User'S Manual: 1 - Installation 2 - Technical Specifications

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2308

MULTIZONE INDICATOR / ALARM UNIT

USER’S MANUAL

SOFTWARE VERSION 4.x


code 80330B / Edition 08 - 06/09

1 • INSTALLATION 2 • TECHNICAL SPECIFICATIONS


Resolution 4000 pt
0.2% f.s. ±1 digit for linear inputs
• Dimensions and cut-out; panel mounting Accuracy
0.5% f.s. ±1 digit for TC, RTD, mVac inputs
Acquisition speed 160msec per channel
Thermocouples J, K, S, R, T
RTD Pt100 2-wires
108 Resistance Thermometer
RTD Pt100 3-wires
96 115 100...240Vac/dc ±10%
Power supply 11...27Vac/dc ±10%
50/60Hz, 10VA
48 NC/NO selectable with jumpers
Relay output
(5A/220Vac cosϕ = 1) (1,5A cosϕ = 0,2)
70
Logic output 25V/15mA max
- “Watch-dog” protection circuit for instrument reset
in case of interference
44,5
Protections - 3 SW protection levels
- jumper to enable access to calibration from panel
92 keys
Work temperature 0...50°C
157 Function 8-bit microprocessor

CE MARKING: The instrument conforms to the European Directives 2004/108/CE and


! 2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial
environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety).
10 For correct and safe MAINTENANCE: Repairs must be done only by trained and specialized personnel.
installation, follow
Cut power to the device before accessing internal parts.
the instructions and
observe the Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.).
warnings contained Use of these solvents can reduce the mechanical reliability of the device. Use a cloth
in this manual. dampened in ethyl alcohol or water to clean the external plastic case.
SERVICE: GEFRAN has a service department. The warranty excludes defects caused
by any use not conforming to these instructions

EMC conformity has been tested with the following connections

FUNCTION CABLE TYPE LENGTH


Power supply cable 1 mm2 1m
Panel mounting:
Relay output cable 1 mm2 3,5 m
To fix the unit, insert the brackets provided into the seats on either side of the Digital communication wires 0,35 mm2 3,5 m
case. To mount two or more units side by side, respect the cut-out dimensions TC input 0,8 mm2 compensated 5m
shown in the drawing. Pt100 input 1 mm2 3m

3 • TERMINALS 4 • SUGGESTED CONNECTIONS


Low-signal line Feeder and output line
max.6,9 max.6,9
WITH SCREW TERMINAL

A D
STANDARD VERSION

A SERIAL
E
6...7

+
B INPUTS
Channel

Channel

22 21 20 19 18 17 16 15 14 13 12
C MD81 EXPANSION

1 2 3 4 5 6 7 8 9 10 11

D OUTPUTS /RELAYS

B E FEED
With fork terminal;
with tinned wire; C
with ring terminal

80330B_MHW_2308_0609_ENG 1
5 • DESCRIPTION OF FACEPLATE
Auxiliary display Main display
Indication of displayed channel Signal: alarms 1 and 2 relays energized Displays the variables for the 8 channels

REM serial communication Function button


signals, configuration for 8 inputs Used to select the various channels when the
100mVac instrument operates in manual and to end the
configuration and calibration procedures at
any time

“Calibration” button
Gives access to various steps of
instrument calibration procedure

Plate showing units of


measurement

“Configuration” button
“Raise” and “Lower” buttons
Gives access to various steps of normal (alarm
Lets you raise (lower) any numerical value or
setting) and complete calibration procedure for
choice of optional. •• Raising (lowering) speed
the instrument
is proportional to duration of pressing time. ••
The procedure is not cyclical; i.e., once the
“Man/Auto” channel scan button maximum (minimum) value for the setting is
Switches operation from manual to automatic and vice versa. In manual, channel scanning is done reached, the raise (lower) function is blocked
with the “Function” button. In automatic (decimal point of auxiliary display ON), scanning is automatic. even if the button remains pushed.
•• Press the key at any point of the configuration procedures to display the software version. Small
display: “U”; Large display: n version. This display persists until the key is pressed again.

