Bearing puller technology proposal

Sector: -Automotive technology management

Sub sector: -Vehicle servicing & repairing

Documented by :-habtiediress

Design by:-desalewdemilew

Welding by :-tesfahunayana
 March 2013 E.C

Table of Contents
1 .tecnology proposal.............................................................................................................................1
2. Occupational title...............................................................................................................................1
3. Unit of competence covered............................................................................................................…1
4. Rationality of the project proposal.....................................................................................................1
5 .tecnology description.........................................................................................................................2
6. tecnology objectives...........................................................................................................................3
7 .tecnology photo.................................................................................................................................3
8. tecnology procedures/steps...............................................................................................................4
9. tecnology bill of quantity..................................................................................................................12
10. Tools and equipments....................................................................................................................12
11. Conclusion......................................................................................................................................13
1. technology proposal; - bearing puller.
2. Occupational title: -vehicle servicing

3. unit of competency covered – as follows as

1) Remove, Disassemble and Install Vehicle System Assemblies
2) Inspect and Service Engines Systems
3) Test and Repair Engine Electrical Systems
4) Install, Test and Repair Vehicle Lighting and Wiring Systems
5) Maintain and Repair under Chassis Systems
6) Remove, Inspect, and Refit Vehicle Wheel & Hub Assemblies
7) Carry out Wheel Alignment
8) Install, Test & Repair Electrical Security & Ancillary Systems
9) Select and Use Bearings, Seals, Gaskets, Sealants and Adhesives
10) Use Garage Information System
11) Identify Basic Automotive Faults Using Troubleshooting Processes
12) Participate in Workplace Communication
13) Work in Team Environment
14) Develop Business Practice
15) Standardize and Sustain 3S

4. Rationality of the technology

The rationality of technology can be evaluated from many perspectives mainly based on the technology
durability, attractive, usability of labor and price accordingly.

Based on technology:-

bearing puller- nowadays for a garage work become widely, to finish the work on time there are many
factors, from those lab our productive per a day or a hour is a critical one .So, to increase lab our
productive these technology is vital.This technology has no more Removing time. So, we can decrease
usage time of engine bearing replace or loosing and tithing.
This technology enable for income generation, job creation opportunity, people satisfaction with
providing quality product at reasonable price at any time.
 These technology helps to decrease labor costs
Based on durability:-

 These bearing pullertechnology is more durable and has high strength

 Many companies’can use this technology widely; the durability of this product is high.

Based on labor

as the TVET strategy states many labor in our country have no work and my aim is to create a job
opportunity for the people, so this technology has available for a lot of unemployed people that
participate preparation of this bearing pullerproduction, up to the building work by creating a job
opportunity in city and towns that decrease unemployed people.

Based on price

 Based on the price of technology as stated above it can adopt in our colleges. Then technology
transfer by trainees using simply acceptable materials like, Angle Iron, Grinder Disk,
Electrode. So it can decrease transportation cost and electric power
 When we compare to the other similar technology like;bearing puller; my technology is more
chipset one.
 It reduce labor and material cost
 It also reduce the vehicle service time

5 .technology description

This tool and equipment is made from available materials such as (sheet metal, bolt and
Nut, Angle iron and rubber wheel), simple to make or produce, portable and cost of
production
is very low. Thebearing puller which is used to assemble and disassemble
vehiclebearingeasily.
This bearing puller is an attractive project and that can make easily. This project is notavailable for
Injibara town, rural areas and neighboring towns. But it can be familiar easily,because of necessity.So
the project is highly demanded, easily acceptable and accessible technology in both areas.
Especiallythese types of technology have not existed in bothareas until now. So it is the unique project
for bothareas. Theprojects will operate and produce the product simply by using prefabricated steel and
local available materials (Sheet meal, Angle iron, Grinder disc,and rubber bushing). For the future the
 project will have create large job opportunities for unemployed because Injibara and neighboring towns
rapidly increase forautomobilegarage.

6. Technology objectives
1. To generate income

2. To create a job opportunities

3. To disassemble and assemble bearing.

4. To increase Labor productivity per day

5.ToparticipatecountryGDPachievements through making the urban developments.

6. To achieve quality product

FEASIBILITY STUDY

1. Economic Feasibility

 technology cost is simple of the total amount of the importing bearing puller.

 Medium and small enterprise become competitive in the market because of the fabricating bearing
puller.

 Finalize of design and producing of the bearing puller, to give service of the MSE’s members and
TVET College.

2. Technical Feasibility

 Design and modification of bearing pulleris very important technology since from their we can teach the
trainers or industry worker the following factors: entrepreneur most especially producing on how to
estimate the cost of product, how to sell machines, then we teach them the skills in producing in
accordance with company standard, the technology and also how to handle continues improvement on
MSEs.

