Schedule Q (Quality Requirements)
Schedule Q (Quality Requirements)
Schedule Q (Quality Requirements)
SCHEDULE “Q”
QUALITY REQUIREMENTS
TABLE OF CONTENTS
1. General
3. Documentation Requirements
4. Management Responsibility
5. Resource Management
Q-i
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
SCHEDULE Q
QUALITY REQUIREMENTS
1. GENERAL
1.1 This Schedule describes Company Group minimum requirements for the
CONTRACTOR Quality Management System (QMS) as set forth in
Paragraph 2 and documented in Paragraph 3.
1.2 For the purposes of this Schedule “Q”, the term “Company Group” shall
mean either SAUDI ARAMCO, Aramco Services Company, or Aramco
Overseas Company as indicated on the Contract signatory sheet.
1.4 CONTRACTOR Group and Vendors shall manage, inspect, test and accept
all parts of the WORK, to ensure conformance with all engineering
standards, specifications and drawings applicable to the WORK.
Q-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
1.10 In the event CONTRACTOR does not fulfil quality requirements of this
Contract, Company Group may, after fourteen (14) calendar days advance
notification to CONTRACTOR, deploy sufficient inspection and testing
services to ensure quality of the WORK. CONTRACTOR shall bear the cost
of such inspection and testing services.
2.1 CONTRACTOR and Vendors shall plan and implement for this Contract a
Quality Management System (QMS) in accordance with (a) the 2015
version of ISO 9001 (Quality Management Systems - Requirements), which
is incorporated herein by reference and (b) this Schedule “Q”. Definitions
contained in the 2015 version of ISO 9000, (Quality Management Systems
– Fundamentals and Vocabulary) shall apply. In case of any conflict
between ISO 9001 and this Schedule “Q”, the requirements of Schedule “Q”
shall have precedence.
3. DOCUMENTATION REQUIREMENTS
3.1 CONTRACTOR Group and Vendors shall plan, organize, control and
execute all WORK in accordance with the Company Group approved
CONTRACTOR’s Quality Manual, PQP, ITP’s, work instructions and quality
procedures. CONTRACTOR’s PQP shall ensure that quality Personnel,
Q-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
3.2.3 The CONTRACTOR PQP shall identify and adopt specific Vendor
and manufacturer material preservation quality procedures, work
instructions and recommendations as minimum quality requirements
for each commodity, material type and equipment, to ensure Vendor
and manufacturer warranties are maintained and delivered to
Company Group. If Company Group preservation requirements
exceed manufacturer requirements, then Company Group
requirements shall also be specified and adopted by
CONTRACTOR, to the extent allowed under Vendor and
manufacturer warranties.
3.3 CONTRACTOR shall submit the PQP to the Company Representative for
review and Company Group Approval (a) within twenty-one (21) calendar
days of the Effective Date of this Contract and (b) within seven (7) calendar
days of each PQP revision.
3.4 CONTRACTOR’s PQP shall plan and specify Quality Management (QM)
and Quality Assurance (QA) of the CONTRACTOR Group and Vendors –
either by the integration and coverage of Subcontractor WORK under
Q-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
3.5 CONTRACTOR shall submit for Company Group Approval, as part of the
PQP, engineering and design quality procedures and work instructions for
all engineering and design WORK during all project phases.
3.6 CONTRACTOR shall submit Vendor ITPs to Company Group for review
and Approval in accordance with Attachment III to this Schedule “Q”, thirty
(30) or more calendar days prior to the start of WORK. CONTRACTOR
shall not commence manufacturing and fabrication of Materials prior to
Company Group Approval of the applicable Vendor ITPs.
3.7 CONTRACTOR shall submit for Company Group Approval, as part of the
PQP, construction and Pre-Commissioning ITPs, quality procedures and
work instructions for the WORK, in accordance with Attachment IV to this
Schedule “Q”. CONTRACTOR may adopt and reference Saudi Aramco
Typical Inspection and Test Plans (SATIP’s) and associated Saudi Aramco
Inspection Checklists (SAIC’s) and Saudi Aramco Test Reports (SATR’s)
forms in lieu of CONTRACTOR developed ITPs and inspection procedures.