6 • CONNECTIONS
• Inputs (See HW configuration) • Serial line • Alarm outputs
• TC Available thermocouples: Contact capacity C
J, K, S, R,T Connection
21 - 5A/220Vac 17 -
+ Tx All. 2
In Parallel Current Loop + For logic output +
- Observe polarities 20 24V/15Ma 16 NO/NC
- For extensions, use the Resistance in series to the C
correct compensating cable diode is 1KΩ; in series to the 19 - 15 -
for the type of TC used Rx All. 1
transistor collector is 100Ω + +
- 1 18 14 NO/NC

• RTD Pt100 2-wires Use wires of adequate diameter 21 A (Data +) • Power Supply
(min. 1,5mm2) Connection
RS485 Tx
In Standard:
NOTES: 20 A (Data -)
100...240Vac/dc ±10% 13 ~
For a 15m cable with 1.5 mm2
section, the error is 19 Optional:
approximately 1°C. Rx 11...27Vac/dc ±10%
1 18
12 ~
• RTD Pt100 3-wires Use wires of adequate
diameter (min. 1 mm2)
In The 3-wire resistors take up 2
inputs: the actual input must
be odd (1-3-5-7), and the next
In
channel, even, for the third
wire. 22 21 20 19 18 17 16 15 14 13 12
1

• Linear Scale in direct voltage


V

+
Tx

Rx

0…20, 0…50, 0…10 mV,


In 0…10V
W
N

+
E

E
S

O
L

R
Y

P
P

P
NO / NC

NO / NC

L
I

Scale in direct current


O

O
U

U
T

T
2

0…20, 4…20 mA
COMMON

M
D
1
8
GND

+IN1

+IN2

+IN3

+IN4

+IN5

+IN6

+IN7

+IN8

CK

-
1
D

• Potentiometer 1 2 3 4 5 6 7 8 9 10 11
Potentiometer ≥ 1KOhm
Max 22
With 10V power only
(reference to S6 Power
In jumper)

Min 1 INPUTS • MD81 (see paragraph 10)


The MD81 unit must be
• Vac 0...100mVac
1 GND 6 Channel 5 input placed near the 11 CK
instrument (max 20cm)
~ In ATTENTION: 2 Channel 1 input 7 Channel 6 input
all 8 inputs must
be in mVac
3 Channel 2 input 8 Channel 7 input 10 D
4 Channel 3 input 9 Channel 7 input

Common 1 5 Channel 4 input


1 GND

2 80330B_MHW_2308_0609_ENG
7 • HARDWARE CONFIGURATION
Power board Sensor / transmitter power (fastons 1-22) Alarm 1 (fastons 14-15)

S6 S0 S1 22 S6 15V
S2 NO Contact S2 NC Contact
S6 10V

S3
Digital communication connection (Rx) Alarm 2 (faston 16-17)

S2 S1 Parallel connection
12 S3 NC Contact S3 NO Contact
S1 Serial connection

Terminal 22 polarization

S0 Terminal 22 = positive sensor feed S0 Terminal 22 = negative sensor feed


A B

JUMPER A
CPU board TC, RTD, Vdc, Pot.. mA Inputs Vac Inputs
S15A
SV / S ST / N / SI 11

S19 S15B S9 S19 S9


Jumper A
Temperature (°F - °C) Access to calibration Serial line preset for
1
Parallel / Serial connection (TX)

S18 °C S17 Disabled S16 Serial connection

S18 °F S17 Enabled S16 Parallel connection

JUMPER SV/S

Input type: single channel


Sv
S
Sx TC; RTD; mV; mA; Vac SVx Potenz.; 0...10Vdc
channel 1 channel 8

JUMPER ST / N / SI

Input type: single channel


ST
N
Vac/Vdc; 0...20mA
SI STx TC Nx RTD; Pot. SIx 4...20mA

channel 1 channel 8

8 • SOFTWARE CONFIGURATION
8a • Display

Display F DISPLAY CHANNEL 2 ....... DISPLAY LAST CHANNEL


SELECTED
channel 1

8b • Alarm setting

If alarm is
normal
CFG F
Setting alarm limit
Display
Display CFG Select alarm no. in range
1…10 with keys " ∆ ∇" Channels selected
(x - y)

