KEY 1
18 M1080430 PIN STARTER IDLER 1
CYLINDER BLOCK & CRANKSHAFT ASSY. 19 R1080550 GEAR STARTER IDLE 1
20 420702000 WOODRUFF KEY 1
FIG.NO. 02 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 02

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

21 NA320150 KIT CYL BLOCK & PISTON STAR CITY+ 1

22 NA320170 KIT CONNECTING ROD 1
23 ND180140 ENGINE ASSY 110 ES 4 SP PREMIUM 1
23A ND180320 ENGINE ASSY 110 ES 4 SP EFI BSVI 1 BSVI
24 R1081000 GEAR STARTER CLUTCH 1 BSVI

CYLINDER BLOCK & CRANKSHAFT ASSY.

FIG.NO. 03 CRANKCASE ASSEMBLY FIG.NO. 03

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 R1080530 PUMP ASSY OIL N101 1

2 N5200170 HEX FL BOLT M6x35 2
3 R1200480 O-RING 2
4 NA030030 CRANKCASE ASSY RH STARCITY+ 237 1
4A NA030160 CRANKCASE SUB ASSY M R 1 BSVI
5 N4030350 GASKET CRANKCASE JIVE 1
5A NA030190 GASKET CRANKCASE 1 BSVI
6 S1200270 TUBULAR DOWEL 2
7 420602000 BALL BEARING 12x32x10 - 6201 2
8 N2200150 BALL BEARING 17x40x12 - 6203 2
9 420464700 HEX FL BOLT M6x16 1
10 N5060410 PLUG CRANKCASE 1
10A N5030370 PLUG CRANKCASE 1 BSVI
11 N6080120 CLAMP GEAR SHIFT SWITCH 1
12 N5080940 WASHER 6.5x18x1.6 1
13 420452700 HEX SCREW M6X12 8.8 ZNB 1
14 N8080410 DUST COVER GEARSHIFT CAM 1
15 N8060340 NEUTRAL SWICTH 1
16 T4080540 OILSEAL 17296 TYPE-A 1
17 N2081720 OIL SEAL GEAR SHIFT SHAFT 1
18 0074010 DOWEL PIN 1
19 N2200450 HEX FL BOLT -M6x50 12
20 M1200510 HEX FLANGE BOLT M6x25 2
21 NA030010 CRANKCASE ASSY. LH 1
21A NA030130 CRANKCASE SUB ASSY M L 1 BSVI
CRANKCASE ASSEMBLY 22 N3080290 OIL FILTER NEW 1
FIG.NO. 03 CRANKCASE ASSEMBLY FIG.NO. 03

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

23 N5081320 LIFTER RATCHET 1

24 420462700 HEX SCREW M6X20 8.8 ZNB 2
25 N6080040 PLUG OIL DRAIN 1
26 R1200490 O-RING 29.5X3 1
27 0332028 CRPH SCR M5x8 5
28 M7081870 BEARING BUSH CAM GEAR SHIFT 1
29 N5080530 STOPPER SHIFT ARM 1
30 S1080409 PIPE INLET OIL PUMP 1
31 R1011010 CAP INSPECTION HOLE 1

CRANKCASE ASSEMBLY
FIG.NO. 04 COVER CLUTCH ASSY. FIG.NO. 04

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N2081470 RUBBER KICK STARTER 1

2 N1080090 KICK STARTER ASSY. 1
3 N2081450 PIN KICKSTARTER LEVER 1
4 N2081430 SPRING LEVER KICK STARTER 1
5 N2081440 BALL LEVER KICK STARTER 1
6 S1101250 HEX BOLT M8x35 1
7 N2081400 JOINT KICK STARTER LEVER 1
8 ND070010 BRACKET CLUTCH CABLE 1
9 N5070350 ROD CLUTCH RELEASE COMP 1
10 M7200490 OILSEAL 12x18x4 1
11 M7200510 BEARING BUSH 12x15x10 2
12 N4031120 GASKET CLUTCH COVER NP.104 1
13 M7070380 SPRING CLUTCH CABLE RETURN 1
14 M7200500 SPRING DOWEL 1
15 N5081170 CENTRIFUGAL FILTER 1
16 NA080020 GEAR PRIMARY DRIVE ASSY. STAR 1
17 N5081250 CLIP DIA 7 1
18 N5081220 GASKET CENTRIFUGAL FILTER 1
19 N5081200 COVER CENTRIFUGAL FILTER 1
20 N5081230 SPRING CENTRIFUGAL FILTER 1
21 N5081240 PIPE CENTRIFUGAL FILTER 1
22 S1200860 O RING 1
23 N1080110 GAUGE OIL LEVEL 1
24 N3200240 E RING 1
25 S1200490 OILSEAL KS SHAFT 1
26 N5200170 HEX FL BOLT M6x35 10
COVER CLUTCH ASSY. 27 ND030020 COVER CLUTCH 1
28 NA080010 GEAR OILPUMP DRIVE 1
FIG.NO. 05 CLUTCH ASSEMBLY FIG.NO. 05

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N5070240 PIN ASSY CLUTCH RELEASE 1

2 0339060 BALL BEARING 12x28x8 C3 6001 1
3 N2200500 HEX FL. BOLT M6x1x25 4
4 N5070410 PLATE CLUTCH RELEASE 1
5 N5070470 SPRING CLUTCH 4
6 N4200040 NUT CLUTCH SHAFT 1
7 N5070110 SPRING DISC 1
8 N5070360 HUB CLUTCH 1
9 N5322240 SET PLATE CLUTCH DRIVE 4
10 N5322250 PLATE CLUTCH DRIVEN 3
11 N5070390 DISC CLUTCH PRESSURE 1
12 N8070180 GEAR ASSY PRIMARY DRIVEN 1
12A N3070060 GEAR ASSY PRIMARY DRIVEN 1 BSVI
13 N6070010 INTEGRATED SPACER CLUTCH 1
14 N8081130 LOCK PLATE 1
15 ND070030 CENTER ASSY MANUAL 1
16 N4080430 WASHER PRIMARY DR GEAR NP.104 1 BSVI

