Grua Liebherr LTM 1090 - 4.1

Technical Information
LTM 1090- 4.1 - from Crane No. 061 794
Overview of the components with resource identification (BMK)

TECHNICAL DATA:
• max. load at a 2.5 m boom projection: 90 t

• max. lifting height with dual folding jib: 76 m
• max. boom projection with dual folding jib: 58 m
• Telescopic boom length: 11.125 - 50 m
• Ballast variants: 0.8 t to max. 22 t
COMPONENTS:
• Active rear axle steering:

3rd and 4th axle electro-hydraulically steered
• Drive engine: Liebherr D 846 TI A7 Common Rail
• Automatic transmission: ZF 12 AS 2302
• Crane drive: Liebherr D934 TI-E A6 PLD
• Databus technology with 2 CAN buses and 3 LS buses
Produced by: LWEend2 / issue: 14/12/2005 / Version: 01

LTM 1090- 4.1 - from Crane No. 061 794
BMK components
CHASSIS UW-02
Customer service-Technical Documentation LWE • lweend2
Chassis Chassis
contents 1 contents 2
Vehicle: .......................................................................................................... 3 Pressure limiting valve in fuel system ............................................................. 27

View from front, lighting and mirrors ................................................................. 3 Banjo bolts for limiting pressure in fuel system ............................................... 28
View from rear, lighting ..................................................................................... 4 Speed sensor ................................................................................................. 29
Support control unit, side marker lights, right ................................................... 5 Charge air sensor ........................................................................................... 30
Support control unit, side marker lights, left ..................................................... 6 Oil pressure sensor ........................................................................................ 31
Cab: ................................................................................................................ 7 Water-cooled external exhaust gas return ...................................................... 32
Interior lighting, doors ....................................................................................... 7 flame starting device ....................................................................................... 33
Ventilation and heat exchangers ....................................................................... 8 Coolant level and temperature ........................................................................ 34
Operating elements .......................................................................................... 9 Engine control unit, air filter pressure ............................................................. 35
Centre console - main switch, batteries, fuses, transformer ............................ 10 Diesel fuel system ........................................................................................ 36
Centre console - I/O modules and diagnostic connector ................................. 11 Fuel prefilter and fuel tank .............................................................................. 36
Centre console - instrumentation module, Intarder ECU ................................. 12
Automatic shift transmission ZF 12 AS 2302 with Intarder: ....................... 37
Centre console - relays .................................................................................. 13
Clutch and transmission actuators ................................................................. 37
Centre console - fuses ................................................................................... 14
Intarder ........................................................................................................... 38
Pressurized air system: ............................................................................... 15
Hydraulic pumps: ......................................................................................... 39
Pressure sensors and valves in brake system ................................................ 15
Pumps, fan drive and cooling system ............................................................. 39
Compressor and dryer .................................................................................... 16
Auxiliary load valve block ................................................................................ 17 Power train: ................................................................................................. 40
Four channel ABV drive unit ........................................................................... 18 Overview ......................................................................................................... 40
Transfer gearbox VG 2600 - contact switch and speed sensor ....................... 41
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) ...................... 19
Transfer gearbox - road/off-road switchover ..................................................... 42
Left side view of engine ................................................................................... 19
Contact switch on axle 1 and 2 ...................................................................... 43
Right side view of engine ................................................................................ 20
Contact switch on axle 3 and 4 ...................................................................... 43
View of engine from flywheel side ................................................................... 21
Wheel rotation sensors .................................................................................. 44
Top view of engine .......................................................................................... 22
Retarder Telma Focal F 2200* ........................................................................ 45
Injectors ......................................................................................................... 23
Fuel pumps .................................................................................................... 24
Fuel Service Center FSC ................................................................................ 25
Rail pressure sensor ...................................................................................... 26
LTM 1090- 4.1 - Chassis from Crane No. 061 794 • BMK - component overview - UW 1 -
Chassis Chassis
Steering: ....................................................................................................... 46
Steering pumps and steering from superstructure ........................................... 46
Steering gear .................................................................................................. 47
Fault monitoring, pressure/ emergency supply ............................................... 48
Active rear axle steering: ........................................................................... 49

Angle sensor .................................................................................................. 49
I / O modules and resistor modules in the support operating units .................. 50
Hydraulic pumps rear axle steering axles 3, 4 ................................................ 51
Bosch CAN valves, axles 3 and 4 ................................................................... 52
Valve block axle 3 and 4 ................................................................................. 53
Support: ........................................................................................................ 54
Supporting valves left ..................................................................................... 54
Supporting valves right .................................................................................... 55
Inclination sensor ........................................................................................... 56
Supporting force display pressure sensor ....................................................... 57
Axle suspension: ......................................................................................... 58

Axles suspension feedback ............................................................................ 58
Filling and draining valves, left ........................................................................ 59
Filling and draining valves, right ...................................................................... 60
Special equipment: ..................................................................................... 61

Battery charger .............................................................................................. 61
External power supply 230V ........................................................................... 62
Navigation equipment*/
Navigation equipment* with reversing camera* ................................................ 63
Auxiliary heating ............................................................................................ 64
Index -A to -K ............................................................................................... 65
Index -L to -Z ................................................................................................ 66

Vehicle:
View from front, lighting
and mirrors
E28 E27
Rotating beacon, Rotating beacon,
FR, 70W FL, 70W
E26 E25
Marker lights, Marker lights,
FR, 5W FL, 5W
A151_M1 A150_M1
Drive for mirror Drive for mirror
vertical adjustment vertical adjustment
A151_M2 A150_M2
Drive for mirror Drive for mirror
horizontal horizontal
adjustment adjustment
A151_E A150_E
Mirror heating Mirror heating
right, 40W left, 40W
E200
Wide-angle
mirror heater
E3 E4
Parking light Parking light
VR, 5W FL, 5W
E40 E1 E5 E6 E2 E50
Flasher Low beams High beams High beams Low beams Flasher
R, 21W FR, 70W FR, 70W FL, 70W FL, 70W L, 21W
Vehicle:
View from rear, lighting
E11 E12
Rotating beacon, Rotating beacon,
RL, 70W RR, 70W
E95 E75
Tracking light Tracking light
RL, 5W RL, 5W
E128_E8 E129_E8
Reversing Reversing
light light
RL, 21W RR, 21W
E128_E7 E129_E7
Rear fog Rear fog
light RL, 21W light RR, 21W
E128_E1 E128_E2 E128_E3 E128_E4 E128_E5/E6 E129_E5/E6 E129_E4 E129_E3 E129_E2 E129_E1
Marker Flasher Brake light License plate Taillight Taillight License plate Brake light Flasher Marker
light RL, 21W RL, 21W light RL, 2x5W RR,2x5W light RR, 21W RR, 21W light
RL, 10W RL, 10W RR, 10W RR, 10W

Vehicle:
Support control unit, side marker lights, right
E102 E64 E63 E62 E61 E100 E60 E41

Sliding beams Side marker Side marker Side marker Side marker Sliding beams Side marker Side flasher
illumination R, light R, 3W light R, 3W light R, 3W light R, 3W illumination R, light R, 3W R, 21W
70W 70W
A9
Support
control unit, R
Vehicle:
Support control unit, side marker lights, left
E51 E80 E101 E81 E82 E83 E84 E103

Side flasher Side marker Sliding beams Side marker Side marker Side marker Side marker light Sliding beams
L, 21W light L, 3W illumination L, light L, 3W light L, 3W light L, 3W L, 3W illumination L,
70W 70W
A10
S191 Support control unit L
Chassis diesel
engine
emergency
stop

Cab:
Interior lighting, doors
H5
H4 Loudspeaker, R
Loudspeaker, L
E22
Courtesy light, R
E20
Courtesy light, L E21
Courtesy light,
centre
S14 S15 S16

Power window Power window Power window for
for left window for right window right window in right S12 S13
door Left door Right door
contact switch contact switch
M11
Motor, power
window, L
M12
Motor, power
window, R
Cab:
A145 M21
Ventilation and heat exchangers Drive Air actuator,
Ventilators / heat exchangers Footwell / window
Y107
Valve
auxiliary heater
engine running 0 = open
Engine stationary 1 = closed
Y109
Valve,
Cab warmer
Y108
Valve,
Cab cooler
M9 M10
Motor Windscreen
Windscreen wiper washer pump
S159* M20
Thermal switches, Control drive
air conditioning system Recirculated air/fresh air

Cab:
Operating elements S5
Steering column
switch R,
A5 P11 Tempomat and
Display unit Tacho Temposet
P15*
S19 Timer, auxiliary
Mirror heater
adjustment
P14
Diesel engine
operating hours
counter
X65
Electrical
socket 12V
S17
P10 S4 B30 A1 Ignition
Tachograph Steering column Accelerator pedal Keypad switch
switch, L sensor, unit
Indicators, (Engine gas pedal)
Windscreen wiper, 2 x 4-20mA
horn
Low beam and E204 X64 S18
high beam Cigarette Socket Chassis/
lighter 24V superstructure
* = Option 24V switch
Cab:
Centre console - main switch, batteries, fuses, transformer F82 F81 F80 F79
Fuse (not used) Fuse 100A Fuse 80A Fuse 50A,
(not used) 30L1, 30L2, 30L3, D30L1
AF0 30L10, D30L2
Fuse link Dolly
G1
Battery
G2
Battery
S1
Battery
main switch
U1
U1 Voltage transformer
Voltage transformer 24V / 12V 24A with
24V / 12V 3A Radio, 12V trailer
Radio socket

Cab:
Centre console - I/O modules and diagnostic
connector
X90 X91
Plugs Diagnostic
for programming connector
I/O modules engine
X92
Diagnostic
connector
Transmissions
X93
Diagnostic
connector A15 A12 A11 A60
Intarder I/O module 5 I/O module 2 I/O module 1 Wheel
ZE 0, LSB 1 ZE 0, LSB 1 ZE 0, LSB 1 rotations
address 6 address 3 address 2 ECU (ABV
and ASR)
Cab:
Centre console - instrumentation module, Intarder ECU
A62
Intarder ECU
EST 42
R25
Resistor 0.47 Ohm,
pre-resistor for
electric steering motor
from superstructure
/45.1 /79.4 /115.2
-A100 .1 3 5 7
A602792308
0,25W
0,25W
2,5W
2,5W
2K05
121
500
500
2 4 6 8
/45.1 /79.4 /115.2
A100
Instrumentation
module