CONTRACTOR may customize SATIP’s, SAIC’s, SATR’s and Saudi
Aramco Pre-Commissioning forms (i.e., revised to suit the scope of WORK)
and submit as CONTRACTOR ITP’s and inspection procedures, with
Company Representative Approval.
3.8 CONTRACTOR shall include a listing in the PQP of all ITPs, SATIPs,
SAICs, SATRs, quality procedures and work instructions adopted for
execution of the WORK. When any part of the WORK is not supported by
SATIPs, SAICs or SATRs, CONTRACTOR shall prepare and submit, as
part of PQP, ITPs and supporting quality documents for Company Group
Approval thirty (30) or more calendar days prior to commencement of
related WORK activities.
3.9 CONTRACTOR shall timely revise the PQP and related quality documents
as needed to cover the WORK and reflect any significant changes identified
by CONTRACTOR or Company Group. CONTRACTOR’s revised PQP and
related quality documents shall be resubmitted for Company Group
Approval in accordance with Paragraph 1.7.
Q-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
4. MANAGEMENT RESPONSIBILITY
4.2 CONTRACTOR Top Management shall review the project specific QMS
every six (6) calendar months to ensure that the system is suitable,
adequate and effective. Top Management reviews shall address the items
listed in Paragraphs 7.1.1 and 7.4 of this Schedule “Q”. Top Management
reviews shall be scheduled events, included in the quality audit schedule
approved by the Company Representative, as provided in Paragraph 7.3.2
of this Schedule “Q”.
4.3 Within two (2) calendar weeks of the scheduled review date,
CONTRACTOR shall report in writing to the Company Representative on
results and recommended actions from Top Management Review.
Changes to the QMS that result from CONTRACTOR Top Management
reviews shall be incorporated in the PQP, with Approval of the Company
Representative.
5. RESOURCE MANAGEMENT
Q-5
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
5.6 CONTRACTOR shall review, verify and submit legible resumes, certificates
and credentials for all proposed quality Personnel to Company Group, for
review and Approval thirty (30) or more calendar days prior to the start of
WORK for each individual. Company Group shall have the right to interview
and/or test all quality Personnel. Company Group shall have the right to
reject CONTRACTOR quality Personnel that do not comply with the
requirements in Attachment I or have demonstrated poor work performance
to Company Group.
5.7 If WORK includes welding and Non-Destructive Testing (NDT) and exceeds
five hundred (500) groove- or butt-weld joints, CONTRACTOR shall deploy
the Company Group approved NDT Coordinator thirty (30) or more calendar
days prior to the start of Job Site welding. The NDT Coordinator’s principal
duties and responsibilities shall be the administration and coordination of
Job Site NDT Service Providers and activities. When planned and
approved by the Company Group, this individual may perform other quality
functions on the project provided those functions do not interfere with the
coordination of NDT activities.
Q-6
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
5.10 CONTRACTOR Group quality Personnel shall have well defined roles and
responsibilities, including sufficient authority and organizational freedom to
identify Defects & quality problems, report & escalate nonconformances,
initiate corrective actions and shall be sufficiently qualified to perform the
defined role. During all phases of the WORK, CONTRACTOR Group
quality Personnel shall functionally report to the CONTRACTOR QA
Manager or QC Manager.
5.11 Within thirty (30) calendar days of Company Group Notice to Proceed,
CONTRACTOR shall submit to the Company Representative a roster of all
CONTRACTOR Group, Third-Party and NDT Service Provider quality
personnel, sorted by discipline and position, including personnel identified
to be:
The roster shall be routinely updated and resubmitted with the Paragraph
7.7 monthly Quality Management Reports (QMR’s), as an attachment.
5.12 CONTRACTOR shall include and maintain in the PQP current organization
chart(s) clearly showing assignments of quality Personnel including:
Q-7
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
5.13 CONTRACTOR planned and actual staffing levels shall comply with this
Contract. Any proposed reduction from the required levels shall be
approved in advance, in writing by the Company Representative.