CLUTCH ASSEMBLY
FIG.NO. 06 MAGNETO ASSEMBLY FIG.NO. 06

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 R1060110 ONEWAY CLUTCH 1
2 N5321840 ROTOR ASSY 1
2A NA320030 ROTOR ASSY ES 1 BSVI
3 M1200790 HEX SOC HD CAP SCR M6x16 2
4 N5321830 STATOR ASSY 1
4A NA320040 STATOR ASSY ES 1 BSVI
5 0331708 CRPH SCR M5x12 2
6 N4030420 GASKET MAGNETO COVER 1
7 ND030050 COVER MAGNETO 1
8 N5200170 HEX FL BOLT M6x35 9
9 S1011290 SEALING WASHER 1
10 N2081680 PLUG TDC 1
11 M1200820 CRPH SCR M6x25 5.8 ZNG 2
12 N3060340 MAGNETO ASSY ES 1
12A NA060070 MAGNETO ASSY 1 BSVI
13 N5081450 CLAMP MAGNETO LEAD 1
14 M1200520 HEX FL BOLT M6x16 2
15 N4060080 STARTER MOTOR 1
16 N4320740 O RING & GASKET - FLAME 1
17 N4320710 BRUSH BOX & SCREW ASSY - FLAME 1
18 N4320720 YOKE ASSY - FLAME 1
19 N4320730 KIT BRUSH WITH SPRING - FLAME 1
20 N4320700 BRUSH BOX & SCREW ASSY - FLAME 1
21 ND080030 COVER ENGINE SPROCKET 1
22 M1200510 HEX FLANGE BOLT M6x25 2
23 0332275 SCREW CRPH M6x16 1
MAGNETO ASSEMBLY 24 ND160440 BRACKET CABLE GUIDE 1
FIG.NO. 07 GEARSHIFT ASSEMBLY FIG.NO. 07

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N5080930 SPRING GEAR SHIFT CAM 1

2 0331320 BOLT GEAR SHIFT CAM STOPPER 1
3 8200300 WASHER 1
4 N5080910 STOPPER GEAR SHIFT CAM 1
5 N5080920 HOOK SPRING CAP STOPPER 1
6 0332228 CRR CSK HEAD SCREW M6x16 1
7 3040013 RETAINER GS CAM COMP. 1
8 3044034 ROLLER CAM DRIVE 5
9 N5081010 CAM GEAR SHIFT 1
10 N2081570 SPACER ROLLER GS FORK PIN 2
11 N5080280 FORK GEAR SHIFT LOW SPEED 1
12 420452700 HEX SCREW M6x12 1
13 N5080940 PUNCHED WASHER 6.5x18x1.6 1
14 N5080620 CONTACT GEAR SHIFT SWITCH 1
15 N5080270 SHAFT SHIFT FORK 2
16 N5080290 FORK GEAR SHIFT HIGH SPEED 1
17 N2080500 SPRING GEAR SHIFT PAWL 1
18 N8080530 SHAFT COMP GEARSHIFT 1
19 NA080030 SPRING SHIFT SHAFT RETURN 1
20 ND080050 LEVER GEARSHIFT ASSY 1
21 420462700 HEX BOLT M6x20 1
22 N2081740 RUBBER GEAR SHIFT LEVER 1
23 M1200870 CIRCLIP 12x1.0 1 BSVI

GEARSHIFT ASSEMBLY
FIG.NO. 08 KICK STARTER ASSEMBLY FIG.NO. 08

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 0330164 CIRCLIP 17.1x1.0 N 3RD DRIVE GR 1

2 K3200880 SHIM 17x24x0.5 1
3 N5081280 GUIDE KICK STARTER SPRING 1
4 N5081370 SPRING KICK STARTER 1
5 0335024 SHIM 17x24x1.0 OILED 1
6 N5081360 SPRING KICK STARTER RACHET 1
7 N5081330 RATCHET KICK STARTER 1
8 0330174 CIRCLIP 20x1.2 1
9 N5200140 SHIM 20.5x25.5x1.5 1
10 N5080810 GEAR KICKSTARTER DRIVE 1
11 N4080140 SHAFT KICK STARTER 1

KICK STARTER ASSEMBLY

FIG.NO. 09 TRANSMISSION ASSY. FIG.NO. 09

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N5200080 SHIM 12.7x22x1.5 1

2 N5080170 GEAR 4TH DRIVEN (23T) 1
3 N2080330 SHIM 3
4 N5080150 GEAR 3RD DRIVEN (26T) 1
5 0330174 CIRCLIP 20x1.2 2
6 N8080810 GEAR 2ND DRIVEN (30T) 1
7 N5080060 BUSH 1ST DRIVEN 1
8 N5080110 GEAR 1ST DRIVEN (36T) 1
9 N5080100 SHAFT DRIVE 1
10 N8112760 CHAIN ASSY. 114 LINKS 1
11 N3080040 SPROCKET ENGINE 14T 1
12 N8324830 LINK SET CHAIN 1
13 N3080250 LOCK PLATE SPROCKET 1
14 M1200940 HEX SCREW M5x10 2
15 N5080160 GEAR 4TH DRIVE (24T) 1
16 N5200110 SHIM 17.1x12x1 2
17 N5200130 CIRCLIP 17x1.2 2
18 N5080140 GEAR 3RD DRIVE (21T) 1
19 N8080800 GEAR 2ND DRIVE (17T) 1
20 N8080560 SHAFT CLUTCH (11T) 1
21 N4080240 CLUTCH SHAFT ASSY. (17T) 1
22 N4080230 DRIVE SHAFT ASSY. DRIVEN (30T) 1
23 N8324820 CHAIN SPROCKET KIT 1

TRANSMISSION ASSY.
FIG.NO. 10 AIRCLEANER ASSEMBLY FIG.NO. 10

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND040070 AIR CLEANER ASSY 3

1A ND040240 AIR CLEANER ASSY ASSY 1 BSVI
2 ND040110 TUBE INLET 1
3 N3040960 SEAL AIR CLEANER 1
4 N3040950 FILTER HOLDER COMP 1
5 0332275 SCREW - CRPH M6x16 6.8 ZNK 3
6 0335608 PUNCHED WASHER 6.5x16.0x1.2 ZNB 3
7 ND040080 CASE AIR CLEANER 1
7A ND040280 CASE AIR CLEANER COMP 1 BSVI
8 ND040210 CLIP NUT 2 1
9 N6040320 HOSE CLAMP DIA 13 1
10 K140820 HOSE CLIP 2
11 G4040330 DRAIN PIPE 1
12 N8041590 CLAMP PIPE INTAKE 1
12A G4041110 CLAMP PIPE INTAKE 1 BSVI
13 ND040120 TUBE OUTLET 1
13A NA040120 TUBE OUTLET EFI 1 BSVI
14 S1200700 RETAINER CLIP COMP.SILVER 1
15 M1200660 CRR PAN HEAD SCREW M5x16 3
16 N3040900 HOSE BREATHER PCV 1
13 ND040211 CLIP NUT 3 1