Cab: S22
Centre console - relays Toggle switch,
shutoff
Intarder (e.g. with
A71 K49 K54 K56 K57 icy roads)
Diode Timing relay Relay 130/20A, Relay, engine Relay 130/20A,
module interiorlighting Fuel pre- preheating fuel pre- S23
heating „On“ (flame heating Toggle switch,
fine filter glow plug) Pre-filter Neutral position
Distributor gear
K76*
Relay,
Auxiliary
heating
K77*
Relay,
Auxiliary
heating
K78*
Relay,
Auxiliary
heating
K79*
Relay,
Auxiliary
heating
K41*
K40 Dolly
Front wiper interval operation
relay display unit
interval relay
* = Option
Cab:
Centre console - fuses Fuse colour table:
A COLOURS FARBEN
Note: 2 GY GREY GRAU

Defective fuses illuminate if a consumer such as a solenoid valve is connected. 3 VT VIOLET VIOLETT
But fuses can also be defective if they do not illuminate, e,g, if a switch contact
is connected downstream and therefore no current is flowing. 5 LB LIGHT BROWN BEIGE
7,5 BN BROWN BRAUN
10 RD RED ROT
15 BU BLUE BLAU
20 YE YELLOW GELB
30 GN GREEN GRÛN
AF1 AF2 AF3 AF4 AF5 AF6 AF7 AF8 AF9
F1-F6 F7-F12 F3-F18 F19-F24 F25-F30 F31-F36 F37-F42 F43-F48 F49-F54

Pressurized air system: S114

Pressure sensors and valves in brake system Pressure switch 5.6 A,
Parking brake
With P < 5.6 bar = 1
= Parking brake applied
B5 B6 (break contact)
Pressure sensor Pressure sensor B7 S116
Reservoir 1, Reservoir 2, Pressure sensor B8 B9 Pressure switch 0.5 E,
Service brake Service brake Reservoir 3, Pressure sensor, Pressure sensor, With P > 0.5 bar = 1
supply supply Parking brake Service brake Service brake = Brake light ON
Brake circuit 1 Brake circuit 2 supply Brake circuit 1 Brake circuit 2 (make contact)
Y49
Superstructure parking
brake,
1 = open,
Y102a 0 = closed
2-way valve,
Switch to
superstructure
operation
Pressure sensor B 5 to B9
Y102b
2-way valve,
Switch to
chassis operation 2,0 BAR = 51 OHM
4,0 BAR = 86 OHM
6,0 BAR = 122 OHM
8,0 BAR = 152 OHM
10,0 BAR = 180 OHM
Pressurized air system:

Compressor and dryer Compressed air
system compressor
E231
Heater air
dryer
24V 100W


Auxiliary load valve block
-Y20 -Y24 -Y25 -Y52 -Y64 -Y66 -Y65 -Y51
ABGASRÛCKFÛHRUNG
-Y702
1
2 2 2 2 2 2 2 2
LUFTKLAPPE
KUNDENWUNSCH
2 3
1
LAENGSDIFFERENTIALSPERRE STEUERUNG
VERTEILERGETRIEBE VERTEILERGETRIEBE
Transfer gearbox installation shaft
ANSCHLUSS
1 2 3
ZUSCHALTUNG -Y64 -Y66 -Y65
1.ACHSE IN 2.ACHSE Ö 0,4 MOTORBREMSE STRASSE 1 0 0
GELØNDE 0 0 1
NEUTRAL 0 1 0
ZUSCHALTUNG
3.ACHSE ABSTÛTZKASTEN
RECHTS / LINKS 1 BESTROMT 0 STROMLOS
QUERDIFFERENTIALSPERRE
1+2ACHSE QUERDIFFERENTIALSPERRE
3+4ACHSE
Y51* Y65 Y66 Y64 Y52 Y25 Y24 Y20

Shut-off flap Engine brake and Lateral differential • lateral differential • Longitudinal differential
in intake air support control lock, axles 3 and 4 lock axle 2 lock transfer gearbox,
of diesel Transfer gearbox controller unit ventilation • additional lateral • Switch on to axle 3
engine (see transfer gearbox) differential lock • Switch on
axle 1 for 8 x 8 axle 1 to axle 2 with drive
drive 8x8

Four channel ABV drive unit Y41 to Y44
ABV drive unit
P
FUNKTION ABV VENTIL Y41-Y44
1
E
VENTILBEZEICHNUNG E A
ABV REGELUNG AUS 0 0 A
DRUCKABBAU 1 1
DRUCK HALTEN 1 0
3 2
Air outlet to brake

hole cylinder
Y40
Control valve ASR,
brakes the turning Y43 Y41
WHEEL on axle 3 ABV drive unit for wheels ABV drive unit for wheels axle
and 4 axle 3 and 4 left 1 and 2 left
Y44 Y42
ABV drive unit for wheels axle ABV drive unit for wheels
3 and 4 right axle 1 and 2 right

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Left side view of engine Fuel Service Center FSC with
• Suction filter
High-pressure rail • Fine filter
(rail) • Manual delivery pump
Compressed air
generator
Connecting flange for High-pressure pump (rail pump)

toothed wheel pump with pre-delivery pump
steering circuit 2
Oil drain plug
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) Cooled exhaust re-
Right side view of engine cooling to reduce NOx
values
Exhaust gas
turbocharger
oil filter
M700 Fan drive

Starter motor
Coolant pump
G700
Generator


View of engine from flywheel side
Oil separator
dipstick
Turning direction
Flywheel

Top view of engine
Y716 Y715 Y714 Y713 Y712 Y711

Injector 6 Injector 5 Injector 4 Injector 3 Injector 2 Injector 1
Cylinder 1
(at fan side)


Injectors
Extractor with knurled screw 102 89 119 Special tool for

removing injectors
Bridge 102 89 131

Fuel pumps
Y703
Pulse Width Modulated Pulse-duty factor 100% = • Installed at high-pressure
proportional valve, zero delivery; pump intake side
Fuel quantity valve or ZME Pulse-duty factor 0% = • Controls high-pressure
delivery control unit maximum delivery; pump delivery rate
Caution:
Always add 0.04 litres of oil after
replacing the high-pressure pump
(rail pump).
- Delivery control
unit or fuel quantity
control valve
- High-pressure
- Delivery pump pump (rail pump) Overflow valve

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) -Fuel

Fuel Service Center FSC suction filter
-Fuel -Fuel
fine filter manual delivery
pump
KRAFTSTOFF KRAFTSTOFF KRAFTSTOFF

DRUCK DRUCK DRUCK
MOTOR ECU MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1

REF2 (A14) GND A14 A14 (0..5V)
=M+M 62 =M+M 34 =M+M 48
-A700_X1 -A700_X1 -A700_X1
B702
Fuel
pressure sensor,
0.5 - 4.5V / 0 - 15 bar
DRUCK (bar) U (V) MAX. 5% (V) MIN. 5% (V)

0 0,500 0,700 0,300
1 0,767 0,967 0,567
3 1,300 1,500 1,100
5 1,833 2,033 1,633
RD BK BU
7 2,367 2,567 6,167
9 2,900 3,100 2,700
11 3,433 3,633 2,233
13 3,967 4,167 3,767
15 4,500 4,700 4,300
=M+M
-B702_X 1 2 3
/144.3
IN+
GND
OUT
E230
=M+M
U Fuel
-B702
0,5-4,5V
pre-heating
p (filter heating)
0-15bar

Rail pressure sensor
RAIL-DRUCK RAIL-DRUCK RAIL-DRUCK
/33.1 /33.1 /33.1

GND A16 A16 (0..5V) REF3 (A16)
=M+M 32 =M+M 46 =M+M 60
-A700_X1 -A700_X1 -A700_X1
BK BU RD
=M+M
-B704_X 1 2 3
/144.2
GND
OUT
IN+
=M+M
U
0,5-4,5V
-B704
p
0-1800bar
-Rail pressure limiting valve 1800

bar (2-stage)
opens at 1800 bar and then limits DRUCK (bar) U (V) MAX. (V) MIN. (V)
the pressure to 800 bar 000 0,500 0,575 0,475
200 0,944 0,992 0,896
400 1,389 1,437 1,341
600 1,833 1,881 1,785
800 2,278 2,326 2,230
1000 2,722 2,774 2,670
-Rail maximum 1800 bar B704 1200 3,167 3,228 3,106
Rail pressure sensor, 1400 3,611 3,681 3,541
0.5 - 4.5V / 0 - 1800 bar 1600 4,056 4,135 3,977

1800 4,500 4,588 4,412


Pressure limiting valve in fuel system
Pressure limiting valve 0.5 bar,

adjusts fuel pressure in injector return line

Banjo bolts for limiting pressure in fuel system
Banjo bolt with 0.5

mm hole (acts as
throttle)
Caution: Banjo bolt with 2 holes

The gasket is a Pressure limiting valve
special gasket and for flame start system
must not be replaced 1.3 to 1.8 bar
by any other gasket!
5 bar for high-pressure
pump inlet
1.3 to 1.8 bar for flame
start system
(0.5 mm hole)


Speed sensor
• The camshaft sensor is used to
detect the „Cylinder 1 TDC
position“
• In order to do this it monitors
the 6+1 pins on the high-pressure
pump driving wheel.
B713 • The high-pressure pump is
Camshaft sensor, driven by the camshaft.
B711
Speed sensor,
• The speed and the crank

angle are determined via the
speed sensor.
• These values are required
for correct actuation of the
injectors (start and duration
of injection).
=M+M
-B713_X 1 2 3
/144.2
GND
SIGNAL
U+
x
n
f=0,3 - 16000Hz
Ust_max=10,8V
Ust_min=1,1V

Charge air sensor TEMP.(³C) R (OHM)Rmax.(OHM)Rmin.(OHM)
-40 45162 48042 42281
-20 15410 16207 14613
B703 0
20
5876
2492
6120
2573
5633
2411
Charge air pressure 40 1171 1213 1128
sensor 60 593,5 619,1 568
DRUCK (bar) U (V) MAX. (V) MIN. (V) 80 321,4 337,2 305,7
0 0,50 0,51 0,49 100 186 196,2 175,9
1 1,07 1,08 1,06 120 112,3 119 105,6
2 2,21 2,23 2,19 130 89 94,48 83,52
3 3,36 3,39 3,33
4 4,50 4,55 4,46
B707
Charge air temperature
LADELUFT
DRUCK
LADELUFT
DRUCK
LADELUFT
DRUCK
sensor LADELUFT LADELUFT
MOTOR ECU MOTOR ECU MOTOR ECU TEMPERATUR TEMPERATUR
MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1
REF3 (A15) GND A15 A15 (0..5V) /33.1 /33.1
=M+M 61 =M+M 33 =M+M 47 GND T12 T12
-A700_X1 -A700_X1 -A700_X1 =M+M 36 =M+M 50
-A700_X1 -A700_X1
BU RD
RD BK BU
2 3 1
=M+M
-B703_X 3 2 4
/144.1
=M+M
-B707_X 3 1
IN+
GND
OUT
/144.3
=M+M
U R
0,5-4,5V =M+M
-B703
p -B707
0,5-4bar
-40 - +130³C