5.14 CONTRACTOR shall anticipate, plan and make all quality personnel
changes required due to vacations, illness, temporary assignments,
emergency leave, resignations or other reasons as necessary to maintain
required quality coverage. CONTRACTOR shall notify the Company
Representative on all planned quality personnel changes at least thirty (30)
calendar days in advance. CONTRACTOR shall notify in writing the
Company representative on unplanned personnel absences and changes
within twenty-four (24) hours. CONTRACTOR shall deploy Company
Group approved replacement quality Personnel within seven (7) calendar
days of each unplanned absence.
Q-8
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-9
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-10
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
6.3.2 All Third-Party and NDT original reports shall include the printed
names, identification numbers, credential numbers, calendar
date(s) and handwritten, wet ink signatures for all Third-Party and
NDT personnel directly involved in the reported inspection, testing,
review and interpretation WORK.
6.3.3 All Third-Party and NDT original reports shall be legible, uniquely
identified, registered, controlled and traceable to the specific scope
of WORK inspected, tested and reported. All original reports shall
be cross-indexed and traceable to the CONTRACTOR Group,
Third-Party or NDT personnel involved in the reported activities.
Q-11
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-12
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
to all logbook entires within twenty-four (24) hours of the LBE date
and time. CONTRACTOR Group shall respond to rejected or
returned RFIs within fourty-eight (48) hours of the scheduled
inspection date and time.
7.1 General
Q-13
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-14
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-15
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-16
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
7.6 Waivers
Q-17
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
QMS and PQP(s). The report shall include the following items as
a minimum:
Q-18
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-19
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-20
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-21
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
END OF SCHEDULE Q
Q-22
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
ATTACHMENT I TO SCHEDULE Q
(a) Internationally recognized university issued four (4) or five (5) year
Bachelor degree in an engineering discipline, or equivalent.
Q-I-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
(c) Five (5) or more years in managing quality of capital projects related
to the Contract scope of WORK (e.g., industrial oil and gas
production or petrochemical projects).
(b) Five (5) or more years of direct work experience in supervision and
auditing of capital projects quality; ISO 9001 QMS requirements,
activities and resources in the engineering discipline(s) and Contract
scope of WORK to be audited.
(d) Participated in four (4) or more capital project internal audits during
the past three (3) years; with a minimum of sixteen (16) days of
auditor-auditee contact within the period.
Q-I-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
1.4.3 CONTACTOR shall ensure NDT Level III personnel (employees and
consultants) have no direct or indirect affiliation or relationship with
CONTRACTOR Group; Subcontractors, Third-Parties, Inspection
and Testing Agencies and NDT Service Providers deployed on the
Project.
Q-I-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in a business or engineering discipline, with seven (7) or
more years of direct work experience in supervision of capital
projects quality, ISO 9001 QMS requirements, activities and
resources for procurement of services, materials and equipment.
-- or –
High school diploma with twelve (12) or more years of direct work
experience in supervision of capital projects quality, ISO 9001 QMS
requirements, activities and resources for procurement of services,
materials and equipment.
(b) Six (6) or more years of direct work experience inspecting materials,
equipment, commodities and manufacturing processes in
manufacturing plants.
Q-I-5
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
(g) Shall meet all minimum requirements for one or more inspection
disciplines, as follows:
Q-I-6
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-7
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-8
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-9
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
3. CONSTRUCTION PHASE
3.1 QC Manager:
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in an engineering discipline, and seven (7) or more years of
direct work experience as a QC Manager or QC Supervisor of capital
projects construction & Pre-Commissioning quality, ISO 9001 QMS
requirements, activities and resources (i.e., supervising a minimum
of ten (10) quality Personnel).
– or –
High school diploma and twelve (12) or more years of direct work
experience as a QC Manager or QC Supervisor of capital projects
construction & Pre-Commissioning quality, ISO 9001 QMS
requirements, activities and resources (i.e., supervising a minimum
of ten (10) quality Personnel).
Q-I-10
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
(b) Five (5) or more years direct work experience in managing quality of
capital projects construction related to the Contract scope of WORK
(e.g., industrial oil and gas production or petrochemical projects).