AIRCLEANER ASSEMBLY
FIG.NO. 11 SECONDARY AIR INJECTION ASSY. FIG.NO. 11

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 K140820 HOSE CLIP 2

2 ND040160 HOSE SAI INLET 1
2A ND040260 HOSE SAI INLET 1 BSVI
3 N8040640 BRACKET SAI 1
3A NA040150 BRKT SAI MTG 1 BSVI
4 M1200520 HEX FLANGE BOLT M6x16 3
5 N9041060 SECONDARY AIR INJECTION VALVE 1
5A ND040220 SECONDARY AIR INJECTION VALVE 1 DISC VER.
5B NA040140 ELECTRIC-SAI 1 BSVI
6 N3200190 HEX SCREW M6x30 2
7 N3160220 SPACER RC LAMP 2
8 K3140200 HOSE AIR CUT VALVE 1
9 N8040370 HOSE CLIP 2
10 N8040580 PIPE COMP SAI 1
10A NA040160 PIPE COMP SAI 1 BSVI
11 N8040340 O RING 1.9x10 AIR INJECTION 1
12 0330408 WAVE SPRING WASHER M6 1
13 N8040350 HOSE CLIP AIR INJECTION 2
14 N8040620 HOSE SAI OUTLET 1
15 N2041670 CUSHION VALVE MOUNTING 2
16 0335608 PUNCHED WASHER 6.5x16x1.2 4
17 420305700 HEX NUT M6 2
18 ND040170 GUIDE HOSE SAI 1

SECONDARY AIR INJECTION ASSY.

FIG.NO.12 CARBURETTOR ASSY. FIG.NO. 12

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 NA040040 CARBURETTOR ASSY. 1

2 N8324940 TOP CAP 1
3 N8324930 CAP THROTTLE 1
4 N8324910 SPRING COMPRESSION AD4E 1
5 N8324990 BAR CLIP 1
6 N8324900 E RING 1
7 NA320400 JET NEEDLE 1
8 NA320390 VALVE THROTTLE (PISTON) AD4E 1
9 N8321700 CHOKE DUST CAP 1
10 N8321800 SCREW WASHER BRKT MTG. 1
11 N8321810 SPRING CHOKE -1 1
12 N8321820 HOLDER CHOKE 1
13 N8321830 SPRING CHOKE -2 1
14 N8321840 BUSH CHOKE CARB. 1
15 N8324960 TUBE AIR VENT 1
16 N8321730 CLIP TUBE 2
17 --- ROD ASSY. CHOKE 1
18 N8321510 FLOAT ARM PIN 1
19 N8325000 VALVE COMP. FLOAT 1
20 N8321650 SPRING STOP SCREW 1
21 N8321640 SCREW STOP 1
22 N8321480 FLOAT COMP. 1
23 N8321530 GASKET FLOAT CHAMBER 1
24 N8325010 BODY COMP. FLOAT CHAMBER 1
25 N8321540 SCREW WASHER 4x14 2
26 N8324970 TUBE OVER FLOW 1

CARBURETTOR ASSY.
FIG.NO.12 CARBURETTOR ASSY. FIG.NO.12

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

27 N8321550 DRAIN SCREW 1

28 N8321560 O RING 1
29 NA320410 AIR SCREW 1
30 N8321670 SPRING IDLE MIXTURE ADJUSTER 1
31 N8321680 WASHER PLAIN 1
32 N8321690 O RING 1
33 N8324840 NEEDLE JET 1
34 N8324850 HOLDER NEEDLE JET AD4E 1
35 N8324860 MAIN JET KEIHIN 1
36 NA320380 PILOT JET 1
37 N8321740 O RING 24x25 1
38 N8321860 BRKT CHOKE CABLE 1
39 N8321870 GUIDE BRKT CHOKE 1
40 N8324980 GASEKT TOP 1

CARBURETTOR ASSY.
FIG.NO. 13 MUFFLER ASSEMBLY FIG.NO. 13

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND050090 MUFFLER SUB ASSY 1

1A ND050230 MUFFLER SUB-ASSY 1 BSVI
2 0331688 HEX SCREW M6x8 2
3 ND050200 LEG GUARD FRONT 1
4 A200050 HEX SOC HD CAP SCR M6x25 P 8.8 1
5 ND050190 GUARD EXHAUST FRONT 1
5A ND050280 GUARD EXHAUST FRONT 1 BSVI
6 K2200090 TRUSS HEAD CAP SCREW M6x10 7 BSVI
7 M1200840 HEX FL. BOLT M8x1.25x50 1
8 ND050110 GUARD EXHAUST 1
9 ND050210 LEG GUARD FRONT 1
10 ND050080 MUFFLER COMP 1
10A ND050240 MUFFLER COMP 1 BSVI
11 K130190 STOPPER SEAT 1
12 G5200280 PUNCHED WASHER 8.5 x 25 x 2 1
13 T4050180 GASKET PIPE EXHAUST 1
14 0334548 HEX NUT M8 8 ZNB 3
15 P1200050 WAVE SPRING WASHER 6.5 3
16 K6200310 PUNCHED WASHER 130 65 16 3
17 G5200490 PUNCHED WASHER 8.5X16X1.2 1
18 ND060070 OXYGEN SENSOR 1 BSVI

MUFFLER ASSEMBLY
FIG.NO.14 FRAME ASSEMBLY FIG.NO.14

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 M1200890 U NUT M8x1.2 6

2 S1125290 RACE STEERING INNER 1
3 M1200480 HEX FLANGE BOLT M8x25 2
4 ND120040 FRAME COMP 1
5 N3120410 PLUG TUBE UPPER 2
6 ND110230 BRKT BRAKE PEDAL MTG COMP 1 1
7 N8122890 DUST COVER CRANKCASE 1
8 0331278 BOLT ENGINE MOUNT L.115 2
9 420001700 PUNCHED WASHER A6.6 ZNB 1
10 N3110360 SPRING REAR BRAKE ROD ADJUSTER 1
11 S1111930 PIN REAR BRAKE ROD LEVER 1
12 0334278 NUT RR BRK ROD ADJ 1
13 ND110280 SPRING BRAKE RETURN DRUM 1
14 N8112740 ROD REAR BRAKE COMP 1
15 N8200050 BOLT CENTER STAND 1
16 N3120860 SPRING CENTER STAND 1

17 ND110150 BRAKE PEDAL COMP DRUM 1

18 N2110600 PIN REAR BRAKE CONNECTOR 1
19 0330048 SPLIT PIN 2.0x20 ZNB 1
20 N3200100 HEX FL BOLT M8x80 2
21 N8200040 HEX FL BOLT M8X65 1
22 ND120490 BRKT STOPLAMP SWITCH 1
23 420464700 HEX SCREW M6X16 8.8 ZNB 1
24 P1200050 WAVE SPRING WASHER 6.5 1
FRAME ASSEMBLY 25 ND110290 SPRING BRAKE RETURN DRUM 1 1
FIG.NO.14 FRAME ASSEMBLY FIG.NO.14