Oil pressure sensor
ÚLDRUCK ÚLDRUCK ÚLDRUCK
/33.1 /33.1 /33.1

REF2 (A13) GND A13 A13 (0..5V)
=M+M 63 =M+M 35 =M+M 49
-A700_X1 -A700_X1 -A700_X1
DRUCK (bar) U (V) MAX. (V) MIN. (V)

0 0,500 0,650 0,350
0,36 0,739 0,839 0,639
0,48 0,819 0,919 0,719
1 1,167 1,417 0,917
2 1,833 2,083 1,583
3 2,500 2,750 2,250
4 3,167 3,417 2,917
5 3,833 4,083 3,583
6 4,500 4,650 4,350
RD BK BU
=M+M
-B701_X 1 2 3
/144.2
IN+
GND
OUT
=M+M
U
0,5-4,5V
-B701
p
0-6bar
Actuation cylinder for B701

exhaust flap (engine brake) Oil pressure
(y57) sensor
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) AGR AGR AGR AGR
Water-cooled external exhaust gas return

RÛCKMESSUNG S RÛCKMESSUNG S
MOTOR ECU MOTOR ECU MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1 /33.1

DI8 POWER PS1 DO8 GND DO8
=M+M 65 =M+M 43 =M+M 14 =M+M 28
-A700_X1 -A700_X1 -A700_X1 -A700_X1
Y702
EGR module,
Flap with
electro-pneumatic
actuation cylinder and
Reed contact for
feedback
(flap closed when
pressureless) RD BU
4 3 2 1
=M+M
-Y702_X 1 2 3 4
/146.6
AGR
RÛCKMESSUNG S
=M+M
-Y702
R(20³C)=96 Ohm
Exhaust water cooler


flame starting device
R9
Flame glow plug
1
t=26sec. :
R=0,75R
+F I=28A +/-2A
-R9
U=21V
Unenn=19V
2
Y53
+F Solenoid valve, Banjo bolt with 0.5
-MSP19 2 Release of fuel to flame mm hole (acts as
/135.3 glow plug throttle)
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) B31

Coolant level and temperature +F Coolant level
-B31_X 3 1 2
/144.2
BN GN WH
U=5V S MASSE
0V...5V
+F
-B31 U
OHNE MEDIUM Us=5,00V

IM MEDIUM Us=4,09V
DRAHTBRUCH : SIGNAL Us=0,00V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,00V
B708 TEMP.(³C)
-40
R (OHM)Rmax.(OHM)Rmin.(OHM)
45162 48042 42281
Coolant -20 15410 16207 14613
temperature 0 5876 6120 5633
20 2492 2573 2411
40 1171 1213 1128
60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,48 83,52


Engine control unit, air filter pressure
A700
Engine control unit
ECU UP/CR
A700_X1 A700_X2
Engine Vehicle connector
connector B39
Air filter
X91 vacuum
Diagnostic
connection
engine (see MESSBEREICH : 0 / -0,08 BAR
cab) +F
SIGNAL : < -0,05 BAR
0,00 BAR = 4,5V
-B39_X 1 3 2
-0,02 BAR = 3,5V
/144.3 S MASSE
U=5V -0,04 BAR = 2,5V
0V...5V
+F -0,05 BAR = 2,0V

-B39 U -0,06 BAR = 1,5V
P -0,08 BAR = 0,5V
Diesel fuel system B70

Fuel prefilter and fuel tank Fuel -
WASSER
IM KRAFTSTOFF
WASSER
IM KRAFTSTOFF
Tank sensor
MOTOR ECU MOTOR ECU
/33.1 /33.1
GND TI1 TI1
+F 46 +F 60
-A700_X2 -A700_X2
+F
-E232_X 2 3 4
/144.4
+F
-E232_S1 P=300W
U=24V +F
+F -E232_S2 1 2
-E232
+F
-E232_F WASSER
SCHALTPUNKT : (>82³C)
EIN +5³C - 0³C
AUS +10³C
+F
-E232_X 1
/144.4
TANKGEBER
+F
TANKINHALT SIGNAL
-B70
0% = 2,00V
M
25% = 3,62V
50% = 4,95V
- + AA SA 75% = 6,29V
100% = 7,80V
+F
-B70_X 3 1 2 4
E232 /138.1
1
Fuel pre-filtering unit

2
4
with heater and water 3
sensor

Automatic shift transmission ZF 12 AS 2302 with Intarder: X45 X44

Clutch and transmission actuators Plugs Plugs
Transmission Vehicle electrical
electrical system system
B29 X92
Inductive sensor Diagnostic
Power take-off connector
speed Gearbox
(see cab)
A61
ECU transmission actuator with
integrated electronic transmission
actuation and travel sensors,
temperature sensor, air pressure sensor
and speed sensor (transmission input).
A69
Clutch actuator
with 4 magnetic on-off
valves and travel sensors
Automatic shift transmission ZF 12 AS 2302 with Intarder:

Intarder
A68_Y1 A68_Y2
Pulse width- Accumulator
modulated valve, charging valve
intarder actuation (U
= 0 up to 24V PWM)
S22
Toggle switch,
shutoff
Intarder
(e.g. with icy roads)
X93
Diagnostic
connection
Intarder (see
cab)
A68_B1
Temperature sensor,
intarder cooling water
20 °C . 40140 Ohms
80 °C ... 3518 Ohms
X29 100 °C ... 1819 Ohms
Plug-in connection 120 °C ..... 996 Ohms
on intarder ECU 130 °C ..... 751 Ohms

Hydraulic pumps:
Pumps, fan drive and cooling system
Y50
Proportional valve,
fan drive
Axial piston swash

plat pump with
electro-hydraulic
pressure regulation
for fan drive
LA 10VO 45 ED 72
Hydraulic oil
cooler Diesel engine
coolant cooler
Gear oil
cooler
Axial piston swash plate
Air pump with pressure and
Intercooler conditioning delivery current controller
system cooler for
Active rear axle
steering
LA 10VO 28 DFR1
Pump
Steering circuit 1
(Pump steering
circuit 2 is fitted on
compressed air
generator diesel
engine)
Power train:
Overview
1-SCHEIBEN TROCKENKUPPLUNG
VALEO
ANTRIEB 6X8 / * 8X8
DIESELMOTOR ZF-SCHALTGETRIEBE AS-TRONIC
D846 TI A5 MIT AUTOMATISCHER SCHALTUNG
i=12,33 - 0,78
338 KW BEI 1.900 1/min
2.100 Nm BEI 900-1.300 1/min VERTEILERGETRIEBE VG 2600
istr.=0,802
igel.=1,792
ABV SENSOR TELMA F2200 (kW) ABV SENSOR
Q1 Z2 Q4
LVG Z3
Q2 Q3
ABV SENSOR ABV SENSOR
ACHSE 1 ACHSE 2 ACHSE 3 ACHSE 4

LENKACHSE LENKACHSE HINTERACHSLENKUNG HINTERACHSLENKUNG
active rear active

axle steering rear axle
(steering axle steering
1) (steering axle 2)
Drive 8 x 6 (series): Axles 2 and 4 driven, axle 3 can be additionally activated

Drive 8 x 8 (optional): Axles 2 and 4 driven, axle 1 and 3 can be additionally activated

Power train:
Transfer gearbox VG 2600 - contact switch and speed sensor
B28
Front view Rear view Pulse generator,
for tachograph
From oil cooler
From engine
To oil cooler
Auxiliary
steering pump
Connecting flange
for
centring pump
axle 3 and 4
To axle 1 To axle 3 and 4

and 2
v-OUT:
S30 5.5V
Contact switch, 1.5V

Longitudinal differential +F
lock -B28_X 1 2 3 4 1.5KHz
ON = 1
+UE
-U0
I/O
+F
v
4 Imp/m
-B28
5.5V
Compressed air 1.5V

connection IMPULSGEBER
longitudinal VERTEILERGETRIEBE
244Hz
differential block
Power train:
Transfer gearbox - road/off-road switchover S64 S65
Contact switch, Contact switch,
Compressed air Compressed air Compressed air Road gear ON Off-road gear ON
connection connection connection feedback feedback
1stoff-road gear NEUTRAL 2nd road gear
Y 65 Y 66 Y 64
-S65 -S64
GELØNDEGANG EIN
-S65 -S64
NEUTRALSTELLUNG /
ZWISCHENSTELLUNG
-S65 -S64
STRASSENGANG EIN
S
E
-S23 -S64 -S65 BETRIEBSARTEN RÛCKMELDUNG

0 0 0 FEHLER BLINKT
0 0 1 GELØNDEGANG EIN EIN
0 1 0 STRASSENGANG EIN AUS
1 1 1 NEUTRALSTELLUNG BLINKT SCHNELL
0 1 1 ZWISCHENSTELLUNG BLINKT
Transfer gearbox installation shaft

Power train: Power train:

Contact switch on axle 1 and 2 Contact switch on axle 3 and 4
Axle 1 from rear (for 8x8 drive) Axle 3 from the rear
S41 S33 S43

Contact switch, Contact switch, Contact switch,
Cross-differential lock axle 1 axle 3 activated Cross-differential lock axle 3
On = 1 On = 1 On = 1
(only on 8x8 drive)
Axle 2 from rear (for 8x8 drive) Axle 4 from the front left
S31 S42 S44

Contact switch, Contact switch, Contact switch,
axle 1 activated Cross-differential lock axle 2 Cross-differential lock axle 4
On = 1 On = 1 On = 1
(only on 8x8 drive)
Power train:
Wheel rotation sensors
+F
-B141_X 2
+F
1K15
-B141
Wheel rotation
+F
sensor
-B141_X 1
BK
BN
B141 B142
Wheel Wheel
rotation rotation
sensor le-fr sensor rt-fr
A (A1L) B (A1R)
Corrugated
tube with line
for wheel
rotation sensor
B143 B144 Corrugated tube

Wheel Wheel with line for
rotation rotation angle sensor rear
sensor le-re sensor rt-re axle steering
C (A2L) D (A2R)

Power train: Cab passenger side

Retarder Telma Focal F 2200*
Axle 4 from the front
L17*
Telma intarder
A77*
Control unit
Telma Fuse 15A
MOTORBREMSE WIRBELSTROMBREMSE INTARDER