3.2 QC Supervisor:
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in an engineering discipline, with seven (7) or more years of
direct work experience in inspection of capital projects quality, ISO
9001 QMS requirements, activities and resources for construction &
pre-commissioning of materials and equipment.
– or –
High school diploma with twelve (12) or more years of direct work
experience in inspection of capital projects quality, ISO 9001 QMS
requirements, activities and resources for construction & Pre-
Commissioning of materials and equipment.
Q-I-11
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
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– ATTACHMENT I
(a) High school diploma with ten (10) or more years of direct work
experience in a specific inspection discipline, performing QC
inspection and testing of industrial project materials, equipment,
systems and facilities under construction and pre-commissioning.
3.4 QC Inspectors:
(a) High school diploma with six (6) or more years of direct work
experience, in the specific engineering discipline(s), performing QC
inspection and testing of industrial project materials, equipment,
systems and facilities under construction and Pre-Commissioning.
Q-I-12
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
– or –
– or –
Citizen of Saudi Arabia with a high school diploma and three (3) or
more years of direct work experience in a specific inspection
discipline, performing QC inspection and testing of industrial project
materials, equipment, systems and facilities under construction and
Pre-Commissioning.
Q-I-13
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-14
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-15
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
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– ATTACHMENT I
Q-I-16
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-17
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-18
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-19
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT I
Q-I-20
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT II
ATTACHMENT II TO SCHEDULE Q
1.0 CONTRACTOR and Contract WORK shall comply with all applicable Company
Group Mandatory Engineering Requirements (MSAER’s) as defined under SAEP-
301; Material System Specifications (SAMSS), Engineering Standards (SAES),
Engineering Procedures (SAEP) and Standard Drawings (SASD); and other
Company Group instructions, procedures, standards and specifications including,
but not limited to the following documents with quality requirements:
Q-II-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT II
Q-II-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT II
Q-II-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
1. PROCUREMENT PROCESS
1.1 Requisitions
Q-III-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
2. PROCUREMENT INFORMATION
2.1 CONTRACTOR technical and quality Personnel shall review and ensure
the quality of all CONTRACTOR Group requisitions and PO’s prior to
submission to Company Group for review, including all technical and quality
requirements specified in this Contract.
Q-III-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
2.5 For critical risk PO’s, CONTRACTOR shall conduct focused technical and
quality assessments at thirty percent (30%), sixty percent (60%) and ninety
percent (90%) of the manufacturing completion schedule. For high risk
PO’s, CONTRACTOR shall conduct assessments at sixty percent (60%)
and ninety percent (90%) completion. For medium risk PO’s,
CONTRACTOR shall conduct assessments at ninety percent (90%)
completion. For bulk Materials, CONTRACTOR focus assessments shall
be completed prior to shipment of the first batch.
2.6 CONTRACTOR shall submit to the Company Group as part of the monthly
QMR, a schedule of PO focused assessments planned and performed to
date, in progress, and planned for the next month. The schedule shall list
each PO number, PO risk level, material description, manufacturer name,
current manufacturing completion percentage, and the types and dates of
focused assessments.
Q-III-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
2.9 Company Group shall have access to all CONTRACTOR Group Purchase
Order inspection reports and files. CONTRACTOR shall include a clause in
all Purchase Orders that Company Group (or Company Group’s designee)
has the right to access manufacturer facilities and suborder locations.
Q-III-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
3.4 CONTRACTOR shall timely notify Company Group of any WORK material
or equipment not listed and scheduled in SAEP-1151. Company Group
shall review and assign material and equipment inspection levels when
notified.
Q-III-5
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
3.8 CONTRACTOR shall review and direct revisions to Vendor ITP’s for
compliance with applicable Company Group quality requirements. Each
Vendor ITP shall identify the assigned Inspection Level and detail all
witness, hold and certification review points as specified in Company Group
standards and Forms SA-175 under SAEP-1151.