3. Environmental Feasibility
Design and modification of bearing puller is in need since is doesn’t have our college then this help the
government to fight economic crises most likely in our TVET college, we think we can be producing by
design and modification of the puller be to solve practical training problems of our TVET college. And
to reduce the cost from importing the tool.

7. Technologyphoto
 Technology based on four packages

Entrepreneur

 The project is more available for towns and rural area.

 We can produce local available material.
 Until now it is unique in this area.

Technology

 It is durable and attractive

 We can move it easily from place to place
 It does not need power source to produce

Technical

 Made by wilding round bar, plate.

 This technology is taken from (round bar, plate, Girder Disk, Electrode

Kaizen

 Avoid unnecessary waste product

 Clean work area before and after work
 Put hand tools in permanent place

8. TECHNOLOGY PROCEDURES/STEPS
1/site selection for production of bearing pullerProduct.

2/making appropriate drawing for the project

3/provide the necessary materials

4/ Measure, Mark, &round bar, plate

5/ select and weld the steel mold.

6/smoothing the rough surface of the metal.

7/ finally, paint antirust

TECHNOLOGY DESIGN

Left side view

.
Right side
9/BILL OF MATERIAL

Item Material name Specification Unit Quantity Unit cost Total cost
1 Round bar 14*mm pcs 1/4 300birr 75
2 nut 14 *M pcs 4 15birr 60
3 Brake shoe pcs 2 50birr 100
4 Electrode E6011 packet 1/2 150birr 75
5 Antirust/ paint Gray Gallon 1/4 200birr 50 birr
Total cost 360 birr
 Material cost=360birr

 Labor cost =20% of material cost

 Labor cost =0.2*360

 Labor cost =54 birr

 Tax=15% of (labor cost+ material cost)

 Tax=0.15(54+360)

 Tax=41.4 birr

 Profit=15%of (total material cost + labor cost + tax)

 =0.15(360+54+41.4)

 Profit= 68.31 birr

 Selling price =523.71 Birr

10. Tools and equipments

A/tools
 Boll pin hammer , scriber ,Anvil ,Hacksaw, claw hammer, mallet hammer, Meter, Try square
B/equipment
 Welding machine
 Grinding machine
 Cutter machine
 Maintenance procedure
To correctly and safely operate and maintain the technology you can the following steps
1. The final product of the technology or bearing pullertechnology will be produced correctly as it will be attractive,
durable and strong.
2. Adjust and fixing the tool that can spring on bearing pullerof this is the main part of the technology
3. Adjust and provide the valve making quality material which is the main part of the technology that gives quality
product of bearing pullerremover.
4. Selecting the proper place of bearing puller, which is appropriate for material delivery and loading of the product
5. The above materials will be stored on the appropriate place where it is selected
6. After producing the technology it must be cured properly.
7. After producing of the technology the tool can be re-used for the next service time.
8. When the problem occurs on the technology after build we can maintain easily by using soldering materials.

11. Conclusion
In general this project is available for governmental and privet sectors for example TVET sectors.
Automotive sector is one of the main focused areas of the government that our country goes in to double
digit economic growth. The project is an attractive that trainers in TVET can produce products for
gaining of skill at the time of training as well as after training produce for market; this is one of the
solutions to minimize unemployed and the main focused area to generate income.
INJIBARA POLY TECHNIC
COLLEGE
Sector: Automotive technology.
Sub sector: vehicle servicing
bearing puller value chain
 1. Objective

• Generally, the study was conducted to determine the automotivetechnology development practice
invalve spring remover at Injibara, awl zone.
Specifically, this aims to:
– Substitute the present traditional working practices in brake spring
plierssystem
– Identify the Value Chain (AS IS) in brake spring plierssystem
– Compare the Value Chain (AS IS) to that of the benchmark.
– Identify the gaps and constraints in attaining high yields.
– Identify and recommend technologies that will improve customers
satisfaction

2. Figure and facts

3 Auto under chassis Repair --Value Chain Analysis (As Is) Garage Service Flow

Acceptance Service Releasing

Vehicle Preparation Vehicle jacking Vehicle Pressured

Wash or Chemically
Cleaned
Under chassis repair
Estimate Prepared Final Inspection
Under chassis
component or part
repair
Job Order Request Customer Notified
Under chassis Confirmed Delivery
Approved
component or Date Given
Replacement or
Adjustment

Vehicle Ready for

washing
4. Autounder chassis Repair --Value Chain Analysis (To be) Industry
Practice