TELMA F2200
-Y52 STUFE STROM STUFE

SCHALTERSTELLUNG
0 0 0 0 0
1 0 0 0 v
2 1 1 32A 1
3 1 2 64A 2
4 1 3 96A 3
5 1 4 128A 4
* = Option
Steering:
Steering pumps and steering from
superstructure
Toothed wheel
pump
steering circuit 2
M2
Electric motor,
drive steering from
superstructure
Wheel-drive
Emergency
steering pump
Toothed wheel
pump steering Transfer gearbox from front
circuit 1

Steering:
Steering gear
=F+F4
-S118
MP 1
Measuring point,
Steering circuit 1
on steering gear
S118
Flow switch fault on
steering pump 1
(steering circuit 1)
MP 2
Measuring point,
Steering circuit 2
on steering gear
Steering gear
Steering:
Fault monitoring, pressure/ emergency supply
S119
Flow switch,
fault on auxiliary steering
pump (steering circuit 2)
MP16
Measuring point,
Pump pressure
emergency MP19/20
steering pump Measuring point,
Pump pressure Installation
steering circuit 2 view
(axle suspension/
support)
Pressure limiting
valve 210 bar
Y5
Oil release
support/ axle
suspension
DRUCK VENTILE
[bar]
-Y5 -Y225
DRUCKVERSORGUNG
210 0 1
HINTERACHSLENKUNG ZENTRIEREN
Y225 ÚL VERSORGUNG :
Backup supply ABSTÛTZUNG ,
210 1 0
centring cylinder ACHSFEDERUNG

Active rear axle steering:

Angle sensor
B52
Angle sensor LA2,
B51 Axle 4
Angle sensor LA1,
Axle 3
B50
(WH)
(BN)
(GN)
(YE)
(GR)
(PK)
Angle sensor,
Axle 1
GND
GND
0-20mA
0-20mA
UB +24V
UB +24V
KANAL A KANAL B
Angle sensor
WINKELGEBER I

I / O modules and resistor modules in the support operating units
I / O module
in support control unit
A14 A13
I / O module 4, I / O module 3,
ZE0 LSB 1 address 5 ZE 0, LSB 1 address 4
in left-hand support in right-hand support control
control unit unit
A104 A103
Resistor module in Resistor module in
left support box right support box
Resistor module
-A103_7
CAN terminating resistor 120 Ohm
-A103_4
CAN terminating resistor 120 Ohm
Resistor module without cover


Hydraulic pumps rear axle steering
axles 3, 4
MP 5
Measuring point,
Pump pressure
fan drive
MP 7
Measuring point,
Pump pressure
P11 rear axle
steering
Axial piston
swash plate
pump with
pressure and
delivery current
controller for
Active rear axle
steering
Delivery
current
controller
Pressure-
regulating
valve
(165 bar)
Wheel-driven
adjusting pump
LA 10VO 28 Dr for
centring circuit axles
3 and 4
Transfer gearbox from rear

Bosch CAN valves, axles 3 and 4
S90
Flow switch to detect
cable break
Installation view
Y232 MP11
Prop. Axle 4 valve Measuring point,
Bosch CAN valve Rear axle steering
(steering axle 2) pressure accumulator
pressure
Y231
Prop. Axle 3 valve,
Bosch CAN valve Rear axle steering
(steering axle 1) pressure
accumulator
0.32l, 40 bar
MP8
Measuring point,
load signal pressure
rear axle
steering pump
Hydraulic oil
pressure filter
Nozzle /
non-return valve
combination


Valve block axle 3 and 4
S89
Pressure switch,
Centring pressure
monitoring
Installation
view
Hydraulic oil Y220 Y221 Y226 Y222

pressure filter Solenoid valve, Centring valve 1, Blocking valve, Centring valve 2,
pressure accumulator for axle 3 axles 3 + 4 for axle 4
release
Support: H51 H52

Supporting valves left Horn Horn
Y84b Y85b
Right front Right front
sliding beam support UP Y87b Y86b
ON Right rear Right rear
support sliding beam
UP ON
Y84a Y85a Y87a Y86a

Right front Right front Right rear Right rear
sliding beam support support sliding beam
OFF DOWN DOWN OFF

Support:
Supporting valves right
Y81b Y80b
Left front Left front
support UP sliding beam
ON
Y83b Y82b
Left rear Left rear sliding
support beam
UP ON
Y82a
Y83a Left rear sliding
Left rear beam
support OFF
DOWN
Y81a Y80a
Left front Left front
support sliding beam
DOWN OFF
Support:
Inclination sensor
N1
Slip ring bodies (see
also superstructure)
+F
-B100_X 1 2 3
/138.2
B100 24V LSB1 0V

Inclination sensor, "16"
ZE0 LSB1 address 16 X/Y - Neigungsaufnehmer

PE-W10 / XY / LSB1 / 01 / F
3 2
Neigungswinkel: þ5³
+Y Y
+F
-B100
-X +X X
-Y 4 1
1
br +24V DC
2
sw LSB X=0³ ==> I=12MA
3
bl 0V Y=0³ ==> I=12MA
4 2 1
3 4
1898Z50-00:50001

Support:
Supporting force display pressure sensor
Pressure
B12* B14* gauge
Pressure gauge 3 3 2 Pressure gauge 2
Left front supporting force, Right front supporting force
0-750bar 0-750bar
ZE 0, LSB 1 ZE 0, LSB 1
Address 19 Address 18
B11* 1 B13*
Pressure gauge 4 4 Pressure gauge 1
Left rear supporting Right rear supporting force,
force, 0-750 bar 0-750bar
ZE 0, LSB 1 ZE 0, LSB 1
Address 20 Address 17
Axle suspension:
Axles suspension feedback
BEREIFUNG ZYLINDERLØNGE [mm] FEDERWEG [mm] STELLUNG
Distributor gear 14.00 R25 16.00 R25 20.5 R25 NIVEAU EIN AUS NIVEAUSCHALTER
X X X 555 100 100 3
S63 S61
Proximity switch, right Proximity switch, right
rear axle suspension front axle suspension
feedback feedback
Frame interior right

A1 A2
FAHRZEUG ANGEHOBEN / NIVEAU ==> ABLASSEN 0 0
FAHRZEUG NIVEAU 0 1
FEHLER 1 0
FAHRZEUG ABGESENKT / NIVEAU ==> ANHEBEN 1 1
S60 S62
Proximity switch, left Proximity switch, left
front axle suspension rear axle suspension
feedback feedback
Y9a Y9b
Axle Axle Proximity switch
suspension suspension
1 = blocked 1 = suspended Adjustment to position 3(see table)

Axle suspension:
Filling and draining valves, left
Y11 Y10 S51 Y16 Y17

Draining Filling Contact switch, Filling Draining
front left front left axle suspension rear left rear left
suspended
Storage gas filling
pressure = 40 bar Storage gas filling pressure = 40 bar
Filling and draining valve axle 1 and 2 Filling and draining valves axle 3 and 4
Axle suspension:
Filling and draining valves, right
Y19 Y18 S50 Y12 Y13

Emptying Filling Contact switch, Filling Draining
rear right rear right axle suspension front right front right
blocked
Filling and draining valve axle 1 and 2 Filling and draining valve axle 1 and 2

Special equipment:
Battery charger
Spray water
tank
X56
Socket for installing
battery charger
R16
Temperature sensor at
G6 positive battery terminal
Battery
charger
0 °C = 670 Ohm
10 °C = 600 Ohm
20 °C = 511 Ohm
30 °C = 415 Ohm
Special equipment:
External power supply 230V
AF24
Socket power supply 230V
AF24_F1
Fault current protection
switch
AF24_F2
Overload cut-out for battery
charger

Special equipment:
Navigation equipment*/
Navigation equipment* with reversing camera*
Remote control to A112 TFT display for

navigation equipment Navigation equipment navigation equipment
Cab roof
Special equipment:
Auxiliary heating
M19
Fuel metering pump for
auxiliary heater A130
(40 Ohms at 20 °C) Control unit
SG1577
A131
Heater
Thermo
90ST
Plastic-Fuel - Fuel tank

Index -A to -K
AF6...14 B701...31 E63...5 E230...25
-A to -K -L to -Z
AF7...14 B702...25 E64...5 E231...16
Symbole A68_Y1...38 AF8...14 B703...30 E75...4 E232...36
A68_Y2...38 AF9...14 B704...26 E80...6
- Engine oil F
Dipstick...21 A69...37 AF24...62 B707...30 E81...6
F79...10
Oil filter...20 A71...13 AF24_F1...62 B708...34 E82...6
F80...10
- Fuel A77*...45 AF24_F2...62 B711...29 E83...6
F81...10
Fine filter...25 A100...12 B713...29 E84...6
Fuel tank...64 B F82...10
A103...50 E95...4
Manual delivery B5...15 E Fuel
pump...25 A103_4...50 Engine oil
B6...15 E1...3 fine filter...25
Suction filter...25 A103_7...50 Oil filter...20
B7...15 E2...3 E100...5 G
- Pumps A104...50
B8...15 E3...3 E101...6 G1...10
Centring circuit...51 A112...63
Emergency steering B9...15 E4...3 E102...5 G2...10
A130...64
pump...46 B11*...57 E5...3 E103...6
A131...64 G6...61
Steering circuit 1...46 B12*...57 E6...3
Steering circuit 2...46 A145...8 E128_E1...4 G700...20
B13*...57 E11...4 E128_E2...4
A A150_E...3
B14*...57 E12...4 H
A150_M1...3 E128_E3...4
A1...9 B28...41 E20...7 H4...7
A150_M2...3 E128_E4...4
A5...9 B29...37 E21...7 H5...7
A151_E...3 E128_E5/E6...4
A9...5 B30...9 E22...7 H51...54
A151_M1...3 E128_E7...4
A10...6 B31...34 E25...3 H52...54
A151_M2...3 E128_E8...4
A11...11 B39...35 E26...3 E129_E1...4 K
A700...35
A12...11 B50...49 E27...3 E129_E2...4
A700_X1...35 K40...13
A13...50 B51...49 E28...3 E129_E3...4
A700_X2...35 K41*...13
A14...50 B52...49 E40...3 E129_E4...4
AF0...10 K49...13
A15...11 B70...36 E41...5 E129_E5/E6...4
AF1...14 K56...13
A60...11 B100...56 E50...3 E129_E7...4
AF2...14 K76*...13
A61...37 B141...44 E51...6 E129_E8...4
AF3...14 K77*...13
A62...12 B142...44 E60...5 E200...3
AF4...14 K78*...13
A68_B1...38 B143...44 E61...5 E204...9
AF5...14 K79*...13
B144...44 E62...5
Index -L to -Z
-A to -K -L to -Z S62...58 Y11...59 Y83b...55
S63...58 Y12...60 Y84a...54
L R S64...42 Y13...60 Y84b...54
L17*...45 R9...33 S65...42 Y16...59 Y85a...54
R16...61 S89...53 Y17...59 Y85b...54
M
R25...12 S90...52 Y18...60 Y86a...54
M2...46
S S114...15 Y19...60 Y86b...54
M9...8
S116...15 Y20...17 Y87a...54
M10...8 S1...10
S118...47 Y24...17 Y87b...54
M11...7 S4...9
S119...48 Y25...17 Y102a...15
M12...7 S5...9
S159*...8 Y40...18 Y102b...15
M19...64 S12...7
S191...6 Y41...18 Y107...8
M20...8 S13...7
Y41 to Y44...18 Y108...8
M21...8 S14...7 U
Y42...18 Y109...8
M700...20 S15...7 U1...10
Y43...18 Y220...53
MP 1...47 S16...7
X Y44...18 Y221...53
MP 2...47 S17...9
X29...38 Y49...15 Y222...53
MP 5...51 S18...9
X44...37 Y50...39 Y225...48
MP 7...51 S19...9
X45...37 Y51*...17 Y226...53
MP 8...52 S22...13, 38
X56...61 Y52...17 Y231...52
MP11...52 S23...13
X64...9 Y53...33 Y232...52
MP16...48 S30...41
X65...9 Y64...17 Y702...32
MP19/20...48 S31...43
X90...11 Y65...17 Y703...24
S33...43
N X91...11, 35 Y66...17 Y711...22
S41...43
N1...56 X92...11, 37 Y80a...55 Y712...22
S42...43
X93...11, 38 Y80b...55 Y713...22
P S43...43
Y81a...55 Y714...22
P10...9 S44...43 Y
Y81b...55 Y715...22
P11...9 S50...60 Y5...48
Y82a...55 Y716...22
P14...9 S51...59 Y9a...58
Y82b...55
P15...9 S60...58 Y9b...58
Y83a...55
S61...58 Y10...59

