Astm B695 - 2021
Astm B695 - 2021
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B695 − 21
Class Minimum Thickness, µm 6.2.1 Stress-Relief Treatment—All steel parts that have an
110 107 ultimate tensile strength of 1000 MPa and above and that
80 81
70 69
contain tensile stresses caused by machining, grinding,
65 66 straightening, or cold-forming operation shall be given a
55 53 stress-relief heat treatment prior to cleaning and metal deposi-
50 50
40 40
tion. The temperature and time at temperature shall be 190 6
25 25 15 °C for a minimum of 3 h so that maximum stress relief is
12 12 obtained without reducing the hardness below the specified
8 8
5 5 minimum.
3.2 Types—Zinc coatings are identified by types on the basis 6.2.2 High-strength steels (which become embrittled when
of supplementary treatment required, as follows: charged with hydrogen) and that have heavy oxide or scale
Type I—As coated, without supplementary treatment (X2.1). shall be cleaned before application of the coating in accordance
Type II—With colored chromate conversion treatment with Practice B242. In general, nonelectrolytic alkaline,
(X2.2). anodic-alkaline, and some inhibited acid cleaners are preferred
to avoid the risk of producing hydrogen embrittlement from the
4. Ordering Information cleaning procedure.
6.2.3 For low-carbon steels, see Practice B183. Useful
4.1 Supplying the following information by the purchaser to guidelines are also given in Guide B322.
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the seller in the purchase order or other governing document 6.2.4 Mechanical deposition of zinc coatings shall consist,
will make the application of this specification complete: in general, of all of the steps listed below, and in the sequence
4.1.1 Class, including a maximum thickness, if appropriate, as shown:
type, and for Type II, color and need for supplemental lubricant
6.2.4.1 Preparation of the surface of the parts to be coated,
(3.1, 3.2, and 6.2.5),
by chemical (generally acidic) procedure to an extent that
4.1.2 Nature of substrate (for example, high-strength steel),
permits uniformly satisfactory results from subsequent steps.
need for stress relief (6.2.1), and cleaning precautions to be
6.2.4.2 Deposition of a thin metal coating, generally of
followed (6.2.2 and 6.2.3),
copper, by immersion in appropriate chemical solutions, with-
4.1.3 Significant surfaces (6.3),
out the use of electric current. There are no thickness require-
4.1.4 Requirements for and methods of testing for one or
ments for this coating.
more of the following, if required: need for and type of test
specimens (8.1), thickness (6.3 and 8.3), adhesion (6.4 and 6.2.4.3 Tumbling of the parts that have been treated accord-
8.4), corrosion resistance (6.5 and 8.5), absence of hydrogen ing to 6.2.4.1 and 6.2.4.2 in a container with the following:
embrittlement, and the waiting period before testing and testing (1) The zinc metal to be deposited, in powder form;
loads (6.6 and 8.6), (2) Impact media, which includes glass, for example, or
4.1.5 Inspection responsibility (Section 11) and sampling other substances that are essentially inert to the chemicals of
plan for each inspection criterion (Section 7), and the deposition process. The function of this media is to aid in
4.1.6 Requirements for certified report of test results (Sec- providing mechanical forces to drive the metal powder onto the
tion 10). substrate parts;
(3) A “promoter” or “accelerator” which aids in the uni-
5. Workmanship form deposition of the metal powder; and
(4) A liquid medium, generally water.
5.1 The coating shall be uniform in appearance and free of 6.2.4.4 Separation of the parts from the solid and liquid
blisters, pits, nodules, flaking, and other defects that are media.
capable of adversely affecting the function of the coating. The 6.2.4.5 Rinsing.
coating shall cover all surfaces as stated in 6.3, including roots
6.2.4.6 Drying.
of threads, thread peaks, corners, recesses, and edges. The
6.2.5 Supplementary Treatments:
coating shall not be stained or discolored throughout to an
extent capable of adversely affecting appearance as a func- 6.2.5.1 Colored Chromate Conversion Treatments (Type
tional requirement. However, superficial staining, that results II)—Colored chromate conversion treatment for Type II shall
from rinsing or drying, and variations in color or luster shall be done in a solution containing hexavalent chromium ions.
not be cause for rejection. This solution shall produce a bright or semi-bright continuous,
smooth, protective film with a uniform color that is capable of
NOTE 2—The nature of the mechanical plating process is such that ranging from yellow through bronze and olive-drab to brown
coatings characteristically will not be as smooth or as bright as some and black and that are capable of being dyed to a desired color.
electroplated coatings.
Bright dips that do not contain salts that yield films containing
6. Requirements hexavalent chromium ions are precluded as treatments for
producing Type II coatings.
6.1 Appearance—The coating as deposited shall have a 6.2.5.2 Waxes, lacquers, or other organic coatings may be
uniform silvery appearance, and a matte to medium-bright applied as a supplemental finish for added lubrication or
luster. friction modification. Any requirement for supplemental finish
6.2 Process: shall be specified by the purchaser in the purchase order or
testing or use of the part, and the criterion of failure. tion and test requirements specified herein, unless disapproved
8.6.2 Parts that must conform to U.S. Government require- by the purchaser. The purchaser shall have the right to perform
ments shall be subjected to such loading conditions described any of the inspections and tests set forth in this specification
above for 200 h minimum. where such inspections are deemed necessary to assure that
NOTE 10—It is recommended that tests for embrittlement involve material conforms to the prescribed requirements.
subjecting parts to the specified operating conditions for at least 100 h
12. Keywords
4
For availability of this publication, contact American Electroplaters’ Society, 12.1 chemical zinc; corrosion resistant coatings; mechanical
12644 Research Parkway, Orlando, FL 32826. galvanize; mechanical zinc; zinc coatings
APPENDIXES
(Nonmandatory Information)
X1. CHARACTERISTICS
X1.1 Mechanical deposition in itself greatly reduces the risk on its thickness, the supplementary treatment if any, and the
of hydrogen embrittlement and is suitable for coating bores and kind of environment to which it is exposed. The seven heaviest
recesses in many parts that cannot be conveniently electro- classes of coatings offer suitable alternatives to hot-dip galva-
plated (see Appendix X3). nizing. The following data, based on widespread testing, may
be used to compare the behavior of zinc in various atmo-
X1.2 Zinc coatings are usually applied to provide corrosion
spheres. The values are only indicative, because individual
resistance. The performance of a zinc coating depends largely
X2.1 Type I (Plain Zinc) is useful for lowest cost protection X2.2 Type II (Colored Chromates)—Chromates that have a
where early formation of white corrosion products is not color (yellow, olive drab, bronze, etc.) are used to delay the
detrimental. It is also used for higher temperature applications appearance of white or red corrosion products on the plated
up to approximately 120 °C where the effectiveness of chro- article, or to provide a color desired by a customer for a
mates is greatly reduced. specific purpose.
X3.1 A major advantage of mechanical deposition is that it degree of embrittlement that might result from following
does not produce hydrogen embrittlement in hardened steel proper procedures with cleaning methods permitted in this
during the coating process. However, pronounced embrittle- specification normally is self-relieving within a day’s time at
ment can be produced in certain cleaning processes. The mild room temperature.
SUMMARY OF CHANGES
Committee B08 has identified the location of selected changes to this standard since the last issue
(B695 – 04(2016)) that may impact the use of this standard.
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