3.9 CONTRACTOR shall prepare and submit a Special Form SA-175 for
Approval by the Company Representative:
3.10 As a minimum, each Vendor ITP shall include the following information:
Q-III-6
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
3.11 CONTRACTOR shall submit for Company Group review and Approval all
Vendor, manufacturer and subsupplier Special Process procedures for
refractory, welding, welding repair, heat treatment and Positive Material
Identification (PMI, alloy verification) as applicable to the WORK, thirty (30)
or more calendar days prior to the start of the specific work activity.
3.12 Vendor, manufacturer and subsupplier personnel for PMI and welding shall
be evaluated and qualified as specified in Attachment I of this Schedule “Q”.
CONTRACTOR shall review and approve personnel qualifications prior to
the start of manufacturing.
3.13.4 Company Group reserves the right to evaluate and reject any NDT
personnel and procedures at any stage of the project.
Q-III-7
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
Q-III-8
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
(a) Narrative details about the plant visit and inspection activities
performed.
(b) The Form SA-175 and ITP specified inspection and test activities
(review, witness and hold points) covered during the plant visit.
(c) Brief narrative and photographs covering material fabrication,
manufacturing and completion status.
(d) A punchlist of outstanding corrective action and work items (when
applicable).
Q-III-9
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
Q-III-10
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT III
Q-III-11
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
ATTACHMENT IV TO SCHEDULE Q
1.1 Unless submitted with the PQP in accordance with paragraph 3.2 of this
Schedule “Q”, one (1) calendar month prior to the start of the applicable
WORK, CONTRACTOR shall submit for Company Group review and
Approval a detailed ITP along with related QA procedures, QC procedures,
QC forms and work instructions for all construction processes, Pre-
Commissioning and related quality activities to be executed by the
CONTRACTOR Group, Third-Parties, Inspection and Testing Agencies and
NDT Service Providers. CONTRACTOR shall review and adopt quality
requirements from all applicable Company Group standards and
procedures in each ITP, QAP and QCP. Each ITP shall detail all review,
witness, and hold points for Company Group, CONTRACTOR and
subcontractors as specified in this Contract. Each ITP shall also include the
methods, extent and timing for examinations, measurements and tests.
1.2 CONTRACTOR shall use Risk Based Inspection (RBI) methodology to
evaluate and assign an appropriate level of risk (i.e., critical, high, moderate
or low risk) to each construction and Pre-Commissioning quality activity.
The risk level shall be identified and assigned based on in-service
operations and failure impact on facility/system safety, quality, cost and
schedule. CONTRACTOR shall submit a Risk Register of quality activities
with assigned risk levels for Company Group review and Approval in
accordance with Paragraph 3.8 of this Attachment IV. CONTRACTOR shall
closely monitor and assess critical and high risk quality activities, to ensure
quality and minimize rework. The Risk Register shall be reviewed and
revised whenever needed for new and existing quality activities, based on
changes in scope of WORK, technical alerts, major lessons learned and
deteriorating CONTRACTOR Group performance.
1.3 CONTRACTOR shall schedule, plan and manage critical and high risk
construction and Pre-Commissioning quality activities under the Special
Process requirements of Paragraphs 2.1 and 3.1.2 of this Attachment IV.
CONTRACTOR shall issue and implement Method Statements, Special
Work Procedures and Special Personnel Qualification Procedures that
specify the resources, knowledge, experience level, and methods needed
to prevent issues, minimize rework and lower the risk of failures. Senior-
grade inspectors as defined in Attachment I of this Schedule “Q” shall be
planned and deployed for the control of critical and high risk activities.
CONTRACTOR method statements and work procedures for critical and
Q-IV-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
high risk quality activites shall be reviewed and approved by the Company
Group.
1.6 CONTRACTOR shall plan and request Company Group inspection services
one (1) or more calendar weeks in advance of any Company Group holiday
period. Company Group rejection of CONTRACTOR late notices and
Requests For Inspection shall not constitute grounds for CONTRACTOR
Claims.
1.7 CONTRACTOR adoption and use of Company Group SATIPs and SAICs
shall not release CONTRACTOR from any obligations under Company
Group SAEP-301 standards and this Contract.
