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    Smaw Module 2ndQ 1st

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    Adoracion Sales Hugo
    Here are brief responses to the questions: 1. The instructor performed a lecture and demonstration of welding techniques for the horizontal position. 2. The trainees seemed to understand the concepts covered in the lecture based on their questions and performance of practice welds. 3. The trainees were able to successfully weld carbon steel plates in the horizontal position after practicing the techniques demonstrated by the instructor. My response provides a high-level summary of the key points but lacks details. I would rate it as not satisfactory. The model answers would likely be more descriptive.

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    Smaw Module 2ndQ 1st

    Uploaded by

    Adoracion Sales Hugo
    224 views6 pages
    Here are brief responses to the questions: 1. The instructor performed a lecture and demonstration of welding techniques for the horizontal position. 2. The trainees seemed to understand the concepts covered in the lecture based on their questions and performance of practice welds. 3. The trainees were able to successfully weld carbon steel plates in the horizontal position after practicing the techniques demonstrated by the instructor. My response provides a high-level summary of the key points but lacks details. I would rate it as not satisfactory. The model answers would likely be more descriptive.

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    Here are brief responses to the questions: 1. The instructor performed a lecture and demonstration of welding techniques for the horizontal position. 2. The trainees seemed to understand the concepts covered in the lecture based on their questions and performance of practice welds. 3. The trainees were able to successfully weld carbon steel plates in the horizontal position after practicing the techniques demonstrated by the instructor. My response provides a high-level summary of the key points but lacks details. I would rate it as not satisfactory. The model answers would likely be more descriptive.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    224 views6 pages

    Smaw Module 2ndQ 1st

    Uploaded by

    Adoracion Sales Hugo
    Here are brief responses to the questions: 1. The instructor performed a lecture and demonstration of welding techniques for the horizontal position. 2. The trainees seemed to understand the concepts covered in the lecture based on their questions and performance of practice welds. 3. The trainees were able to successfully weld carbon steel plates in the horizontal position after practicing the techniques demonstrated by the instructor. My response provides a high-level summary of the key points but lacks details. I would rate it as not satisfactory. The model answers would likely be more descriptive.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    Module 1: Weld Carbon Steel Plates Using SMAW

    Welding Carbon Steel Plates Using SMAW MEE721306

    Lesson 1. Weld carbon steel plates in flat position (1G)


    Learning Outcomes: At the end of the lesson, the student shoul be able to:
    1. Preparation of base plate
    2. Welding carbon steel plate in Flat position

    What I know

    Read the questions carefully and select the best answer. Write the letter of your
    answer on the space provided.

    ______1. It should be adjusted to give the proper type of flame for the particular metal
    being welded.
    A. Tip
    B. Welding torch
    C. Care
    D. small puddle

    _______2. By raising and lowering the welding flare with a slight circular motion while
    progressing forward.
    A. small puddle
    B. narrow bead
    C. tack welds
    D. welding torch

    _______3. The puddle and the base plate and rod are melted together.
    A. Narrow bead
    B. Bead weld
    C. Tack weld
    D. Welding rod

    ______4. A given size can be carried along the joint.


    A. molten puddle
    B. Small puddle
    C. Molten metal
    D. Small metal

    _______5. It should be moved slightly from side to side to obtain good fusion.
    A. Narrow bead
    B. Welding torch
    C. Torch
    D. Care

    What’s In

    Based on this topic what is 1F?

    What’s New
    Weld Carbon Steel Plates In Flat Position (1G)
    Preparation of Base Plate. The bevels are to be flame cut on the edges of the
    plate before the parts are assembled. The bevel face must be smooth and free of
    notches. The groove face and inside and outside plate surface with in 1” (25mm) of
    the joint must be mechanically cleaned of slag, rust and mill scale. Cleaning must be
    done with a wire brush or grinder down to bright metal.
    Flat Position (1G)
    1G is a plate in the flat position that is beveled. This position is the most basic
    and only covers the welder in that position.

    What is It
    Flat Position Welding Procedures
    In order to make satisfactory bead welds on a plate surface, the flare motion, tip
    angle, and position of the welding flame above the molten puddle should be carefully
    maintained.
    The welding torch should be adjusted to give the proper type of flame for the particular
    metal being welded.
    Narrow bead welds are made by raising and lowering the welding flare with a
    slight circular motion while progressing forward.
    The tip should form an angle of approximately 45 degrees with the plate
    surface. The flame will be pointed in the welding direction.

    Flat Position Narrow Bead Weld


    To increase the depth of fusion, either increase the angle between the tip and
    the plate surface, or decrease the welding speed.
    The size of the puddle should not be too large because this will cause the flame
    to burn through the plate.
    A properly made bead weld, without filler rod, will be slightly below the upper
    surface of the plate. A bead weld with filler rod shows a buildup on the surface.
    What’s More

    Activity 2

    Read the questions carefully and write your answer YES or NO on the separate of
    paper. (copy and answer)
    1. Deposit weld beads on plate?
    2. Weld plates in single pass groove joints in flat positions (1F)
    3. Weld plates in multiple pass groove joints in flat position

