Propeller Control System

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The passage describes different types of propeller control systems including single-acting, double-acting, and pitch-limiting systems. It also discusses feathering propellers and the dangers of operating below flight idle in flight.

Single-acting systems use counterweights and springs to control pitch, while double-acting systems use hydraulic pressure on both sides of a piston. Pitch-limiting systems prevent unwanted movement to low pitch after failures.

Pitch-limiting systems prevent the blades from moving to an unsafe low pitch in the event of hydraulic pressure loss. Counterweights or pitch locks limit movement to maintain a safe operating pitch.

Propeller control systems

• There are several different systems that are used to control propellers. These are:
• Single-acting systems, with a spring and blade counterweights.
• Double-acting systems, with either blade counterweights or a pitch lock mechanism.
• The one common feature of these propeller control systems is that they all use hydraulic pressure acting on a
piston to change the pitch angle of the blades.
Single-acting systems.
• A single-acting propeller has counterweighted blades and a feather spring that constantly push the blades toward
high pitch (feather).
• Since the blades are always being driven to high pitch, the propeller only needs a piston with pressure on one
side to push back against the counterweights and spring. When the piston pressure is increased, the blades go
toward low (flat) pitch.
• When the piston pressure is decreased, the counterweights and springs drive the propeller back toward high
pitch. The counterweights do most of the work to drive the blades to high pitch. The springs help feather when the
propeller RPM is low and the centrifugal loads acting on the counterweights do not have enough force to drive the
blades completely to feather.
Double-acting systems.
• A double-acting propeller uses a piston that provides force in both directions to control the propeller RPM. The
governor controls the pressure on both sides of the piston to increase or decrease the pitch as required.
• A double-acting propeller typically uses oil pressure, either from the normal high-pressure pump or from an
auxiliary pump, to completely feather the blades, although it may also use counterweights to increase pitch in the
event of oil system failure.
Pitch-limiting systems.
• The natural forces on a propeller blade want to drive the propeller blades to low pitch. In flight, this is an unsafe
failure condition. At low pitch in flight, a propeller can windmill, overspeed, and produce high drag.
• Without a safety device to prevent this from happening, a loss of hydraulic pressure could result in a propeller
pitch angle that could create so much drag that the airplane could become uncontrollable.
• Variable pitch propellers have either counterweights or a lock to limit unwanted blade angle movement to low
pitch after failures.
• Counterweights are attached to the blade at a position that will cause the centrifugal loads on the counterweights
to drive the blades towards higher pitch (towards feather). In this way, a loss of hydraulic pressure will cause the
pitch to increase to a safe setting.
• A pitch lock is a device that locks the blade pitch when hydraulic pressure is lost.
• Pitch locks are typically used on non-counterweighted, dual-acting propellers. The pitch lock mechanism will lock
the blade pitch at a setting slightly less than the pitch of the propeller at the time the oil pressure was lost. The
propeller is now operating at a safe pitch setting as a fixed-pitch propeller, allowing the powerplant to continue to
provide thrust for the aircraft.
Feathering the propeller
• In cases of engine shutdown, it will almost always be possible to feather the propeller. The
propeller control system is designed to continue to function when an engine is shut down, and
will allow for feathering except in the unlikely event that the system has been assembled
incorrectly, or the actuator jams.
• If oil pressure is lost on a counterweighted propeller, the propeller will automatically increase
pitch towards feather (in single-acting propellers, it will increase all the way to feather).
• If the oil pressure is lost on a propeller with a pitch lock, there are several options available to
feather the propeller.
• If the pressure is lost due to a main pump failure, there is a backup pump that can be used to
create pressure and feather the propeller.
• If the oil pressure is lost because the engine oil has drained out, the propeller has a backup
supply of oil sufficient to feather the propeller through the backup pump. Because of these
redundancies, it is rare that the propeller cannot be feathered.
• Even if that rare event does occur, the blade pitch is still limited either by the counterweights to
a pitch angle near feather, or by the pitch lock to a safe setting.
Operation below flight idle
• Unless it is specifically permitted by the Airplane Flight Manual, any operation of the power
lever below flight idle while in flight must be avoided due to high drag (potentially, dangerously
high drag) and the overspeed it causes.
• In flight, the forward speed of the airplane may cause the propeller to windmill at a very high
speed as the propeller transitions to reverse pitch angle. Thus, operation below flight idle is
typically restricted to ground operations.

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