LTM 1090- 4.1 - from Crane No. 061 794
BMK components
SUPERSTRUCTURE
OW-02
Superstructure Superstructure
Cab instruments: 3 Charge air and coolant temperature sensor ................................................... 31

Liccon monitor, pedals .................................................................................... 3 Charge air pressure sensor ........................................................................... 32
Left master switch ........................................................................................... 4 Ventilation flap in intake air (optional) ............................................................ 33
Right master switch ........................................................................................ 5 Cooling water level sensor ............................................................................. 34
Roof console ................................................................................................... 6 Fuel tank and tank sensor ............................................................................. 35
Crane cab: 7 Pressurized air system: 36

Wiper system, radio system ........................................................................... 7 Air dryer, cab platform ................................................................................... 36
Heating, auxiliary heater .................................................................................. 8 Turntable locking mechanism, boom direction ............................................... 37
Auxiliary heating ............................................................................................. 9
Hydraulic turntable: 38
Switch box: 10 Hydraulic pump overview ............................................................................... 38
Slewing frame - fuses .................................................................................... 10 Hydraulic component overview ....................................................................... 39
Slewing frame - relays ................................................................................... 11 Measuring connection plate overview ............................................................. 40
CAN and LSB subscribers ............................................................................ 12 Main control block with one hoist gear .......................................................... 41
EMERGENCY OPERATION without LICCON system - X emerg. connector .. 13 Main control block with hoist gear 2 .............................................................. 42
EMERGENCY OPERATION without LICCON system - Operation ................. 14 Main control block-pressure staging valves and pressure sensor ................... 43
EMERGENCY OPERATION without LICCON system - Resistors ................. 15 Temperature sensor hydraulic oil ................................................................... 44
Terminals, voltage converters ......................................................................... 16 Winch 1 and 2 - incremental sensor .............................................................. 45
Winch 1 and 2 - brake actuation .................................................................... 46
Electric slewing platform: 17 Auxiliary load ................................................................................................ 47
Battery box ................................................................................................... 17 Slewing gear - actuation, slewing angle indicator ........................................... 48
Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD) 18 Slewing gear - brake ..................................................................................... 49
Right side view of engine ............................................................................... 18 Luffing gear ................................................................................................... 50
Plug-in pumps ............................................................................................... 19 Ballasting ...................................................................................................... 51
Fuel temperature sensor ............................................................................... 20
Fuel preliminary filter unit .............................................................................. 21
Left side view of engine ................................................................................. 22
Coolant temperature ...................................................................................... 23
Top view of engine ......................................................................................... 24
Frontal view of engine .................................................................................... 25
Speed sensor ................................................................................................ 26
Oil pressure sensor ....................................................................................... 27
Right installation view .................................................................................... 28
Radiator fan drive, air filter pressure ............................................................... 29
Engine control unit LH ECU UP/CR ............................................................... 30
LTM 1090- 4.1 - Superstructure from Crane No. 061 794 • BMK - component overview - OW 1 -
Superstructure Superstructure
Turntable, general: 52
Central lubrication system ............................................................................. 52
Lighting turntable ........................................................................................... 53
Telescopic boom: 54
Cable drums, angle and length sensors ......................................................... 54
Boom head ................................................................................................... 55
Tele pinning ................................................................................................... 56
Tong pinning .................................................................................................. 57
Hydraulic folding jib: 58

Actuation ...................................................................................................... 58
Right angle sensor and limit switch ............................................................... 59
Hydraulic components ................................................................................... 60
Special equipment: 61
Dolly (trailer for boom transport, USA) ........................................................... 61
Air conditioning system ................................................................................. 62
Index A to S 63
Index S to Z 64

Cab instruments:
Liccon monitor, pedals
H105 H101 H102

Charge Charge Preglow
monitoring monitoring indicator
indicator indicator Chassis
Superstructure Chassis
H106 S103 S104

B30 Chassis foot B19 B29 Preglow Ignition Ignition
brake Gas pedal indicator switch switch
Converter, (pneumatic) Gas pedal
0-25° / 200-700 mA Chassis Superstructure Superstructure Chassis Superstructure
Foot brake with freely 0° = 4 mA (on ECU)
rotating slewing gear 25° = 20 mA 0° = 4 mA
25° = 20 mA
Cab instruments: T
Left master switch

T: TOTMANN
Master switch for crane S2 S1 S1: HANDGAS
with 1 hoist gear S2 : SCHNELLGANG

S3 : HORN
S401
Left master switch 2
CPU1, LSB 2 address 9 S3
Master switch for crane

with 2 hoist gears
S421
Tilt cabin UP
H423
Feedback S420
“Slewing gear brake Parking brake
released“ Slewing gear
1 = Brake released
S425
Tilt the cab DOWN
S424
Luff up at
overload
S428 S427
Rear axle steering Rear axle steering
Left steering direction Right steering
direction

Cab instruments: T
Right master switch
Master switch for crane T: TOTMANN

with 1 hoist gear S2 S1 S1: HANDGAS
S2 : SCHNELLGANG
S301 S3 : HORN
Master switch 1, right

CPU2, LSB 3 address 9 S3
Master switch for crane

with 2 hoist gears
S321 S322
Indicators
L/0/R Preselection
Tele luffing /
Folding jib luffing
S320
Vehicle
parking
brake,
1 = open S323
Shut-off
S324 „Acoustic
Engine stop, through warning“
E/A module and
CAN on ECU UP/CR
S325 S326
Button, gear selection Direction of
1, 2, 3, 4 when driving travel
superstructure F/N/R
S327 S328
Front axle steering Front axle steering
Left steering direction Right steering
direction
S322
Preselection
Tele luffing /
Telescoping /
Folding jib luffing
Cab instruments:
Roof console
H633 H619
b 0023105 h
YE YE
* * * * * * * *
P655 S652 S648 S644 S640 S636 S632 S628 S624

S654 S650 S646 S642 S638 H634 S626
Webasto
SO
-K651 -K652
S618 H616 S612 S608 S604 K651 K652

S614 S610 S606 S602 P656 H660
-H616...Indicator / Central lubrication “ON” -P656...Auxiliary heater preselect clock -S628...Travel switch in emergency operation without
-H619...Gripper spur switch indicator (emergency -S602...Ballasting “RAISE“/ “LOWER“ Liccon
operation) -S604...Turntable locking -S632...Auxiliary heater “ON” / “OFF”
-H633...Indicator / Air conditioning “ON” -S606...Windscreen washer, roof -S636...Air conditioning system “ON”
-H634...Indicator / Auxiliary heater “ON” -S608...Windscreen wiper / wipe wash / roof -S638...Work headlight, roof / towards the front
-H660...Buzzer, ballast in end position -S610...Windscreen wiper / front -S640...Winch lighting
-S612...Windscreen wiper / wipe wash / roof -S642...Work headlight, roof / towards the rear
-K651...Interval relay, windscreen wiper motor / front-S614...Parking light / parking light + driving light -S644...Work headlight articulated piece 70W
-K652...Interval relay, windscreen wiper motor / roof -S618...Roof console EMERGENCY STOP for -S646...Work headlight articulated piece 42W
superstructure diesel engine -S648...Work headlight control operation
-P655...Diesel engine operating hours counter -S624...Unpin cylinder / Unpin tele ->Manual op. -S650...Rotating beacon flash “ON“ / “OFF“
-S626...Manual pressure boost -S652...Platform exit / entry
-S654...Instrument panel illumination

Crane cab:
Wiper system, radio system
M3
Wiper motor
Front windshield
S84*
EMERGENCY
STOP cab for
superstructure
B25 diesel engine,
Loudspeaker,
right
M4
Wiper motor
roof B26
Loudspeaker,
left
behind
Operator seat
X519
Electrical socket
24V
Cab
H95
Radio
M7 M6
Front windows Roof windows
Washing pump Washing pump
Crane cab:
Heating, auxiliary heater
X298
Socket
overload cut Cab from below
out for
ventilator cab
Mechan. S89 S90 S83 Y28 M9

Recirculated Stage switch, Heater switch, cab Thermal switch, Water circulation, Water
air / fan hot/cold Water circulation 0 = Engine and cab, circulation
fresh air heat exchanger 1 = Engine pump
adjustment

Crane cab:
Auxiliary heating
Y139
Diesel
Metering pump
Auxiliary
heating
40R at 20 °C
A1 Water A2
Control unit circulation Heater
SG 1577 pump Thermo 90S
Switch box:
Slewing frame - fuses
AF1 -F1 to F6
AF2 -F7 to F12
AF3 -F13 to F18
AF4 -F19 to F24
AF5 -F25 to F30
AF6 -F31 to F36
AF7 -F37 to F42
AF8 -F43 to F48
AF9 -F49 to F54
S81
Key switch
Emergency
operation with
X49 LICCON
Electrical socket 24V

