K3V - K5V Series: Variable Displacement Open Loop Circuit Axial Piston Pumps For Industrial Vehicles
K3V - K5V Series: Variable Displacement Open Loop Circuit Axial Piston Pumps For Industrial Vehicles
K3V - K5V Series: Variable Displacement Open Loop Circuit Axial Piston Pumps For Industrial Vehicles
HT 16 / F / 252 / 0110 / E
The operating conditions of the products shown in this catalog vary depending upon each application.
Therefore, the decision of the products' suitability to the system considered must be made by the
designer of the hydraulic system and/or the person in charge of determining the specification after
making analysis and conducting tests, if necessary. The study of the specification shall be done based
on the latest catalog and technical documents, and the system must be composed taking into account
situations regarding the possibility of machine failure.
Prior to use of the products, descriptions given in the SAFETY PRECAUTIONS must be observed for the
proper use.
The technical information in this catalog represents typical characteristics and performance of the
products, and is not guaranteed one.
In case the products are used in the following conditions or environments, please consult us prior to the
use.
Unspecified conditions or environments
Use for atomic power, aviation, medical treatment, and/or food
Use likely to affect human beings or assets significantly or requiring particular safety
SAFETY PRECAUTIONS
Before you use the product, you MUST read the operation or operators manual and MUST fully understand how to use the product.
To use the product safely, you MUST carefully read all Warnings and Cautions in this manual. You MUST also observe the
related regulations and rules regarding safety.
Cautions related to operation Turn off the power before starting wiring Use the product under the specification
or other works related to the electric mentioned in the catalog, drawings and
Use the safety equipment to avoid the WARNING power, otherwise you may be stuck by an CAUTION specification sheet.
injury when you operate the product. electric shock.
CAUTION
Keep your body off the product during
Clean the threads and mounting surface the operations as it may become hot and
Pay enough attention on handling method completely, otherwise you may CAUTION
to avoid pinching hands or back problems burn your body.
CAUTION experience damages or oil leakage caused
CAUTION that may be caused by heavy weight of
by insufficient tightening torque or
the product or handling posture. Use the proper hydraulic oil, and
broken seal.
maintain the contamination in the
CAUTION recommended level, otherwise it may not
Do not step on the product, hit it, drop it Use the specified bolts and keep the
or give strong outside force to it, as one specified tightening torque when you work or be damaged.
CAUTION of these actions may cause the failure of CAUTION install the product. Usage of unauthorized
work, damage or oil leakage. bolts, lack of torque or excess of torque
may create problems such as failure of Cautions related to maintenance
Wipe the oil on the product or floor off work, damage and oil leakage.
completely, as the oil creates slippery
Never modify the product without
CAUTION conditions that may result in dropping the approval of Kawasaki.
product or injuring. Warnings and Cautions for operation
CAUTION
Never use the product not equipped with
anti-explosion protection in the Do not disassemble and assemble
DANGER circumstances of possible explosion or without approval by Kawasaki. It may
Warnings and Cautions related to CAUTION cause troubles and failure, or it may not
installation and removal of the product combustion.
work as specified. If it is necessary by all
Shield the rotating part such as motor means to disassemble and assemble, it
Installation, removal, plumbing, and wiring
shaft and pump shaft to avoid injuries must be done by an authorized person.
must be done by the certified person. WARNING caused by being caught of fingers or
CAUTION
* CERTIFIED PERSON: a person who has cloths. Keep the product from dust and rust by
enough knowledge like a person who is paying attention to the surrounding
Stop the operation immediately if you CAUTION temperature and humidity when you
trained by Kawasaki’s hydraulic school.
find something wrong such as unusual transport or store the product.
WARNING noise, oil leakage or smoke, and fix it
Make it sure that the power of the properly. If you continue operating, you
hydraulic power unit is turned off and Replacing the seals may be required if
may encounter damage, fire or injury. you use the product after long time
WARNING that the electric motor or engine has
CAUTION storage.
completely stopped before starting Make it sure that plumbing and wiring are
installation or removal. You must also correct and all the connection is tightened
check the system pressure has dropped to CAUTION correctly before you start operating,
zero. especially if it is the first run.
3
Out of a Wide Variety of Our Swash Plate Type Axial Piston Pumps, We
Introduce below Those Most Suitable for Construction Machines with
Open Circuits.
KPM Swash Plate Type Axial Piston Pumps Programs for Industrial Vehicles
displacement double pump (tandem type) double pump (parallel type) single pump
60 cm3
K3V63DT K3V63DTP K3V63S/K5V80S
/K5V80DT /K5V80DTP
80
K3V112DT K3V112DTP
/K5V140DT /K5V140DTP K3V112DP
110 K3V112S/K5V140S
160
K5V160DP K5V160S
K5V160DT K5V160DTP
K5V200DTH K5V200SH
K5V200DPH
K3V280S
K5V200DPH
K3V280DTH (PTO / with PTO)
280
K3V280SH
4
A Thorough Function Desigh Enabled Such Atractive Features
3. Long Life
A long life is obtained by adopting main bearings of large
capacity and the piston-return mechanism that
compensates for the wear of the shoe.