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

26 0331058 HEX BOLT+WAVE SPR WASHER M8x16 2

27 0330028 SPLIT PIN 3.2x25 ZNB 2
28 N8200030 HEX FL BOLT M8X75 1
29 ND120480 CENTER STAND 1
30 N8124480 BRKT ENGINE MTG FRONT 1
31 K3100590 CUP BOTTOM 1
32 G5200380 HEX SCREW 1
33 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1
34 ND120750 CABLE GUIDE CLUTCH 1
35 N8220490 GROMMET COVER FRAME 2
36 N3121540 SPACER CENTER STAND 1
37 0330328 WAVE SPRING WASHER 1
38 0334038 HEX NUT M10 1
39 P1200140 PUNCHED WASHER 1
40 0335708 PUNCHED WASHER 15.5x26x2.3 2

FRAME ASSEMBLY
FIG.NO.15 RIDER & PILLION FOOTREST ASSY. FIG.NO.15

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 ND120700 BAR COMP PILL FOOTREST 2
2 0258100 RUBBER PIL FOOT REST 2
3 ND200020 CLEVIS PIN 2 2
4 0335728 PUNCHED WASHER 20x32x2 ZNB 2
5 M1200480 HEX FLANGE BOLT M8x25 2
6 ND120730 FOOTREST COMP PILLION RH 1
7 NA120040 FOOTREST COMP PILLION LH 1
8 0330048 SPLIT PIN 4
9 ND120690 HOLDER COMP RIDER FOOT REST RH 1
10 N9123670 RUBBER RIDER FOOTREST -APACHE 2
11 N9122650 WASHER PILLION FOOTREST 2
12 0331058 HEX BOLT+WAVE SPR WASHER M8x16 2
13 N3124659 CUSHION BOTTOM 1
14 ND120120 RIDER FOOTREST COMP 1
15 ND200010 CLEVIS PIN 1 2
16 ND120680 HOLDER COMP RIDER FOOT REST LH 1
17 ND120450 BOLT PROP STAND 1
18 ND120350 PROP STAND COMP 1
18A N9127200 PROP STAND COMP N112 & N289 1 BSVI
19 ND120360 SPRING PROP STAND 1

RIDER & PILLION FOOTREST ASSY.

FIG.NO. 16 HANDLEBAR ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 N9150040 GRIP COMP THROTTLE 1
2 N3150280 SPECIAL BOLT M5 2
3 NA160020 SWITCH ASSY R ES 1
4 ND220660 MIRROR ASSY R 1
4A ND222330 MIRROR ASSY RH 1
5 8200120 CRPH SCREW M5*12 1
6 --- HEX BOLT M6x1x33 2
7 --- SPRING WASHER 2
8 ND220650 MIRROR ASSY L 1
8A ND222320 MIRROR ASSY LH 1
9 NA160270 SWITCH ASSY L 1
9A N6160580 SWITCH ASSY L 1 BSVI
10 N3200270 HEX FL BOLT M6x30 10A/F 4
11 N3150250 HANDLE HOLDER 2
12 --- CRR PAN HEAD SCREW 2
13 N9150030 GRIP L 1
14 N9150450 HOLDER LH 1
14A NF150220 HOLDER LH 1 BSVI
15 N9150520 LEVER CLUTCH LH ES 1
15A NF1502105D LEVER CLUTCH LH ES 1 BSVI
16 N3100450 CAP CENTER LOCK MTG 2
17 9200150 3D WASHER A12.5 ZNC 2
18 ND150130 UPPER BRKT SUB ASSY.(with holder) 1
19 N3150220 CUSHION BOTTOM 2
20 K200570 U NUT 10 X 1.25 F LANGED 2
21 ND150160 STEERING/IGNITION LOCK 1
22 P1200050 WAVE SPRING WASHER 6.5 2
HANDLEBAR ASSEMBLY 23 420518700 REC PAN HD SCREW M6X20 2
24 N3150230 CUSHION UPPER 2
FIG.NO. 16 HANDLEBAR ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

25 N3150240 HANDLE HOLDER COMP 2

26 N5150150 BRAKE LEVER 1
26A N51501505D BRAKE LEVER 1 BSVI
27 415021000 HEX LOCK NUT M5 2
28 ND150120 HANDLE BAR 1
29 N5150170 LEVER ASSY BRAKE 1
29A N51501705D LEVER ASSY BRAKE 1
30 N9150440 LEVER ASSY CLUTCH ES - APACHE 1
30A N91504403C LEVER ASSY CLUTCH ES - APACHE 1 DISC
30B NF1501605D LEVER ASSY CLUTCH ES - APACHE 1 BSVI
31 9200160 WASHER A10.3 ZnC 2
32 N5150160 HOLDER BRAKE LEVER 1
32A N51501605D HOLDER BRAKE LEVER 1 BSVI
33 N3170200 CABLE THROTTLE 1
33A NA170010 CABLE THROTTLE ASSY 1 BSVI
34 N3170190 CABLE ASSY CHOKE 1
35 ND170010 CABLE ASSY BRAKE RR 1
36 N3170010 CABLE ASSY FR BRAKE STAR BAS/DLX/CENTRA 1
36A N3170230 CABLE ASSY FR BRAKE STAR BAS/DLX/CENTRA 1
36B NA320320 KIT FRONT BRAKE CABLE 1 BSVI
37 N5170140 CABLE ASSY CLUTCH PHX/VIC/CITY+ 1
38 ND150140 LOCK SET 1
39 ND150170 KEY BLANK 1
40 D163320 ASSY. SWITCH STOP LAMP 1
41 NF160370 CLUTCH SWITCH EFI 1
42 N2200500 HEX FL. BOLT M6x12 2 BSVI
HANDLEBAR ASSEMBLY 43 NF150260 CLAMP LEVER BRKT 1 BSVI
FIG.NO. 17 HEADLAMP ASSEMBLY FIG.NO.17

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND220710 BEZEL 1
2 M1200670 CRPH SCREW M6X20 2
3 --- HOUSING HEADLAMP FRONT 1 REFER COLOUR
4 M1200610 HEX FLANGE BOLT M6x25 4
5 N8122610 CUP WASHER 4
6 N3120130 GROMMET HEADLAMP 4
7 ND220100 HOUSING HEADLAMP REAR 1
8 0335608 PUNCHED WASHER 6.5x16.0x1.2 ZNB 2
9 M1200510 HEX SCREW M6x20 6.8 ZNG 2
10 ND220970 COVER HOUSING 1
11 0332275 SCREW - CRPH M6x16 6.8 3
12 S1200700 RETAINER CLIP COMP. SILVER 1
13 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 2
14 N8220460 CLIP HEADLAMP ASSY 2
15 N5226120 CUSHION, HEADLAMP 2
16 K2320210 DUST CAP 1
17 ND220600 TURN SIGNAL LAMP FRONT L 1
18 0335528 PUNCHED WASHER 10.5x18x1.6 2
19 0330328 WAVE SPRING WASHER M10 ZNG 2
20 0334038 HEX NUT M10 8 ZNB 2
21 ND220700 BRKT HSG HEADLAMP COMP 1