Switch box:
Slewing frame - relays
A50
Diode and varistor
board
X56
K51 K52 K53 K54 K55 K56 K57 K58
K59 K61 K62

X57 XNOT
X54 X55
X52 X53
X50 X51
K11 K12 K13 K14 K15 K16 K17 K18
K19 K20 K21 K22 K23 K24 K25 K26
K27 K28 K29 K30 K31 K32 K33 K34
K35 K36 K37 K38 K39 K40 K41 K42
Switch box: EP0 EP1 EP2

CAN and LSB subscribers Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3
I/O module 6
K1
Control ON
A14
Resistor carrier, 120
Ohm CAN terminating
resistor
NT ZE0 ZE1 ZE2
Power CPU 0 CPU 1 CPU 2
supply
unit

Switch box:
EMERGENCY OPERATION without LICCON system
- X emerg. connector
-XNOT
X56
-X51
1
-X52
2
-X53
-X54
X57 XNOT
-X55
X54 X55
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Telescoping Turning
X52 X53
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Hoist gear 2 Luffing
X50 X51
Plug,
EMERGENCY
OPERATION
Hoist gear 1
Switch box: Switch in instrument panel, roof

EMERGENCY OPERATION without LICCON system H619
Cylinder in position
- Operation
Superstructure cab roof
console
SCHWENKRAHMEN ARMATURENBRETT DACH

SCHALTSCHRANK -H619 /17.6
NOTBETRIEB OHNE LICCON
-X56
S628
Luffing,-S628 /17.5
-S626 /17.5
S624
Tele off/on, S626
-S624 /17.5
II: Unpin tele
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION rotating, Manual pressure 0: Pin tele/cyl.
-XNOT
-X57
-XNOT IN STECKER : S628
-S622 Hoist gear boost I: Unpin cylinder
-X51 <= II
1 -X51
-XNOT <= I
-XNOT
-X54 -X55
-X52 -X53
-X52 <= II -X50 -X51
2 -X52
-XNOT <= I
-XNOT
-X52
-X53
-X54
-X55
-X51
1
2
-X53 <= II
-X53
-XNOT <= I
S624
II => II : TELE ENTBOLZEN NUR WENN S626
-X54 <= II ZYLINDER
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG
-X55 <= II
-X55
-XNOT <= I =>
H619
ZYLINDER IN POSITION

Switch box:
EMERGENCY OPERATION without
LICCON system - Resistors
R50 R51 R52 R53 R59

Preresistor 30 R, Preresistor 30 R, Preresistor 30 R, Preresistor 47 R, Potentiometer 68R,
In EMERGENCY In EMERGENCY In EMERGENCY In EMERGENCY Adjustment of speed
OPERATION OPERATION OPERATION OPERATION for telescoping, turning, luffing and
Hoist gear Luffing Telescoping and turning Hydraulic pump raising in EMERGENCY OPERATION
Switch box:
Terminals, voltage converters
A14 A15
Resistor module with Resistormodule with
CAN terminal varistor for Y17
resistance 120 Ohm
T50
Transformer,
24V / 12V - 4A
Radio
X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39

Electric slewing platform:

Battery box
G2
12V battery
G3
12V battery
S1
Main battery
switch
K2
F61 Heat flange
Fuse 50A, relay (diesel
Battery + D30 engine cold
start
F62 equipment)
Fuse 50A,
Battery + 30
(after main switch)
F63 AF11
Fuse 100A, AF25
Fuse link -F145 to F150
Battery + 30
(after main switch)
Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)

Right side view of engine
Fuel Engine control unit
fine filter LH-ECU UP
Manual
fuel pump for
bleeding
End control valve

Fuel Oil pressure
preliminary filter adjustment
unit
Fuel
delivery pump
M750
Starter motor


Plug-in pumps
Bosch
Plug-in pump
UP xxx
Y711 Y712 Y713 Y714

Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
plug-in pump plug-in pump plug-in pump plug-in pump
cylinder 1 cylinder 2 cylinder 3 cylinder 4
Note:
For optimum power
adjustment, the engine
control unit must be notified
of this „tolerance class code“
via a diagnostic tool (e.g.
DCDesk or Classify) when a
plug-in pump is being
replaced.

Fuel temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

-30 27000 28350 2565 0
-20 15410 16207 14613
0 5876 6120 5633
KRAFTSTOFFTEMPERATUR 20 2492 2573 2411
40 1171 1213 1128
-30...130³C 60 593,5 619,1 568
=M+M 80 321,4 337,2 305,7
-B709 100 186 196,2 175,9
-B709 /56.2
R 120 112,3 119 105,6
0...5K 130 89 94,5 83,5
=M+M OUT GND
-B709.X 1 2
B709
Fuel temperature sensor
=M+M =M+M
-A750.X1 52 -A750.X1 38
TI4 GND TI4

/32.1 /32.1
MOTOR-ECU MOTOR-ECU
KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
SIGNAL MASSE


Fuel preliminary filter unit
DIESEL WASSER
4,57 V 3,97 V
-B710 /56.2
WASSERSENSOR (WS)
Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF
=M+M
-B710.X 1 2 3
B710
Sensor
„Water in fuel“
=M+M =M+M =M+M
-A750.X1 57 -A750.X1 53 -A750.X1 39
E700
POWER PS1 TI5 GND TI5
/32.1 /32.1 /32.1 X272
Fuel pre-heating
MOTOR-ECU MOTOR-ECU MOTOR-ECU
WASSERSENSOR WASSERSENSOR WASSERSENSOR (filter heating)

VERSORGUNG SIGNAL MASSE 28.4V / 200W

Left side view of engine
Compressed air
compressor
Oil cooler
bypass
valve
Oil cooler
Exhaust gas
turbocharger
Oilpump
G750
Generator
Coolant drain plug


Coolant temperature
B708
Coolant
temperature sensor
KÛHLWASSERTEMPERATUR
-30...130³C
=M+M
-B708
-B708 /56.2
R -B70
0...5K
=M+M OUT GND
-B708.X 1 2
Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

=M+M =M+M -30 27000 28350 25650
-A750.X1 51 -A750.X1 37 -A
-20 15410 16207 14613
TI3 GND TI3 ³C
/32.1 /32.1 38 LADELUFT
0 5876 6120 5633
MOTOR-ECU MOTOR-ECU
KÛHLWASSER KÛHLWASSER K 85 KÛHLWASSER

20
40
2492
1171
2573
1213
2411
1128
TEMPERATUR TEMPERATUR
TEMPERATUR 60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5

Top view of engine Injection nozzle Claw
Pressure pipe with
union nut
Oil separator with

overpressure and
underpressure valve
<= Direction of travel
Cylinder 1 at
flywheel side


Frontal view of engine Oilfilter Oilfilter
Air intake pipe

with heat flange
Thermostat
housing
Coolant pump
G750
Generator
Drain hose from

coolant pump
equalizing hole

Ust.max=10,8V
Speed sensor Signal and wiring
diagram of Hall
sensors B711, B712
and B713
Ust.min=1,1V
0V
0,3-16000Hz
M+M n
711
M+M GND SIGNAL U+
11.X 1 2 3
B711
Speed sensor 1 on flywheel
(Hall sensor)
• The speed and the crank

angle are determined via the
speed sensor.
• These values are required
for correct actuation of the
solenoid valves at the plug-
in pumps (start and duration
of injection).
B713
Camshaft sensor
(Hall sensor),
• The camshaft sensor is used
to detect „Cylinder 1 TDC“
Turning direction position.
B712
Speed sensor 2 on flywheel
(Hall sensor)


Oil pressure sensor
B701
Oil pressure sensor
0 -10 bar / 0.5 - 4.5 V
ÚLDRUCK
0-10bar
=M+M p
-B701
-B701 /56.2
U
0,5-
=M+M GND 4,5V IN+
-B701.X 1 2 3
=M+M =M+M =M+M

-A750.X1 35 -A750.X1 49 -A750.X1 63
GND A13 A13 (0..5V) REF2 (A13)

/32.1 /32.1 /32.1
ÚLDRUCK ÚLDRUCK ÚLDRUCK

MASSE SIGNAL VERSORGUNG

Right installation view Engine control unit
Air filter housing LH-ECU UP
Fuel preliminary Fuel fine

filter unit filter
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling
0 = 25 bar
1 = 18 bar
M750 Oil filler neck Oildipstick

Starter motor


Radiator fan drive, air filter pressure
LUFTFILTER
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
=D+D2 p -0,02BAR = 3,5V
-B38 -0,04BAR = 2,5V
U -0,05BAR = 2,0V
-B38 /56.7 -0,06BAR = 1,5V
=D+D2 5V 0-5V -0,08BAR = 0,5V
-X258 1 2 3
/165.5
BU
BK
RD
B38
Air filter vacuum
0 to -0.08 bar / 4.5 - 0.5 V
5V 0,5-4,5V
=D+M =D+M =D+M Y27
-A750.X2 7 -A750.X2 5 -A750.X2 6 Proportional valve for fan
REF1 (AI1) GND (AI1) 0...5V (AI1) drive in bypass, actuated
/32.1 /32.1
MOTOR ECU
/32.1 by ECU
VERSORGUNG MASSE SIGNAL

Engine control unit LH ECU UP/CR
X107
Diagnostic connector for
engine diagnosis via
Notebook
A750
Engine control unit
ECU UP/CR
Crane cab
Further plug-in connections not

relevant to the engine:
A750_X1 A750_X2
X107 Connector Connector
Crane remote diagnosis for engine to crane
X108
Indicator light LMB
(Special equipment)


Charge air and coolant temperature sensor
B707
Charge air
temperature sensor
R9 ³C
38 LADELUFT
Heat flange 1.9KW

(Cold start equipment) 85 KÛHLWASSER
B708 TEMPERATUR
Coolant
temperature sensor
Charge air temperature sensor Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹) T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-20 271200 284760 257640 -30 27000 28350 2565 0
-10 158000 165900 150100 -20 15410 16207 14613
0 94980 99729 90231 0 5876 6120 5633
20 37300 39165 35435 20 2492 2573 2411

40 16150 16958 15343 40 1171 1213 1128
60 7590 7970 7211 60 593,5 619,1 568
80 3840 4032 3648 80 321,4 337,2 305,7
100 2050 2153 1948 100 186 196,2 175,9
120 1170 1229 1112 120 112,3 119 105,6
130 900 945 855 130 89 94,5 83,5