Acceptance Inspection Service Testing Releasing

Interview Checklist Service Manual Quality Control Warranty/Coaching

Vehicle Vehicle under Vehicle jacking All work inspected Vehicle Pressured
Preparation chassis Inspection initial test done Wash or Chemically
Clean
Support with
safety jack Vehicle ready for Final Inspection
Owner Signs
Recording washing
Repair
Authorization Under chassis
component Recording Customer Notified
Job Order Request disassemble and re and Confirmed for
Approved inspection Vehicle Delivery or
Releasing
Bearing puller
Recording Use special Cleaning Released Document
service tool machine

Engine & Under chassis component Recording

Replacement and Adjustment

Recording
5.Auto under chassis Repair --Value Chain Analysis (gap)

Acceptance Inspection Service Testing Releasing

Interview Checklist Support with Quality Control Warranty/Coaching

safety

Owner Signs Vehicle Inspection Use service All work inspected Final Inspection
Repair manual initial test done
Authorization

Recording
Recording Recording Released
Use Use brake Document
Specia Special spring
l Service pliers
Servic machin
e tool
Recording
Recording

Key
Sub activity gap

Main activity
6/Technology identification and categorization
Activity TECHNOWARE HUMANWARE INFOWARE ORGAWARE

Raw RHS ,plat, Round Skilled man power Metal work Standard material store
Material pipe, bolt and manual. should be organized.
Selection
nut ,bearing,
Design roundcad
Auto bar, Competence on:  Drawing manuals Prepare drawing center
 Interpreting working drawing
 Drawing software
 Prepare basic engineering guides(help)
 Perform advance engineering
drawing.
Measuring Tap rule and Measuring and reading  Prepare measuring Arranging tools room
Verner caliper skilled man and shelf.
instruments manual.
 Measuring and
reading techniques
Cutting  Grinder. Skilled man Operation of metal cutting TVET colleges train
machine manual. SMEs.
 Power hack saw.
Machining  Lathe machine Skilled man Operation of turning, TVET colleges train
operation  Drilling machine facing and chamfering SMEs.
machining manual

Threading Die and tapping Skilled man Operation of metal TVET colleges train
treading manual. SMEs.
Welding  welding machine. Competence on:  Operation and Industries can
and
 Electrode and
 Operating welding machine. techniques of
manufacture welding
temporary machines.
 Performing oxy acetylene welding machine
fastener  Welding safety manual. before
welding.
equipment’s. work on work &
 Bolt and nut
 Using safety equipment’s. after work
 Performing arc welding

Simple Manual Simple sheet

bending metal machine
 Competence on bench work  Operation and Industries can
sheet manufacture manual
techniques of
bending twisting and rolling
manual twisting and
metal metal machine
rolling metal
machine manual
Painting Compressor to Painting procedure skill Prepare Arrangement or
paint Prepare to paint skill painting finishing room
Quality Different • Product quality control skill. manual. quality
Product Prepare
control inspection control
&testing machine techniques
Storage Shelf  Skills on material handling Material Prepare materials and
Raw material handling hand tools store
system.
store manual products store.
Marketing  Bearing puller  Entrepreneurship training Internet How to
 caliper piston remover selling
 mechanical jack process
system
 brake spring plier
 cv joint extractor
 battery carrier
After sell selling product  Maintenance training Maintenance Rework
service manual revising
product
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8. Changes and results come from bench mark

 Change that come from bench mark

Indicators measurements ASIS TO BE

1 Knowledge & skill of ability low Very good
predictors
2 Attractiveness seeing good Excellent
3 Production durability high High
4 Cost Per paces high Low

 Result that come from bench mark

Output outcome Change/result)

1 Improved knowledge & skill of Higher valve spring Higher yield
predictors remover production
2 Durable production Increased yield Increased income
3 Improved attractiveness Customer Marketability
satisfaction increase

9. Evaluation of the value chain analysis

 Local (ordinary size) of this bearing pulleris familiar technology after disprove this new
technology, we can produce &distribute in Injibara town & neighboring towns in awi zone
 So the bearing pulleris a new technology in this zone & even if in our country. As the result
of the town people will satisfy for quality service.
 The facts contribute for these gap are listed follows
 Limited technology transfer
 Local (ordinary size)bearing pulleris relatively cheap cost
 The wastage is very low
 The remover is available for a long servicing time

10. Planning
 Select the shop that can suit for brake spring pliers
 Acquire new skill &knowledge
  Provide the required/necessary/ materials
 Fixing & welding the remover in a label surface
 Smoothing the flat surface
 Paint antirust

11. identified technologies (techno ware) and respective sectors responsibility

No- Technologies sectors

1 sheet metal Privet merchant
2 Angle Iron Privet merchant
3 Girder Disk Privet merchant
4 Electrode Privet merchant
5 Antirust/ paint Privet merchant
6 Hand tools &equipments Automotive equipment merchant