If alarm = AND/OR
function of alarms
from x to y (ex. 3-5)

80330B_MHW_2308_0609_ENG 3
8c • Configuration

Serial communication Instrument code No. of channels


Display
transmission speed for digital actually used F
communication
b Baud rate Protocol Parity Interface Set no. of channels
Press CFG for 0 1200 bit/sec Cencal CL/485 Select a no. in range (1…8) actually used
CFG 10 sec. 1 2400 bit/sec Cencal CL/485 0…9999 (+8 to enable
2 4800 bit/sec Cencal 485 with keys " ∆ ∇" automatic scanning)
3 9600 bit/sec Cencal 485
4 1200 bit/sec Modbus none 485
Software 5 2400 bit/sec Modbus none 485
protection 6 4800 bit/sec Modbus none 485 Access to
7 9600 bit/sec Modbus none 485 configuration
8 1200 bit/sec Modbus even 485 phase
Prot Configuration Alarm
9 2400 bit/sec Modbus even 485
setting Set 0 to go to channel
10 4800 bit/sec Modbus even 485
0 Enabled Enabled configuration;
11 9600 bit/sec Modbus even 485
1 Enabled Disabled set 1…10 to go to alarm
12 1200 bit/sec Modbus odd 485
2
3
Disabled
Disabled
Enabled
Disabled
13 2400 bit/sec Modbus odd 485 configuration CFG
14 4800 bit/sec Modbus odd 485
15 9600 bit/sec Modbus odd 485

All alarms
0 Alarm not engaged
if =0 if = 1...10 1...8 Alarm assigned to channel 1…8;
alarm setpoint is absolute
Input Alarm Alarms 1 and 2 only
configuration configuration 9 Alarm assigned to all channels; alarm
setpoint is absolute; alarm is active if all
channels are in alarm state
From 1 to last channel 10 Alarm assigned to all channels; alarm
Setting (alarm 1 and 2) and setpoint is absolute; alarm is active if at
Selection of selected
display (alarm 3…10) of least one channel is in alarm state
channel 0= return to alarm
channel assigned to alarm 11...18 Deviation alarm assigned to channel 1…8;
configuration phase
alarm setpoint relates to setpoint of alarm
C = 31 or 32 C = 1...30 (3…10) assigned to channel
(AND/OR function) (normal alarm) 19 Alarm assigned to all channels; for each
Selection of input type channel, alarm setpoint relates to setpoint of
alarm (3…10) assigned to channel; alarm is
0 J 0...800°C / 32...1472°F
active if all channels are in alarm state
1 K 0...1300°C / 32...2372°F
20 Alarm assigned to all channels; for each
2 R 0...1600°C / 32...2912°F
alarm 3...10 channel, alarm setpoint relates to setpoint of
3 S 0...1760°C / 32...2912°F No. first Setting value of
Fixed 1...8 alarm (3…10) assigned to channel; alarm is
4 T -100...400°C / -148...752°F alarm alarm limit
channel active if at least one channel is in alarm state
5 0...20mA
21...28 Alarm assigned to channel 1…8; alarm
6 4...20mA Absolute = scale range setpoint defines a symmetrical event
7 100m Vac (only HW config.) Deviation = -999…9999 window around the setpoint of alarm (3…10)
8 0...20mV
assigned to channel
9 0...50mV
Setting alarm 29 Alarm assigned to all channels; for each
10 0...100mV No. last
11 0...10V alarm t>F hysteresis channel, alarm setpoint defines a
value symmetrical event window around the
12 Pt100/2 -200...400°C / -328...752°F
setpoint of alarm (3…10) assigned to
13 Pt100/2 -99,9...100,0°C / -99,9...212,0°F (*) channel; alarm is active if all channels are in
14 Pt100/3 -200...400°C / -328...752°F
Hyst 1 ÷ 2 = -999...9999 alarm state
15 Pt100/3 -99,9...100,0°C / -99,9...212,0°F
Hyst 3 ÷ 10 = -128...127 30 Alarm assigned to all channels; for each
16 Potentiometer
channel, alarm setpoint defines a
symmetrical event window around the
Setting minimum LINEARS TC/RTD Selection of event Setting alarm setpoint of alarm (3…10) assigned to
scale value -999...9999 Scale range type for alarm event type channel; alarm is active if at least one
channel is in alarm state
AND (C = 31) Absolute alarms 31 AND function for multiple alarms (3…10)
Alarm active 0 Alarm active 32 OR function for multiple alarms (3…10)
Setting maximum LINEARS TC/RTD 0 if all alarms are above limit
active (ON) 1 Alarm active Note: if U=1, alarm tripping under channel
scale value -999...9999 Scale range
Alarm active if at below limit conditions OR and AND is reversed from
1 least 1 alarm is Deviation alarms 9 to 30.
deactivated (OFF) 0 Alarm active above
filter 1,2Hz OR (C = 32) (limit + absolute)
0= filter ON Alarm active 1 Alarm active below
Digital filter 0 if at least 1 (limit + absolute)
1= filter OFF
alarm is Symmetrical alarms (*) For symmetrical alarms with negative hysteresis,
active (ON) 0 Alarm active hysteresis is placed inside the window, whereas with
Alarm active outside interval positive hysteresis it is placed outside.
LINEARS 1 if all alarms 1 Alarm active
Setting The minimum alarm (positive hysteresis, type 1 event)
Press the “Raise” and are deactivated inside interval
decimal point is automatically excluded in the startup phase until the
“Lower” keys to move the (OFF) input variable has exceeded the set limit.
decimal point
Fixed decimal

