SERVICE & OPERATING MANUAL

Original Instructions

ACCESSORIES

Our Filter/Regulators
Air Filter / Regulators
1/4” NPT 020.103.000 1/2” NPT 020.104.000
remove solid and liquid Filter Element: 020.049.004 Filter Element: 020.050.004
contaminants to increase the Gauge: 020.101.000 Gauge: 020.101.000

service life of your pump and

other system components.
These units combine the
Gauge
function of a filter, pressure
regulator, and liquid filled
pressure gauge into one
compact, rugged design.

Filter Element

1” NPT 020.106.000
Warren Rupp, Inc. Filter Element: 020.052.004
A Unit of IDEX Corporation Gauge: 020.102.000
800 N. Main St., AirVantage 1” NPT
3/4” NPT 020.105.000 020.107.000
Mansfield, Ohio 44902 USA Filter Element: 020.051.004 Filter Element: 020.070.004
Telephone (419) 524.8388 Gauge: 020.102.000 Gauge: 020.102.000
Fax (419) 522.7867
SANDPIPERPUMP.COM

© Copyright 2014 Warren Rupp, Inc.

All rights reserved

sandpiperpump.com
Installation
1. The Filter / Regulator should be installed with reasonable accessibility for service
whenever possible. Keep pipe or tubing lengths to a minimum with inside clean
and free of dirt and chips. Pipe joint compound should be used sparingly and
applied only to the male pipe, never to the female port. Do not use PTFE tape to
Operation Limits
seal joints. Pieces of the tape have a tendency to break off inside the unit, possibly kPa PSIG bar
causing malfunction. Also, new pipe or hose should be installed between the Filter / Maximum Recommended Pressure Drop
Regulator and equipment being protected.
Particulate Filter 70 10 0.7
2. The upstream pipe work must be clear of accumulated dirt and liquids.
3. Select a Filter / Regulator location as close as possible to the equipment being kPa PSIG bar
protected. Operating Pressure Maximum
4. Install Filter / Regulator so that the air flows in the direction of the arrow on top Polycarbonate Bowl (1/4”, 1/2”, 3/4”) 1034 150 10
of the body. Metal Bowl with Sight Gauge (1”, AV 1”) 1207 175 12
5. Install Filter / Regulator vertically with the bowl drain mechanism at the bottom. Free
Operating Temperature Range
moisture will thus drain into the sump at the bottom of the bowl.
Note: The unit is equipped with an automatic drain. The moisture will be automatically discharged out Polycarbonate Bowl (1/4”, 1/2”, 3/4”) 4.4°C to 48.9°C(40°F to 120°F)
of the drain port when it is full. Metal Bowl with Sight Gauge (1”, AV 1”) 4.4°C to 52°C(40°F to 125°F)
6. Gauge ports are located on both sides of the unit body for your convenience. It is
necessary to install a gauge or pipe plug into each port during installation.

Introduction
Follow these instructions when installing, operating, or servicing the product. WARNING
Application Limits FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED
These products are intended for use in general purpose compressed air systems only. HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from SANDPIPER, its subsidiaries and authorized distributors provide
Operation product and/or system options for further investigation by users having technical expertise. It is important that
you analyze all aspects of your application, including consequences of any failure and review the information
1. Both free moisture and solids are removed automatically by the filter. concerning the product or systems in the current product catalog. Due to the variety of operating conditions
and applications for these products or systems, the user, through its own analysis and testing, is solely
2. The Filter Element should be removed and replaced when pressure differential responsible for making the final selection of the products and systems and assuring that all performance,
across the filter is 69 kPa (10 PSIG). safety and warning requirements of the application are met.
3. Before turning on the air supply, disengage the adjusting knob by pulling upward. The products described herein, including without limitation, product features, specifications, designs,
availability and pricing, are subject to change by SANDPIPER and its subsidiaries at any time without notice.
Turn adjusting knob counterclockwise until the compression is released from the
pressure control spring.
4. Then turn the knob clockwise and adjust regulator to desired downstream pressure. WARNING
This permits pressure to build up slowly in the downstream line.
To avoid unpredictable system behavior that can cause personal injury and property damage:
5. To decrease regulated pressure settings, always reset from a pressure lower than • Disconnect electrical supply (when necessary) before installation, servicing or conversion.
the final setting required. Example, lowering the secondary pressure from 550 to • Disconnect air supply and depressurize all air lines connected to this product before installation,
410 kPa (80 to 60 PSIG) is best accomplished by dropping the secondary pressure servicing or conversion.
to 350 kPa (50 PSIG), then adjusting upward to 410 kPa (60 PSIG). • Operate within the manufacturer’s specified pressure, temperature, and other conditions listed in
these instructions.
6. When desired secondary pressure settings have been reached, push the knob down • Medium must be moisture-free if ambient temperature is below freezing.
to lock this pressure setting. • Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable personnel
Piston Drain Operation (1/4” unit only) who understand how pneumatic products are to be applied.
The Piston Drain mechanism is operated by the pressure drop created as air flow is • After installation, servicing, or conversion, air and electrical supplies (when necessary) should be
connected and the product tested for proper function and leakage. If audible leakage is present, or the
initiated or as the air line is depressurized. In order to drain properly, there must be sufficient product does not operate properly, do not put into use.
dynamic pressure drop to trigger the drain mechanism. The Piston Drain will not function • Warnings and specifications on the product should not be covered by paint, etc. If masking is not
with minimal flow and pressure variations or on constant flow applications. possible, contact your local representative for replacement labels.

Maintenance - Cleaning
To clean, it is not necessary to remove regulator from line. If the air is kept clean, the
regulator should provide long periods of uninterrupted service. Erratic regulator operation
CAUTION
or loss of regulation is most always due to dirt in the disc area. To clean, shut off air and Polyurethane bowls, sight glass and sight domes on these units may be attacked by certain chemicals.
depressurize line and disassemble the unit. Refer to the drawing as a guide to disassembly Never use solvents like carbon tetrachloride, trichlorethylene, acetone, ketones, certain alcohols, or paint
and subsequent reassembly. Clean parts with household soap and blow out body with thinner to clean any parts. These elements can cause crazing or failure of the plastic parts. The
compressed air. polyurethane resin parts are compatible with most hydrocarbon based synthetic lubricants but, before
using, check with the manufacturer of the lubricant or oil for compatibility with polyurethane resin.
Service TO CLEAN POLYURETHANE BOWLS USE MILD SOAP AND WATER ONLY!
CAUTION: Disconnect or shut off air supply and exhaust the primary and secondary
pressures before servicing unit. Turning the adjusting knob counterclockwise does not Contact Information
vent downstream pressure on non-relieving regulators. Downstream pressure must be
vented before servicing regulator. SANDPIPER • A Unit of IDEX Corporation
800 North Main Street, Mansfield, OH 44902 USA
CAUTION: Grease packets are supplied with kits for lubrication of seals. Use only Phone: (419) 524-8388 • Fax: (419) 522-7867
mineral based grease or oils. Do not use synthetic oils such as esters. Do not use
www.sandpiperpump.com
silicones.
Note: After servicing unit, turn on air supply and adjust regulator to the desired downstream pressure. For new order placement, availability, and expediting, contact our Customer Service
Check unit for leaks. If leakage occurs, do not operate - conduct repairs and retest. Team. For application assistance and technical questions, contact our Application
Engineering Team. For repairs, returns, warranty questions, and troubleshooting,
contact our After Sales Support Team.

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