22 N8160350 HEX FLANGE BOLT M4x12 1

23 420201000 MTL WASHER A6.4 P 1
24 M7160190 BULB HEADLAMP 12V 35/35W 1
25 N9162650 BULB 12V 10W 1
HEADLAMP ASSEMBLY
FIG.NO. 17 HEADLAMP ASSEMBLY FIG.NO.17

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

26 ND220050 HEADLAMP ASSY 1

27 ND220610 TURN SIGNAL LAMP FRONT R 1
28 ND220900 BRKT LICENCE PLATE FRONT 1
29 ND320390 DRL ASSY. WITH BACK COVER 1
30 ND320400 HEADLAMP W/O BULB 1

HEADLAMP ASSEMBLY
FIG.NO. 18 SPEEDOMETER ASSY. FIG.NO.18

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND320330 TOP COVER SPEEDOMETER 1

2 ND320380 SPEEDOMETER O RING 1
3 ND220740 SPEEDOMETER ASSY PREMIUM 1
3A ND222090 SPEEDOMETER ASSY 1 BSVI
4 K200320 SCREW SELF TAPPING 4.2x16 5
5 ND160290 CORD SET 1
6 N6170100 CABLE SPEEDO ASSY 1
6A M7170130 CABLE SPEEDO ASSY. DISC 1 BSVI
7 ND320370 SPEEDOMETER BULB 4
8 ND320340 SPEEDO ECO LED BULB 1
9 ND320350 SPEEDO POWER LED BULB 1
10 ND320360 SPEEDO SIDE STAND LED BULB 1
11 ND150190 CABLE CLAMP 1 BSVI

SPEEDOMETER ASSY.
FIG.NO.19 FUELTANK ASSEMBLY FIG.NO.19

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND140080 COVER FUEL TANK RH 1

2 K122810 CUSHION COVER FRAME 2
3 NA140120 CAP FUEL TANK ASSY 1
4 420515700 RECESSED PAN HEAD SCREW M4x10 2
5 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 2
6 0335876 PUNCHED WASHER 6.5x24.0x1.6 2
7 N3140170 CUSHION FUEL TANK REAR LOWER 2
8 N3210190 STICKER PROTECTION 1
9 N3140150 SPACER FUEL TANK REAR 2
10 ND140070 COVER FUEL TANK LH 1
11 K140720 HOSE FUEL 220 1
12 N3140160 CUSHION FUEL TANK REAR UPPER 2
13 NA140060 FUEL COCK ASSY WITH HOSES 1
14 N3140120 GASKET OIL LEVEL PLUG 2
15 N3200220 HEX FL BOLT M6x16 ZNG 2
16 N4200130 HOSE CLAMP NP.090 2
17 N9141640 ROLL OVER VALVE ASSY 1
18 ND160170 FUEL SENDER ASSY 1
18A ND160510 FUEL SENDER ASSY 1 BSVI
19 R1200380 HEX FLANGE BOLT M5X14 4
20 N3140450 HOSE ROLL OVER VALVE 1
21 K140720 HOSE FUEL 220 1
22 N9141990 BOOT ROLL OVER VALVE 1
23 N9142220 HOSE DRAIN CANISTER 1
24 R2040400 HOSE CLIP NP.054 1
25 N9141650 HOSE AIR INLET 1
FUELTANK ASSEMBLY 26 N8040370 HOSE CLIP VACUUM 4
FIG.NO.19 FUELTANK ASSEMBLY FIG.NO.19

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

27 414147000 HOSE CLIP 1

28 N9141620 HOSE CARBURETTOR 1
28A ND140270 HOSE CANISTER 1 BSVI
29 N9141630 PURGE VALVE 1
30 R1040460 CLAMP BREATHER HOSE 2
31 N5140690 HOSE PURGE VALVE 1
32 N2140060 CUSHION FUEL TANK FRONT 2
33 ---- FUEL TANK COMP 1
34 N9141430 CANISTER COMP. 1
35 ND140150 BOOT CANISTER 1
35A ND140310 BOOT CANISTER 1 BSVI
36 NA220460 3D LOGO TVS 2
37 ND222580 COVER FUEL TANK TOP 1 SPL. EDITION
38 ND222570 COVER FUEL TANK RH 1 SPL. EDITION
39 ND222560 COVER FUEL TANK LH 1 SPL. EDITION
40 ND140190 FUEL PUMP MODULE 1 BSVI
41 NA140260 SEAL FUEL PUMP MODULE 1 BSVI
42 ND140160 FLANGE BOTTOM FUEL PUMP MTG 1 BSVI
43 ND140300 HOSE INJECTOR ASSY 1 BSVI
44 K6060520 CANISTER PURGE VALVE 1 BSVI
45 ND160640 CORDSET FUEL PUMP 1 BSVI
46 N8200060 HEX FLANGE BOLT M6x10 6 BSVI
47 N9142340 CUSHION 1 BSVI
48 P1200060 HEX NUT M6 1 BSVI
49 ND140430 HOSE THROTTLE BODY 1 BSVI

FUELTANK ASSEMBLY
FIG.NO.20 SEAT ASSEMBLY FIG.NO.20

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND130060 SEAT COMP ASSY 1

1A ND130140 SEAT COMP ASSY. 1 SPL. EDITION
2 ND130080 COVER COMP SEAT PREMIUM 1
2A ND130150 COVER COMP SEAT PREMIUM 1 SPL. EDITION
3 ND130030 SEAT FOAM 1
4 ND130020 SEAT BASE 1
5 N2200500 HEX FL. BOLT M6X25 8.8 2
6 0335928 PUNCHED WASHER 6.5x18.0x1.6 ZNB 2
7 N3130070 BUSH SEAT BASE 2
8 N3130060 GROMMET SEAT BASE 2
9 N8130240 CUSHION SEAT BASE 4
10 N9130120 CUSHION SEAT ASSEMBLY 4
11 N3130040 SEAT REST REAR 2