Move from one configuration phase to another by pressing the CFG key; press the F key to go to display.

8d • Calibration

Selection of
Display type of input to be No. of selected No. of selected
Display CAL channel to be
calibrated (1…8)
calibrated channel channel

If jumper S17 is (see para. 8c)


With a calibrator or Transmit a signal equal
present
generator, transmit a signal to max. scale value to
(see para. 7)
Display room equal to min. scale value to the corresponding input
temperature setting * the corresponding input. For of the instrument.
for TC only input 4…20mA, give a
minimum value of 0mA.

ATTENTION: the instrument is supplied calibrated; any additional calibration must be made by a trained technician equipped with the necessary
devices. The procedure is irreversible.

4 80330B_MHW_2308_0609_ENG
9 • CONNECTION EXAMPLES
Connection examples 1

22 21 20 19 18 17 16 15 14 13 12

1 2 3 4 5 6 7 8 9 10 11

I N1 I N2 I N3 I N4 I N5 I N6 I N7 I N8
Transmitter.

-
+Tc +Tc +Tc +4 / 20 +50
+10V
J K S mA mV

Input no. Input type HW configuration SW configuration


jumpers closed (on) t = input type
1 Potentiometer SV1-N1 16
2 Potentiometer SV2-N2 16
3 Thermocouple J S3-ST3 0
4 Thermocouple K S4-ST4 1
5 Thermocouple S S5-ST5 3
6 0...10V SV6-N6 11
7 4...20mA S7-SI7 6
8 0...50mV S8-N8 9
Reference for inputs in mV and TC is terminal 1
(common to all inputs) S11 - S12 - S14 - S15B - S19 = ON
Connection examples 2