Q-IV-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
Of Personnel
Qualification
Qualification
Risk Level
Procedure
Procedure
Statement
Personnel
(Note 3)
(Note 2)
(Note 3)
(Note 4)
(Note 3)
Method
Work
General Processes
Design Office - Engineering Change Control H A A N N
Q-IV-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
Of Personnel
Qualification
Qualification
Risk Level
Procedure
Procedure
Statement
Personnel
(Note 3)
(Note 2)
(Note 3)
(Note 4)
(Note 3)
Method
Work
Special Process (SP) Name
Welding, Brazing
C A A A A
and Related Comsumables
Welding and Crack Repairs C A A A A
Cleaning of Pipelines H A A N N
Refractory Installation H A A N N
Q-IV-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
3.1 CONTRACTOR shall plan, initiate and document the following quality
meetings with Company Group, CONTRACTOR Group and other
concerned parties as required for the WORK under this Contract:
3.4 CONTRACTOR Group shall visually inspect all incoming material and
equipment for damage and for conformance to all applicable requirements,
including the CONTRACTOR Inspection/Shipping Release, and when
applicable, with verified Material Test Reports (MTR). If the shipment does
not have a CONTRACTOR approved Inspection/Shipping Release and
MTR, CONTRACTOR shall review, inspect, test and document compliance
of the material and equipment with applicable standards, specifications and
this Contract prior to release for fabrication and installation. Status of
Q-IV-5
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
3.9 CONTRACTOR Group shall witness all NDT Service Provider activites
using (a) Welding & NDT Level II QC Inspectors or (b) NDT Level III quality
Personnel; certified, evaluated and approved by Company Group in
accordance with SAEP-1142 and Attachment I of this Schedule “Q”.
CONTRACTOR Level III quality Personnel shall review and approve all
NDT results and reports.
3.10 CONTRACTOR Group shall plan and maintain all necessary resources
(e.g., Computer Systems, Software, etc.) for NDT quality Personnel review
and analysis of NDT Service Provider NDT reports, results anddata from
AUT, such as Time of Flight Diffraction (ToFD) and Phased Array UT
Q-IV-6
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
(PAUT). CONTRACTOR Group shall ensure all NDT Level II and Level III
personnel assigned to the related WORK have been trained by the test
equipment manufacturers or manufacturer authorized representatives.
3.12 NDT reports of Manual UT (MUT), Magnetic Particle Testing (MT) and
Liquid Penetrant Testing (PT) shall be prepared and signed on the Job Site,
at the time tests are conducted and prior to any repairs, if required. If
required repairs are completed and concurrently retested, NDT reports shall
accurately reflect initial test results, the rejection, and results of retesting
following required repairs.
3.13 Company Group reserves the right to review, assess and audit NDT results
at any time and frequency deemed necessary. Company Group NDT
activites and related actions shall not release CONTRACTOR from any
NDT and test interpretation obligations and quality requirements contained
in this Contract.
Q-IV-7
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
3.14 Company Group reserves the right to conduct Company Group NDT Cross-
Checks (i.e., retesting), at Company Group’s expense, of any welds
subjected to NDT by CONTRACTOR Group. NDT Cross-Checks will be
planned and initiated based on results from Company Group NDT
Assessments. Company Group NDT Cross-Checks shall use the same
NDT method(s) applied by the CONTRACTOR Group. Company Group
Inspection Department representative shall determine the required scope,
schedule and rate of Company Group NDT Cross-Checks.
3.15 Substandard welds that are rejected due to NDT Assessment or NDT
Cross-Check results shall be repaired in accordance with governing codes
and standards, inspected and retested using the same NDT methods.
Additional testing for penalty or tracer NDT may be required as directed by
SAEP-1160 and this Contract.
Q-IV-8
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
Q-IV-9
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
6. PRESERVATION
6.7 CONTRACTOR Group preservation data, backlog and Failure Rate (PFR)
shall be collected, analyzed and reported to Company Group in accordance
with SAEP-385 and Paragraph 7.7 of this Schedule “Q”.