SEAT ASSEMBLY
FIG.NO.21 COVER FRAME & TAIL COVER ASSEMBLY FIG.NO.21

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 ND220590 PILLION HANDLE 1

2 M7110280 HEX FLANGE BOLT M8x30 4
3 ----- TAIL COVER CENTER 1 Ref. COLOUR
4 K200320 SCREW SELF TAPPING 4.2x16 2
5 M1200610 HEX SCREW M6x20 4
6 0335608 PUNCHED WASHER 6.5x16x1.2 2
7 S1200700 RETAINER CLIP COMP.SILVER 2
8 N8122610 CUP WASHER 2
9 N3120130 GROMMET HEADLAMP 2
10 ----- TAIL COVER R 1 Ref. COLOUR
11 N8220400 CUSHION FUEL TANK 2
12 ----- TAIL COVER L 1 Ref. COLOUR
13 ----- COVER FRAME UPPER L 1 Ref. COLOUR
14 ----- COVER FRAME UPPER R 1 Ref. COLOUR
15 N3200340 CRR FL PAN HD TAP SCREW ST4.2x13 8
16 0332275 SCREW - CRPH M6x16 1
17 ND220130 COVER FRAME LOWER R 1
18 N2210030 PLATE LOCK ASSY MTG 1
19 ND220120 COVER FRAME LOWER L 1
20 N2210010 LOCK ASSY COVER FRAME 1
21 ND220760 3D LOGO COVER FRAME 2
22 ND221670 COVER CARRIER 1
23 ND221690 BOTTOM COVER 1

COVER FRAME & TAIL COVER ASSEMBLY

FIG.NO.22 REAR FENDER & TAIL LAMP ASSY. FIG.NO.22

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 0258570 CLAMP REAR FENDER 1

2 ND220360 FENDER REAR 1
3 M7160120 REFLEX REFLECTOR 1
4 P1200140 PUNCHED WASHER A5.5 1
5 420302700 HEX NUT M5 1
6 0335528 PUNCHED WASHER 10.5x18x1.6 2
7 0334038 HEX NUT M10 2
8 0330328 WAVE SPRING WASHER M10 2
9 M1200610 HEX SCREW M6x20 5
10 0335608 PUNCHED WASHER 6.5x16x1.2 4
11 ND220570 BODY FRONT FENDER RR 1
12 0335928 PUNCHED WASHER 6.5x18x1.6 1
13 ND220630 TURN SIGNAL LAMP REAR R 1
14 N9162650 BULB TSL 2
15 ND220060 TAIL LAMP ASSY 1
16 N3160520 BULB TAILLAMP 1
17 0332275 SCREW - CRPH M6x16 2
18 ND220620 TURN SIGNAL LAMP REAR L 1
19 ND320410 LENS TAIL LAMP 1
20 N4221270 RUBBER TOOL BOX 1
21 ND220670 BRACKET TAIL LAMP COMP 1
22 0334146 NUT LICENSE PLATE BRACKET 2

REAR FENDER & TAIL LAMP ASSY.

FIG.NO.23 UNDER BRACKET ASSEMBLY FIG.NO.23

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N9100840 CAP LOCKNUT 1

2 410058700 LOCK NUT STEERING STEM 1
3 410043700 SPECIAL WASHER 1
4 N2100180 ARRESTER STEERING STEM 1
5 M7101170 DUST SEAL 1
6 S1101150 RACE STEERING OUTER 1
7 420404000 BALL DIA (4.76) 22
8 S1125290 RACE STEERING INNER 1
9 K3100590 CUP BOTTOM 1
10 N9101110 BALL CAGE COMP LOWER 1
11 N8120910 CONE BOTTOM 1
12 N9101580 DUST SEAL STEERING LOWER 1
13 N8101500 UNDER BRKT COMP. 1 DRUM
13A N3102540 UNDER BRKT COMP. 1 DISC
14 420955700 HEX SCREW M8x40 2
15 0330318 WAVE SPRING WASHER M8 6
16 N3100220 GUIDE CABLE 1
17 N3100230 CLIP 1
18 --- FRONT FENDER 1 REF. COLOUR
19 N2100150 BRACE FRONT FENDER 1
20 M7101020 SPACER FRONT FENDER 4
21 420454700 HEX SCREW M8X20 8.8 ZNC 4
22 N9227200 REFLEX REFLECTOR 2

UNDER BRACKET ASSEMBLY

FIG.NO.24 FRONT FORK ASSEMBLY FIG.NO.24

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 ND100040 FORK ASSY FR 22150 67800 17200 6000 1 DRUM
1A ND100140 FORK ASSY FR 22150 67800 17500 6000 1 DISC
2 N9100910 BOLT FRONT FORK 2
3 N9100450 NUT FRONT FORK 2
4 ND100110 SPACER FRONT FORK 2
4A N3102430 SPACER FRONT FORK 2 BSVI
5 N8101240 WASHER SPRING SEAT 2
6 ND100100 SPRING FRONT FORK 2
7 N3100330 RING DAMPER PISTON 2
8 ND100090 CYLINDER FRONT FORK 2
8A N3100340 PISTON FRONT FORK 2 BSVI
9 K6320560 REBOUND SPRING 2
10 ND100080 TUBE INNER 2
11 N3100300 PIECE OIL LOCK 2
12 N3102410 SEAL DUST 2
13 N3100290 SNAP RING 2
14 N3102420 OIL SEAL 2
15 N2100250 TUBE OUTER RH 1
15A N9100830 TUBE OUTER RH 1 DISC
16 N8101220 PACKING ALLEN BOLT 2
17 N8101230 HEX ALLEN BOLT 2
18 ND100050 LEG ASSY L 30 67800 1
18A ND100120 LEG ASSY L 30 67800 1 DISC
19 N2100240 TUBE OUTER LH 1
19A N9100820 TUBE OUTER LH 1 DISC
20 ND100060 LEG ASSY R 30 67800 1
20A ND100130 LEG ASSY R 30 67800 1 DISC
FRONT FORK ASSEMBLY 21 N9100890 WASHER DU BUSH 2 DISC
22 N9100770 DU BUSH 2 DISC
FIG.NO.25 FRONT WHEEL ASSEMBLY FIG.NO.25