22 21 20 19 18 17 16 15 14 13 12

-
V ext
+ 1 2 3 4 5 6 7 8 9 10 11

I N1 I N2 I N3 I N4 I N5 I N6 I N7 I N8
Transmitter.
RTD 3 F

- RTD 2 F +50 +4 / 20 +Tc +Tc +Tc


mV mA J K S

Input no. Input type HW configuration SW configuration


jumpers closed (on) t = input type
1 RTD 3-wires S1-N1 14 (15)
2 (3rd wires RTD) S2-N2 -1
3 RTD 2-wires S3-N3 12 (13)
4 0...50mV S4-N4 9
5 4...20mA S5-SI5 6
6 Thermocouple J S6-NT6 0
7 Thermocouple K S7-ST7 1
8 Thermocouple S S8-ST8 3
Reference for inputs in mV and TC is terminal 1
(common to all inputs) S11 - S12 - S14 - S15B - S19 = ON

80330B_MHW_2308_0609_ENG 5
10 • ACCESSORIES
• MD8 - Expansion module for 8 alarm relays -
Order code
MD8
Version
For model 2300 0

For models 1
3500/4500 - 2308

Output
Relay R0*

Static D2
Power supply
11...27Vac/dc ±10% 0

100...240Vac/dc ±10% 1 * Standard version

CONNECTIONS
(-)
OUT 9 (+)
NO / NC (+)
OUT 8
(-)
NO / NC
C (-)
(+)
NO (+) OUT 7
OUT 10 (-)
NC NO / NC

POWER SUPPLY

22 21 20 19 18 17 16 15 14 13 12 22 21 20 19 18 17 16 15 14 13 12
GEFRAN GEFRAN
2308 MD8-1
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11

(-)
D OUT 6
(+)
NO / NC
CK
(-)
GND (+)
OUT 5
NO / NC
(+) (-)
OUT 3 OUT 4
(-) (+)
NO / NC NO / NC

TECHNICAL DATA
Signals Absorbed power: 4VA.
8 red LEDs turn on with relays energized and flash when Working temperature: 0÷50°C
alarm limits are set on master instrument Case
Red power on LED - Policarbonato autoestinguente V0; dimensioni frontali
96x48; profondità incasso 152mm; foratura 92x45mm.
Outputs - Fissaggio a retroquadro con staffette in dotazione.
Relay outputs with NA or NC contact selectable with - Estraibilità frontale parte elettronica.
jumpers. Contact capacity 5A/220Vac to cosϕ=1 (1.5A to - Disponibilità di calotte frontali con guarnizioni fino ad un
cosϕ=0.2). Protection with MOV 275V spark suppressor grado massimo di protezione pari a IP65.
Alternate: logic outputs type D2 PNP 24V/15mA max Electrical connections
- Split terminals accept one 6.35 mm faston or two 2.8 mm
Power supply fastons
Standard 100...240Vac/dc - 11...27Vac/dc - Terminals completely recessed for accident prevention
Weight: approx. 600 gr

6 80330B_MHW_2308_0609_ENG
11 • ACCESSORIES

Polycarbonate cap
Protection level IP54
(frame) grey / (door) transparent

For instruments size 96x96mm (1/4 DIN)


Order code 51065

For instruments size 48x96mm (1/8 DIN)


Order code 51066

Polycarbonate cap with rubber gasket


Protection level IP65
(frame) grey / (door) transparent

For instruments size 96x96mm (1/4 DIN)


Order code 51064

For instruments size 48x96mm (1/8 DIN)


Order code 51067

Dust-proof polycarbonate cap (transparent)

Mod. CFA110
48x48mm (1/16 DIN) - order code 51060

Mod. CFA120
48x96mm (1/8 DIN) - order code 51061

Mod. CFA220
96x96mm (1/4 DIN) - order code 51062

Silicon rubber protection


Protection level IP65 (transparent)

48x48mm (1/16 DIN) - order code 51183

48x96mm (1/8 DIN) - order code 51185

96x96mm (1/4 DIN) - order code 51186

Instrument hole plug in self-extinguishing


polycarbonate V0 (grey)

Mod. Q48, for hole 45x45mm for instruments size 48x48mm


(1/16 DIN) - order code 51177
Mod. Q94, for hole 45x93mm for instruments size 48x96mm
(1/8 DIN) - order code 51178
Mod. Q96, for hole 93x93mm for instruments size 96x96mm
(1/4 DIN) - order code 51179