Q-IV-10
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
7.1 CONTRACTOR shall include in PQP and implement quality procedures for
the control and accuracy of construction and Pre-Commissioning
inspection, measuring and testing equipment. Specific CONTRACTOR
Tools and Equipment shall be identified to make and perform inspections,
measurements and tests in the field with instructions for their use,
calibration and storage. The CONTRACTOR shall identify, maintain,
control, adjust, and calibrate all Tools and Equipment; gauges, instruments
and other measuring and testing devices used for controlling quality.
7.3 CONTRACTOR shall maintain a log of all testing, measuring and inspection
Tools and Equipment, with calibration status and calibration expiration date.
7.4 CONTRACTOR shall review, investigate and document the validity of prior
inspection and test results when inspection, measuring and test Tools and
Equipment are found to be out of calibration. A copy of the CONTRACTOR
report shall be submitted to Company Group for review.
8. RADIATION SAFETY
Q-IV-11
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
8.2 CONTRACTOR shall timely plan and deploy at least one Company Group
approved employee having documented work experience in radiation safety
and the safe application of Industrial Radiography. Working with the NDT
Service Provider(s) RSO(s), the employee(s) shall plan and implement a
program of Radiation Safety audits, reviews, evaluations and monitoring of
Job Site radiographic technicians. CONTRACTOR’s employee(s) may be
the NDT Coordinator, Safety Supervisor(s), or other qualified individual(s)
having direct field responsibilities for the project.
8.3 When CONTRACTOR Group NDT activities involve six (6) or more NDT
Radiography (RT) crews concurrently working on the same project Job Site,
CONTRACTOR shall provide a “Site in Charge” NDT technician to ensure
the safe utilization and storage of radiation sources. The “Site in Charge”
may be a CONTRACTOR direct-hire employee or a NDT Service Provider
employee. The “Site in Charge” NDT technician shall be a Senior Industrial
Radiographer, certified, evaluated and qualified to SAEP-1142
requirements with a minimum of ten (10) years work experience as a
certified NDT Level II RT technician.
8.4 Company Group may require CONTRACTOR to plan, deploy and maintain
a Job Site SAEP-1141 qualified and licensed Radiation Safety Officer
(RSO) depending on the volume of scheduled radiography or in response
to concerns for project safety due to adverse Radiation Safety audit and
Assessment findings.
8.5 CONTRACTOR Group shall plan and establish a work permit system that
requires effective advance notification of where and when radiography will
be conducted on the project. Advance notification shall be timely
communicated and posted at sufficient locations necessary for
CONTRACTOR Group and Company Group Job Site personnel are fully
aware of planned and ongoing radiography.
8.6 CONTRACTOR shall plan and direct NDT Service Providers to conduct
regular Job Site safety audits of NDT activities and technicians utilizing
radiation sources. NDT Service Provider personnel conducting safety
audits shall be currently qualified and licensed as Radiation Safety Officers
(RSO) under SAEP-1141 and the King Abdulaziz City for Atomic and
Renewable Energy (K.A.CARE). Frequency of safety audits shall be
sufficient to ensure that every NDT technician involved in radiography on
the Job Site is evaluated at least once per month for the duration of the
project. All safety audits shall be documented, with records maintained by
CONTRACTOR and made available upon demand by Company Group.
Q-IV-12
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT IV
8.6 Company Group reserves to right to conduct Radiation Safety reviews and
Assessments at any time and frequency deemed necessary on the project
WORK. Radiation Safety reviews may be conducted by any Company
Group Inspection Department personnel where such reviews are conducted
outside the SAEP-1141 “Controlled Area”. Radiation Safety Assessments
shall be conducted by Company Group Inspection Department Radiation
Safety personnel, qualified and licensed under SAEP-1141.
Q-IV-13
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT V
Q-V-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT V
Q-V-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT V
Q-V-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
INDUSTRIAL SCHEDULE Q REQUISITION NO. 3000770625 (MODIFIED OOK)
– ATTACHMENT V
Q-V-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
ID PIEU Revised Draft REV U – 10 Jan 2018
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
1.2 For any equipment or material items that have no specified inspection levels
identified in SAEP-1151, CONTRACTOR shall prepare a special form 175
for approval by the Company Representative.