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 ZNB 1
3 N3110390 SPACER COMP. 1
4 ND110050 TYRE TUBELESS 18 275 FRONT 1
5 ND110100 WHEEL ASSY FRONT TUBELESS 1
6 ND110090 ALLOY WHEEL 18 160 5 DRUM FRONT 1
7 N2110190 SPACER COMP FRONT HUB 1
8 N9112880 VALVE TUBELESS TYRE 1
9 N2110680 DUST SEAL FRONT BRAKE CABLE 1
10 K6111340 SPRING BRAKE RETURN DRUM 2
11 N8200240 OIL SEAL 4.8x15x4.8 1
12 N8111570 BUSHING SPEEDO GEAR PINION 1
13 R1110940 PINION SPEEDOMETER 1
14 0331718 CRPH SCR M5x16 6.8 ZNB 1
15 N3110120 SHIM 5.7x10x0.4 OILED 1
16 N3200010 BALL BEARING 12x37x12 C3 6301 RS1 2
17 0335078 SHIM 5.1x9x0.4 ZNB [TSDS0402] 1
18 N3110990 AXLE FRONT 12x221.5 1
19 N5110790 THRUST WASHER GEAR SPEEDOMETER 1
20 420305700 HEX NUT M6 8 ZNB 1
21 420001700 PUNCHED WASHER A6.6 ZNB 1
22 0254038 PIN FR.BR.LEVER-BR ZNB 2
23 K6111330 LEVER CAM BRAKE 1
24 M1200590 HEX FLANGE BOLT M6x35 1
25 P1200140 PUNCHED WASHER A5.5 ZNG (TSDS-0003) 1
FRONT WHEEL ASSEMBLY 26 0335698 PUNCHED WASHER 14.5x22x1.6 ZNB 1
FIG.NO.25 FRONT WHEEL ASSEMBLY FIG.NO.25

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

27 0178030 O RING BRAKE CAM-BR 1

28 K6111350 BRAKE ADJUSTER 2
29 ND110190 BRAKE PANEL ASSY. FR 1
30 N2110130 CAM BRAKE 1
31 N3110260 SEAL FRONT BRAKE PANEL OIL 1
32 1112620L SET BRAKE SHOE ASSY. DIA 130 1
33 R1110930 GEAR SPEEDO METER 1
34 ND110190 BRAKE PANEL ASSY. FR 1

FRONT WHEEL ASSEMBLY

FIG.NO.25A FRONT WHEEL ASSEMBLY - DISC FIG.NO.25A

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 M7110090 SCREW SPECIAL M8 6 DISC VER.

2 N5111510 DISC PLATE 240 4 1 "
3 N3110990 AXLE FRONT 12x221.5 1 "
4 M7110100 SPACER COMP 1 "
5 N3200010 BALL BEARING 12x37x12 C3 6301 RS1 2 "
6 ND110050 TYRE TUBELESS 18 275 FRONT 1 "
7 N3111800 ALLOY WHEEL 18 160 5 DISC FRONT 1 "
8 M7110160 SPACER FR HUB BRG DISC 1 "
9 N3111870 WHEEL ASSY DISC TUBELESS FRONT 1 "
10 N3110460 BUSING SPEEDO METERR PINNION OUTER 1 "
11 0330230 THRUST WASHER SPEEDO METER PINION 2 "
12 1174060 PINNION SPEEDO METER 9T 1 "
13 M7111350 HUB DRIVE SPEEDO ASSY 1 "
14 0330230 CIRCLIP SPEEDO METER GEAR 1 "
15 0335538 PUNCHED WASHER 12.5x22x2.3 1 "
16 0334158 U NUT M12x1.25 1 "

FRONT WHEEL ASSEMBLY - DISC

FIG.NO.26 REAR WHEEL ASSEMBLY FIG.NO.26

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 S1200790 HEX FLANGE U NUT M12x1.25 1

2 N3200080 WASHER 18.5x30x3.2 1
3 0331248 HEX BOLT M6x1x33 1
4 N5110740 LEVER BRAKE CAM NEW 1
5 0335578 PUNCHED WASHER 6.5x13x1.0 1
6 N3200070 PUNCHED WASHER 14.5x22x0.8 1
7 0178030 O RING BRAKE CAM-BR 1
8 N3110030 SPACER REAR AXLE RH 1
9 N21102905D PANEL RR BRAKE BLACK 1
10 420305700 HEX NUT M6 1
11 S1111710 CAM BRAKE 1
12 3171090 BRAKE SHOE SET DIA110 1
12A C8110090 BRAKE SHOE SET DIA 110 1 BSVI
13 N3200010 BALL BEARING 12x37x12 2
14 N2110190 SPACER COMP. FRONT HUB 1
15 N3110980 AXLE REAR 1
16 ND110130 WHEEL ASSY REAR TUBELESS 1
17 ND110070 TYRE TUBELESS 18 300 REAR 1
18 N2110670 WATER SEAL RING 1
19 N9112880 VALVE TUBELESS TYRE 1
20 ND110120 ALLOY WHEEL 18 185 5 DRUM REAR 1
21 N3110020 SHAFT REAR SPROCKET DRUM 1
22 N2110360 ABSORBER RR WHEEL HUB SHOCK 4
23 0331318L BOLT REAR SPROCKET 4
24 N2110370 DRUM REAR SPROCKET 1
25 N5110410 SPROCKET 41T 1
REAR WHEEL ASSEMBLY 26 N3200020 WASHER 12.5x30x3.2 1
FIG.NO.26 REAR WHEEL ASSEMBLY FIG.NO.26

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

27 M1200890 U NUT M8x1.2 4

28 N3200090 BALL BEARING 1
29 N2110390 SPACER REAR AXLE LH 1
30 J200030 HEX NUT M18 1
31 N5091010 CHAIN COMP ADJUSTER R 1
32 N5091050 CHAIN ADJUSTER COMP L 1
33 N5091170 CLAMP CHAIN ADJUSTOR 2
34 420305700 HEX NUT M6 8 ZNB 4
35 N8110990 DRUM SPROCKET ASSY 1
36 N3110470 WASHER REAR SPROCKET 1

REAR WHEEL ASSEMBLY

FIG.NO.27 ELECTRICALS & BATTERY ASSY. FIG.NO.27

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 ND160350 MOBILE CHARGER USB 1
2 N9160380 ELECTRONIC FLASHER UNIT 1
3 N3200220 HEX FL BOLT M6x16 ZNG 2
4 N5200340 HEX SCREW M6x16 1
5 N9161840 STARTER RELAY - RTR ABS 1
5A NF160590 CONTROL RELAY EFI 1 BSVI
6 ND060010 TCI UNIT 1
7 ND160200 WIRING HARNESS ES 1
7A ND160520 WIRING HARNESS ES 1 BSVI
8 N3163500 REGULATOR DC 1
8A NA160320 EGULATOR DC 1 BSVI
9 M1200520 HEX FL BOLT M6x16 1
10 P7160090 BATTERY VRLA CHARGED 3Ah 1
10A K6160340 MAINTENANCE FREE BATTERY CHARGED WEGO 1 BSVI
11 ND160380 CLAMP BATTERY 1
11A ND120860 CLAMP BATTERY BSVI 1 BSVI
12 0335608 PUNCHED WASHER 6.5x16.0x1.2 ZNB 2
13 M1200670 CRPH SCR M6x20 6.8 ZNG 1
14 K3160190 BEEPER 1
15 ND160250 SIDE STAND SWITCH 1
16 N8111110 SPRING STOP LAMP SWITCH 1
17 N3160250 SWITCH ASSY STOP LAMP 1
18 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1
19 G5200380 HEX SCREW M8x 20 1
20 N9160840 HORN RH 1
21 S1125320 CLAMP OIL HOSE 2
ELECTRICALS & BATTERY ASSY. 22 K200320 CRR PAN HEAD TAP SCR 4.2x16 1
23 N3160340 CLAMP WIRING HARNESS BIG SIZE 1
FIG.NO.27 ELECTRICALS & BATTERY ASSY. FIG.NO.27