80330B_MHW_2308_0609_ENG 7
ORDER CODE

2308

DIGITAL STANDARD CONFIGURATION


COMMUNICATION Hardware and Software
Serial Current Loop 1* CH1...CH8
- Thermocouple inputs J 0...800°C
Serial RS485 2
Alarms
- Setting 500
- Hysteresis -1
ALARM OUTPUT - Relay energized above
set limit
Relay R0* - NO relay contacts

Static D2 Power output for 10VDC


external sensor
Enable automatic
POWER SUPPLY channel scan
Configuration and setting
100...240Vac/dc 1*
enabled
11...27Vac/dc 0 Calibration disabled
Parallel connection
* Positions marked with asterisk indicate standard model for serial line

Please, contact GEFRAN sales people for the codes availability.

• WARNINGS
WARNING: this symbol indicates danger.
! It is placed near the power supply circuit and near high-voltage relay contacts.
Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• the device has no ON/OFF switch: it switches on immediately when power is turned on. For safety reasons, devices permanently connected to the power
supply require a two-phase disconnecting switch with proper marking. Such switch must be located near the device and must be easily reachable by the
user. A single switch can control several units.
• if the device is connected to electrically NON-ISOLATED equipment (e.g. thermocouples), a grounding wire must be applied to assure that this
connection is not made directly through the machine structure.
• if the device is used in applications where there is risk of injury to persons and/or damage to machines or materials, it MUST be used with auxiliary alarm
units. You should be able to check the correct operation of such units during normal operation of the device.
• before using the device, the user must check that all device parameters are correctly set in order to avoid injury to persons and/or damage to property.
• the device must NOT be used in inflammable or explosive environments. It may be connected to units operating in such environments only by means of
suitable interfaces in conformity to local safety regulations.
• the device contains components that are sensitive to static electrical discharges. Therefore, take appropriate precautions when handling electronic circuit
boards in order to prevent permanent damage to these components.
Installation: installation category II, pollution level 2, double isolation
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated on the
device label.
• install the instrumentation separately from the relays and power switching devices
• do not install high-power remote switches, contactors, relays, thyristor power units (particularly if “phase angle” type), motors, etc... in the same cabinet.
• avoid dust, humidity, corrosive gases and heat sources.
• do not close the ventilation holes; working temperature must be in the range of 0...50°C.
If the device has faston terminals, they must be protected and isolated; if the device has screw terminals, wires should be attached at least in pairs.
• Power: supplied from a disconnecting switch with fuse for the device section; path of wires from switch to devices should be as straight as possible; the
same supply should not be used to power relays, contactors, solenoid valves, etc.; if the voltage waveform is strongly distorted by thyristor switching units
or by electric motors, it is recommended that an isolation transformer be used only for the devices, connecting the screen to ground; it is important for the
electrical system to have a good ground connection; voltage between neutral and ground must not exceed 1V and resistance must be less than 6Ohm; if
the supply voltage is highly variable, use a voltage stabilizer for the device; use line filters in the vicinity of high frequency generators or arc welders;
power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated on the
device label.
• Input and output connections: external connected circuits must have double insulation; to connect analog inputs (TC, RTD) you have to: physically
separate input wiring from power supply wiring, from output wiring, and from power connections; use twisted and screened cables, with screen connected
to ground at only one point; to connect adjustment and alarm outputs (contactors, solenoid valves, motors, fans, etc.), install RC groups (resistor and
capacitor in series) in parallel with inductive loads that work in AC (Note: all capacitors must conform to VDE standards (class x2) and support at least 220
VAC. Resistors must be at least 2W); fit a 1N4007 diode in parallel with the coil of inductive loads that operate in DC.
GEFRAN spa will not be held liable for any injury to persons and/or damage to property deriving from tampering, from any incorrect or
erroneous use, or from any use not conforming to the device specifications.

8 80330B_MHW_2308_0609_ENG

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