1.3 Inspection levels specified in Attachment VI shall not be any lower than the
level of inspection specified in SAEP-1151.
2.3 Prior to the start of construction activity, CONTRACTOR shall initiate a kick-
off meeting with all concerned parties to ensure full understanding on the
execution, requirements and control of the activity.
Q-VI-1
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
2.4 CONTRACTOR shall establish a system of serialized log for all NDT
uniquely identifying the individual welds to be tested and method applied.
This log is to be an ongoing log of NDT requests and completions as the
Project progresses. The log reference (serial number) for each weld or
welds examined shall be included in NDT reports. NDT of any repair shall
be sequentially identified in the log and include the log reference of the initial
NDT that determined need for the repair.
3. CONTINUAL IMPROVEMENTS
3.1 CONTRACTOR shall analyze all the COMPANY’s monthly Project Quality
Index (PQI) assigned to the CONTRACTOR and the subcontractor.
CONTRACTOR shall send to the COMPANY the result of CONTRACTOR
analysis of PQI’s with score of 90% or below within 5 working days of
receiving the PQI from the COMPANY. The analysis shall include
identification of gaps and specific corrective actions to be taken by the
CONTRACTOR to improve the CONTRACTOR and subcontractor quality
performance.
4. PREVENTIVE ACTION
Q-VI-2
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
4.4 Contractor shall establish a valve testing shop near the project site, where
feasible. This shop shall be approved by the Company through a formal
assessment and contractor shall maintain the shop environment to prevent
contamination of valves from sand and other elements.
5.1 Paragraph 1.6 of this Schedule “Q” is deleted and replaced in its entirety
with the following:
5.2 Paragraph 3.6 of this Schedule “Q” is deleted and replaced in its entirety
with the following:
5.3 Paragraph 5.9 of this Schedule “Q” is deleted and replaced in its entirety
with the following:
Q-VI-3
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
5.4 Paragraph 5.14 of this Schedule “Q” is deleted and replaced in its entirety
with the following:
5.5 Paragraph 7.3.2 of this Schedule “Q” is deleted and replaced in its entirety
with the following:
Seven (7) days prior to the start of the applicable WORK on each Work
Authorization, CONTRACTOR shall submit for review and approval a
listing of applicable section of its Inspection and Test Plan (ITP) for all
construction processes to be executed by CONTRACTOR or
CONTRACTOR Group. When any part of the scope of WORK is not
supported by an ITP, CONTRACTOR shall prepare Inspection and Test
Plan(s) and supporting procedures and checklists and submit to
COMPANY for approval a minimum of seven (7) days prior to the start the
activity. CONTRACTOR shall review the quality requirements in all
applicable COMPANY standards and procedures and include appropriate
Quality requirements in each ITP. Each ITP shall detail all review, witness,
and hold points for COMPANY, CONTRACTOR, and CONTRACTOR
Group as specified in this Contract. It shall also include the methods,
extent and timing for examinations, measurements or tests.
None
Q-VI-4
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-VI-5
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-VI-6
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
Q-VI-7
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
Notes:
Q-VI-8
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use
SCHEDULE Q – ATTACHMENT VI REQUISITION NO. 3000770625 (MODIFIED OOK)
1 If the personnel ratio in EXHIBIT I cannot be met, changes will be submitted to COMPANY for approval
2 One (1) Primary Inspector can conduct Earthwork, Foundation, Steel Structure and Thrust Boring
inspections when Approved by COMPANY.
3 An additional CONTRACTOR Supervising Inspector can be provided by a Subcontractor when
Approved by COMPANY.
4 Assistant QC inspectors can perform their activities with the full supervision and support from the
assigned QC inspector
(Note: The Construction Phase quality personnel numbers and disciplines are provided
as guidelines in this EXHIBIT I. The Company Representative has the privilege to tailor
the content as applicable to the scope of work.)
Q-VI-9
MP-LSTK, MP-IK-LSTK, MP-OK-LSTK, MP-IK-LS, MP-IK-LSPB,
OFF-IK-LSPB, OFF-OK-LSPB, OFF-IK-LS, OFF-OK-LS, C/R
Revised 05/17
General Use