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

23A N3160330 CLAMP WIRING HARNESS 1 BSVI

24 N7160620 CABLE STRAP 2
24A P7160150 CABLE STRAP 3 BSVI
25 N3060370 IGNITION COIL ASSY. 1
26 R1060200 SEAL HT CORD 1
27 N7320410 FUSE 15A 1
28 N7320380 FUSE 10 1
29 KA160420 BOOT CONTROL RELAY 1 BSVI
30 ND060050 ECU UNIT ES 1 BSVI
31 ND160610 BOOT ECU 1 BSVI

ELECTRICALS & BATTERY ASSY.

FIG.NO.28 SWINGARM & SHOCK ABSORBER ASSY. FIG.NO.28

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
1 0334047 DOME NUT 2
2 0335628 PUNCHED WASHER 10.5x24x2.3 1
3 0335678 PUNCHED WASHER 12.5x24x3.2 3
4 ND090020 SHOCK ABSORBER REAR 2
5 0330318 WAVE SPRING WASHER M8 1
6 0334218 HEX NUT M8 SESP1301 1
7 420015700 PUNCHED WASHER 12.5x20x1.2 2
8 N8200450 HEX FL BOLT M12 40 1.75 8.8 2
9 N8091180 TORQUE LINK REAR 1
10 N3090700 BOLT REAR TORQUE LINK REAR 1
11 0330048 SPLIT PIN 2.0x20 2
12 3207018 SPRING 1
13 0334158 NUT REAR SWING ARM PIVOT 1
14 G2200470 HEX NUT 2
15 0336018 PUNCHED WASHER 8.5x20x2 1
16 N60903005D CHAIN COVER COMP UPPER MATTE BLACK 1
17 0335618 PUNCHED WASHER 6.5x20.0x1.6 4
18 P200310 HEX SCREW M6x12 8.8 ZNG 4
19 409198000 DUST SEAL CHAIN COVER XT 1
20 N60903105D CHAIN COVER COMP LOWER MATTE BLACK 1
21 N3091280 AXLE 12*249 ( SWING ARM) 1
22 N8090380 BUFFER CHAINCASE DEFENCE 1
23 N3090670 BUSH SWINGING ARM 2
24 N8324750 SWINGARM ASSY. WITH BUSH 1 Spares
25 ND320420 CHAIN CASE SET 1 "

SWINGARM & SHOCK ABSORBER ASSY.

FIG.NO.28 DISC BRAKE ASSEMBLY FRONT FIG.NO.28

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
REF. KIT. No.
1 --- BOOTS ASSEMBLY 1 N9321490
2 --- SNAP RING 1 "
3 --- S CUP 1 "
4 --- PISTON M/C FRONT 1 "
5 --- P CUP 1 "
6 --- SPRING 1 "
7 --- BOLT LEVER M6x1 1 ND320500
8 --- SCREW RESERVOIR CAP 2 N9321530
9 --- RESERVOIR CAP 1 "
10 --- DIAPHRAGM 1 N9321490
11 --- GAUGE COMP LEVEL 1 N9322760
12 --- HOLDER 1 N9321510
13 --- BOLT HOLDER M6x1 2 "
14 N31118603C MASTER CYLINDER ASSY. 1
15 --- LEVER RH 1 ND320500
16 --- NUT LEVER M6x1 1 "
17 --- WH FRONT BRAKE SWITCH 1 N9321520
18 --- SWITCH SCREW M4x1 1
19 --- SUB HARNESS 1
20 --- PLATE DIAPHRAGM 1
21 N3111830 CLEVIS PIN 1
22 N3111840 LEVER ASSY MC FRONT 1
23 N3111820 SPRING BRAKE RETURN DISC 1
24 8200320 CIRCLIP 5.0 1
25 N8112450 HOSE COMP BRAKE 1
26 N9111330 WASHER BANJO 2
DISC BRAKE ASSEMBLY FRONT 27 N9111320 BANJO BOLT 2
FIG.NO.28 DISC BRAKE ASSEMBLY FRONT FIG.NO. 35

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM
REF. KIT. No.
28 N9111270 CLAMP HOSE UNDER BRACKET 1
29 0332275 CRR PAN HEAD SCREW M6x12 2
30 --- PLUG PIN 2
31 --- BLEEDER 1 N9321600
32 --- CAP BLEEDER 1 "
33 --- BODY CALIPER COMP. 1
34 --- BOOT B 1 N9321550
35 N9111120 CALIPER ASSY. AID27 TWIN PORT(VICTOR) 1
36 --- PIN BOLT A 1 N9321550
37 --- SPRING PAD 1 "
38 --- PIN HANGER 2 "
39 --- INNER HEX NUT 1 N9321570
40 --- PAD COMP INNER 1 N9111300
41 --- PAD COMP OUTER 1 "
42 U2200010 HEX FLANGE BOLT M8x27 2
43 --- SPRING WASHER 1 N9321570
44 --- PIN BOLT B 1 N9321550
45 --- PISTON CALIPER 2 "
46 --- BUSH BOOT PIN 1 "
47 --- BRACKET COMP FRONT 1 N9321570
48 --- DUST SEAL 1 2 N9321550
49 --- DUST SEAL 2 2 "
50 N9111220 CLAMP BRAKE HOSE 1
51 P1200050 WAVE SPRING WASHER 1

DISC BRAKE ASSEMBLY FRONT

FIG.NO.29 TOOL KIT ASSEMBLY FIG.NO.29

NO. OFF
REF PART DESCRIPTION 110 CC REMARKS
NO. NO. PREMIUM

1 N9212270 TOOL KIT-RTR/VICTOR 1

2 --- TOOLBAG 1
3 --- GRIP DRIVER 1
4 --- BIT (+) (-) 1
5 --- DOUBLE ENDED SPANNER 12x14 1

PARTS CATALOGUE BOOK - REV. 00

6 ND320320 PARTS CATALOGUE RADEON

TOOL KIT ASSEMBLY