Charge air pressure sensor
LADELUFTDRUCK (LLD)
0,5-4,5bar
=M+M p
-B703 I<4mA
-B703 /56.2
U
0,5-4,5V
=M+M GND OUT IN+
-B703.X 1 2 3
B703 =M+M =M+M =M+M

Charge air -A750.X1 33 -A750.X1 47 -A750.X1 61
pressure sensor GND A15 A15 (0..5V) REF3 (A15)
/32.1 /32.1 /32.1
LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK

MASSE SIGNAL VERSORGUNG


Ventilation flap in intake air (optional)
View from above
Y56
Solenoid valve for
compressed air-
operated shut-off flap in
intake air
1 = open
0 = closed
Actuator
Ventilation flap

KÛHLWASSERSTAND
Cooling water level sensor
=D+D2 I<500mA
-B37
-B37 /56.7
U
S
B37 0-5V MASSE U=5V
Cooling water
GN
WH
BN
level sensor 1
=D+D2
2
-X257 1 2 3 3
/165.4
RD
BK
BU
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/32.1 /32.1 /32.1
MOTOR ECU
SIGNAL MASSE VERSORGUNG
OHNE MEDIUM Us=5,000V

IM MEDIUM Us=4,09V
DRAHTBRUCH : SIGNAL Us=0,00V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,00V
MONITOR : PEGEL / NIVEAU

KÛHLWASSER

Diesel engine D 934 TI - E : H80

Fuel tank and tank sensor Bell,
Post shut-off warning
LMB overload
H21
LMB
E.DE6.0L /149.3
Flashing
TANKGEBER beacon
cab
=D+D2
-R4
-R4 /69.5
+ AA - SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/165.5
-X4 1 2 17
/162.1
-X662 2 -X662 4 -X662 3 -X662 18
E.AGND6.1 E.S6.7 E.E6.7 E.DE6.0

/31.3 /31.3 /31.3 /31.3
E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6
MASSE TANKGEBER TANKGEBER KLIMAANLAGE

ANALOG VERSORGUNG SIGNAL EIN
SIGNAL
0% = 2,00V
25%
50%
=
=
3,59V
4,95V R4
75% = 6,31V Tank sensor
100% = 7,80V
Diesel fuel
MONITOR :
1O.O.
TANKINHALT
DREHBÛHNE

Air dryer, cab platform
BN
BN
4 2
1 1
3
=D+D2 =D+D2
-S32 -S30
3 4 2 3 4 2
Y23
Unpin
turntable
Y59
Air dryer heater Y22
Pin turntable
Y142
Retract cab
platform
Y141
Extend cab
platform


Turntable locking mechanism, boom direction
-S4
Contact switch ± 5°
N1
Slip ring transmitter S32
Proximity switch,
Turntable locking
mechanism
B17* Pin top
Turn sensor 0-360°,
Turn angle display
for working range limitation
CPU0, LSB 1 address 25
(customer request)
1 1 0
=F+F1-S4 * 1 1 1 S30
2 4 Proximity switch,
1
þ175³ A AUSLEGER IN FAHRTRICHTUNG Turntable locking
mechanism
2 4
þ5³ B AUSLEGER NACH HINTEN Pin bottom
1
Hydraulic turntable:
Hydraulic pump overview
Y32
Proportional valve,
Pump 2
Y31
Proportional valve,
Pump 1
Pump 2 Pump 1
Pump 4
adjusting pump adjusting pump
Toothed wheel pump
Hoist gear 1, luffing, Hoist gear 1, luffing,
Gripper pinning and
extending, hoist gear 2, extending, hoist gear 2,
telescopic boom
luff folding jib luff folding jib
pinning
Pump 3
Toothed wheel
pump
Slewing gear,
auxiliary
consumers

Hydraulic component overview
Main control block
Slewing gear
block
Battery box
Slewing gear
Auxiliary load
Measuring connection plate overview
MP 1 MP 2 MP 3 MP 4 MP 5
Basic block 1 Tele pinning Hoist gear 1 Slewing gear / Luffing
Pump 1/2 P brake auxiliary load XL lowering brake
MP 6 MP 7 MP 8 MP 9 MP 10
Basic block XL Supply pressure Hoist gear 2 Slewing gear Runback tank
brake brake

Main control block with Y4b Y1b Y6b
Prop. valve, Prop. valve, Prop. valve,
one hoist gear Luffing Hoist gear 1 Telescoping
LOWER down out
Y4a Y1a Y6a

Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping in
RAISE up
Y49
Ring surface
pretension when
retracting cylinder
Main control block with hoist gear 2 Y4b Y1b Y6b Y17b
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping Hoist gear 2
LOWER down out down
Y4a Y1a Y6a Y17a

Prop. valve, Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping in Hoist gear 2
RAISE up up
2 3
S50
Pressure switch, P
monitor min. >15bar
pressure in hoist
gear 2 lower P
>15bar

Hydraulic turntable: X5 X5
Main control block-pressure staging valves and Y11 B12 B11
Pressure stage Pressure Pressure
pressure sensor
sensor LS sensor P
0 -400 bar 0 -400 bar
(Pump XL) (Pump X)
ZE2, LSB 3 CPU2, LSB 3
Address 21 address 20
Y12
Pressure stage
-Y11 -Y12 BAR FUNKTION DRUCKSTUFE
0 0 125 p1
60-100%
0 0 150 p2
0 1 190 p3
0-60%
1 0 250 p4
Temperature sensor hydraulic oil
15F7L2 /48.5
HYDRAULIKÚL
=D+D2
-B62
-B62 /24.4
U
=D+D2 + - AA
-X262 1 2 3
2
/165.7
3 1
-X4 8 18 16
/162.1
X205
-X662
E.E6.4
9
S31 M2
/31.3 Temperature switch in hydraulic E-motor,
E/A-MODUL 6
oil, Hydraulic oil cooler
TEMPERATURSENSOR > 55 °C = opens = Fan ON
HYDRAULIKÚL
SIGNAL
-30³C = 2,00V
0³C = 3,31V
+130³C = 9,00V
MONITOR :
³C HydOil B62
Temperature sensor in tank line -
48 hydraulic oil for:
• Display in LICCON engine view
TEMPERATUR • Load Sensing Regulation
HYDRAULIKÚL • Diesel engine control unit

Hydraulic turntable: P3 P2
Winch 1 and 2 - incremental sensor Incremental sensor with Incremental sensor with
adjusting switch and limit adjusting switch and limit
switches (winch 2) switches (winch 1)
Winch 2 Winch 1
50.1
EINSTELLUNG : EINSTELLUNG EINSTELLUNG :
O.O.O.1O. </= 3 JUSTIERSCHALTER => </= 2,5

UMDREHUNGEN SIEHE SPEZIALBILD UMDREHUNGEN
m =Z34+D6
-P3 2
ANZEIGE
WINDE 2
S1.1 S1.3 S2.1 S2.3 S3.1 S3.3

2:2Y
O. 160 1 160
JUSTIERSCHALTER S1.2 S1.4 S2.2 S2.4 S3.2 S3.4
1
NULLAGE + - A O B
2
Hydraulic turntable: Winch 1 Winch 2

Winch 1 and 2 - brake actuation
Y18 Y3
Release brake winch 2 Release brake winch 1
2 3
P
=D+D2 >15bar
-S49
P
>15bar
-S49 /24.6
S49
Pressure switch,
monitor min. pressure
in hoist gear 1 down

Auxiliary load
Y103b Y103a
Tilt the cab Tilt cabin UP
DOWN
Y85b Y85a
Fold in the Fold out the
folding jib folding jib
Y19b Y19a
Ballast Ballast UP
DOWN
-Y19 -Y85 -Y103
a b a 2,5 b a b
100 100 60 80
-A7
MXL
P
T
A1 MA1 MB1 B1 A2 MA2 MB2 B2 A3 MA3 MB3 B3
Slewing gear - actuation, slewing angle indicator
V: 1O.O.%
35³
S35
Incremental sensor, signal for:
S34 • Device adjustment programs
Incremental sensor, • Slewing angle indicator if
see -S35 rotation sensor not installed
Y67 Y66 Y109

Proportional valve, Proportional valve, Changeover valve,
turn right turn left rotate when clamped /
freely rotating slewing gear

Slewing gear - brake
Y21
Y20 Prop. valve,
Brake Slewing gear
open foot brake
B30
Converter,
0-25° / 200-700 mA
Slewing gear foot brake
STEUERUNG EIN
FUSSBREMSE
1L /75.4
DREHWERK
0-25³
=K+K2
-B30
-B30 /15.2
I
200...500mA
=K+K2 - A +
-X192 4 2 1
/165.4
MK2 /132.2
-X36 15 13 11
/162.6
M5L7 /74.6
Luffing gear
B2
Pressure sensor,
WIPPZYLINDER Piston surface
KOLBENFLØCHE luffing cylinder
CPU1 LSB 2
ADRESSE "22" address 22
-B2 /24.1 B2.22 /13.6
0-400bar
=D+D2 p
-B2
LSB 1
24V LSB 0V
1 4 3
4 2
BN
BK
BU
3
Y5 Y10
Prop. valve, Lowering brake actuation
lowering luff down
brake luff -X4 3 4 15
down /162.1

Ballasting
S29
Pressure switch
>230 bar
Right ballast „up“
S27 BALLASTIE
Tappet switch
S28 Right ballast
Pressure switch „down“ 13
>230 bar
Left ballast „up“ 150
15
BAR
S26 -S28
Tappet switch
Left ballast S >230
„down“ -S26 BAR
M1
Tappet switch
280
F KF
Turntable, general:
Central lubrication system
Y69
Central lubricating
system
S69
Proximity switch
Lubricant distributor
X269
Plug on S69
X268
Plug
Control unit

Turntable, general:
Lighting turntable
E17
Xenon work
headlights,
Articulated piece 35W
E18 M23
E60 Xenon work Actuator,
Work headlights, adjustment
headlight Articulated piece Work headlight
35W Articulated piece
E11 E12
Rotating Rotating
beacon 70W beacon 70W
E8*
Work headlight
Front roof 70W
(optional)
E7
Marker
lamp
5W
E6
Marker E96
lamp
5W Work
headlight
Cab 70W
Telescopic boom: S413

Cable drums, angle and length sensors Terminal box
N2
Cable drum for B4
high voltage antenna, Angle sensor
flashing beacon, Tele basic frame
angle sensor B6, CPU1, LSB 2
Lighting boom head Address 29
N1
Slip rings for
LSB sensor tele
gripper pinning, S908
and Y40
B7
Length sensor
Telescopic boom
CPU1, LSB 2
address 30