4. Low Noise
Even less noise has been achieved because of the
optimum design of the valve plate and the casing rigidity.
5
SERIES
ORDERING CODE
K3V 280 DT H 100 R 2N 01
K3V series design code of regulator
displacement
regulator code
63 : 63cm3
112 : 112cm3
140 : 140cm3 direction of rotation
280 : 280cm3 R : clockwise
L : counterclockwise
DT: (viewed from shaft end)
tandem type double pump desigh code
DP:
parallel type double pump
S : standard
single pump H : with centrifugal pump
P : with PTO
SPECIFICATIONS 1MPa=10.197kgf/cm2
1N·m=0.10197kgf-m
1. Pressure to which guarantee of
size 63 112 140 280 performance, functions or service
life is applied. Durability is unlimited
displacement (cm3) 63 112 140 280 (except for the bearing life).
pressure
1 rated 34.3 2. At max. displacement. In case of
(MPa) peak 39.2
engine driving, max. idling speed
should be below this value.
This suction pressure should be
2
max. for self priming 2,650 2,360 2,150 1,600 -0.01MPa and above.
speed (2,000) 4
(min-1)
3 max. 3,250 2,700 2,500 2,000 3. Suction pressure should be
above 0.1MPa.
max. input torque of tandem pump (N·m) 343 588 1,120 1,950
4. Max. speed with centrifugal pump
max. input torque of attached gear pump with PTO 125 294 5. When other kinds of fluid would
be used, please consult with us.
mass single 48 68 86 140
(kg) tandem 81 125 160 270
type 5 antiwear hydraulic fluid
oil temperature range - 20 ~ + 95 °C
hydraulic oil viscosity range 10 ~ 1,000 mm 2/S (cSt)
fluid
suction line 80 ~ 150 mesh
filtration
return line nominal 10 micron meter
6
SERIES
•K3V/K5V
Variation of pump displacement
K5V
K5V80 K5V140 K5V160 K5V200
0 50 100 150 200 250 300
displacement (cm 3)
ORDERING CODE
K5V 200 DT H 100 R 9N 01
design code of regulator
K5V series
SPECIFICATIONS 1MPa=10.197kgf/cm2
1N·m=0.10197kgf-m
1. Pressure to which guarantee of
size 80 140 160 200 performance, functions or service
life is applied. Durability is unlimited
displacement (cm3) 80 140 160 200 (except for the bearing life).
1 rated 34.3 2. At max. displacement. In case of
pressure engine driving, max. idling speed
(MPa) peak 39.2 should be below this value.
This suction pressure should be
2
max. for self priming 2,460 2,160 2,000 1,900 -0.01MPa and above.
speed (2,200) 4
(min-1) 3. Suction pressure should be
3 max. 3,000 2,500 2,350 2,200 above 0.1MPa.
max. input torque of tandem pump (N·m) 529 843 1,120 4. Max. speed with centrifugal pump
5. When other kinds of fluid would
max. input torque of attached gear pump with PTO 125 294 be used, please consult with us.
mass single 48 68 86
(kg) tandem 81 125 160
type 5 antiwear hydraulic fluid
oil temperature range - 20 ~ + 95 °C
oil viscosity range 10 ~ 1,000 mm 2/S (cSt)
hydraulic
fluid suction line 80 ~ 150 mesh
filtration
return line nominal 10 micron meter
7
SUMMARY OF REGULATORS
Horsepower Control
Q pressure cut-off
4
Q
total
horsepower control
6 + pressure cut-off
variable
Q Pf Variable horsepower control can be
obtained by supplying pilot pressure or
9 horsepower
control electric current.
code No. 10 20 60 2P
control constant horsepower total horsepower total horsepower control + positive flow control +
type control control high-pressure cut-off total horsepower control
P2 P2
P2
circuit
diagram Pi1
8
Flow Control
Q
With the manual control, the outlet flow
M manual flow control can be steplessly controlled.
S
lever stroke
Q
Negative flow control can be carried
N
negative flow control out by using the pilot pressure.
Pi
I
electric current
2N 9L 2C 9N
negative flow control + load sensing control + negative flow control + negative flow control +
total horsepower control total horsepower control + total horsepower control + total horsepower control +
variable horsepower control two-stage max. flow control variable horsepower control
P2
P2 P2
Pf Pf
P2
Pi1 Pm1
PL Pi1
PA Pi1
9
DIMENSIONS
Tandem Type
L3
: counterclockwise
(viewed from shaft end)
L2
Dr2
suction
delivery
4- d
L15
L7
3 0°
L11 L12
Dr2
D2
Dr1
L14
L6
D1
L5 L13
L1 L19
L18 Dimensions of PTO unit
L22
L21 M
Involute spline
to SAE
Dr1
L23
D3
L20
4- d
L15
L7
30°
L11 L12
Dr2
D2
Dr1
L16
L6
D1
delivery
L5 L13 L17
10
Dimensions (mm)
size D1 D2 D3 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15
K3V63 180 125 82.55 18 76 70 70 142 190 89 98 8 228 138 37 37 464 97 195
K3V112 224 160 82.55 22 78 80 80 142 234 100 110 8 265 167 41 41 538 109 220
K3V140 250 180 101.6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245
K3V280 300 200 26 115 150 125 142 300 127 140 8 356 203 70 70 792 150 286
K5V80 180 125 82.55 18 76 70 70 142 190 89 98 8 228 138 37 37 464 97 195
K5V140 224 160 82.55 22 78 80 80 142 234 100 110 8 265 167 41 41 538 109 220
K5V160 250 180 101.6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245
K5V200 250 180 101.6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245
+0.127
13
φ 22.276 0
2.4
L5
φ 101.6+0.03
+0.05
φ 110
D2
L4
19 Involute spline
47 to ANSI
Use Dr1 port for case drain.
