INSTRUMENT CONTRACT NO:

SP-316/PG0330/2014-SO

DOCUMENT NUMBER :
PRGR-00-INS-CAL-001 11 Pages

JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI PEMBANGUNAN

PIPA TRANSMISI GAS DARI ORF PORONG – PLTGU GRATI

CALCULATION ORIFICE PLATE

A 24/07/2015 Issued for Review YUS DS SP

Rev. By Checked Apprv’d Checked Apprv’d

Date Status Code
Code KONSORSIUM KELSRI - MGP PMC PERTAGAS
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 2 of 10

REVISION TABLE
REVISION CODE REVISION CODE REVISION CODE
Page Page Attachment
A B C 0 1 2 3 A B C 0 1 2 3 A B C 0 1 2 3
1 1
2 2
3 3
4
5
6
7
8
9

RECORD OF REVISION
Rev. Sect. Page Client Comment Implemented Explanation
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 3 of 10

Code (Y/N)
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 4 of 10

TABLE OF CONTENTS

REVISION TABLE............................................................................................................................ 2

RECORD OF REVISION.................................................................................................................. 3

TABLE OF CONTENTS................................................................................................................... 4

1. INTRODUCTION......................................................................................................................... 5

1.1 PROJECT OVERVIEW......................................................................................................5

1.2 SCOPE...............................................................................................................................5

2. DEFINITION................................................................................................................................ 5

3. CODE, STANDARD & REFERENCE..........................................................................................5

4. SOFTWARE................................................................................................................................ 6

5. RELATED DOCUMENT............................................................................................................... 6

6. DATA EVALUATION....................................................................................................................6

7. SIZING METHOD........................................................................................................................ 6

8. SIZING SUMMARY..................................................................................................................... 9

9. ATTACHMENTS.......................................................................................................................... 9
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 5 of 10

1. INTRODUCTION
1.1 PROJECT OVERVIEW
PT. Pertamina Gas plans to build a gas pipeline from Porong, Sidoarjo to Grati, Pasuruan.
Gas will be distributed from the Onshore Receiving Facilities, East Java Gas Pipeline
Porong and will be used to meet needs of industrial gas located along the pipeline and
also to PLTGU is located in Grati, Pasuruan.

1.2 SCOPE
The purpose of this procedure is as a preliminary calculation for orifice plates that will be
installed at Gas Pipelines Porong - Grati.

2. DEFINITION
PROJECT  Jasa Perancangan, Pengadaan, dan Konstruksi
Pembangunan Pipa Transmisi Gas Dari ORF Porong –
PLTGU Grati
COMPANY  PT. Pertamina Gas (Pertagas) as an owner of the
PROJECT
CONSULTANT  PT. Surveyor Indonesia appointed by Client as their
project management consultant.
CONTRACTOR  Konsorsium PT. Kelsri and PT. Menara Gedung Putih
(referred as KKM).
VENDOR/SUB  A company providing specific materials or services
CONTRACTOR required for the construction of the Facility
SKK MIGAS  Representatives from the Indonesian Government, which
is responsible for issuing licenses and permits for the
Facilities.

3. CODE, STANDARD & REFERENCE

This orifice plate calculation document based to the last edition code and standard as
shown below:
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 6 of 10

ISO 5167-2 Measurement of fluid flow by means of pressure

differential devices inserted in circular cross-section
conduits running full Part 2: Orifice plates
4. SOFTWARE

The Instrument engineering program – InstruCalc Plus 5.1 is used to sizing the orifice plate.

5. RELATED DOCUMENT
PRGR-00-INS-DS-007 Datasheet Flow Indicator

6. DATA EVALUATION
6.1. ASSUMPTIONS
Base pressure : 14.696 psia

Base temperature : 59 oF

7. SIZING METHOD
Orifice diameter will be calculated for gas phase only, the liquid phase is ignored.

ISO Flow Element Calculation Routines

A.5.1. Calculate the Normal Differential Range

( )
2
WN
H N =H M
WM

A.5.2. Calculate the Orifice Sizing Factor

WN
S M=
359 .9628⋅D 2⋅F A⋅√ γ n⋅H N

A.5.3. Calculate Reynold Number

6 .31533⋅W N
R D=
D⋅μ cp

A.5.4. Calculate beta ratio

 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 7 of 10

[ ( )]
2 −0 . 25
C
β O= 1+ Y⋅
SM

A.5.5. Calculate for the true Discharge Coefficient

( )
6 0 .75
2. 1 8 2. 5 10
C=0 .5959+0. 0312⋅β 0 −0 .1840⋅β 0 +0 . 0029⋅β 0 ⋅
RD
−1
( )
+0 . 0900⋅L1⋅β04 1−β 40 −0 . 0337⋅L ' 2⋅β30

A.5.6. The fluid is gas then calculate the expansion Factor

Y =1−(0 . 41+0 . 35 β 40 )
( HN
27 . 73 K P f )
A.5.7. Repeat from step 4 until the value of beta ratio changes less than 0.000001

A.5.8. Calculate Orifice Bore

d=β 0 D

FLUID PROPERTIES

These are calculated using common chemical formulae with each item corrected for pressure
and temperature. Some fluids show deviations from the formulae, the user should check
typical calculated values against known values. In all cases if accurate laboratory information
is available it should be used.

Density uses the Redlich-Kwong Equation.

For complete details of all formula and techniques refer to the ISO 5167 and The Flow
Measurement Engineering Handbook By R.W.Miller. These describe the development of the
formulas, the application limitations and installation requirements for predictable results as well
as a large amount of other valuable information.
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 8 of 10

Nomenclature

WM
Flowrate upper range variable
lb/h

WN
Flowrate normal flow lb/h

HM
Differential upper range variable inches of
water

HN
Differential normal
inches of water

SM
Orifice sizing factor
dimensionless

βO
Beta Ratio (allowable beta ratio is between 0.3 and 0.7)
dimensionless

C
Orifice discharge coefficient dimensionless

C INF
Orifice discharge coefficient for infinite Reynolds Number
dimensionless

Y
Gas expansion factor dimensionless

Pf
Upstream pressure psia

K
Ratio of specific heats
dimensionless
 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 9 of 10

FA
Thermal expansion factor
dimensionless

PSONIC
Downstream pressure for sonic velocity psia

MINIMUM PLATE THICKNESS

 Minimum plate thickness is calculated as follows:

[ ]
1
( 0 .681−0. 651 β ) hw 2
t min≥ D
27 . 73 σ y

Where:

 tmin : Minimum plate thickness (mm)

 D : Upstream internal pipe diameter (mm)

 hw : Differential pressure (bar)

σy
 : Yield stress of the plate material (bar)

Orifice diameter will be calculated for gas phase only, the liquid phase is ignored.

8. SIZING SUMMARY
Sizing calculation has been performed for the orifice plates as attached (see
attachment).

Tag. No.
β0 Calculated Normal Flow Min.Thicknes
diameter (in.) Diff. (inH2O) s (in.)
FE-LBCV1 0.464979 7.90465 100 6.35

FE-LBCV2 0.471201 8.01042 100 6.35

FE-LBCV3 0. 478625 8.1305 100 6.35

 JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA TRANSMISI GAS DARI
ORF PORONG – PLTGU GRATI

Date :
11/08/2015
PRGR-00-INS-CAL-001 Rev. A CALCULATION ORIFICE PLATE
Page 10 of 10

9. ATTACHMENTS