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Total Cement Cost (Fuel+Material+Power) : Kiln Feed Option-1 Option-2

The document compares three options for kiln feed formulations and their associated total cement costs. Option 1 uses 99.5% kiln feed, 2.5% limestone saturation factor (LSF), and 1.5% supplementary materials (SM). Option 2 uses 97% kiln feed, 2.55% LSF, and 1.5% SM. Option 3 data is redacted. The options are compared based on coal consumption, total cement production cost factors like fuel, material, and power.

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Amir Habib
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275 views6 pages

Total Cement Cost (Fuel+Material+Power) : Kiln Feed Option-1 Option-2

The document compares three options for kiln feed formulations and their associated total cement costs. Option 1 uses 99.5% kiln feed, 2.5% limestone saturation factor (LSF), and 1.5% supplementary materials (SM). Option 2 uses 97% kiln feed, 2.55% LSF, and 1.5% SM. Option 3 data is redacted. The options are compared based on coal consumption, total cement production cost factors like fuel, material, and power.

Uploaded by

Amir Habib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Kiln Feed LSF SM AM

Option-1 99.50% 2.50% 1.50%

Option-2 97.00% 2.55% 1.50%

Total Cement Cost (Fuel+Material+Power)

Desc Rate Ratio

Quarry lime stone 328 70% 230


LSD 232 30% 70
Total Limestone 299
Clay 254 6.00%
Laterite 1601 4.50%
Total Material.
Eq to Clinker 1.595
Gypsum 855

Lime Stone 328

Coal Rate NCV


IMP 79,000 6000
AFG 60,000 5,750
LOC 50,000 5,300
SHC Kcal/Kg

Clinker Production

Coal Consumption

Rs Fuel / Ton CLK

Rs Fuel / Ton CMT

Total CMT Cost (Fuel+Material)

Power Consumtion Eq To Cement


Rate/ KWh (Rs)
Power Cost

Total CMT Cost


(Fuel+Material+Power)
Moist Ash Volatile Fixed Sulphur GCV
Desc
% % % Carbon % Kcal/Kg

COAL (LOC) 6.07 26.26 9.18 63.53 3.09 5,922

COAL (AFG) 6.07 26.17 26.36 45.59 0.88 5,556

Option-1 Current Formulla Option-2 Burner Tip Formulla

IMP AFG LOC IMP AFG

0% 70% 30% 0% 70%

8,706 9,415

Option-1 Option-2

Desc Ratio Rate Desc Ratio

Quarry lime stone 87.00% Quarry lime stone 87.00%


260
LSD LSD
Total Limestone Total Limestone
Clay 9.50% 24 Clay 9.50%
Laterite 3.50% 56 Laterite 3.50%
Total Material. 100.0% 340 Total Material. 100.0%
Eq to Clinker 543 Eq to Clinker
Gypsum 5.00% 586 Gypsum 5.00%

Lime Stone 0.00% 586 Lime Stone 0.00%

NCV Rate NCV NCV Rate


6000 0 0 IMP 6000 0
5,750 42,000 4,025 AFG 5,750 42,000
5,300 15,000 1,590 LOC 5,300 15,000
57,000 5,615 57,000

735 720

7,200 7,200

Kg Coal
942 924
/Ton

131 Coal Booked in DPR 1,037


7,461 8,207
0
95% 7,088 95%

7,674 8,383

86 86
12 12
1032 1032

8,706 9,415

BURNER Tip Booking

FINE COAL MOISTURE 2%


RAW COAL MOISTURE 6%

Kcal Booking Coal Cons at Schencks -Fine coal Moisture


NCV
Kcal/Kg

5,251 ###

4,956

Tip Formulla Option-3

LOC IMP

30% ###

5 ###

-2 Option-1

Rate Ratio

Quarry lime stone


260
LSD

24 Clay
56 Laterite
340 Total Material.
543 Eq to Clinker
586 Gypsum

586 Lime Stone

NCV Rate
0 IMP
4,025 AFG
1,590 LOC
5,615 ###

###

###

Kg
Coal
/Ton
144
###

7,797 ###

###

###
###
###

5 ###

Schencks -Fine coal Moisture

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