L8 L6
L13 15°
°
direction of rotation: clockwise 30
delivery (viewed from shaft end) 12 d
L1
272
(127.3)
L3
45°
L2
D1
suction 8-M12
90
thread depth 22
( 21
4=
12
° 360 with PTO
146
7
°
0)
L12 164 143 160
Dimensions
size D1 D2 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13
K3V112 429 410 11 235 113 163 111 256 428 493 34 5 148 522 391 385
K5V160 530 511 14 272 135 206 141 301 456 519 36 5 135 575 422 398
K5V200 530 511 14 272 135 206 141 301 492 570 52 5 135 625 400 398
d
Flange mounting face for Suction port (SAE Rule) (mm)
size a b c d—ネジ深さ depth c
a
d d e
Flange mounting face for Delivery port (SAE Rule) (mm)
size a b c d e—ネジ深さ depth
K3V112 23.8 50.8 19 34.0 M10—16 c c
b
15˚ b
Drain port (Rule: JIS B 2351) (mm)
c
size a b c d
K3V112 G 3/4 30.8 3.5 20 a
K5V160 G 3/4 30.8 3.5 23
d
12
Single Type
for K5V200S L4
suction
4- d L1
Dr1 delivery
direction of rotation
: clockwise
L3
: counterclockwise
L7
(viewed from shaft end)
L16
L2
L6
Dr2 suction
delivery
L16
L5 L8 L9
L4 L10
4- d
L15
L7
30°
L11 L12
Dr2
D2
Dr1
L6
L14
D1
L13
L5
flange mounting face Use Dr1 or Dr2 port for case drain.
Dimensions (mm)
size D1 D2 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16
K3V63 180 125 18 76 70 70 142 190 89 98 8 210 138 37 37 277 89 195
K3V112 224 160 22 78 80 80 142 234 100 110 8 250 167 41 41 309 109 220
K3V140 250 180 22 93 92 92 142 256 112 123 8 292 190 53 53 366 121 245
K3V280 300 200 22 115 150 125 142 300 127 140 8 343 203 70 70 433 135 286
K5V80 180 125 18 76 70 70 142 190 89 98 8 210 138 37 37 277 89 195
K5V140 224 160 22 78 92 92 142 234 100 110 8 257 167 41 41 326 110 220
K5V160 250 180 22 93 92 92 142 256 112 123 8 292 190 53 53 366 121 245
K5V200 165 21 75 92 92 142 262 131 131 16 300 190 53 53 389 121 245 225
Flange mounting face for Delivery port (SAE Rule) Flange mounting face for Suction port (SAE Rule)
(mm) (mm)
size a b c d— depth size a b c d— depth L9
b
K3V63 23.8 50.8 19 M10—16 d K3V63 30.2 58.7 32 M12—18 d
K3V112 23.8 50.8 19 M10—16 K3V112 30.2 58.7 38 M12—18
K3V140 31.8 66.7 32 M12—18 K3V140 50.8 88.9 60 M12—18
K3V280 31.8 66.7 32 M12—20 c K3V280 69.9 120.7 80 M12—20 c
a
tandem pump
Filtration
For satisfactory service life
Examples of using a filter of these pumps in
application, the operating
fluid should be continuously
fiitered to keep at least the
cleanliness level of NAS 1638
Class 9. ( ISO 4406-/18/15 )
A 10 μm filter must be used
in the return line and a 80 ~
10 μm 10 μm 150 mesh strainer in the
air suction lines.
150 mesh
150 mesh
14
Connection of Driving Shaft
Please use a flexible coupling for connection of the
pump drive shaft with an engine flywheel or an electric
motor shaft.
Alignment should be so carried out that the parallel
error may be held with in ± 0.03 mm.
Do not put a radial or thrust load at the shaft end.
Starting
Before starting-up, fill the pump case with system fluid
through the case drain connection. Case must remain
full of fluid to provide internal lubrication.
0.4MPa (peak)
P
0.1 sec
0.1MPa (normal)
15
As HANSA-TMP has a very extensive range of products and some products
have a variety of applications, the information supplied may often only apply
to specific situations.
If the catalogue does not supply all the information required, please contact
HANSA-TMP.
In order to provide a comprehensive reply to queries we may require specific
data regarding the proposed application.
Whilst every reasonable endeavour has been made to ensure accuracy, this
publication cannot be considered to represent part of any contract, whether
expressed or implied.