    What I Have Learned


    A small puddle should be formed on the surface when making a bead weld with
    a welding rod. The welding rod is inserted into the puddle and the base plate and rod
    are melted together. The torch should be moved slightly from side to side to obtain
    good fusion. The size of the bead can be controlled by varying the speed of welding and
    the amount of metal deposited from the welding rod.
    Several types of joints are used to make butt welds in the flat position.
    Tack welds should be used to keep the plates aligned. The lighter sheets should
    be spaced to allow for weld metal contraction and thus prevent warpage.
    The following table should be used for selecting the number of passes in butt welding
    steel plates:
    Plate thickness, in. Number of passes 1/8 to 1/4 1 1/4 to 5/8 2 5/8 to 7/8
    3 7/8 to 1-1/8
    The position of the welding rod and torch tip in making a flat position butt joint
    is shown in figure 11-13.
    The motion of the flame should be controlled so as to melt the sidewalls of the
    plates and enough of the welding rod to produce a puddle of the desired size.
    By oscillating the torch tip, a molten puddle of a given size can be carried along the
    joint. This will ensure both complete penetration and sufficient filler metal to provide
    some reinforcement at the weld.
    Care should be taken not to overheat the molten puddle. This will result in
    burning the metal, porosity, and low strength in the completed weld.
    This position is used in the flat welding position. It’s a fillet symbol.
    You will see this used when you need to work with filler that has been rotated so it is
    level with the ground.
    This is also the easiest of all welding positions. This position is also called the
    flat fillet position.
    In a fillet weld, this joint will have a base plate that’s at an angle and a joint at a
    similar angle, so that the joint itself is facing straight upwards, making your weld area
    completely flat in between the plates being fused together.
    Assessment
    Choose your answer in the box and write it in separate of paper.
    (COPY AND ANSWER)

    Flat Position Narrow Bead Weld small puddle


    Flat Position Welding Procedures Flat Position (1F)
    Tack welds welding rod flame care

    1. What should be spaced to allow for weld metal contraction and thus prevent
    warpage?
    2. What should be formed on the surface when making a bead weld with a welding
    rod?
    3. Which is also sometimes called the down hand position?
    4. What should be taken not to overheat the molten puddle?
    5. What should not be too large because this will cause the flame to burn through
    the plate?

    Lesson 2. WELD CARBON STEEL PLATES IN HORIZONTAL POSITION (2F)

    Learning Outcomes: At the end of the lesson, the student shoul be able to:

    1. Essentials of welding
    2. International welding codes and standards
    3. Acceptable weld profiles
    4. Weld defects, causes and remedies
    5. Welding Procedure Specifications (WPS)
    6. Welding techniques and procedures
    7. Safe welding practices

    What’s In

    Activity 1
    Identification: Fill in the blank answer it in separate of paper (copy and answer)

    1. The _________is used widely in agricultural sectors to make repairs.


    2. _____is rotated in such a way that your filler material is horizontal to the
    ground, then you will need to use this position.
    3. When you weld from this position, your _________will need to be 45
    degrees.
    4. When performing this type of weld, the electrode and the plate sides
    should form a ____.
    5. It will be difficult to prevent your joint from being uneven and having the
    _________at the bottom of your joint

    What’s New

    Horizontal Welding (2F)


    This is another fillet weld position, but it is used in horizontal welding.
    If you are using this position then you will need to use the top side of a horizontal
    surface for welding.
    The surface will be lying against another vertical surface. When you weld from
    this position, your torch’s angle will need to be 45 degrees.
    When your filler weld is rotated in such a way that your filler material is
    horizontal to the ground, then you will need to use this position.
    It’s harder to use because your molten weld pool is going to try to move
    downwards and hit the ground. It will be difficult to prevent your joint from being
    uneven and having the filler metal pool at the bottom of your joint.
    On top of that, your heat will end up moving upward to the top of the joint.
    With the metal flowing downward and the heat rising upward, it can be very easy to
    mess up this weld.

    What is It
    You will end up risking burn through at the top of your joint and having no
    penetration. You will need to work hard to master your technique if you want an even
    and uniform beading on your joint.
    Visually, this joint will have a base plate that is lying flat on the ground and the
    plate being fused sticking straight up in the air, forming a T. Your weld will be at
    about a 45-degree angle, because it will be nestled into that corner.
    When welding in the 2G or 2F position it is necessary to control the weld puddle
    and travel speed to produce a strong weld. The horizontal position is used widely in
    agricultural sectors to make repairs.
    The steps necessary to perform welds in the 2G or 2F position are: • Secure the
    plate in a position for running beads in a straight line from left to right. Use adjustable
    locking piers or C-clamps to secure the metal firmly. • When performing this type of
    weld, the electrode and the plate sides should form a 90º angle. Lean the electrode
    slightly in the direction of the weld area. • Adjust the amperage, travel speed, and arc
    length to prevent the weld puddle from running or sagging. • Metal that is over 1/8-
    inch-thick should be beveled prior to welding in the horizontal position. If welding
    thicker metal, or metal that has been beveled, it is necessary to make more than one
    weld pass to enhance the strength of the weld. • A root, filler, and cap pass will be
    necessary.

    What’s More
    Activity 2

    Answer the following questions briefly. Compare your response to the model answer
    provided. Indicate whether your response is satisfactory or not satisfactory based on
    your own judgment.
    Satisfactory
    Not Satisfactory
    1. Performed lecture and demonstration
    2. Trainees comprehension on the subject
    3. Trainees performance on Weld carbon steel plates in horizontal position (2F)

    Assessment

    Read the questions carefully and do it an actual performance.


    1. Weld capping/ final pass not exceeding allowable tolerances specified by
    welding codes/ standards on • height of reinforcement • underfill • porosities •
    undercut • cracks • cold laps
    2. Uniformity of bead ripples must be in accordance with welding standards
    3. Stringer or layered beads deposited in accordance with welding standards
    4. Finish weldment visually acceptable in accordance with welding standards
    for: • spatters • arc strikes • slag • uniformity of beads

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