Telescopic boom:
Boom head B6
Angle sensor
Tele boom head
CPU2, LSB 3
Address 23
Terminal box
Boom head
X417
B1 Terminal strip
Wind sensor
S930 A417
1. Hoist limit switch Added replenishing
Hoist top for LSB
Left telescopic head
CPU2, LSB 3
Address 28
S931
2. Hoist limit switch
Hoist top
Tele / boom nose
CPU2, LSB 3
Address 24
Telescopic boom: S918

Tele pinning Inductive sensor
Tele pinned
S919
Inductive sensor
Tele unpinned
Y40
Change over valve
Tele pinning /
Tong pinning
S901
Inductive sensor
Tele 1
CPU1, LSB 2
S908 address 10
Inductive sensor
Gripper position
in emergency S902
operation Inductive sensor
No LSB sensor! Tele 2
CPU1, LSB 2
S905 address 11
Inductive
sensor S903
Tele 5
CPU1, LSB 2 Inductive sensor
address 14 Tele 3
CPU1, LSB 2
S904 address 12
Inductive
sensor
Tele 4 -XMLSB2
CPU1, LSB 2 Nodal point for
Address 13 gripper LSB
sensor

Telescopic boom:
Tong pinning
S912 S914 S915 S913

Inductive sensor Inductive sensor Inductive sensor Inductive sensor
Left gripper bolted Left gripper unbolted Right gripper unpinned Right gripper, bolted
CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2
Address 18 Address 19 Address 21 Address 20
Y38
Unpin
Hydraulic folding jib:

Actuation
Y80a
Proportional valve,
folding jib luff down
Y82
Directional valve,
release
luff folding jib
X 12 13 Y
PST7/7.8
-Y80b -Y80a
33 34
0,8
-Y82 19
15
250
P 18
31
32
P6/5.4
30
1,2 23 1,2
1,2
20
16
XL1/3.3
XL
6 bar
T7/3.3 22 100
T 4 bar
21
0,2 bar
T1 A B
Y80b NA/8.8
Proportional valve,
folding jib luff up DREHBÛHNE


Right angle sensor and limit switch
B55
Angle sensor
folding jib
CPU2, LSB 3
Address 29
X501
P12
Control S72
panel Folding jib
fold in
S940
Hoist limit switch
S73 Hoist top
Folding jib Single folding jib
fold out CPU2, LSB 3
Address 27

Hydraulic components
Pressure-
accumulator
50 bar

Special equipment:
Dolly (trailer for boom transport, USA)
B26 B27 B28

Pressure switch, Pressure switch, Pressure switch,
Slewing gear brake Luffing lowering Hydraulic pump
>35 bar brake ON with P < 40 bar
>35 bar OFF with P > 55 bar
M13
Electric motor,
Electrically operated
hydraulic pump
Special equipment:
Air conditioning system
S78
Thermal switch, ice guard
for evaporator
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling S77
0 = 25 bar Pressure switch,
1 = 18 bar switches refrigerant
compressor Y137

Fuel K15..11 K55..11 IndexNA to R

-A to -S -S to -Z delivery pump..18 K16..11 K56..11
N1..37, 54
fine filter..18 K17..11 K57..11
preliminary filter N2..54
Symbole AF5..10 B708..23, 31 K18..11 K58..11
unit..18 NT..12
AF6..10 B709..20 K19..11 K59..11
- Engine oil
AF7..10 B710..21 G P
Dipstick..28 K20..11 K61..11
Filter..25 AF8..10 B711..26 G2..17 K21..11 K62..11 P2..45
Pump..22 AF9..10 B712..26 G3..17 K22..11 K651..6 P3..45
- Fuel AF11..17 B713..26 G750..22, 25 K23..11 K652..6 P12..59
Delivery pump..18
AF25..17 K24..11 P655..6
Fine filter..18 E H M
Manual pump..18 B K25..11 P656..6
Preliminary filter E6..53 H21..35 M2..44
K26..11
unit..18 B1..55 E7..53 H80..35 M3..7 R
K27..11
- Pumps B2..50 E8*..53 H95..7 M4..7 R4..35
K28..11
Pump 1..38 B4..54 E11..53 H101..3 M6..7 R9..31
Pump 2..38 K29..11
B6..55 E12..53 H102..3 M7..7 R50..15
Pump 3..38 K30..11
Pump 4..38 B7..54 E17..53 H105..3 M9..8 R51..15
K31..11
B17*..37 E18..53 H106..3 M13..61 R52..15
A K32..11
B19..3 E60..53 H423..4 M23..53 R53..15
K33..11
A1..9 B25..7 E96..53 H616..6 Manual R59..15
K34..11
A2..9 B26..7, 61 Engine oil H619..6, 14 fuel pump..18
dipstick..28
K35..11
M750..18, 28
S
A14..12, 16 B27..61 H633..6
filter..25 K36..11
A15..16 B28..61 H634..6 MP 1..40 S1..17
pump..22 K37..11
A50..11 B29..3 H660..6 MP 2..40 S26..51
E700X272..21 K38..11
A417..55 B30..3, 49 MP 3..40 S27..51
EP0..12 K K39..11
A750..30 B37..34 MP 4..40 S28..51
EP1..12 K40..11
A750_X1..30 B38..29 K1..12 MP 5..40 S29..51
EP2..12 K41..11
A750_X2..30 B55..59 K2..17 MP 6..40 S30..37
K42..11
AF1..10 B62..44 F K11..11 MP 7..40 S32..37
K51..11
AF2..10 B701..27 K12..11 MP 8..40 S34..48
F61..17 K52..11
AF3..10 B703..32 K13..11 MP 9..40 S35..48
F62..17 K53..11
AF4..10 B707..31 K14..11 MP 10..40 S49..46
F63..17 K54..11
X16..16 X56..11, 13 Index S to Z

Y19b..47
-A to -S -S to -Z X17..16 X57..11, 13 Y20..49
X18..16 X107..30 Y21..49
S50..42 S427..4 S908..56 X19..16 X108..30 Y22..36
S69..52 S428..4 S912..57 X20..16 X205S31..44 Y23..36
S72..59 S602..6 S913..57 X21..16 X268..52 Y27..29
S73..59 S604..6 S914..57 X22..16 X269..52 Y28..8
S77..62 S606..6 S915..57 X23..16 X298..8 Y31..38
S78..62 S608..6 S918..56 X24..16 X417..55 Y32..38
S81..10 S610..6 S919..56 X25..16 X501..59 Y38..57
S83..8 S612..6 S930..55 X26..16 X519..7 Y40..56
S84*..7 S614..6 S931..55 X27..16 X5B11..43 Y49..41
S89..8 S618..6 S940..59 X28..16 X5B12..43 Y56..33
S90..8 S624..6, 14
T X29..16 XMLSB2..56 Y58..36
S103..3 S626..6, 14 X30..16 XNOT..11, 13 Y66..48
S104..3 S628..6, 14 T50..16
X31..16 Y67..48
Y
S301..5 S632..6 X X32..16 Y69..52
S320..5 S636..6 X33..16 Y1a..41, 42 Y80a..58
X1..16
S321..5 S638..6 X34..16 Y1b..41, 42 Y80b..58
X2..16
S322..5 S640..6 X35..16 Y3..46 Y82..58
X3..16
S323..5 S642..6 X36..16 Y4a..41, 42 Y85a..47
X4..16
S324..5 S644..6 X37..16 Y4b..41, 42 Y85b..47
X5..16
S325..5 S646..6 X38..16 Y5..50 Y103a..47
X6..16
S326..5 S648..6 X39..16 Y6a..41, 42 Y103b..47
X7..16
S327..5 S650..6 X40..16 Y6b..41, 42 Y109..48
X8..16
S328..5 S652..6 X49..10 Y10..50 Y137..28, 62
X9..16
S401..4 S654..6 X50..11, 13 Y11..43 Y139..9
X10..16
S413..54 S901..56 X51..11, 13 Y12..43 Y141..36
X11..16
S420..4 S902..56 X52..11, 13 Y17a..42 Y142..36
X12..16
S421..4 S903..56 X53..11, 13 Y17b..42 Y711..19
X13..16
S424..4 S904..56 X54..11, 13 Y18..46 Y712..19
X14..16
S425..4 S905..56 X55..11, 13 Y19a..47 Y713..19
X15..16
Y714..19

Grua Liebherr LTM 1090 - 4.1

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What components does the document discuss?

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What technical specifications are provided for the crane?

Technical Information

LTM 1090- 4.1 - from Crane No. 061 794

Overview of the components with resource identification (BMK)

• max. load at a 2.5 m boom projection: 90 t

• Active rear axle steering:

Produced by: LWEend2 / issue: 14/12/2005 / Version: 01

Overview of the components with resource identification (BMK)

Vehicle: .......................................................................................................... 3 Pressure limiting valve in fuel system ............................................................. 27

Active rear axle steering: ........................................................................... 49

Axle suspension: ......................................................................................... 58

Special equipment: ..................................................................................... 61

Customer service-Technical Documentation LWE • lweend2

Customer service-Technical Documentation LWE • lweend2

E102 E64 E63 E62 E61 E100 E60 E41

E51 E80 E101 E81 E82 E83 E84 E103

Customer service-Technical Documentation LWE • lweend2

S14 S15 S16

Customer service-Technical Documentation LWE • lweend2

Customer service-Technical Documentation LWE • lweend2

/45.1 /79.4 /115.2

/45.1 /79.4 /115.2

Customer service-Technical Documentation LWE • lweend2

Note: 2 GY GREY GRAU

Customer service-Technical Documentation LWE • lweend2

Pressurized air system: S114

Pressurized air system:

Customer service-Technical Documentation LWE • lweend2

Pressurized air system:

Y51* Y65 Y66 Y64 Y52 Y25 Y24 Y20

Pressurized air system:

ABV REGELUNG AUS 0 0 A

Air outlet to brake

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Connecting flange for High-pressure pump (rail pump)

M700 Fan drive

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Y716 Y715 Y714 Y713 Y712 Y711

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Extractor with knurled screw 102 89 119 Special tool for

Bridge 102 89 131

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) -Fuel

KRAFTSTOFF KRAFTSTOFF KRAFTSTOFF

/33.1 /33.1 /33.1

DRUCK (bar) U (V) MAX. 5% (V) MIN. 5% (V)

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

MOTOR ECU MOTOR ECU MOTOR ECU

/33.1 /33.1 /33.1

-Rail pressure limiting valve 1800

Rail pressure sensor, 1400 3,611 3,681 3,541

0.5 - 4.5V / 0 - 1800 bar 1600 4,056 4,135 3,977